Text preview for : 6GD22DCXHW00-01.pdf part of whirlpool 6GD22DCXHW00 whirlpool 6GD22DCXHW00 service manual
Back to : 6GD22DCXHW00-01.rar | Home
WHIRLPOOL CONSUMER SERVICES
Models 6GD22DCXHW00 6GD22DCXHW01
November 2001
WHIRLPOOL AUSTRALASIA CONSUMER SERVICES
SERVICE MANUAL
SIDE BY SIDE REFRIGERATOR Models 6GD22DCXHW00 6GD22DCXHW01
Copyright © 2001 Whirlpool (Australia) Pty. Limited All rights strictly reserved. Reproduction or issue to third parties in any form whatsoever is not permitted without written authority of Whirlpool (Australia) Pty. Limited Whirlpool is a registered trademark of Whirlpool U.S.A. This documentation is intended only for qualified technicians who possess the required qualifications and are aware of the regulatory requirements applicable to servicing electrical appliances.
Whirlpool (Australia) Pty Limited A. B. N. 28 003 578 023 Part No. SM1089
WHIRLPOOL CONSUMER SERVICES
Models 6GD22DCXHW00 6GD22DCXHW01
Page 2 of 34
CONTENTS
Page WATER/ICE DISPENSER SERVICE WIRING DIAGRAM - Model 6GD22DCXHW00 WIRING DIAGRAM - Model 6GD22DCXHW01 CIRCUIT DIAGRAM - Model 6GD22DCXHW00 CIRCUIT DIAGRAM - Model 6GD22DCXHW01 SERVICE DATA - Both Models BAFFLE MODULE DIAGNOSTIC TEST PARTS LIST CABINET PARTS REFRIGERATOR LINER PARTS REFRIGERATOR SHELF PARTS FREEZER LINER PARTS AIR FLOW PARTS MOTOR & ICE CONTAINER PARTS REFRIGERATOR DOOR PARTS FREEZER DOOR PARTS DISPENSER FRONT PARTS UNIT PARTS ICEMAKER PARTS CONTROL PARTS PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED 3 4 5 6 7 8 8 9 10 - 11 12 - 13 14 - 15 16 - 17 18 - 19 20 - 21 22 - 23 24 - 25 26 - 27 28 - 29 30 - 31 31 - 33 34
WHIRLPOOL CONSUMER SERVICES
Models 6GD22DCXHW00 6GD22DCXHW01
Page 3 of 34
WATER/ICE DISPENSER SERVICE
To service the water/ice dispenser : Remove the two screws under the dispenser drip tray. Lift and pull forward the dispenser surround and disconnect the wiring harness plug.
Remove screws
Disconnect wiring harness plug
If condensation occurs on the face of the stainless steel freezer door around the handle area, remove the dispenser surround and connect the blue plug to one of the spare power supply sockets. If condensation occurs around the ice chute area of either the Stainless steel or white models, remove the dispenser surround and connect the red plug to one of the spare power supply sockets. Note that the white model has only one spare power supply socket. Ice Chute Heater Red Plug
White Power Supply Sockets
Door Heater Blue Plug
WHIRLPOOL CONSUMER SERVICES
Wiring Diagram - Model 6GD22DCXHW00
Models 6GD22DCXHW00 6GD22DCXHW01
Page 4 of 34
WHIRLPOOL CONSUMER SERVICES
Wiring Diagram - Model 6GD22DCXHW01
Models 6GD22DCXHW00 6GD22DCXHW01
Page 5 of 34
WHIRLPOOL CONSUMER SERVICES
CIRCUIT DIAGRAM - Model 6GD22DCXHW00
Models 6GD22DCXHW00 6GD22DCXHW01
Page 6 of 34
WHIRLPOOL CONSUMER SERVICES
CIRCUIT DIAGRAM - Model 6GD22DCXHW01
Models 6GD22DCXHW00 6GD22DCXHW01
Page 7 of 34
WHIRLPOOL CONSUMER SERVICES
SERVICE DATA - BOTH MODELS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 8 of 34
7. Refrigerant Charge : 163 g (5.75 oz) (both models)
WHIRLPOOL CONSUMER SERVICES
PARTS LIST
Models 6GD22DCXHW00 6GD22DCXHW01
Page 9 of 34
The following parts list applies to both Models 6GD22DCXHW00 AND 6GD22DCXHW01
WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 10 of 34
WHIRLPOOL CONSUMER SERVICES
CABINET PARTS
Item 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No LIT2211657 LIT2204237 LIT628371 2174748 3400517 2196236 489427 2155013 489478 1129331 2209697 2203770 2203771 8281149 2203407W 2217075 2196094 2198469W 489497 489464 940139 1108438 1108439 2204420 2203408W 489348 489084 2155311 489483 2188194 1129346 1129449 489211 489399 2209657 2167227 489463 8281227 Description Use & Care Guide Service & Wiring Sheet Modular Icemaker Service Sheet Front Roller (2) Screw Roller (Rear) (2) Screw Clip, Grille Screw Service Cord Shim Hinge Top, FC Hinge Top, RC Screw Hinge Cover, white, FC Hinge Bottom (2) Filler, Wrapper, white Grille, White Screw Screw Drain Fitting Extension Tube Clip, Drain Tube Cabinet (Not A Service Part) Cover, Unit Hinge Cover, RC, White Clamp, Cord Screw Door Closer, Lower Cam (2) Screw Enclosure, Terminal Block Terminal Block Bushing Screw Screw Wire Assembly, Terminal Block Gasket Screw Screw
Models 6GD22DCXHW00 6GD22DCXHW01
Page 11 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 12 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR LINER PARTS
Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No 2194744 2182757 2182147 2171846 2169193 2196483 2206270 487539 486298 2179404 1123919 489290 2209752 2212240 2150331 2162085 2209687 851682 2206269 488280 8281158 Description Liner (Not A Serviceable Part) Escutcheon, Meat Pan Control Slide Meat Pan Control Louvre Release Valve Shroud, Light Stud, Rear Shelf Ladder Screw Screw (2) Rack, Wine & Egg Bracket Retainer Screw Air Diffuser Assembly Air Diffuser Cover Cover, Conduit Socket Reservoir Light Bulb Light Lens Screw (2) Screw
Models 6GD22DCXHW00 6GD22DCXHW01
Page 13 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 14 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR SHELF PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 Part No 2194736 2196233 2209698 2174442 2174150 2179259 2164373 2217039 2195975 2196160 2179343 2179342 2194913 2196162 2169933 3400894 8281158 2179350 2194906 2196485 2196483 2206347 2179243 Description Shelf Assembly, Glass Sliding (2) Snack Bin Cover, Crisper Gasket, Cover (Front) Glass, Cover Glass, Cover Egg Carrier Cover, Meat Pan Frame, Shelf (2) Crisper Pan Front, Crisper Pan Slide, Humidity Control Trim, Handle Meat Pan Egg Bin Screw Screw Deflector Trim, Handle Stud Assembly Stud Assembly Shelf, Snack Bin Trim, Handle
Models 6GD22DCXHW00 6GD22DCXHW01
Page 15 of 34
WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 16 of 34
WHIRLPOOL CONSUMER SERVICES
FREEZER LINER PARTS
Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 28 28 29 Part No 1115380 2171712 489478 842534 2196206 2174249 2195904 2181761 2181762 3400893 2176134 2155572 489355 2209674 2181760 2181759 486298 1115373 2196483 8281158 2196207 1119237 1119293 489100 Description Liner (Not A Serviceable Part) Slide, Ice Door Door, Ice Compartment Screw Clip, Air Duct (2) Support, Stud Shelf Trim, Basket Basket, Tall Basket, Slope Screw Grommet (4) Wiring Cover Screw Bracket, Fill Tube Shelf Track, Right Side (2) Shelf Track, Left Side (2) Screw Switch, Rocker Arm Stud Assembly Screw Stud, Rear Slide, Ice Container, Left Side Slide, Ice Container, Right Side Screw
Models 6GD22DCXHW00 6GD22DCXHW01
Page 17 of 34
WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 18 of 34
WHIRLPOOL CONSUMER SERVICES
AIR FLOW PARTS
Item 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 Part No 2182119 2155590 2161231 2203591 2149544 2187151 2169142 2209604 2176759 2182146 2206505 2155788 2172840 2209605 2203875 2203840 489355 489478 2203595 2203596
Models 6GD22DCXHW00 6GD22DCXHW01
Page 19 of 34
Description Fan Scroll Retainer, Fan Motor Air Scoop Air Duct Freezer Diffuser Air Duct Fan Motor Fan Blade Gasket Fan Grommet (2) Duct, Icemaker Harness, Fan Evaporator, And Heater, Bi-Metal Gasket Cover Wire Tie Gasket Gasket Cover, Evaporator Screw Screw Support, R.S Support, L.S
WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 20 of 34
WHIRLPOOL CONSUMER SERVICES
MOTOR AND ICE CONTAINER PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 14 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 37 38 39 40 44 45 46 Part No 2183728 2188386 2165210 2149100 2169193 1129563 2206501 489399 2205716 489478 2162085 2196089 1119005 1119007 1119006 1119012 1119013 489235 1119009 2157405 489229 2196295 2209781 2171682 1119018 2155231 1119020 1119021 488886 2180348 1119017 489234 489236 2171709 851682 2171706 Description Bracket, Motor Motor, Dispenser Solenoid Assembly Guide, Solenoid Shroud, Light Shield, Wiring Wiring Assembly, Ice Dispenser Screw Coupling, Motor Screw Socket, Light Ice Container Spacer, Step (3 ) Spacer, Flat (2) Blade, Rotary Blade, Rotary Blade, Rotary Washer, Plain Blade, Fixed (2) Block, Blade Roll Pin Auger Drum Floating Baffle Nut, Bearing Control Arm Spring, Return Retainer Clip, Rod Screw Housing, Crusher Deflector, Ice Washer, Plain Retainer Ring Front Cover, Ice Container Light Bulb Light Lens, Dispenser
Models 6GD22DCXHW00 6GD22DCXHW01
Page 21 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 22 of 34
WHIRLPOOL CONSUMER SERVICES
REFRIGERATOR DOOR PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 Part No 2207033W 2173643 2177105 2156022 489491 2179607 2217186W 2159073 2217185W 3400012 2195327 2195496 2217191W 2182178 489420 2200082 2165792 3400852
Models 6GD22DCXHW00 6GD22DCXHW01
Page 23 of 34
Description Refrigerator Door, White (Includes Item 8) Retainer, Bottle Door, Compartment Trivet, Shelf Screw Shelf Bin (3) Extension, Bottom, White Door Gasket, Magnetic (Service), Mist Beige Handle, Centre, White Screw Clip (4) Divider, Bin Extension, Top, White Door Closer, Upper Cam Screw Bracket, Door Stop, Chrome Butter Dish Screw
WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 24 of 34
WHIRLPOOL CONSUMER SERVICES
FREEZER DOOR PARTS
Item 1 2 3 4 5 6 8 9 10 11 12 13 14 16 17 18 21 Part No 2207078W 2217185W 488500 489491 2195327 2156021 2159072 2209680 3400012 2206602 2182179 489420 2200082 2162412 2217186W 2217191W 3400852
Models 6GD22DCXHW00 6GD22DCXHW01
Page 25 of 34
Description Freezer Door, White (Incl Item 8 & Dispenser Front Parts) Handle, Centre, White Screw Screw Clip (4) Trivet, Shelf (4) Door Gasket, Magnetic (Service), Mist Beige Trim, Door Shelf Screw Wire Harness Door Closer, Upper Cam Screw Bracket, Door Stop, Chrome Connector Extension, Bottom, White Extension, Top, White Screw
WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 26 of 34
WHIRLPOOL CONSUMER SERVICES
DISPENSER FRONT PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part No 3196165 2194719 2180209 2196195 2203886 2206423 2205686 2207048W 2180225 2203562W 2180224 2180200 2162361 2183771 989331 2203561W 2196199 489000 2207085W 625834 2195051 2169477
Models 6GD22DCXHW00 6GD22DCXHW01
Page 27 of 34
Description Housing, Dispenser (Not Serviced) Screw Retainer, Levers Spring, Torsion Pin Door, Ice Door Mechanism Assembly Mechanism Delay Grille, Overflow, White Water Fitting Assembly (Includes Water Tube) Lever, Ice Dispenser, White Guide, Ice Lamp Holder Switch (2) Bracket, Control Bulb, Light Lever, Water Dispenser, White Switch Assembly (Not Available, Order #23) Overlay, Front Cover (Not Available, Order #23) Wire Assembly Front Cover, Housing (Not Available, Order #23) Screw Front Cover Assembly, White (Includes Items 18, 19,20 & 21) Spacer, Switch (2) Strain Relief Connector
WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 28 of 34
WHIRLPOOL CONSUMER SERVICES
UNIT PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 17 18 19 20 21 22 24 25 26 27 28 30 32 33 34 35 37 39 40 41 42 48 49 50 51 52 53 54 55 59 62 63 Part No 486692 2190685 2204484 489464 940073 489099 2149293 509812 2158826 488687 2204238 4387959 4388101 2161324 2188508 2201147 4387874 2216914 2211760 2200465 489396 2164518 2198747 1105523 2216413 2199167 2187162 2160500 2181929 2188176 2161330 2196155 489387 2183042 489340 2196202 2155547 2149717 8281232 1105612 2161302 2172840 489427 850145 489478 2208280 934011 2209709
Models 6GD22DCXHW00 6GD22DCXHW01
Page 29 of 34
Description Speed Nut Fan, Blade Condenser Assembly Screw Clip Screw Heat Shield And Drain Pan Screw Grommet Damper Screw Tube Suction Cover, (Service) Overload, (Service, Includes Relay Clip, Defrost Heater Start-Device, Combination (Relay And O/L) Prod Compressor Only Capacitor, (Production) Capacitor, (Service) Clip, Condenser Tube, Condenser To Heat Loop Unit Cover, Bottom Clip Evaporator Motor, Fan Tray, Evaporator Harness, Unit Drier Compressor (Includes Items 12, 13, 17,& 27) (Also Order 876765 Tube Kit) Unit Mounting Frame Bracket, Fan Motor Heater, Defrost Clip Bi-Metal, Defrost Screw Grommet (4) Screw Air Baffle Clip, Heat Unit Mounting Rail Screw Guard, Fan Sleeve Wire Tie Screw Wire Connector Screw Clip, Wire & Tube Clip, Tube (3) Connector, Water Tube
WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 30 of 34
WHIRLPOOL CONSUMER SERVICES
ICEMAKER PARTS
Item 1 2 5 6 7 9 10 11 12 16 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 35 37 38 40 Part No 489084 2196157 628379 488208 2181943 489478 2187233 6270 18 2182414 489385 2174183 488649 628282 489115 628356 627843 2182124 2195914 627796 627985 489322 489276 2171593 628256 628320 2187134 2187135 489136 1129179
Models 6GD22DCXHW00 6GD22DCXHW01
Page 31 of 34
Description Screw Fitting, Water Tube Clip, Fuse Screw Tube, Water Screw Valve, Solenoid Nut, Compression Heat Shield Clamp, Tube Cover Screw Mould & Heater Assembly (Also Order 542638 Silicone Grease) Clip Cup-Water Fill Ejector Ice Stripper Support Retainer, Thermostat Thermostat (Also Order 542369 Cement Alumilastic) Screw Screw Shut Off Arm Harness, Wiring Bracket Module Assembly (Includes Items 37 & 38) Motor Screw Nut, Compression
WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Models 6GD22DCXHW00 6GD22DCXHW01
Page 32 of 34
WHIRLPOOL CONSUMER SERVICES
CONTROL PARTS
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 23 25 26 27 29 Part No 2200135 2182150 489214 2149705 2187158 2187157 489398 2175210 2161460 2172940 2172906 2161466 489084 2179920 489290 2162085 2172931 851682 2206509 1115375 940014 2175179 2179921 2172941 2196003 Description Control Box Tube Barrier, Thermostat Screw (3) Light Switch Thermostat (FC) Timer, Defrost Screw (2) Shroud, Light Thermostat (RC) Window Grommet, Light Bar Slide Thermostat Screw (2) Light Bar (RC) Screw (2) Light Socket Heat Shield Light Bulb Control Box Harness Clip, Wiring Hole Plug Escutcheon, Control Box Light Bar (FC) Window Tube Barrier, Thermostat
Models 6GD22DCXHW00 6GD22DCXHW01
Page 33 of 34
WHIRLPOOL CONSUMER SERVICES
Models 6GD22DCXHW00 6GD22DCXHW01
Page 34 of 34
PARTS NOT ILLUSTRATED AND OPTIONAL PARTS NOT INCLUDED
Parts Not Illustrated Part No
978025 978026 978027 978028 978029 978030 876764 2149072 Item Valve, Access (1/4") Valve, Access (5/16") Valve, Access (3/8") Valve, Access (1/2") Valve, Access (5/8") Valve, Access (3/4") Valve, Access (3/16") Ice Crusher Assembly
Miscellaneous
Part No Item 978941 Insulation, Fibreglass (1613 x 927 x 67mm) 212643 Sealer, Gum (1220 mm) 479502 Tape, Vinyl (18mm x 2743mm) 876305 Kit, Insulation (14 Pieces 76 x 610 x 1220mm) 876370 Kit, Insulation (2 Pieces 76 x 610 x 1220mm 876029 Kit, Foam Slab (762mm x 826mm x 38mm) 505587 Sealer, Mastic (1 Quart) 511873 Touch-up, White Porcelain (2 Oz) 542638 Grease, Silicon (1/2 Oz) 542639 Cement, Alumilastic (1-1/4 Oz) 606755 Bag, Insulation (36-5/8" x 46") 799833 Kit, Evaporator Repair (Aluminium Epoxy) 503695 Cork Sealer, 1/4 Pound 833938 Kit, Terminal Connector 2182102 Ice Container Assembly 2149072 Ice Crusher Mechanism Assembly
Customer Touch-Up and Refinishing Materials
Part No Item
Touch-Up Material 350942 350930 72017 72032 *Primer, White (13 Oz. Spray Can) *Enamel, White (13 Oz. Spray Can) Brush Touch-Up Kit (White) Brush Touch-Up Kit (Black) *Caution: The spray paint must not come into contact with the door gaskets
Refinishing Material
799344 Enamel, White (1 Qt. Uncut) 799340 Enamel, Black (1 Qt. Uncut) 833938 Kit, Terminal Connector
Torx Screw Wrench
1117510 Torx Key