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WHIRLPOOL CONSUMER SERVICES
Models 6GD2SHQXKB00
August 2002
WHIRLPOOL AUSTRALASIA CONSUMER SERVICES
SERVICE MANUAL
SIDE BY SIDE REFRIGERATOR Model 6GD2SHQXKB00
Copyright © 2000 Whirlpool (Australia) Pty. Limited All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not permitted without written authority of Whirlpool (Australia) Pty. Limited Whirlpool is a registered trademark of Whirlpool U.S.A. This documentation is intended only for qualified technicians who possess the required qualifications and are aware of the regulatory requirements applicable to servicing electrical appliances.
Whirlpool (Australia) Pty Limited A. B. N. 28 003 578 023 Part No. SM1095
WHIRLPOOL CONSUMER SERVICES CONTENTS
Models 6GD2SHQXKB00
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Page SERVICING THE ICE AND WATER DISPENSER ICE CHUTE FLAPPER DOOR MOISTURE CONTROL MODULAR ICEMAKER SERVICE ICEMAKER SCHEMATIC CIRCUIT DIAGRAM 3 - 5 5 6 7
PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED CABINET PARTS REFRIGERATOR LINER PARTS REFRIGERATOR SHELF PARTS FREEZER LINER PARTS AIR FLOW PARTS MOTOR & ICE CONTAINER PARTS REFRIGERATOR DOOR PARTS FREEZER DOOR PARTS DISPENSER FRONT PARTS UNIT PARTS ICEMAKER PARTS CONTROL PARTS
8 10 - 11 12 - 13 14 - 15 16 - 17 18 - 19 20 - 21 22 - 23 24 - 25 26 - 27 28 - 29 30 - 31 32 - 33
WHIRLPOOL CONSUMER SERVICES
Models 6GD2SHQXKB00
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SERVICING THE ICE AND WATER DISPENSER
The dispenser housing is "foamed in place" and cannot be removed as an assembly. Components of the dispenser assembly are serviceable.
WARNING ELECTRICAL SHOCK HAZARD
Unplug the refrigerator from the electrical power supply before servicing any electrical components. Failure to do so can result in serious injury or death. 1. Unplug the refrigerator power cord. 2. Remove the overflow grille from its housing. 3. Unsnap the front cover at the bottom of the housing (See Figure 1).
Figure 1
4. Disconnect the front cover switch harness connector and set the cover aside. Refer to Figure 2 for the following steps :
WHIRLPOOL CONSUMER SERVICES
5.
Models 6GD2SHQXKB00
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Disconnect the power wire harness connector (BL/BL and W wires).
6. Disconnect the flapper door heater wire harness connector (if connected). 7 Release the dispenser micro switch retainers and slide the switches off their locater pins. Carefully handle the switches so they do not come apart.
8. Disconnect the wires from lampholder terminals. 9. Remove two 1/4" hex head screws from the control bracket and remove the control bracket. 10. Remove the 1/4" hex head screw securing the water fitting (spout) to the water dispenser lever. Remove the water fitting. 11. Unsnap the ice guide and remove it from the ice dispenser lever. Refer to Figure 3 for the following steps :
Figure 3
12. Remove the air pot by sliding by sliding the rear of the air pot out of the slot moulded to the dispenser housing and slip the linkage out of the flapper door mechanism assembly.
WHIRLPOOL CONSUMER SERVICES
Models 6GD2SHQXKB00
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13. Unsnap the flapper door and remove it from the ice dispenser lever. While you remove the flapper door, carefully guide the flapper door heater wire and connector over the door mechanism assembly. 14. Remove the 1/4" hex head screw securing the dispenser levers pivot retainer to the dispenser housing and remove the retainer. 15. Remove the water dispenser lever. 16. Remove the ice dispenser lever by manoeuvring it around the door mechanism assembly. 17. Pull the pin from the door mechanism assembly and remove the spring and mechanism assembly 18. Re-assemble in the reverse order.
ICE CHUTE FLAPPER DOOR MOISTURE CONTROL
The ice chute flapper door has an inbuilt heating element which is not connected when delivered to the customer. In extreme circumstances depending on installed position in kitchen or due to extreme humidity conditions, it may be necessary to connect the heater to control excessive moisture. To connect the flapper door heater: 1. Unplug the refrigerator power cord. 2. Remove the overflow grille from its housing. 3. Unsnap the front cover at the bottom of the housing (See Figure 1). 4. Plug the ribbon cable from the door to the door heater connector. (See Figure 2)
WHIRLPOOL CONSUMER SERVICES
Specifications
Mould Heater Thermostat Water Fill Motor Ohms Module
Models 6GD2SHQXKB00
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MODULAR ICEMAKER SERVICE Service Procedures
: 185 W, 286 ohms : Close -8 ± 1.5°C Open 0 ± 1.5°C : 140 ml, 7.5 seconds : 3 Watts, 16900 : Stamped circuit, plug-in connections Cover Pries plastic pin from right hand side of module and remove cover. Module, Motor and Support Assembly Insert phillips head screwdriver in access ports in module and remove both screws. Disconnect shut-off, pull mould from support assembly Shut-off Arm Pull out from support. When reassembling insert to full depth. Mould and Heater Remove module, motor and support assembly. Bi-metal Remove module and support assembly. Pull out retaining clips with bi-metal. Fill Cup Remove motor, module and support assembly, remove ejector blades and shutoff arm. Pull cup from mould. Ejector Blades and Stripper Remove module, motor, support assembly. When reinstalling ejector blades, align "D" coupling with module cam.
Module Test Points
N M
Remove 3 securing screws
V L T
H
Module Ohmmeter Checks (No Power to icemaker and ejector blades in park position) Test Compo Module Resist. Points -nent Position Ohms L-H Mould Attached to 286 Heater support L-M Motor Disconnected 16900 from support Test Points L-N T-H L-H L-M N-V Component Module Bimetal Heater Motor Water valve Line Voltage Power OK Open On On On 0 Volts No power Closed Off Off Off
Water Level Adjustment
Turning the screw clockwise decreases the water fill. · 1/2 turn equals 20 ml or 1.2 seconds · full turn equals 40 ml or 2.4 seconds · Maximum adjustment is one full turn in either direction. Additional rotation could damage the module.
WHIRLPOOL CONSUMER SERVICES
Models 6GD2SHQXKB00
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ICEMAKER SCHEMATIC CIRCUIT DIAGRAM
WHIRLPOOL CONSUMER SERVICES
Models 6GD2SHQXKB00
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PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED Parts Not Illustrated Part No
978025 978026 978027 978028 978029 978030 876764 482278 2149072 Item Valve, Access (1/4") Valve, Access (5/16") Valve, Access (3/8") Valve, Access (1/2") Valve, Access (5/8") Valve, Access (3/4") Valve, Access (3/16") Start Kit Ice Crusher Assembly
Miscellaneous
Part No Item 978941 Insulation, Fibreglass (1613 x 927 x 67mm) 212643 Sealer, Gum (1220 mm) 479502 Tape, Vinyl (18mm x 2743mm) 876305 Kit, Insulation (14 Pieces 76 x 610 x 1220mm) 876370 Kit, Insulation (2 Pieces 76 x 610 x 1220mm 876029 Kit, Foam Slab (762mm x 826mm x 38mm) 505587 Sealer, Mastic (1 Quart) 511873 Touch-up, White Porcelain (2 Oz) 542638 Grease, Silicon (1/2 Oz) 542639 Cement, Alumilastic (1-1/4 Oz) 606755 Bag, Insulation (36-5/8" x 46") 799833 Kit, Evaporator Repair (Aluminium Epoxy) 503695 Cork Sealer, 1/4 Pound 833938 Kit, Terminal Connector 2182102 Ice Container Assembly 2149072 Ice Crusher Mechanism Assembly
Customer Touch-Up and Refinishing Materials
Part No Item
Touch-Up Material 350942 *Primer, White (13 Oz. Spray Can) 350930 *Enamel, White (13 Oz. Spray Can) 72017 Brush Touch-Up Kit (White) *Caution: The spray paint must not come into contact with the door gaskets
Refinishing Material
799344 Enamel, White (1 Qt. Uncut) 833938 Kit, Terminal Connector
Torx Screw Wrench
1117510 Torx Key
WHIRLPOOL CONSUMER SERVICES
BLANK PAGE
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Item 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Part No LIT2219976 LIT2214768 LIT628371 2174748 3400517 2196236 489427 2155013 489478 2205330 2209697 2203770 2203771 8281149 2203407B 2217075 2196097 2198469B 489497 489464 940139 1108438 1108439 2214543 2203408B 489348 489084 2155311 489483 8281227 Description Use & Care Guide Service & Wiring Sheet Modular Icemaker Service Sheet Front Roller (2) Screw Roller (Rear) (2) Screw Clip, Grille Screw Service Cord Shim Hinge Top, FC Hinge Top, RC Screw Hinge Cover, FC, Black Hinge Bottom (2) Filler, Wrapper, Black Grille, Black Screw Screw Drain Fitting Extension Tube Clip, Drain Tube Cabinet (Not A Service Part) Cover, Unit Hinge Cover, RC, Black Clamp, Cord Screw Door Closer, Lower Cam (2) Screw Screw
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 2194744 2182757 2182147 2169193 2205813 2196483 2206270 487539 486298 2179404 1123919 489290 2209752 2212240 2150331 2162085 2217199 851682 2206269 488280 8281158 Description Liner (Not A Serviceable Part) Escutcheon, Meat Pan Control Slide Meat Pan Control Louvre Shroud, Light Strap Stud, Rear Shelf Ladder Screw Screw (2) Rack, Wine & Egg Bracket Retainer Screw Air Diffuser Assembly Air Diffuser Cover Cover, Conduit Socket Reservoir Light Bulb Light Lens Screw (2) Screw
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 Part No 2194736 2196233 2209698 2174150 2179259 2164373 2217039 2195975 2196232 2179343 2179342 2194913 2196231 2216625 3400894 8281158 2179350 2194906 2196485 2196483 2206347 2179243 Description Shelf Assembly, Glass Sliding (2) Snack Bin Cover, Crisper Glass, Cover Glass, Cover Egg Carrier Cover, Meat Pan Frame, Shelf(2) Crisper Pan Front, Crisper Pan Slide, Humidity Control Trim, Handle Meat Pan Egg Bin Screw Screw Deflector Trim, Handle Stud Assembly Stud Assembly Shelf, Snack Bin Trim, Handle
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 28 28 29 Part No 1115380 2171712 489478 842534 2196206 2174249 2195904 2181761 2181762 3400893 2176134 2155572 489355 2209674 2181760 2181759 486298 1115373 2196483 8281158 2196207 1119237 1119293 489100 Description Liner (Not A Serviceable Part) Slide, Ice Door Door, Ice Compartment Screw Clip, Air Duct (2)7 Support, Stud Shelf Trim, Basket Basket, Tall Basket, Slope Screw Grommet (4) Wiring Cover Screw Bracket, Fill Tube Shelf Track, Right Side (2) Shelf Track, Left Side (2) Screw Switch, Rocker Arm Stud Assembly Screw Stud, Rear Slide, Ice Container, Left Side Slide, Ice Container, Right Side Screw
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 Part No 2182119 2155590 2161231 2203591 2149544 2187151 2169142 2209604 2176759 2182146 2206505 2155788 2172840 2209605 2203875 2203840 489355 489478 2203595 2203596
Models 6GD2SHQXKB00
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Description Fan Scroll Retainer, Fan Motor Air Scoop Air Duct Freezer Diffuser Air Duct Fan Motor Fan Blade Gasket Fan Grommet (2) Duct, Icemaker Harness, Fan Evaporator, And Heater, Bi-Metal Gasket Cover Wire Tie Gasket Gasket Cover, Evaporator Screw Screw Support, R.S Support, L.S
WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 14 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 37 38 39 40 44 45 46 Part No 2183728 2188386 2165210 2149100 2169193 1129563 2206501 489399 2205716 489478 2162085 2196089 1119005 1119007 1119006 1119012 1119013 489235 1119009 2157405 489229 2196295 2209781 2171682 1119018 2155231 1119020 1119021 488886 2180348 1119017 489234 489236 2171709 851682 2171706 Description Bracket, Motor Motor, Dispenser Solenoid Assembly Guide, Solenoid Shroud, Light Shield, Wiring Wiring Assembly, Ice Dispenser Screw Coupling, Motor Screw Socket, Light Ice Container Spacer, Step (3) Spacer, Flat (2) Blade, Rotary Blade, Rotary Blade, Rotary Washer, Plain Blade, Fixed (2) Block, Blade Roll Pin Auger Drum Floating Baffle Nut, Bearing Control Arm Spring, Return Retainer Clip, Rod Screw Housing, Crusher Deflector, Ice Washer, Plain Retainer Ring Front Cover, Ice Container Light Bulb Light Lens, Dispenser
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 Part No 2206716B 2173643 2177105 2156022 489491 2179607 2194969B 2221311 2186649B 3400012 2195327 2195496 2194971B 2182178 489420 2206629B 2165792 2182180 3400852 Description Refrigerator Door, Black (Includes Item 8) Retainer, Bottle Door, Compartment Trivet, Shelf Screw Shelf Bin (3) Extension, Bottom, Black Door Gasket, Magnetic, Black Handle, Centre, Black Screw Clip (4) Divider, Bin Extension, Top, Black Door Closer, Upper Cam Screw Bracket, Door Stop, Black Butter Dish Thimble-Top Screw
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 21 Part No 2214700B 2186649B 8281149 489491 2195327 2156021 2182181 2221312 2209680 3400012 2206602 2182179 489420 2206629B 2162412 2194969B 2194971B 3400852
Models 6GD2SHQXKB00
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Description Freezer Door, Black (Incl Item 8 and Dispenser Front Parts) Handle, Centre, Black Screw Screw Clip (4) Trivet, Shelf (4) Thimble-Top Door Gasket, Magnetic, Black Trim, Door Shelf Screw Wire Harness Door Closer, Upper Cam Screw Bracket, Door Stop, Black Connector Extension, Bottom. Black Extension, Top, Black Screw
WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 3196165 2194719 2180209 2196195 2203886 2206423 2205686 2206671B 2209718 2195089B 2180224 2180200 2162361 2183771 989331 2195090B 2187409 489000 2214701B
Models 6GD2SHQXKB00
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24 625834 25 2195051 26 2169477
Description Housing, Dispenser (Not Serviced) Screw Retainer, Levers Spring, Torsion Pin Door, Ice Door Mechanism Assembly Mechanism Delay Grille, Overflow, Black Water Fitting Assembly (Includes Water Tube) Lever, Ice, Black Dispenser Guide, Ice Lamp Holder Switch (2) Bracket, Control Bulb, Light Lever, Water, Black Dispenser Switch Assembly (Not Available Order Item 23) Overlay, Front Cover (Not Available Order Item 23) Wire Assembly Front Cover, Housing (Not Available, Order Item 23) Screw Front Cover Assembly, Black (Includes Items 18,19,20 & 21) Spacer, Switch (2) Strain Relief Connector
WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Item Part No 1 486692 2 2190685 3 2204484 4 489464 6 489099 7 2149293 8 509812 9 2158826 10 488687 11 2204238 12 4387959 13 4388101 14 2161324 15 2216914 16 2188508 17 2201147 17 4387874 18 2211760 20 2200465 21 489396 22 2164518 24 2198747 25 1105523 26 2187405 27 2199167 28 2187162 30 2160501 32 2181929 33 2188176 34 2161330 35 2196155 37 489473 39 2183042 39 4387558 40 489340 41 2196202 42 2155547 48 2149718 49 8281232 50 1105612 51 2161302 52 2172840 53 489427 54 850145 55 489478 59 2208280 62 934011 63 2209709
Models 6GD2SHQXKB00
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Description Speednut Fan, Blade Condenser Assembly Screw Screw Heat Shield And Drain Pan Screw Grommet Damper Screw Tube Suction Cover (Service) Overload, (Service, Includes Relay Clip, Defrost Heater Clip, Condenser Start-Device, Combo (Start Relay & O/L) Prod Compressor Only Capacitor, (Production) Capacitor, (Service) Tube, Condenser To Heat Loop Unit Cover, Bottom Clip Evaporator Motor, Fan Tray, Evaporator Harness, Unit Drier Compressor (Incl Items 12,13,17,27) (Order 876765 Tube Kit) Unit Mounting Frame Bracket, Fan Motor Heater, Defrost Clip Bi-Metal, Defrost Screw Grommet (4), (Production) Grommet (4), (Service) Screw Air Baffle Clip, Heat Unit Mounting Rail Screw Guard, Fan Sleeve Wire Tie Screw Wire Connector Screw Clip, Wire & Tube Clip, Tube (3) Union
WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Item 1 2 5 6 7 9 10 11 12 16 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 35 37 38 40 Part No 489084 2196157 628379 488208 2181943 489478 2187233 627018 2182414 489385 2174183 488649 628282 489115 628356 627843 2182124 2195914 627796 627985 489322 489276 2171593 2187464 628320 2187134 2187135 489136 1129179
Models 6GD2SHQXKB00
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Description Screw Fitting, Water Tube Clip, Fuse Screw Tube, Water Screw Valve, Solenoid Nut, Compression Heat Shield Clamp, Tube Cover Screw Mould & Heater Assembly (Also Order 542638 Silicone Grease) Clip Cup-Water Fill Ejector Ice Stripper Support Retainer, Thermostat Thermostat (Also Order 542369 Cement Alumilastic ) Screw Screw Shut Off Arm Harness, Wiring Bracket Module Assembly (Includes Items 37 & 38) Motor Screw Nut, Compression
WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Models 6GD2SHQXKB00
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WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 23 25 26 27 29 Part No 2200135 2182150 489214 2149705 2187158 2188380 489398 2175210 2161460 2172940 2172906 2161466 489084 2179920 489290 2162085 2172931 851682 2206509 1115375 940014 2175064 2179921 2172941 2196003 Description Control Box Tube Barrier, Thermostat Screw (3) Light Switch Thermostat (FC) Timer, Defrost Screw (2) Shroud, Light Thermostat (RC) Window Grommet, Light Bar Slide Thermostat Screw (2) Light Bar (RC) Screw (2) Light Socket Heat Shield Light Bulb Control Box Harness Clip, Wiring Hole Plug Escutcheon, Control Box Light Bar (FC) Window Tube Barrier, Thermostat
Models 6GD2SHQXKB00
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