Text preview for : 6GD5SHQXKB00.pdf part of whirlpool 6GD5SHQXKB00 whirlpool 6GD5SHQXKB00 service manual
Back to : 6GD5SHQXKB00.rar | Home
WHIRLPOOL CONSUMER SERVICES
Models 6GD5SHQXKB00
August 2002
WHIRLPOOL AUSTRALASIA CONSUMER SERVICES
SERVICE MANUAL
SIDE BY SIDE REFRIGERATOR Model 6GD5SHQXKB00
Copyright © 2000 Whirlpool (Australia) Pty. Limited All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not permitted without written authority of Whirlpool (Australia) Pty. Limited Whirlpool is a registered trademark of Whirlpool U.S.A. This documentation is intended only for qualified technicians who possess the required qualifications and are aware of the regulatory requirements applicable to servicing electrical appliances.
Whirlpool (Australia) Pty Limited A. B. N. 28 003 578 023 Part No. SM1096
WHIRLPOOL CONSUMER SERVICES BLANK PAGE
Models 6GD5SHQXKB00
Page 2 of 33
WHIRLPOOL CONSUMER SERVICES CONTENTS
Models 6GD5SHQXKB00
Page 3 of 33
Page SERVICING THE ICE AND WATER DISPENSER ICE CHUTE FLAPPER DOOR MOISTURE CONTROL MODULAR ICEMAKER SERVICE ICEMAKER SCHEMATIC CIRCUIT DIAGRAM PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED CABINET PARTS REFRIGERATOR LINER PARTS REFRIGERATOR SHELF PARTS FREEZER LINER PARTS MOTOR & ICE CONTAINER PARTS REFRIGERATOR DOOR PARTS FREEZER DOOR PARTS DISPENSER FRONT PARTS UNIT PARTS AIR FLOW PARTS CONTROL PARTS ICEMAKER PARTS 4-6 6 7 8 9 10 - 11 12 - 13 14 - 15 16 - 17 18 - 19 20 - 21 22 - 23 24 - 25 26 - 27 28 - 29 30 - 31 32 - 33
WHIRLPOOL CONSUMER SERVICES
Models 6GD5SHQXKB00
Page 4 of 33
SERVICING THE ICE AND WATER DISPENSER
The dispenser housing is "foamed in place" and cannot be removed as an assembly. Components of the dispenser assembly are serviceable.
WARNING ELECTRICAL SHOCK HAZARD
Unplug the refrigerator from the electrical power supply before servicing any electrical components. Failure to do so can result in serious injury or death. 1. Unplug the refrigerator power cord. 2. Remove the overflow grille from its housing. 3. Unsnap the front cover at the bottom of the housing (See Figure 1).
Figure 1
4. Disconnect the front cover switch harness connector and set the cover aside. Refer to Figure 2 for the following steps :
WHIRLPOOL CONSUMER SERVICES
5.
Models 6GD5SHQXKB00
Page 5 of 33
Disconnect the power wire harness connector (BL/BL and W wires).
6. Disconnect the flapper door heater wire harness connector (if connected). 7 Release the dispenser micro switch retainers and slide the switches off their locater pins. Carefully handle the switches so they do not come apart.
8. Disconnect the wires from lampholder terminals. 9. Remove two 1/4" hex head screws from the control bracket and remove the control bracket. 10. Remove the 1/4" hex head screw securing the water fitting (spout) to the water dispenser lever. Remove the water fitting. 11. Unsnap the ice guide and remove it from the ice dispenser lever. Refer to Figure 3 for the following steps :
Figure 3
12. Remove the air pot by sliding by sliding the rear of the air pot out of the slot moulded to the dispenser housing and slip the linkage out of the flapper door mechanism assembly.
WHIRLPOOL CONSUMER SERVICES
Models 6GD5SHQXKB00
Page 6 of 33
13. Unsnap the flapper door and remove it from the ice dispenser lever. While you remove the flapper door, carefully guide the flapper door heater wire and connector over the door mechanism assembly. 14. Remove the 1/4" hex head screw securing the dispenser levers pivot retainer to the dispenser housing and remove the retainer. 15. Remove the water dispenser lever. 16. Remove the ice dispenser lever by manoeuvring it around the door mechanism assembly. 17. Pull the pin from the door mechanism assembly and remove the spring and mechanism assembly 18. Re-assemble in the reverse order.
ICE CHUTE FLAPPER DOOR MOISTURE CONTROL
The ice chute flapper door has an inbuilt heating element which is not connected when delivered to the customer. In extreme circumstances depending on installed position in kitchen or due to extreme humidity conditions, it may be necessary to connect the heater to control excessive moisture. To connect the flapper door heater: 1. Unplug the refrigerator power cord. 2. Remove the overflow grille from its housing. 3. Unsnap the front cover at the bottom of the housing (See Figure 1). 4. Plug the ribbon cable from the door to the door heater connector. (See Figure 2)
WHIRLPOOL CONSUMER SERVICES
MODULAR ICEMAKER SERVICE Specifications
Mould Heater Thermostat Water Fill Motor Ohms Module : 185 W, 286 ohms : Close -8 ± 1.5°C Open 0 ± 1.5°C : 140 ml, 7.5 seconds : 3 Watts, 16900 : Stamped circuit, plug-in connections
Models 6GD5SHQXKB00
Page 7 of 33
Service Procedures
Cover Pries plastic pin from right hand side of module and remove cover. Module, Motor and Support Assembly Insert phillips head screwdriver in access ports in module and remove both screws. Disconnect shut-off, pull mould from support assembly Shut-off Arm Pull out from support. When reassembling insert to full depth. Mould and Heater Remove module, motor and support assembly.
Module Test Points
N M
Bi-metal Remove module and support assembly. Pull out retaining clips with bi-metal. Fill Cup Remove motor, module and support assembly, remove ejector blades and shutoff arm. Pull cup from mould. Ejector Blades and Stripper Remove module, motor, support assembly. When reinstalling ejector blades, align "D" coupling with module cam.
Remove 3 securing screws
V L T
H
Module Ohmmeter Checks (No Power to icemaker and ejector blades in park position) Test Compo Module Resist. Points -nent Position Ohms L-H Mould Attached to 286 Heater support L-M Motor Disconnected 16900 from support Test Points L-N T-H L-H L-M N-V Component Module Bimetal Heater Motor Water valve Line Voltage Power OK Open On On On 0 Volts No power Closed Off Off Off
Water Level Adjustment
Turning the screw clockwise decreases the water fill. · 1/2 turn equals 20 ml or 1.2 seconds · full turn equals 40 ml or 2.4 seconds · Maximum adjustment is one full turn in either direction. Additional rotation could damage the module.
WHIRLPOOL CONSUMER SERVICES
ICEMAKER SCHEMATIC CIRCUIT DIAGRAM
Models 6GD5SHQXKB00
Page 8 of 33
WHIRLPOOL CONSUMER SERVICES
Models 6GD5SHQXKB00
Page 9 of 33
PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED Parts Not Illustrated Part No
978025 978026 978027 978028 978029 978030 876764 482278 2149072 Item Valve, Access (1/4") Valve, Access (5/16") Valve, Access (3/8") Valve, Access (1/2") Valve, Access (5/8") Valve, Access (3/4") Valve, Access (3/16") Start Kit Ice Crusher Assembly
Miscellaneous
Part No Item 978941 Insulation, Fibreglass (1613 x 927 x 67mm) 212643 Sealer, Gum (1220 mm) 479502 Tape, Vinyl (18mm x 2743mm) 876305 Kit, Insulation (14 Pieces 76 x 610 x 1220mm) 876370 Kit, Insulation (2 Pieces 76 x 610 x 1220mm 876029 Kit, Foam Slab (762mm x 826mm x 38mm) 505587 Sealer, Mastic (1 Quart) 511873 Touch-up, White Porcelain (2 Oz) 542638 Grease, Silicon (1/2 Oz) 542639 Cement, Alumilastic (1-1/4 Oz) 606755 Bag, Insulation (36-5/8" x 46") 799833 Kit, Evaporator Repair (Aluminium Epoxy) 503695 Cork Sealer, 1/4 Pound 833938 Kit, Terminal Connector 2182102 Ice Container Assembly 2149072 Ice Crusher Mechanism Assembly
Customer Touch-Up and Refinishing Materials
Part No Item
Touch-Up Material 350942 *Primer, White (13 Oz. Spray Can) 350930 *Enamel, White (13 Oz. Spray Can) 72017 Brush Touch-Up Kit (White) *Caution: The spray paint must not come into contact with the door gaskets
Refinishing Material
799344 Enamel, White (1 Qt. Uncut) 833938 Kit, Terminal Connector
Torx Screw Wrench
1117510 Torx Key
WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Models 6GD5SHQXKB00
Page 10 of 33
WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Item Part No 1 LIT2219976 1 LIT2214768 1 LIT628371 2 2174748 3 3400517 4 2196236 5 489427 6 2155013 7 489478 9 2156056 10 8281227 11 8281149 12 2203770 13 2203771 15 2203407B 16 2217075 21 2196097 22 2198470B 23 489497 25 2205330 35 489464 41 940139 42 1108438 43 1108439 47 2214571 48 49 2203408B 52 489348 53 489084 54 2155311 55 489483 Description Use & Care Guide Service & Wiring Sheet Modular Icemaker Service Sheet Front Roller (2) Screw Roller (Rear) (2) Screw Clip, Grille Screw Shim Screw Screw Hinge Top, FC Hinge Top, RC Hinge Cover, FC, Black Hinge Bottom (2) Filler, Wrapper, Black Grille, Black Screw Service Cord Screw Drain Fitting Extension Tube Clip, Drain Tube Cover, Unit Cabinet (Not A Serviceable Part) Hinge Cover, RC, Black Clamp Cord Screw Door Closer, Lower Cam (2) Screw
Models 6GD5SHQXKB00
Page 11 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Models 6GD5SHQXKB00
Page 12 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Item Part No 1 2 2194744 3 2182757 4 2182147 6 2169193 7 2205813 8 2196483 9 2206273 10 487539 11 489290 12 8281158 16 2179375 22 1123919 24 2209752 25 2212240 26 2150331 27 486298 29 2162085 31 2217199 33 851682 34 2206269 37 488280 Description Liner (Not A Serviceable Part) Escutcheon, Meat Pan Control Slide, Meat Pan Control Louvre Shroud, Light Strap Stud Assembly Ladder, Shelf Screw Screw (2) Screw Rack, Wine & Egg Bracket Retainer Air Diffuser Assembly Air Diffuser Cover Cover, Conduit Screw Socket Reservoir Light Bulb Light Lens Screw (2)
Models 6GD5SHQXKB00
Page 13 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Models 6GD5SHQXKB00
Page 14 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Item Part No 1 2194736 2 2196233 3 2209698 5 2174150 6 2179259 7 2164373 8 2217039 9 2195975 10 2196160 11 2179343 12 2179342 13 2194913 14 2196162 15 2216625 16 3400894 17 8281158 18 2179350 19 2194906 20 2196485 21 2196483 22 2206347 23 2204485 24 2179243 Description Shelf Assembly, Glass Sliding (2) Snack Bin Cover, Crisper Glass, Cover Glass, Cover Egg Carrier Cover, Meat Pan Frame, Shelf(2) Crisper Pan Front, Crisper Pan Slide, Humidity Control Trim, Handle Meat Pan Egg Bin Screw Screw Deflector Trim, Handle Stud Assembly Stud Assembly Shelf, Snack Bin Shelf, Flip-Up Trim, Handle
Models 6GD5SHQXKB00
Page 15 of 33
WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Models 6GD5SHQXKB00
Page 16 of 33
WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Item Part No 1 3 2171713 4 2176134 5 3400893 6 842534 7 2196206 9 2195905 10 2181765 11 2181764 13 2196483 14 2155572 15 489355 16 2209674 17 2181760 17 2181759 18 486298 19 1115373 21 2196207 23 2194297 24 2171705 25 851682 26 2162085 27 8281158 28 1119237 29 1119237 29 1119293 29 489100 31 2174267 Description Liner (Not A Serviceable Part) Door, Ice Compartment Grommet Screw Clip, Air Duct (2) Support, Stud Trim, Basket Basket, Tall Basket, Slope Stud Assembly Wiring Cover Screw Bracket, Fill Tube Slide, Basket, Right Side (2) Slide, Basket, Left Side (2) Screw Switch, Rocker Arm Stud, Rear Shelf, Top Compartment Light Lens Light Bulb Light Socket Screw Slide, Container Left Side Right Side Screw Shelf
Models 6GD5SHQXKB00
Page 17 of 33
WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Models 6GD5SHQXKB00
Page 18 of 33
WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Item Part No 1 2183726 2 2188386 3 2165210 4 2149100 5 2169193 6 1129563 7 2206501 8 489399 9 2205716 10 489478 11 2162085 14 2196091 18 1119005 19 1119007 20 1119006 21 1119012 22 1119013 23 489235 24 1119009 25 2157405 26 489229 27 2196295 28 2209781 30 2171682 31 1119018 32 2155231 33 1119020 34 1119021 35 488886 37 2180348 38 1119017 39 489234 40 489236 44 2204321 45 851682 46 2171706 Description Bracket, Motor Motor, Dispenser Solenoid Assembly Guide, Solenoid Shroud, Light Shield, Wiring Wiring Assembly, Ice Dispenser Screw Coupling, Motor Screw Socket, Light Ice Container Spacer, Step (3) Spacer, Flat (2) Blade, Rotary Blade, Rotary Blade, Rotary Washer, Plain Blade, Fixed (2) Block, Blade Roll Pin Auger Drum Floating Baffle Nut, Bearing Control Arm Spring, Return Retainer Clip, Rod Screw Housing, Crusher Deflector, Ice Washer, Plain Retainer Ring Front Cover, Ice Container Light Bulb Light Lens, Dispenser
Models 6GD5SHQXKB00
Page 19 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Models 6GD5SHQXKB00
Page 20 of 33
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Item Part No 1 2206682B 2 2173643 3 2177105 4 2156022 5 489491 6 2179607 7 2194969B 8 2221313 9 2186649B 10 3400012 11 2195327 12 2195496 13 2194973B 14 2182178 15 489420 16 2206629B 17 2165792 18 2182180 20 3400852 Description Refrigerator Door (Includes Item 8), Black Retainer, Bottle Door, Compartment Trivet, Shelf Screw Shelf Bin (3) Extension, Bottom, Black Door Gasket, Magnetic, Black Handle, Centre, Black Screw Clip (4) Divider, Bin Extension, Top, Black Door Closer, Upper Cam Screw Bracket, Door Stop, Black Butter Dish Thimble-Top Screw
Models 6GD5SHQXKB00
Page 21 of 33
WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Models 6GD5SHQXKB00
Page 22 of 33
WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Item Part No 1 2214638B 2 2186649B 3 3400012 4 489491 5 2195327 6 2171157 7 2182181 8 2221314 9 2209681 10 488500 11 2206601 12 2182179 13 489420 14 2206629B 16 2162412 17 2194969B 18 2194973B 21 3400852
Models 6GD5SHQXKB00
Page 23 of 33
Description Freezer Door (Incl Item 8 & Dispenser Front Parts), Black Handle, Centre, Black Screw Screw Clip (4) Trivet, Shelf(4) Thimble-Top Door Gasket, Magnetic, Black Trim, Door Shelf Screw Wiring Harness Door Closer, Upper Cam Screw Bracket, Door Stop, Black Connector Extension, Bottom, Black Extension, Top, Black Screw
WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Models 6GD5SHQXKB00
Page 24 of 33
WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Item Part No 1 2 488500 3 2194719 4 2180209 5 2196195 6 2203886 7 2206423 8 2205686 9 2206670B 10 2209718 11 2195089B 12 2180224 13 2180200 14 2162361 15 2183771 16 989331 17 2195090B 18 19 20 2187409 21 22 489000 23 2214641B 24 625834 25 2195051 26 2169477
Models 6GD5SHQXKB00
Page 25 of 33
Description Housing, Dispenser (Not Serviced) Screw Retainer, Levers Spring, Torsion Pin Door, Ice Door Mechanism Assembly Mechanism Delay Grille, Overflow, Black Water Fitting Assembly (Includes Water Tube) Lever, Ice Dispenser, Black Guide, Ice Lamp Holder Switch (4) Bracket, Control Bulb, Light Lever, Water Dispenser, Black Switch Assembly (Not Available, Order Item 23) Overlay, Front Cover (Not Available, Order Item 23) Wire Assembly Front Cover, Housing (Not Available, Order Item 23) Screw Front Cover Assembly (Includes Items 18,19,20 & 21), Black Spacer, Switch (2) Strain Relief Connector
WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Models 6GD5SHQXKB00
Page 26 of 33
WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Item Part No 1 486692 2 2190685 3 2204484 4 489464 5 2208280 6 489099 7 934011 8 2161302 9 2158826 10 509812 11 488687 12 4387731 13 4387960 14 2188509 15 4387957 16 2204239 17 2201147 17 4387874 19 2216914 20 2211760 21 489478 22 2209611 23 2161324 24 2198747 25 1105523 26 2149294 27 2199167 28 2187153 30 2157397 31 2187405 32 2181929 33 2188177 34 2161330 35 2196155 37 489473 39 2183042 40 489340 41 2196202 42 2155547 43 2200468 44 489396 48 1127911 49 8281232 50 1110663 52 2172840 53 489427 54 227991 55 488649 63 2209709
Models 6GD5SHQXKB00
Page 27 of 33
Description Speed Nut Fan, Blade Condenser Assembly Screw Clip, Wire Screw Clip, Tube (3) Sleeve Damper Screw Grommet Screw Cover Overload, (Service) Start-Device, Combo (Start Relay & O/L) (Prod Compressor Only) Relay, (Service) Tube Suction Capacitor, (Production) Capacitor, (Service) Clip, Condenser Tube, Condenser To Heat Loop Screw Evaporator Clamp Fan, Motor Tray, Evaporator Heat Shield Drier Compressor (Incl 12,13,15,17,27,38)(Order 876765 Tube Kit) Unit Mounting Frame Unit, Harness Fan, Motor Bracket Heater, Defrost Clip Bi-Metal, Defrost Screw Grommet (4) Screw Air Baffle Clip, Heat Shield Unit Cover, Bottom Clip Unit Mounting Rail Screw Guard, Fan Strap Screw Wire Connector Screw Union
WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Models 6GD5SHQXKB00
Page 28 of 33
WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Item Part No 1 2182120 2 2155590 3 2161231 5 2203593 7 2187151 8 2169142 9 2209606 10 2176759 11 2182146 12 2206505 13 2155789 14 2172840 15 2209607 16 2203876 17 2203841 18 489355 21 489478 22 2203595 23 2203596
Models 6GD5SHQXKB00
Page 29 of 33
Description Fan Scroll Retainer, Fan Motor Air Scoop Air Duct Freezer Fan Motor Fan Blade Gasket Fan Grommet (2) Duct, Icemaker Harness, Fan Evaporator, And Heater, Bi-Metal Gasket Cover Wire Tie Gasket Gasket Cover, Evaporator Screw Screw Support, R.S. Support, L.S.
WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Models 6GD5SHQXKB00
Page 30 of 33
WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Item Part No 1 2200135 2 2182150 3 489214 4 2149705 5 2187158 6 2188380 7 489398 8 2175210 9 2161460 10 2172940 11 2172906 12 2161466 13 489084 14 2179920 16 489290 17 2162085 18 2172931 19 851682 20 2206509 21 2196003 22 1115375 23 940014 25 2175064 26 2179921 27 2172941 Description Control Box Tube, Barrier Thermostat (RC) Screw (3) Light Switch Thermostat (PC) Defrost Timer Screw (2) Shroud, Light Thermostat (RC) Window Grommet, Light Bar Slide, Thermostat Screw (2) Light, Bar (RC) Screw Light Socket Heat Shield Light Bulb Control Box Harness Tube, Barrier Thermostat (PC) Clip, Wiring Hole Plug Escutcheon, Control Box Light Bar (PC) Window
Models 6GD5SHQXKB00
Page 31 of 33
WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Models 6GD5SHQXKB00
Page 32 of 33
WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Item Part No 1 489084 2 2196157 5 628379 7 2181940 9 489478 10 2187233 11 627018 13 489115 14 489385 18 2174183 19 488649 20 628282 22 628356 23 627843 24 2182124 25 2195914 26 627796 27 627985 28 489322 29 2182414 30 489276 31 2171593 32 2187464 33 628320 35 2187134 36 488208 37 2187135 38 489136 40 1129179
Models 6GD5SHQXKB00
Page 33 of 33
Description Screw Fitting, Water Tube Clip, Fuse Tube, Water Screw Valve, Solenoid Nut, Compression Clip Tube Clamp Cover Screw Mould & Heater Assembly (Also Order 54263) Cup, Water Fill Ejector Ice Stripper Support Retainer, Thermostat Thermostat (Also Order 542369 Cement Alumilastic ) Screw Heat Shield Screw Shut Off Arm Harness, Wiring Bracket Module Assembly (Includes Items 37 And 38) Screw Motor Screw Nut, Compression