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SIEMENS PTE LTD
SL55 Level 2 Service Manual
Local Service Organization Service Manual
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Table of Contents
1 2 3 4 5 6 7 8 9 10 11 12 13 GPRS (GENERAL PACKET RADIO SERVICE)............................................................................. 3 K-JAVA APPLICATION......................................................................................................................... 4 KEY FEATURES ..................................................................................................................................... 5 COMPARISON WITH PREVIOUS PRODUCT................................................................................ 8 ACCESSORIES ....................................................................................................................................... 9 UNIT DESCRIPTION SL55................................................................................................................. 11 DISASSEMBLY OF SL55 ................................................................................................................... 17 REASSEMBLY OF SL55 .................................................................................................................... 20 MOBILE SOFTWARE PROGRAMMING ........................................................................................ 21 SIEMENS SERVICE EQUIPMENT USER MANUAL .................................................................. 24 PICS INTERNET ................................................................................................................................... 25 IMEI (INTERNATIONAL MOBILE EQUIPMENT IDENTITY)..................................................... 30 GENERAL TESTING INFORMATION............................................................................................. 31
ANNEX 1 .......................................................................................................................................................... 36 ANNEX 2 .......................................................................................................................................................... 37
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1 GPRS (GENERAL PACKET RADIO SERVICE)
GPRS is a new non-voice value added services that allows information to be sent and received across a GSM mobile telephone network. It supplements today's Circuit Switched Data (CSD) and Short Message Services (SMS). GPRS involves overlaying a packet based air interface on the existing circuit switched GSM network. This gives the option to use a packet-based data service. The information is split into separated but related "packets" before being transmitted and reassembled at the receiving end. Theoretically, maximum speeds of up to 171.2 kilobits per second (kbps) are achievable with GPRS using all eight timeslots at the same time. This is about 3 times as fast as the data transmission speed possible over today's fixed telecommunications networks and 10 times as fast as current Circuit Switched Data services on GSM networks.
Figure1. Example of GPRS data transmission
Example: Cell with 1 Frequency channel: 1 physical channel for signaling, 4 physical channels for Circuit switched and 3 physical channels for Packet switched.
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2
K-JAVAAPPLICATION
Java-based game system Java Application Manager (JAM) Application manager. launcher and download yes
Supports HTTP-based OTA download of applications over GPRS and CSD. RAM for Java applications Available RAM for Java applications (ie. program code and data) during application runtime: Minimum: 100 Kbyte (Has to be taken as working assumption for application development.) Goal: 145 Kbyte as SL45i (not committed) MIDP 1.0, CLDC 1.0 'OEM extensions' As SL45i, including performance optimizations from SL45i-Infusio. Proprietary API extensions as SL45i. Including 'Siemens Game API' yes yes yes yes
HTTP API over GPRS SL45i: only over CSD
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3
Key Features
Design Bands Battery · Slider Phone · GSM/GPRS 900/1800/1900 MHz (GPRS CL.8) · Li-Polymer Battery Pack · Nominal Voltage : 3.6V · Nominal Capacity : typ. 500mAh · GSM Capacity · Power Input : typ. 500mAh : 1.8A (0.6ms) / 0.2A (4ms)
· Cut-off Threshold : 3.2V Stand-by Time Talk Time · Approx. 200 h / Li-Polymer (measured at BSPAMFRMS = 9; number of neighbouring cells = 0) · Best case approx. : 4 hours (lowest output level with DTX) · Worst case approx. : 1.5 hours (highest output level with DTX) Condition for DTX : 40% user talk time SIM Card · Small (="Plug In") 1.8V or 3V SIM card (Phase II) · To insert the SIM card, the battery pack must be removed. · The SIM reader coding will be realised by inside the card reader. GSM Antenna Receiver Sensitivity · A triple band antenna will be an integral part of the mobile phone. · EGSM: -102 dBm (-104dBm-15.2) (Specification; static & with fading) · PCN : -102 dBm (Specification; static & with fading) · PCS : -102 dBm (Specification; static & with fading) The reception sensitivity must comply with the corresponding GSM recommendations in all operating conditions (temperature, battery level ...).
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· EGSM: measurements according typical sensitivity are not yet available. · PCN: measurements according typical sensitivity are not yet available · PCS: measurements according typical sensitivity are not yet available. Measurement values have to be specified separately, because SL55 will not have a coax-connector. Transmitter Power · EGSM: nominal 2W (Specification: Class 4 Mobile phone) · PCN: nominal 1W (Specification: Class 1 Mobile phone) · PCS: nominal 1W (Specification: Class 1 Mobile phone) Transmitter output characteristics are according to GSM 51.010 specification implying all specified operating conditions (temperature, battery level ...). Speech Coder Temperature Range Display · Full Rate, Enhanced Full Rate, Adaptive Multi Rate and Half Rate speech coders are available as standard. · -10°C to +55°C (Normal operation) · -30°C to +85°C (Storage capability) · Type: Full Graphic · Resolution: 101 x 80 Pixel · Technology: Colour STN · Active area / mm: 30.3 x 24.0 · Illumination: 2 White LED · Contrast: Adjustable Keypad (upper side) · Soft-key block · Send- / End-Key (on / off) · 2 soft keys · 4-way navigation key designed as centred rocker type.
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· Bridgeless · White Illumination · Printed lettering in three colours · Orientation at key "5" Keypad (lower side) · 12-digit block (0-9, #, *) · Bridgeless · White illumination Side Key · 3 keys · Record + loudness, menu-scroll · Comfortable earpiece with optimal acoustics Acoustics · Unidirectional microphone · Loud signal emitter with "Hong Kong" melody and highest volume level · X different call melodies + Y melodies either with internal melody composer · All melodies and sounds with increasing volume because of the possible hands-free mode · Four different and one increasing volume level? Midi Sound · Midi-files possible, 16 voices
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4
Feature
Comparison with Previous Product
SL45
Dual Band E-GSM 900 / GSM 1800 Up to 200 h Up to 4 h LI-Thin 540 mAh approx. 85 g approx. 69 cm3 105 mm (without external antenna) 42 ... 46 mm Approx. 17 mm Plug-In 1.8V/3V Fixed PCB -0,4 dB @ 900 MHz -0,3 dB @ 1800 MHz (painted upper case)
ME45/S45
Dual Band E-GSM 900 / GSM 1800 Up to 270 h Up to 5 h LI-Ion Battery Pack Nominal Cap. :840 mAh approx. 99 g (ME45) approx. 93 g (S45) approx. 76 cm3 (ME45) approx. 69 cm3 (S45) 108,9 mm (ME45) 108,9 mm (S45) 42.5 ... 45.5 mm (ME45) 42.0 ... 45.9 mm (S45) 19.5 ... 20.5 mm (ME45) 18.4 ... 19.5 mm (S45) Plug-In 1.8V/3V Integrated -0,4 dB @ 900 MHz -0,5 dB @ 1800 MHz
S55
Triple band E-GSM 900 /1800/1900 Up to 250 h Up to 6 h LI-Ion Battery Pack Nominal Cap.: 750 mAh Approx. 95 g Approx. 69 cm3 101 mm 42.0 ... 46.0 mm 17.5 ... 18.9 mm Plug-In 1.8V/3V Integrated -0.4 dB @ 900 MHz -0,3 dB @ 1800 MHz -0,3 dB @ 1900 MHz compared to S40
SL55
Triple band GSM 900 /1800/1900 Up to 200h Up to 3,5 h LI-Polymer Battery Pack Nominal Cap:xxxxx Approx. 75 g Approx. 63 cm3 81,6mm 44,5mm 21,9mm Plug-In 1.8V/3V Integrated SL55 28,3dBm GSM900 26,1dBm GSM1800 25,2dBm GSM1900 S40 29.6dBm GSM900 25,3dBm GSM1800 25,4dBm GSM1900 T68 Ericsson 29,7dBm GSM900 25,8dBm GSM1800 24,6dBm GSM1900 T66 Ericsson 27,4dBm GSM900 23,5dBm GSM1800 25,4dBm GSM1900 Nokia8810 25.2dBm GSM900 C55Tuna 29,2dBm GSM900 27,2dBm GSM1800 cw26 GSM1900 Measurement equipment done in MchG 0.8 W/kg @ 900 MHz 0.8 W/kg @ 1800 MHz 0.8 W/kg @ 1900 MHz Yes Yes Yes Yes Yes, class8 yes 4K colour STN full dot matrix, 6 lines graphic + icons white
Supported Systems Stand-by Time Talk Time Battery Type / Capacity Weight Volume Length Width Thickness SIM Antenna Antenna Perform. relative to C25
SAR related to 1 g Half Rate Enhanced Full Rate AMR Fax/Data GPRS
Yes Yes No Yes No
1.5 W/kg @ 900 MHz 0.8 W/kg @ 1800 MHz Yes Yes No Yes Yes, class 8 Yes FSTN full dot matrix, 6 lines graphic + icons / amber Min. 95 dB(A) @ 5cm Typ. >100 dB(A) @ 5cm
1.0 W/kg @ 900 MHz 0.8 W/kg @ 1800 MHz 0.8 W/kg @ 1900 MHz Yes Yes Yes Yes Yes, class 8 class 10 tbc until S2 Yes, blue LED CSTN full dot matrix, 6 lines graphic + icons / white Min. 95 dB(A) @ 5cm Typ. >100 dB(A) @ 5cm see comment below acoustics7.2.3
Keypad Illum. Yes Display / FSTN full dot matrix, 6 Display lines graphic + icons / Illumination Ringer volume level amber min. 95 dB(A) @ 5 cm
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5
Accessories
Note: Due to the changes on the connector from "Lumberg" to "Slim Lumberg", accessories using the previous "Lumberg" connector are unable to be used on the "Slim Lumberg" platform. For the SL55, the following accessories will be available.
5.1
A55).
Interface SL55 to accessories
The I/O Connector of SL55 is the new slim Lumberg (identical to S55/57, C55/2128 and
It is the only electrical interface to the Accessories (no RF connector). Also it has only one mechanical interface which is integrated in the design parts.
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5.2 Accessories Part Numbers
Part # Name
L36104-F3090-X903 Handsfree Loudspeaker S45/ME45/M50/MT50/C45/M45/C55 L36146-A2053-D L36158-A91-A10 L36158-A91-A13 L36254-Z6-C95 L36280-Z4-C404 L36280-Z4-C405 Con.Cable Battery Install. Comfort GPS/rat C35/C35 Basemodule without key with Slim-Lumberg-Connector Basemodule Voice with key with Lumberg-Connector Handsfree Microphone aktiv S45/ME45/C45/M50/MT50/C55 Power Supply EU C55/S55/S57/A55/SL55 Power Supply C55/S55/A55/SL55 UK
L36880-N3015-A123 Handset L36880-N5601-A103 SyncStation DSC-500 C55/S55/S57/SL55 L36880-N5601-A104 Travel Charger EU C55/S55/S57/SL55/A55 L36880-N5601-A105 Travel Charger UK C55/S55/S57/A55/SL55 L36880-N5601-A106 Car Charger C55/S55/S57/A55/SL55 L36880-N5601-A108 Headset PTT C55/S55/S57/A55/SL55 L36880-N5601-A109 Car Kit Portable C55/S55/S57/A55/SL55 L36880-N5601-A110 Data Cable Serial C55/S55/S56/S57/SL55 L36880-N5601-A111 Data Cable USB C55/S55/S57/SL55 L36880-N5601-A115 Travel Charger US C55/S55/S57/SL55 L36880-N5601-A118 Basic Car Pack C55/S55/S57/A55/SL55 L36880-S4501-A300 E-Box Carkit Voice II S45/ME45/M50/MT50/C45/C55/S55/SL55 L36880-S4501-A301 E-Box Carkit Voice S45/ME45/C45/M50/MT50/C55/S55/SL55 L36880-S4501-A302 E-Box Carkit Voice S45/ME45/C45/M50/MT50/C55/S55/SL55
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6
Unit Description SL55
SL55 is designed as a slider phone with a bridgeless keypad unit and colour display. Full attention has been given to the front of the slider. The display lens is decorated from outside with IMD and anti scratch protection and printed from the back. The metallic arc on the outside of the lens and the two ON/OFF keys describe a whole design frame. After open the slider the new eye catcher is the bridgeless keypad with it different colour to the housing.
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6.1
Exploded View of SL55
Transceiver Unit:
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Slider Assembly:
Slider Uppercase Assembly:
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Slider Lowercase Assembly:
Base Uppercase Assembly:
Antenna Assembly:
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Battery Pack Assembly:
Carrier Housing Micro Assembly:
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7
Note:
Disassembly of SL55
ESD concept; the internal circuits will be more susceptible to ESD because of the use of exchangeable
housing. The construction of the internal block must be/is designed, in the best possible way, to protect the circuit against sparks. The keypad must be completely closed to prevent any occurrence of an ESD disruptive discharge. The SIM contacts may be open, thus reachable for ESD contact discharge. This could lead to damage or destruction of the EGold pins. It is a requirement for the service personnel to observe ESD protection rules while performing servicing the SL55.
Step 1
Step 2
Front view of the SL55
Back View of the SL55
Step 3
Step 4
2
1
To remove the SIM card, push the SIM card out from the SIM card holder as indicated by the arrow.
Remove the back cover/battery by (1) pushing the catch and (2) lift the cover upwards as indicated by the arrows.
Step 5
Step 6
To remove the Antenna Housing and Carrier
The RF board can be seen after removing the
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Housing Micro, unscrew the four screws as indicated with a Torx Plus 5IP tip screwdriver. Antenna Housing and Carrier Housing Micro.
Step 7
Step 8
To remove RF board from the Base Uppercase Assembly, detach the Flexi-cable connector from the RF board.
The Key-12 Assembly can be seen after removing the RF board from the Base Uppercase Assembly.
Step 9
Step 10
To separate the Base Uppercase from the Slider Uppercase, push the four catches inwards with a pair of tweezers and slide the Base Uppercase downwards.
The Slider Lowercase can be seen attached on to the Slider Uppercase after the Base Uppercase is separated.
Step 11
Step 12
To remove the Slider Lowercase, unscrew the four screws with a Torx Plus 3IP tip screwdriver.
The LCD-MMI Assembly can be seen after removing the Slider Lowercase.
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Step 13
Step 14
LCD-MMI Assembly and Key-Function disassembled from Slider Uppercase.
Fully disassembled SL55.
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8
Reassembly of SL55
For the reassembly of the SL55, simply reverse the disassembly procedures from Step 14 to Step 1. However there are some areas to be taken note during reassembling of the phone. The torque for the screwdriver should be set at 9Ncm while tightening the Torx Plus 3IP screws and 12Ncm for the Torx Plus 5IP screws. During the installation of the SIM card, make sure that the golden contact area is facing backwards and that the SIM card is inserted properly in the SIM card holder.
(1) Insert the SIM Card as shown in (1).
(2) Properly inserted SIM card
During the installation of the battery, make sure that the battery contacts are properly placed before closing the back cover. (See picture below)
(1)
(2)
(3)
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9 Mobile Software Programming
The common mobile software available is divided into language groups. However, this software does not contain the specific settings, such as ringing tones, greeting text, short dial list, etc. required by the operator(s) or service provider(s). Therefore, it is common to have some menu item(s) differ in different variants or are not visible at all. These settings are stored in different memory area of the mobile and will be activated depending on the customer specific model or variant of the phone by a separate test step during the production process. Due to this separation of common mobile software and customer specific initialization, it is possible to fulfil the demands of the market requiring customization and flexibility. As a consequence the software programming process in the LSO is divided into two different steps as followed: - Software update to actual version and appropriate language group. - Programming of Customer Specific Initialization.
Figure 2. SL55 Software Programming Setup
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10.1 Mobile Software Updating
The software of the mobile, L55 series is loaded from a PC directly. Hardware interconnection between the mobile and the PC is shown in Figure 2.24 Because of the new type of external connector used in L55 series (Slim-Lumberg type) an additional adaptor cable between mobile and boot adaptor is required. Table 2.1 listed all the hardware requirements If you use the battery dummy, make sure that the power supply voltage is correctly adjusted. Description Bootadapter 2000 incl. AC-Adapter, serial cable and mobile connection cable IBM Compatible PC Pentium Adapter cable Part No. L36880-N9241-A200 F30032-P226-A1
TABLE 2.1 EQUIPMENT LIST FOR SOFTWARE PROGRAMMING
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10.2 Flow Chart for Software Upgrading
Plug in the Boot Adaptor to the PC and Mobile
Start the SWUP program
S/W upgrading in progress
Connec t the A C adaptor to the Boot Adaptor
Select & Execute the "Mobile S/W"
ERROR? NO
YES
P o we r u p B o o t Adaptor & check LED.
ERROR? YES
NO
TEST Mobile
OK? NO
YES
Check H/W setup = S/W
Take note of error and repeat process
Check AC Adaptor
OK?
Feedback Error to Tech. Supp. Dep
YES
OK? NO
Correct Settings
END
Faulty AC Adaptor
Faulty Boot Adaptor
FLOW CHART FOR S/W PROGRAMMING PROCESS
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10 Siemens Service Equipment User Manual
Introduction Every LSO repairing Siemens handset must ensure that the quality standards are observed. Siemens has developed an automatic testing system that will perform all necessary measurements. This testing system is known as: Siemens Mobile Service Equipment Using this system vastly simplifies the repair of the phones and will make sure that: 1. All possible faults are detected 2. Sets, which pass the test, will be good enough to return to customer. Starting from the P35 Series, Siemens will introduce a simpler and faster testing platform for testing a repaired Siemens mobile phone. The testing platforms are either base on R&S CMD 53/55 or CTS55 GSM test set. There is also test software under development for testing with the Wavetek 4201S and the 4107 GSM test set. A Level 2.5 service software is also under development for more elaborate testing for the repair for the L55 series mobile phone.
THE LSO WILL HAVE TO PURCHASE THE SYSTEM, CHOOSING BETWEEN THE COMPLETE PACKAGE OR SUB-SET OF IT. A FULLY AUTOMATIC TEST PROCEDURE IS ONLY POSSIBLE IF THE COMPLETE SYSTEM IS INSTALLED.
Make sure that your CTS firmware is Version 3.01 or higher. For CMD 55 it must be Version 4.03 and higher. Please check with the Service Info SB_0500 for the CTS/CMD Hardware Options.
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11 PICS Internet
Overview The following functions are available for the LSO · Generate PINCODE · Generate SIMLOCK-UNLOCK-Code · Print IMEI labels The access to the server which is located in Kamp-Lintfort is protected and will only be granted to authorized users being supplied with a special coded chipcard. Chipcards and the administration services of the PICS database are provided by PICS-TRUST- Center at department ICP MP OI Kamp-Lintfort. In case of any questions or requests concerning chipcards or administration of the database please ask your responsible Siemens Customer Care Manager.
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Installation for Windows 95 / 98 / NT / 2000 Requirements
In order to use the PICS-Internet websites you need a fully configured internet access with a 32bit NETSCAPE-Browser. Remark: Microsoft Internet Explorer and Netscape versions above 4.7x cannot be used! There is a 90-day-trial-version of Netscapes Navigator 4.6 in English or German available on the PICS installation CD provided by Siemens. Every user is responsible for a proper installation matching the license agreements. For installation and further access you need the following: 1. The Installation-CD which contains: · the SETUP program for the InterSEC plugin · the trial version of Netscape Navigator 4.6 (German / English) · the German / English documentation 2. A chipcard which is authorized by ICP MP OI KLF in order to decode the protected PICS Websites (and a password which gives you access to your chipcard). Chipcards can be ordered via your responsible Customer Care Manager within Siemens. 3. A supported chipcard reader (Smarty or Siemens B1) in order to access your chipcard. Remark: We recommend using the Siemens B1 reader. Similar device to B1 is Cardman 9010. Generate Codes In the module "Generate Codes"you can choose to generate: - Master - Phonecodes - Simlock Unlock Codes
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Master - Phonecodes The Master Phonecode is used to unlock blocked mobiles. Master Phonecodes can only be supplied for mobiles which have been delivered in a regular manner.
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Simlock Unlock - Code The Simlock-Unlock-Codes can only be generated if the following conditions are given: - Mobile must have an active Simlock inside. - The user must be given the authorization to obtain Simlock Unlock- Codes for the variant of the operator to which the mobile was delivered last time.
Hint: If there's no such authorization you'll get the following screen:
In this case please contact your responsible Siemens Customer Care Manager.
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Printing IMEI label The module "Print IMEI label" offers the possibility to print IMEI labels for mobiles again.
You are able to print up to six labels in just one step. To prevent that misaligned labels are being printed, the setting "test printer = Yes" is activated as default. After having printed a well-aligned test label you can switch setting to "No" and print the correct label.
Hint: For correct printing of IMEI labels you must have a Zebra label printer with special material that fits for label printing. This printer has to be connected to local LPT1
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printer port (also see Installation of IMPRINT) and MUST feature a printing resolution of 300dpi.
12
IMEI (International Mobile Equipment Identity)
The mobile equipment is uniquely identified by the International Mobile Equipment Identity, IMEI, which consists of 15 digits. Type approval granted to a type of mobile is allocated 6 digits. The final assembly code is used to identify the final assembly plant and is assigned with 2 digits. 6 digits have been allocated for the equipment serial number for manufacturer and the last digit is spare. The part number for the C45 is S30880-S5100-Axxx where the last 4 letters specify the housing and software variant. C45 series IMEI label is accessible by removing the battery. Re-use of IMEI label is possible by using a hair-dryer to remove the IMEI label. On this IMEI label, Siemens has also includes the date code for production or service, which conforms to the industrial standard DIN EN 60062. The date code comprises of 2 characters: first character denotes the Year and the second character denotes the Month. For example, the IMEI above show date code M3. Year 1999 2000 2001 Date Code L M N Month December January February Date Code D 1 2
TABLE 2.3 DIN EN 60062 DATE CODE
To display the IMEI number, exit code and SW/HW version, key: *#06#.
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13 General Testing Information
General Information
The technical instruction for testing GSM mobile phones is to ensure the best repair quality.
Validity
This procedure is to apply for all from Siemens AG authorized level 2 up to 2.5e workshops. Procedure All following checks and measurements have to be carried out in an ESD protected environment and with ESD protected equipment/tools. For all activities the international ESD regulations have to be considered. Get delivery: Ø Ensure that every required information like fault description, customer data a.s.o. is available. Ø Ensure that the packing of the defective items is according to packing requirements. Ø Ensure that there is a description available, how to unpack the defective items and what to do with them. Enter data into your database: (Depends on your application system) Ø Ensure that every data, which is required for the IRIS-Reporting is available in your database. Ø Ensure that there is a description available for the employees how to enter the data.
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Incoming check and check after assembling: !! Verify the customers fault description!! Ø After a successful verification pass the defective item to the responsible troubleshooting group. Ø If the fault description can not be verified, perform additional tests to save time and to improve repair quality. - Switch on the device and enter PIN code if necessary unblock phone. - Check the function of all keys including side keys. - Check the display for error in line and row, and for illumination. - Check the ringer/loudspeaker acoustics by individual validation. - Perform a GSM Test as described on page 30. Check the storage capability: Ø Check internal resistance and capacity of the battery. Ø Check battery charging capability of the mobile phone. Ø Check charging capability of the power supply. Ø Check current consumption of the mobile phone in different mode. Visual inspection: Ø Check the entire board for liquid damages. Ø Check the entire board for electrical damages. Ø Check the housing of the mobile phone for damages. SW update:
Ø Carry out a software update and data reset according to the master tables and
operator/customer requirements.
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GSM Test: Ø Connect the mobile/board via internal antenna (antenna coupler) and external antenna (car cradle) to a GSM tester. Ø Use a Test SIM.
Ø Skip GSM 900/GSM1800 or GSM1900 test cases if not performed by the
mobile phone.
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SL55 Level 2 Service Manual
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SL55 Level 2 Service Manual
Final Inspection: The final inspection contains: 1) A 100% network test (location update, and set up call). 2) Refer to point 3.3 3) A random sample checks of: - Data reset (if required) - Optical appearance - Complete function 4) Check if PIN-Code is activated (delete the PIN-Code if necessary). Basis is the international standard of DIN ISO 2859. Use Normal Sample Plan Level II and the Quality Border 0,4 for LSO. Remark: All sample checks must be documented.
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Annex 1
Test SIM Card There are 2 different "Test-SIM-Cards" in use a) Test SIM from the company "ORGA" Pin 1 No: PUK 1: Pin 2 No: PUK 2: 0000 12345678 0000 23456789
b) Test SIM from the company "T-D1" Pin 1 No: PUK 1: Pin 2 No: PUK 2: 1234 76543210 5678 98765432
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SL55 Level 2 Service Manual
Annex 2
Battery Date Code overview
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