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ORDER No. 03-SM-004

Service Manual
Colour Television

TX-21AT1P
Z8T Chassis

SPECIFICATIONS
Power Source: Power Consumption: Stand-by Power Consumption: Aerial Impedance: Receiving System: 220-240V a.c., 50Hz 48W 0,8W 75 unbalanced, Coaxial Type PAL B/G, PAL D/K ,PAL-60 SECAM B/G, SECAM D/K M.NTSC (AV) NTSC (AV only) AV FRONT High Voltage: Picture Tube: Audio Output: Headphones: Accessories supplied : Dimensions: Height: Width: Depth: Net weight: Audio (RCAx1) Video (RCAx1) 27kV ± 1kV A51ERF135X71 51cm 500mV rms 10k 1V p-p 75

1 x 5W RMS, 1 x 10W MPO 8 Impedance 8 Impedance Remote Control 2 x R6 (UM3) Batteries 476mm 524mm 473mm 22kg

Receiving Channels: VHF E2-E12 VHF H1-H2 (ITALY) VHF A-H (ITALY) VHF R1-R2 VHF R3-R5 VHF R6-R12 UHF E21-E69 CATV (S01-S05) CATV S1-S10 (M1-M10) CATV S11-S20 (U1-U10) CATV S21-S41 (HYPERBAND) Intermediate Frequency: Video/Audio Video 38,9MHz Audio 32,4MHz, 33,4MHz Colour 34,47MHz (PAL), 34,5MHz (SECAM), 34,65MHz (SECAM) Terminals: AV1 IN Video (21 pin) 1V p-p 75 Audio (21 pin) 500mV rms 10k RGB (21 pin) 0,7V p-p 75 Video (21 pin) 1V p-p 75 Audio (21 pin) 500mV rms 1k

Specifications are subject to change without notice. Weights and dimensions shown are approximate. NOTE: This Service Manual should be used in conjunction with the Z8 Technical guide.

AV1 OUT

CONTENTS
SAFETY PRECAUTIONS ......................................................................................................................................................... 2 SERVICE HINTS ...................................................................................................................................................................... 3 ADJUSTMENT PROCEDURE AND SELF-CHECK .................................................................................................................. 4 WAVEFORM PATTERN TABLE ............................................................................................................................................... 5 ALIGNMENT SETTINGS .......................................................................................................................................................... 6 BLOCK DIAGRAMS.................................................................................................................................................................. 7 PARTS LOCATION................................................................................................................................................................. 10 REPLACEMENT PARTS LIST................................................................................................................................................ 11 SCHEMATIC DIAGRAMS....................................................................................................................................................... 17 CONDUCTOR VIEWS ............................................................................................................................................................ 20

SAFETY PRECAUTION
GENERAL GUIDE LINES
1. 2. It is advisable to insert an isolation transformer in the a.c. supply before servicing a hot chassis. When servicing, observe the original lead dress in the high voltage circuits. If a short circuit is found, replace all parts that have been overheated or damaged by the short circuit. After servicing, see that all the protective devices such as insulation barriers, insulation papers, shields and isolation R-C combinations are correctly installed. When the receiver is not being used for a long period of time, unplug the power cord from the a.c. outlet. Potentials as high as 28kV are present when this receiver is in operation. Operation of the receiver without the rear cover involves the danger of a shock hazard from the receiver power supply. Servicing should not be attempted by anyone who is not familiar with the precautions necessary when working on high voltage equipment. Always discharge the anode of the tube. After servicing make the following leakage current checks to prevent the customer from being exposed to shock hazard. Unplug the a.c. cord and connect a jumper between the two prongs of the plug. Turn on the receiver's power switch. Measure the resistance value with an ohmmeter, between the jumpered a.c. plug and each exposed metallic cabinet part on the receiver, such as screw heads, aerials, connectors, control shafts etc. When the exposed metallic part has a return path to the chassis, the reading should be between 4M ohm and 20M ohm. When the exposed metal does not have a return path to the chassis, the reading must be infinite. Plug the a.c. cord directly into the a.c. outlet. Do not use an isolation transformer for this check. Connect a 2k 10W resistor in series with an exposed metallic part on the receiver and an earth, such as a water pipe. Use an a.c. voltmeter with high impedance to measure the potential across the resistor. 4. 5. Check each exposed metallic part and check the voltage at each point. Reverse the a.c. plug at the outlet and repeat each of the previous measurements. The potential at any point should not exceed 1,4 Vrms. In case a measurement is outside the limits specified, there is a possibility of a shock hazard, and

3.

6.

4. 5.

HOT CHECK CIRCUIT
a.c. VOLTMETER

6.

2k 10 Watts TO INSTRUMENT'S EXPOSED METALLIC PARTS

WATER PIPE (EARTH)

LEAKAGE CURRENT COLD CHECK
1. 2. 3.

Fig. 1.

the receiver should be repaired and rechecked before it is returned to the customer.

X-RADIATION WARNING
1. 2. The potential sources of X-Radiation in TV sets are the high voltage section and the picture tube. When using a picture tube test jig for service, ensure that the jig is capable of handling 28kV without causing X-Radiation.

LEAKAGE CURRENT HOT CHECK
1. 2. 3.

NOTE: It is important to use an accurate periodically calibrated high voltage meter. 1. Set the brightness to minimum. 2. Measure the high voltage. The meter should indicate: 27kV ± 1kV. If the meter indication is out of tolerance, immediate service and correction is required to prevent the possibility of premature component failure. 3. To prevent any X-Radiation possibility, it is essential to use the specified tube.

2

SERVICE HINTS
How to remove the rear cover
1. Remove the 5 screws as shown in Fig.2.

Screws

Screws

Fig.2.

LOCATION OF CONTROLS

Y-Board

E-Board

Focus

Screen

Fig. 3

3

ADJUSTMENT PROCEDURE
Item / Preparation +B SET-UP
1. 2. Receive a Greyscale signal. Set the controls : Brightness Contrast Volume Minimum Minimum Minimum Set Contrast on maximum, set Brightness on center, switch on AV mode. Enter Service mode. Set Sub-Brightness to 31. Select Ug2 Test. Press "+" and adjust screen Vr till sharp vertical line is visible and LED switches off. Then reduce screen Vr till LED is just switched on.

Adjustments
Confirm the following voltages. B1 B2 B3 B4 B8 B11 3,3 190 16 10 5 127 ± ± ± ± ± ± 0,3V 10V 1V 1V 0,3V 10V B13 B14 B15 B16 B17 B18 -16 27,5 28 13 8 5 ± ± ± ± ± ± 1V 1,5V 1,5V 1V 1V 0,3V

CUT OFF / Ug2 Test
1. 2. 3. 4. Receive a Greyscale signal. Degauss the tube externally. Set the TV into Service Mode 1. Select Cut off mode.

SELF CHECK
Self-check is used to automatically check the bus lines and hexadecimal code of the TV set.To enter Self-Check mode, press the STATUS button on the remote control and at the same time press the down (-/v) button on the customer controls at the front of the TV set. To exit Self Check, switch off the TV set at the power button.

OPTION 1 OPTION 2

E0 02

If the CCU ports have been checked and found to be incorrect or not located then " - - " will appear in place of "O.K.".

Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available. · LUCI interface kit (Linked Utility Computer Interface) Part number: TZS6EZ002 This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new models are introduced upgrade software will become available. · VICI (Visual Interactive Computer Information) These C.D.'s contain multimedia documentation providing quick access to service information. Part No. TZS7EZ006, TZS7EZ005, TZS8EZ001 & TZS9EZ001 1. Service Manuals 2. Instruction Books 3. Technical Information · TASMIN (Technically Advanced System for Multimedia Interactive Notes) As well as providing a first step towards more interactive training this product also achieves quick access to Technical Information.

4

WAVEFORM PATTERN TABLE

CONDITIONS: Contrast: Brightness: Colour: Sharpness: MAX MID MID MID

5

ALIGNMENT SETTINGS
To access Service Mode select program position 99 and set sharpness to minimum. Press "MUTE" button on remote control and at the same time press the "V" button on the customer controls at the front of the TV, this will place the TV set into Service Mode. Press / buttons to step up / down through the functions. Press + / - buttons to alter the function values. Press "STR" button on the customer controls at the front of the TV after each adjustment has been made to store the required values. To exit Service Mode press "N" button. Alignment Function 1. Cut off (Ug2) 2. Vertical slope 3. Vertical Position 4. Vert. Amplitude 5. Horizontal Shift 6. Horizontal Parallelogram 7. Horizontal Bow 8. R-Cut 9. G-Cut 10. R-Drive 11. G-Drive 12. B-Drive 13. AGC 14. Sub Colour 15. Sub Brightness 16. Horizontal Width 17. EW Parabola 18. EW Upper Corners 19. EW Lower Corners 20. EW Trapezoid Setting indication Note: All setting values are approximate LED ON/OFF V-SLO 029 V-POS 035 V-AMP 054 H-CTR 034 H-PAR 035 H-BOW 025 R-CUT 008 G-CUT 008 R-DRV 039 G-DRV 031 B-DRV 031 AGC 028 S-COL 015 S-BRI 026 EW-WD 049 EW-PR 009 EW-UC 037 EW-LC 051 EW-TP 022 Settings / Special features LED to be just ON Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting. Optimum setting.

To access Option Bytes input remote code "FA" followed by key 5 (14 hex) or to access from Service Mode press "Status button" on remote control. (numerical keys 0-7 to change value, TV/AV button to store on remote control): Option Byte 1 Bit No. Value 0 1 2 3 4 5 6 7 0 0 0 0 0 1 1 1 Option Byte Table Functions 0 NO French model 1 YES 0 NO Irish model 1 YES 0 NO NICAM 1 YES 0 NO A2 Stereo 1 YES 0 MACO Tuner manufacturer 1 ALPS 0 NO E-W circuit 1 YES 0 NO Q-link 1 YES 0 YES TOP TEXT 1 NO Option Byte 2 Bit No. Value 0 1 2 3 4 5 6 7 0 1 ------Option Byte Table Functions 0 Sound AI 1 0 CATS 1 -------------

NO YES YES NO -------

6

VIDEO & MONO AUDIO BLOCK DIAGRAM

TUNER E8
1 2 3 3 2 1 D370 D371 D372

IF1

IF2

Y2

Q351

53 B OUT 51 R OUT 44 42 40

IC601 UOC
AUDIO OUT VIDEO EXT

52 G OUT

1 2 3

IC351

7 8 9

CRT

X102
VIDEO IN

23 IF1 24 IF2

Y-BOARD

VIDEO OUT

38 Q601 Q602 35 X602
SOUND TRAP

28 AUDIO OUT
QSS OUT B IN 48 R IN 46 G IN 47

7
Q3104 5 AUDIO IN
AUDIO OUT

Q3101

Q3102

V

A

E7
1 3 + SP -

HEADPH
15 R IN 11 G IN 7 B IN 2 AUDIO IN 6 AUDIO IN 1 AUDIO OUT 20 VIDEO IN 19 VIDEO OUT 3 AUDIO OUT

8

JK3101

IC251
AUDIO OUTPUT IC

E-BOARD

AV 21 PIN SCART

POWER SUPPLY & DEFLECTION BLOCK DIAGRAM

E5
1 3 HEATER 3 1

Y3
G1

TUNER

D002 20 AVL/EW

D003

TU2

MB

5V

33V

5V
3 3 1 1

IC851
8V 5 6 D552 6 5

IC852

E8

Y2

IC351
5

7 8 9

CRT

39 VP
IBL 50

Q401 Q402 1 3 D606
PROT 36

D554 6

D1205
BCL 49

14 VCC +8V +190V D403 10 4 9 +5V 8 5

D350

IC601
UOC

T552
FBT

Q603 D603 D601

TO RGB INPUTS Q351

54 VDDA
FBI/SCO 34

Q552

8
56 VDDC
V+ V-

22

REMOTE IN

IC1104
21

IC1103

61 VDDP

HOUT 33

EAROM

VCC

D553

Y-BOARD
D510

8

IC1202
3

IC1201
R1205 Q701
POWER ON/OFF

1

3

5V STANDBY Q1204

1

F851 Q702
5 6 1 2

D851 D701 D751 Q751 Q753

D501 Q501 D752 Q752

E4 T553
Q551 6 1 2 4

~ D812
2 1

R1202

Q1201

IC601 PIN 1
D804

D1201

+

IC802

IC701 IC702
1

D1202

D556
6 4

~

S2

E2
3 4

P2

T801
POWER SUPPLY 5

S1

3

4

P1

1

RL801 D813 D811 D806

IC801
P1

S5 S4 S3 F853 D853 Q851 Q852

D557

2

D402

3

1 D805 R804 +

F801 S801

IC451 T802
P2 B1 B2 S2 S1 F852 D852
9

5

D401 HOT D559

7 1

~

VERTICAL OUTPUT

2

Mains In

2

Line Filter

D802

IC251

D801

~

AUDIO OUTPUT

+5V STANDBY

E-BOARD
E1
1 6

E3

2

1

Degauss Coil

CONTROL BLOCK DIAGRAM

TUNER IC1103
EAROM
SDA SCL

5

6

SCL

SDA

AGC

E1

2

3

4

IC1104
REMOTE IN

Q1106 Q1104 Q1204
1 STANDBY
REM IN Q-LINK OUT Q-LINK IN

Q1103 Q1105

IC351
5

7 8 9

CRT

9
64 63 62 2 SCL 3 SDA

Q1201

RL801

E8
5

Y2
5 D350

+5V STANDBY Q1102
XTAL IBL BCL

Q1107
6 KEYSCAN 58 50 49 45

D1107 X601

XTAL

59

D1104

D1106

IC601 UOC
8 SLOW SW 11 MUTE2
FBL

Q1109

Y-BOARD
3

Q1110 Q402 Q401
PROT

T552 FBT

36

Q603

SWITCHING MATRIX

27 AGC

Q255

3 MUTE

IC251

AUDIO OUTPUT

16 FAST SW

AV 21 PIN SCART

8

10 Q-LINK

SLOW SW

Q253

E-BOARD

PARTS LOCATION
NOTE:
The numbers on the exploded view below refer to the exploded view section of the Replacement Parts List.

16 3 5 6 19

20 7 13

18 17 11 15 1

14 4

2 10 9 8 12

10

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NOTES

16

SCHEMATIC DIAGRAMS FOR MODEL TX-21AT1P (Z8T CHASSIS)
IMPORTANT SAFETY NOTICE
Components identified by mark have special characteristics important for safety. When replacing any of these components, use only manufacturers' specified parts.

NOTE
1. 2. 3. 4. RESISTOR All resistors are carbon ¼W resistor, unless marked otherwise. Unit of resistance is OHM () (k=1,000, M=1,000,000) CAPACITORS All capacitors are ceramic 50V unless marked otherwise. Unit of capacitance is µF unless otherwise stated. COIL Unit of inductance is µH, unless otherwise stated. TEST POINT Test Point Position EARTH SYMBOL Chassis Earth (Cold) Line Earth (Hot) 6. VOLTAGE MEASUREMENT Voltage is measured by a d.c. voltmeter. Measurement conditions are as follows: Power source a.c. 220V-240V, 50Hz Receiving Signal Colour Bar signal (RF) All customer controls Maximum position

5.

7. Indicates the Video signal path Indicates the Audio signal path These schematic diagrams are the latest at time of printing and are subject to change without notice.

REMARKS
a. b. c. d. Do not touch the hot part, or the hot and cold parts at the same time, as you are liable to a shock hazard. Do not short circuit the hot and cold circuits as electrical components may be damaged. Do not connect an instrument, such as an oscilloscope, to the hot and cold circuits simultaneously as this may cause fuse failure. Connect the earth of the instruments to the earth connection of the circuit being measured. Make sure to disconnect the power plug before removing the chassis.

NOTE
1. The Power Supply Circuit contains a circuit area, which uses a separate power supply to isolate the earth connection. The circuit is defined by HOT and COLD indications in the schematic diagram. All circuits, except the Power Circuit, are COLD.

17

18

19

CONDUCTOR VIEWS
E - BOARD TNP8EE011

FOR MODEL TX-21AT1P

TRAN'S Q253 E4 Q255 E4 Q401 A4 Q402 A4 Q501 B6 Q551 C8 Q552 A5 Q601 B2 Q602 A2 Q603 A2 Q701 B5 Q702 C5 Q751 C6 Q752 C7 Q753 C7 Q851 E5 Q852 E6 Q1102 F5 Q1103 B3 Q1104 B3 Q1105 B3 Q1106 B3 Q1107 F7 Q1109 F6 Q1110 F6 Q1201 E6 Q1204 F6 Q3101 D1 Q3102 D1 Q3104 A3 DIODES D002 A5 D003 A5 D260 E4 D261 E4 D262 E4 D401 A5 D402 A5 D403 A4 D501 C5 D502 B5

D510 D551 D552 D553 D554 D555 D556 D557 D559 D601 D603 D606 D701 D702 D703 D704 D705 D706 D751 D752 D753 D754 D755 D801 D802 D803 D804 D805 D806 D807 D808 D809 D810 D811 D812 D813 D814 D851 D852 D853 D1101 D1104 D1106

B6 A6 B7 A6 B6 A6 B8 C8 A6 A2 A2 A1 C5 B5 C5 B5 B5 B5 C6 C7 C6 C6 C6 E7 E7 D7 D6 D6 E6 D6 D7 C7 D6 D7 D6 D7 D6 D4 E5 E5 D3 F8 F6

D1107 D1201 D1202 D1205 D3101

F6 F6 F6 F5 A4

F

I.C.'S IC251 E4 IC451 A5 IC601 B2 IC701 C5 IC702 C4 IC801 D7 IC802 D6 IC851 B4 IC852 C4 IC1103 D3 IC1104 F7 IC1201 F5 IC1202 F5

E

D

T.P.'S TP1 F5 TP2 A7 TP3 A6 TP4 B6 TP5 D1 TP6 A6 TP8 F5 TP10 E1 TP13 B6 TP14 E5 TP15 E5 TP16 D4 TP17 B4 TP18 B4 TP19 A5 TP20 A1 TP21 C3 TP22 A7 TPE11 D8

C

B

A

8

7

6

5

4

3

2

1

20

Y - BOARD TNP8EY015

TRAN'S Q351 B1 DIODES D350 A1 D351 B1 D352 A2 D353 A3 D370 B1 D371 B1 D372 B1 I.C.'S IC351 A1 T.P.'S TPY4 B2 TPY5 A3

A

B

1

2

3

21

NOTES

22