Text preview for : Air condition 2,3l (AGZ).pdf part of vw golf /bora /jetta 2001 original electric wiring harnas



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Golf/Bora

Current flow diagram

No. 25/1

Air conditioning system
q 2.3 l ltr./110 kW Motronic, engine code AGZ,
from October 1997

For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier above the relay plate:
Fuse colours 30 A ­ green 25 A ­ white 20 A ­ yellow 15 A ­ blue 10 A ­ red 7.5 A ­ brown 5 A ­ beige 3 A ­ lilac

13

radiator fan run-on control unit (181)

Relay locations on relay plate:

97­14163
Note: The number in brackets behind the part designation denotes the control number on the housing.

Edition 12.99

Golf/Bora

Current flow diagram

No. 25/2
Fresh air blower switch , fresh air/air recirculation flap switch, fresh air blower, fresh air/air recirculation flap positioning motor
D ­ E9 ­ E159 ­ K114 ­ L16 ­ N24 ­ S5 ­ S225 ­ T4c ­ T6d ­ T8b ­ T10j ­ V2 ­ V154 ­
45

D /15
2,5 sw A2

503

10,0 sw/ge

A4

43

24

53

5

25

S5
5a 0,5 gr/bl 0,5 sw/bl 0,5 sw/bl 0,5 sw/bl 0,5 sw/bl

7,5A

S225
25A 25a 2,5 sw/bl

Ignition/starter switch Fresh air blower switch Fresh air and air recirculation switch Fresh air/air recirculation warning lamp Fresh air controls light bulb Fresh air blower with overheating fuse series resistance Fuse in relay plate fuse box Fuse in fuse holder 4-pin connector 6-pin connector 8-pin connector 10-pin connector, behind centre of dash panel Fresh air blower Fresh/recirculating air flap positioning motor

­ Earth point, behind dash panel - centre ­ Earth connection, in blower motor wiring harness ­ Screw connection (75x), on relay plate

A20

162

T10j/3
58 T8b/3

T10j/4 K114
T8b/7 0,5 bl/ge 15a T8b/5

T10j/1 E159 E9
T6d/1 2,5 ge L66 2,5 sw/bl 6d/2 a

503 A2

L16
T8b/4 31 0,5 br T8b/8 T6d/3 2,5 gn T6d/4 T6d/5 2,5 bl L45 2,5 ws/sw T4c/4 T4c/1 T4c/3 T4c/2 b 0,5 ws/ro 2,5 ws/bl

­ Positive (+) connection (15), in dash panel wiring harness A4 ­ Positive (+) connection (58b), in dash panel wiring harness A20 ­ Connection (15a), in dash panel wiring harness
L45 L66

­ Connection, in heater blower wiring harness ­ Connection, in heater blower wiring harness For vehicles up to April 1998 only

2 M 3 0,5 br

1

1

­ ­
qq

V154

M 2 2,5 br

V2

í

N24

2,5 br 162 1 2 3 162 4 5 45 6 7 162 8 9 10 11 12 13 14 97-26816

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange

Edition 12.99

Golf/Bora

Current flow diagram

No. 25/3
Radiator fan control unit, air conditioning system switch, air conditioning system pressure switch, air conditioning system shut-off thermo switch, ambient temperature switch
E35 ­ F38 ­ F129 ­ F163 ­ J217 ­ J220 ­ J293 ­ K84 ­ T8b ­ T10 ­ T10b ­ T10j ­ T68 ­ T80 ­ Air conditioner switch Ambient temperature switch Air conditioner pressure switch Air conditioner shut-off thermo-switch Automatic gearbox control unit Motronic control unit Radiator fan control unit, front left in engine compartment Air conditioning system warning lamp 8-pin connector 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 10-pin connector 10-pin connector, behind centre of dash panel 68-pin connector 80-pin connector

J 293
T10b/3 0,5 bl/ro 0,5 gn T10b/2 0,5 ge/ro T10b/8 0,5 gn T10b/5

L9
0,5 gn

­ Connection -1-, in air conditioner wiring harness ­ Connection -2-, in tailgate/boot lid wiring harness ­ Connection, in air conditioner controls wiring harness For vehicles with automatic gearbox only

T10j/2 K84
a T8b/1 L9 6

L10 L45
L10

E35
T8b/2 0,5 ws/sw b L45 0,5 bl/ro

217 T68/12 0,5 gn 0,5 bl/ro 0,5 sw/bl

J

2

­­­
F 163

1 0,5 gn/bl

T10/8
0,5 bl/ro

T10/7
0,5 gn 2

F 129

4 3

1

F 38
2

220 T80/10

J

J 220
T80/8

1 0,5 sw/ws

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange

15

16

17

18

19

20

21

22

23

24

25

26

27

28 97-26853

Edition 12.99

Golf/Bora

Current flow diagram

No. 25/4
Radiator fan control unit, radiator fan, air conditioner system magnetic coupling
J293 ­ Radiator fan control unit, front left in engine compartment N25 ­ Air conditioning system magnetic coupling T3a ­ 3-pin connector, front left in engine compartment T3b ­ 3-pin connector, front left in engine compartment T4 ­ 4-pin connector, near starter T4a ­ 4-pin connector T10b ­ 10-pin connector V7 ­ Radiator fan V35 ­ Coolant fan, right
12 193

­ Earth point, left in engine compartment

J 293
T10b/6 T4a/2 T4a/1 T10b/10

­ Earth connection -1-, in coolant fan wiring harness C11 ­ Connection in radiator fan wiring harness
K21

­ Connection -1-, in radiator fan wiring harness

0,5 br/sw

1,5 ro/ws

6,0 ro/sw

1,0 gn/sw

C11

4,0 ro/sw

4,0 ro/sw

T3a/1 V7

T3b/1 V35

T4/3
1

M

M

N25
2

T3a/2 T3a/3
4,0 br/sw 2,5 ro/ws K21 12 29 30 31 193 32 33 34 35 36 37 38 4,0 br/sw

T3b/2 T3b/3
2,5 ro/ws 4,0 br/sw

T4/4
1,0 br/sw c d

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange

39

40

41

42 97-26817

Edition 12.99

Golf/Bora

Current flow diagram

No. 25/5
Radiator fan control unit, radiator fan thermo switch, continued coolant circulantion control unit, radiator fan run-on thermo switch, continued coolant circulantion pump
A D F18 F87 J138 J293 ­ ­ ­ ­ ­ ­ Battery Ignition/starter switch Radiator fan thermo-switch Fan run-on thermo-switch Radiator fan run-on control unit Radiator fan control unit, front left in engine compartment Fuse in relay plate fuse box Fuse -3- (30) in battery fuse holder Fuse -8- (30) in battery fuse holder 2-pin connector, in engine compartment, left 3-pin connector 4-pin connector 10-pin connector

5

A /+

7

0,5 sw/bl

0,5 sw/bl

T10b/9

J 293
40A

3

J 138
5 8 6

S16 ­ S164 ­ S180 ­ T2b ­ T3 ­ T4a ­ T10b ­
193

S164 S180
30A 3 T3/3 2

T10b/4

T10b/1

T10b/7

T4a/3

T4a/4

85
1,0 ro/gr 0,5 ro/sw 1,0 ro/ge 2,5 ro 6,0 ro/ws 2,5 ro 2,5 ro 0,5 br/ro 2,5 ro/ws 0,5 br/sw

501 A32

­ Earth connection -1-, in coolant fan wiring harness ­ Earth connection -1- , in engine compartment wiring harness ­ Screw connection -2- (30), on relay plate

16a

S16
10A 16 1,0 ro 6,0 ro

501

T2b/1

K20

T2b/2

1,0 ro/sw

1,0 br/bl

­ Positive connection (30), in dash panel wiring harness A98 ­ Positive connection -4- (30), in dash panel wiring harness K20 ­ Positive (+) connection (30), in radiator fan wiring harness K21 ­ Connection -1-, in radiator fan wiring harness

A98

D /30
6,0 ro 2,5 ro

V51
M

1 2 1,0 br 3

F 18


2

F87

1

­ ­
qq

For vehicles up to April 1998 only

2

1

A32 85 c d 43 44 45 46 47 48 49 50

2,5 ro/ws

0,5 br

K21 193 51 52 53 54 55 56 97-26818

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange

Edition 12.99