Text preview for : 2,0l Motronic (AQY+APK).pdf part of vw golf /bora /jetta 2001 original electric wiring harnas
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Golf/Bora
Current flow diagram
No. 55/1
2.0 ltr./85 kW Motronic, engine code AQY,
from August 1998
2.0 ltr./85 kW Motronic, engine code APK,
from October 1998
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7.5 A brown 5 A beige 3 A lilac
Relay locations on relay plate:
2 4
X contact relief relay (18) Fuel pump relay (409)
9714163
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 04.99
Golf/Bora
31
Current flow diagram
Alternator, starter
31 a
No. 55/2
A B C C1 D J59 J226 Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay, on 13 position additional relay carrier Fuse -1- (30) in battery fuse holder Fuse -2- (30) in battery fuse holder Fuse -4- (30) in battery fuse holder Fuse -5- (30) in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner)
9 3
5/31
J 59
2 7/30 b 500 502
16,0 ro
6,0 ro
80
D /50b
2,5 ro/sw 1 4 2 A41 0,5 ro/sw
88
S162 S163 S176 S177 T2e T4
16,0 sw 5 125
6,0 ro
1,5 ro/sw
T6
S177 S162 S176 S163
110A 50A 110A 50A
J 226 /6 J 226 /8
0,5 ro/sw 2,5 ro/sw
6-pin connector, brown, in protective housing for connectors, left in plenum chamber Screw connection -1- (30), on relay plate Screw connection -1- (30a), on relay plate Positive (+) connection (50), in dash panel wiring harness For vehicles with manual gearbox only Not for vehicles with engine codes APK For vehicles with automatic gearbox only
0,35 bl
500 502
2,5 ro/sw
A41
T4/2 T2e/2
0,5 bl
A /+
A /+
35,0 sw
T6/3
2,5 ro/sw
D+ G
B+
30
50
C B C1
M
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
11 12 13 14 97-24973
1
2
3
4
5
6
7
8
9
10
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 55/3
Motronic control unit, ignition system
D Ignition/starter switch J220 Motronic control unit, centre in plenum chamber N152 Ignition transformer P Spark plug connector Q Flame plug S10 Fuse in relay plate fuse box S229 Fuse in fuse holder T4a 4-pin connector T6 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
10
b S1/1 501
0,5 br
6,0 ro A32 2,5 ro 6,0 ro 1,5 ro/li 1,5 sw/li 1,5 sw/li A104 1,5 sw/li 1,0 ro/li
T6/4
1,0 ro/gn 10a 29a
T10a/8
T6/1
T80/1 T80/3
Earth point, in plenum chamber Earth point, next to steering column Earth connection -1-, in dash panel wiring harness Earth connection -1-, in engine compartment wiring harness Screw connection -2- (30), on relay plate
42 81 85 501
D /30
1,0 ro 81 A98
S10
10A 10 1,5 sw
S229
15A 29
D /15
2,5 sw
J 220
T80/71 0,5 gn/br T80/78 0,5 gn/ge
A2 4,0 br 0,5 sw 2,5 sw
T4a/2
N 152
T4a/1
T4a/3
90
115 1,0 br
114
T4a/4 2,5 br
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4-(30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
A2
85 2,5 br
P Q
T10a/7
2,5 br 42 15 16 17 18 19 20 21 10 22 23 24 25 26 27 28 97-24974
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 55/4
Motronic control unit, coolant temperature sender, Hall sender
Coolant temperature sender Hall sender Coolant temperature sender Motronic control unit, centre in plenum chamber T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
220
D101
G2 G40 G62 J220
Earth connection (sender earth), in engine wiring harness Connection -1-, in engine compartment wiring harness
J 220
T80/19 W 0,5 gr/ws T80/18 0,5 gn/ws T80/62 0,5 li/ro T80/76 0,5 li/ge T80/67 T80/53 0,5 bl
Fuel consumption signal from engine control unit, for MFI only
1,0 br/bl
113 0,35 li
T10/1
0,35 gr/ws
T10/2
0,35 gn/ws
T10a/4
0,5 li
119
126
47
2
3
4
G62
1 0,5 li/ro 0,5 li/ro
G2
1 0,5 br/bl 2 0,5 br/ws
G40
3 0,5 br/bl
122 D101 220 c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
29
30
31
32
33
34
35
36
37
38
39
40
41
42 97-24975
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 55/5
Motronic control unit, throttle valve control part, knock sensor I, knock sensor II
F60 G61 G66 G69 G88 J220 J338 T2 T2a T8 T80 V60
T10/7
0,5 gn
T10/8
0,5 bl/ro
Idling switch Knock sensor I Knock sensor II Throttle valve potentiometer Throttle valve positioner potentiometer Motronic control unit, centre in plenum chamber Throttle valve control unit 2-pin connector, rear in engine compartment 2-pin connector, front in engine compartment 8-pin connector 80-pin connector Throttle valve positioner
T80/8
T80/10
J 220
T80/75 T80/74 0,5 li/ge T80/68 0,5 gr T80/60 0,5 gn/ge
Compressor switch off Air conditioner "ready" connection
T80/66 1,0 li
T80/59
T80/69
1,0 li/ws
0,5 ws
0,5 li/sw
34
0,5 li/ro
0,5 bl
0,5 br/ws
T2/2
T8/1 M T8/2 T8/3 T8/5 T8/4 T8/8
T2/1
0,5 sw
T2a/2 T2a/1
0,5 sw
G 61 J 338 V 60 F 60
T8/7 0,5 br/bl c
G 66
G 69
G 88
c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
43
44
45
46
47
48
49
50
51
52
53
54
55
56 97-24976
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 55/6
Motronic control unit, engine speed sender, injectors
G28 Engine speed sender J220 Motronic control unit, centre in plenum chamber N30 Injector, cylinder 1 N31 Injector, cylinder 2 N32 Injector, cylinder 3 N33 Injector, cylinder 4 S232 Fuse in fuse holder T3 3-pin connector, near intake manifold T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector Earth connection (sender earth), in engine wiring harness A101 Connection -3- (87), in dash panel wiring harness D95 Connection (injectors), in engine compartment wiring harness
220
J 220
T80/63 0,5 ws T80/56 0,5 ge 99 T80/73 1,0 li T80/80 1,0 li/gn T80/58 1,0 li/ro T80/65 1,0 li/bl
4,0 bl 0,5 sw 32
S232
10A 32a 1,5 ro/li A101 1,5 ro/li 2 2 2 2
T3/1
T3/2
T3/3
N 30
1 1
N 31
1
N 32
1
N 33
G 28
T10a/5
1,0 ro/li
1,0 ro/li
1,0 ro/li
1,0 ro/li
1,0 ro/li D95
c
220
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
57
58
59
60
61
62
63
64
65
66
67
68
69
70 97-24976
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 55/7
Motronic control unit, secondary air pump motor
J104 ABS with EDL control unit, left in engine compartment J217 Automatic gearbox control unit J220 Motronic control unit, centre in plenum chamber J299 Secondary air pump relay, in protective housing, left in engine compartment (control number 100) N112 Secondary air inlet valve T10d 10-pin connector, green, in protective housing for connectors, left in plenum chamber T25 25-pin connector, on control unit for ABS/ABS with EDL T47 47-pin connector, control unit for ABS with EDL/TCS/ESP T68 68-pin connector T80 80-pin connector V101 Secondary air pump motor
10
A122 0,5 ws 0,35 or/br
A121 0,5 sw 0,35 or/sw
217 T68/32 0,5 ge
J
T10d/3
0,5 or/br 0,35 or/br 104 T47/20 T25/10
T10d/2 J
0,5 or/sw 0,35 or/sw 104 T47/19 T25/11
J
J 217
T68/3 T80/29
217 T68/25
J
T80/41
J 220
T80/30 6 6,0 ro 1/30 4/86 0,5 gr/br
T80/32
Earth point, in plenum chamber
T80/2 2,5 br/ro
T80/21 0,5 ws
T80/43 0,5 li/ge
T80/33 1,0 li/ro
Earth connection -2-, in engine compartment wiring harness E30 Connection (87a), in engine wiring harness
131
A121 A122
T10d/7
T10d/1
J 299
2/87 4,0 ws/ro 3/85 1,5 ge/sw
Connection (high bus), in dash panel wiring harness Connection (low bus), in dash panel wiring harness Not for vehicles with engine codes APK For vehicles with automatic gearbox only
2
2 102
V101
M 1
N 112
1 1,5 bl/ge
1,5 br/ro
4,0 br
2,5 br/ro 131 71 72 73 74 75 10 76 77 78 79
10 80
E30 81 82 83 84 97-24978
d
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a 16/85 4 20 18/C 22/50 24/TK 19/86 21/31 17/30
Current flow diagram
No. 55/8
Motronic control unit, air mass meter ,Lambda probe, activated charcoal filter system solenoid valve, fuel pump relay
G39 G70 G130 J17 J220 J234 N80 T4b T4c T10 Lambda probe Air mass meter Lambda probe after catalyst Fuel pump relay Motronic control unit, centre in plenum chamber Airbag control unit, down behind console Activated charcoal filter system solenoid valve I 4-pin connector, in protective housing in rear of engine compartment 4-pin connector, in protective housing in rear of engine compartment 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 50-pin connector 80-pin connector
J 17
23/87 e
S3/6 0,5 li/ws
S3/4
S3/5 0,5 li/ws
S3/2 1,5 ro/sw
S3/1 0,5 br/ge
S3/3 0,5 sw
S2/5
A125 0,5 li/ws
12
119
20
A27
f g
0,35 bl/ws
0,35 gn/br
T10/3
T10/6
0,5 bl/ws
T10/9
0,5 gn/br T80/6
234 T50/34 T80/4
J
J 220
T80/26 T80/27 1,0 br/sw T80/51 1,0 gn T80/52 T80/28 1,0 br/sw
T80/20
T50 T80
T80/15
T80/25 1,0 br
T80/13 1,0 bl
T80/12
T80/11
T80/40
A27
A125
1,0 sw
1,0 sw
1,0 br/bl
1,0 li/ro
1,0 br/bl
1,0 li/ro
Connection (speed signal), in dash panel wiring harness Connection (crash signal), in dash panel wiring harness
T4b/3 T4b/4
1,0 gr 1,0 sw
T4b/2 T4c/3 T4c/4
1,0 ws 1,0 sw
T4c/2
1,0 ws
5
3
4
1
2
N 80 G39
1,0 ws
G130
1,0 ws
2 1,5 bl/ge
G70
1 1,0 bl/ge
T4b/1
1,5 bl/ge d 85 86 87 88 89 90 91 92
T4c/1
1,0 bl/ge d 93 94 95 96 97 98 97-24979
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 55/9
Fuel pump, fuel gauge sender, coolant shortage indicator sender, crankcase breather heater element
Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Heater element (crankcase breather) Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment
135 269 504
e 504 4,0 bl f g A99 f g h i j 0,35 li/sw 0,35 br/ws 0,35 li/ro
G G6 G32 N79 S228 S234 S243 T6
4,0 bl
4,0 bl
4,0 bl
4,0 bl
43 62
34
28
Earth connection -2-, in dash panel wiring harness Earth connection (sender earth) -1-, in dash panel wiring harness Screw connection -1- (87F), on relay plate
S243
10A 43a 2,5 bl/ge
S234
10A 34a 1,0 ge/sw
S228
15A 28a 1,5 bl/ro
121
126
0,35 br/ws
0,35 br/ws
A100 1,0 ge/sw 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
Connection -1- (87), in dash panel wiring harness A100 Connection -2- (87), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A99
T6/5
2,5 bl/ge
T6/6
1,0 bl/ge 1
T10a/
6
T10a/9
0,5 br/ws 1 3 1
N 79
2 1,5 br/ro
G6
M 4 1,5 br 2
G
28
G 32
2
d 99 100
E30 101
72 102 103 104
135 105 106 107 108 109 110 111 112 97-24978
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 55/10
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp, alternator warning lamp
Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Alternator warning lamp Oil pressure warning lamp Warning lamp for coolant temperature/coolant shortage S7 Fuse in relay plate fuse box T10a 10-pin connector, in cable channel left in engine compartment T32 32-pin connector, blue
A13
B163
F1 G22 H3 J285 K2 K3 K28
f g h i j 22 2,5 sw 0,35 gn A13 0,35 gn/sw 0,35 br/ge 0,35 gn 0,35 li/ro 0,35 br/ws 2 0,35 bl
f g h
0,5 br/ge
Connection (door contact switch) , in dash panel wiring harness Positive connection -1- (15), in interior wiring harness
7
T10a/10
T10a/1
89
T32/21
T32/10
T32/28
T32/22
T32/7
T32/12
S7
7a
10A
K2 J285
0,5 ws/bl 0,5 gn/sw
1,0 sw/gn
B163
K3 T10a/
H3
K 28
2 1,0 sw/ws 1 2
G22
3
F1
1,0 br
21
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
118 119 120 121 122 123 124 125 126 97-24981
113
114
115
116
117
Edition 04.99
Golf/Bora
Current flow diagram
No. 55/11
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, multi-function indicator, ambient temperature display
Multifunction display callup button Multifunction display, memory switch Fuel gauge Coolant temperature gauge Rev. counter Ambient temperature sensor Speedometer Multifunction display Control unit with display in dash panel insert Reserve fuel warning lamp 6-pin connector 12-pin connector, connection for Climatronic only T16 16-pin connector, in centre of dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green Connection (speed signal), in dash panel wiring harness A76 Connection (diagnosis wire K), in dash panel wiring harness
A27
E 86
f g h 0,35 bl/ws 0,35 li/sw 0,35 gn/br 0,35 bl/ws 0,5 gr/ws T6e/1 A27 T16/7
E 109
T6e/2 T6e/4 T6e/3
41 0,35 li
T12a/10
29 0,35 gr/ws 0,35 gr/ws
A76
0,35 bl/gn
0,35 bl
0,35 bl/gr
E86 E109 G1 G3 G5 G17 G21 J119 J285 K105 T6e T12a
0,35 br/ws
110
T32/8
T32/5
T32/11
T32/3
W T32a/5
K T32/25
T32a/ 24
T32a/ 23
T32a/25
G3
G1 J285
Engine speed signal from engine control unit Fuel consumption signal from engine control unit, for MFI only
K105 G5 G21
T32a/26 0,35 br/ge 1 108 2
J119
T32a/32 0,35 gn/ws
G17
0,35 br/ws
31
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
113
114
115
116
117
118
119
120
121
122
123
124
125
126 97-24982
Edition 04.99