Text preview for : en_1c.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno
Covers the 1.4L, 1.6L and 1.8L engine.
Year 2004
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ENGINE 1C 1
SECTION 1C
ENGINE (DOHC ENGINE MECHANICAL)
111. ENGINE UNIT (DOHC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 3 113. BELT SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 5 121. ENGINE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 7 122. CRANK SHAFT & PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 9 123. OIL PAN & PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 13 131. CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 15 132. CAM SUPPORT & SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 19 133. TIMING COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 21 138. ENGINE & TRANSAXLE MOUNT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C 25
1C 2 ENGINE
ENGINE 1C 3
DOHC ENGINE MECH. DOHC ENGINE UNIT (111)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 8.7 1.4D 6.7
N 1.6D 6.7 1.8D 6.7
L 2.0D 6.9
1
ENGINE ASSEMBLY (M/T) OVERHAUL INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering ENGINE ASSEMBLY (A/T) OVERHAUL INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering
1110100
111010A 111010B 1110300
1.1 0.5 6.3
-- -- 6.7
-- -- 6.7
-- -- 6.7
-- -- 6.9
111030A 111030B 1110800
1.1 0.5 6.8
-- -- 4.6
-- -- 4.6
-- -- 4.6
-- -- 4.8
2
ENGINE ASSEMBLY (M/T) REPLACE INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering ENGINE ASSEMBLY (A/T) REPLACE INC : R & I Engine ass'y, Flywheel, Intake and exhaust manifold ass'y, Timing belt, Engine adjust. A * With air conditioning B * With power steering
111080A 111080B 1110900
1.1 0.5 4.4
-- -- 4.6
-- -- 4.6
-- -- 4.6
-- -- 4.8
111090A 111090B
1.1 0.5
-- --
-- --
-- --
-- --
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 4 ENGINE
ENGINE 1C 5
DOHC ENGINE MECH. BELT SYSTEM (113)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.2 0.4 1.4D 0.2 0.4
N 1.6D 0.2 0.4 1.8D 0.2 0.4
L 2.0D 0.2 0.4
1 2
BELT, ACCESSORY REPLACE AUTO TENSIONER, ACCESSORY BELT REPLACE
1132200 1132400
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 6 ENGINE
ENGINE 1C 7
DOHC ENGINE MECH. ENGINE BLOCK (121)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.2 0.3 0.5 0.4 1.4D 0.2 0.3 0.5 0.4
N 1.6D 0.2 0.3 0.5 0.4 1.8D 0.2 0.3 0.5 0.4
L 2.0D 0.2 1.5 0.5 0.4
1 2 3 4
OIL LEVEL INDICATOR REPLACE TUBE, OIL LEVEL INDICATOR REPLACE VALVE, OIL FILTER BYPASS REPLACE PLUG, EXPANSION REPLACE NOTE : Add appropriate labor MODEL(s) for removal if necessary components to gain access to plug to regular labor hours column
1210200 1210300 1210500 1210700
5
PLUG, OIL GALLERY REPLACE INC : R & I Transaxle ass'y
1210900
3.6
4.0
0.4
4.0
4.2
6
BLOCK, CYLINDER REPLACE
1211100
9.0
7.6
7.6
7.6
7.6
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 8 ENGINE
ENGINE 1C 9
DOHC ENGINE MECH. CRANKSHAFT & PISTON (122)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 3.8 4.2 1.4D 3.1 3.8
N 1.6D 3.1 3.8 1.8D 3.9 3.8
L 2.0D 4.1 4.0
1
SEAL(S), CRANKSHAFT REAR MAIN (AUTO TRANSAXLE) REPLACE SEAL(S), CRANKSHAFT REAR MAIN (MANUAL TRANSAXLE) REPLACE INC : R & I Transaxle ass'y
1220200 1220400
2
BEARING, CRANKSHAFT MAIN (ONE) REPLACE INC : R & I Transaxle ass'y, Flywheel, Oil pan, Engine adjust. A * Replace each additional B * Replace rear main bearing (Auto transaxle) C * Replace rear main bearing (Manual transaxle)
1220600
1.6
1.5
1.5
1.1
1.7
122060A 122060B 122060C 1220800
0.4 2.8 3.1 1.3
0.4 2.6 2.8 1.4
0.4 2.6 2.8 1.4
0.4 2.6 2.8 2.3
0.4 2.6 3.1 2.6
3
BEARING, CONNECTING ROD (ONE) REPLACE INC : R & I Oil pan ass'y, Oil suction pipe A * Replace each additional B * Replace all
122080A 122080B 1221100
0.3 0.6 10.1
0.3 0.6 7.2
0.3 0.6 7.2
0.3 0.6 6.3
0.3 0.6 7.5
4
CRANKSHAFT (M/T) REPLACE INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust. A * With air conditioning B * With power steering C * R&R cylinder head D * Replace one piston rings E * Replace all piston rings F * Replace one connecting rod G * Replace all connecting rods H * Replace one piston J * Replace all pistons
122110A 122110B 122110C 122110D 122110E 122110F 122110G 122110H 122110J
1.0 0.5 1.0 0.4 1.2 0.4 1.1 0.5 1.8
1.0 -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8
1.0 -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8
-- -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8
-- -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 10 ENGINE
ENGINE 1C 11
DOHC ENGINE MECH. CRANKSHAFT & PISTON (122)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 7.8 1.4D 7.2
N 1.6D 7.2 1.8D 7.2
L 2.0D 7.5
4
CRANKSHAFT (A/T) REPLACE INC : R & I Engine ass'y, Cylinder head ass'y Flywheel, Piston ass'y, Engine adjust. A * With air conditioning B * With power steering C * R&R cylinder head D * Replace one piston rings E * Replace all piston rings F * Replace one connecting rod G * Replace all connecting rods H * Replace one piston J * Replace all pistons
1221200
122120A 122120B 122120C 122120D 122120E 122120F 122120G 122120H 122120J 1221500
1.1 0.5 1.0 0.4 1.2 0.4 1.1 0.5 1.8 5.1
1.0 -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8 4.6
1.0 -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8 4.6
-- -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8 5.6
-- -- 1.0 0.4 1.2 0.4 1.1 0.5 1.8 5.7
5
PISTON, ROD AND/OR RINGS (ONE) REPLACE INC : R & I Cylinder head ass'y, Oil suction pipe, Engine adjust. A * With power steering B * With air conditioning C * Replace each additional D * Replace all
122150A 122150B 122150C 122150D 1221700
0.5 1.1 0.8 1.3 3.6
-- 1.1 0.8 1.3 3.6
-- 1.1 0.8 1.3 3.6
-- -- 0.8 1.3 3.6
-- -- 0.8 1.3 3.8
6
FLYWHEEL (MANUAL T/M) REPLACE INC : R & I T/M ass'y, Clutch cover ass'y
7
FLYWHEEL (AUTO T/M) REPLACE
1221900
3.7
3.0
3.0
3.4
3.6
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 12 ENGINE
ENGINE 1C 13
DOHC ENGINE MECH. OIL PAN & PUMP (123)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.4 0.3 1.3 1.4D 0.4 0.3 1.0
N 1.6D 0.4 0.3 1.0 1.8D 0.4 0.3 0.8
L 2.0D 0.4 0.3 1.1
1 2 3
FILTER, OIL REPLACE PLUG AND/OR GASKET, OIL PAN DRAIN REPLACE PAN AND/OR GASKET, OIL REPLACE INC : Front exhaust pipe ass'y, Exhaust pipe bracket
1231100 1231300 1231500
4
PUMP, ENGINE OIL REPLACE INC : R & I Timing belt, Oil pan, Engine adjust A * With power steering B * With air conditioning
1231700
2.6
2.6
2.6
2.0
2.2
123170A 123170B 1231900
0.6 0.1 0.3
-- -- 0.3
-- -- 0.3
-- -- 0.3
-- -- 0.3
5 6 7 8 9 10 11
SENSOR, FUEL SWITCH & ENGINE OIL PRESSURE GAGE REPLACE TUBE, OIL SUCTION REPLACE OIL SEAL, CRANKSHAFT (FRONT) REPLACE PIECE, CONNECTING REPLACE VALVE, OIL PRESSURE RELIEF REPLACE PIPE AND/OR GASKET OIL VENTILATION REPLACE HOSE, OIL VENTILATION REPLACE
1232100 1232300 1232500 1232700 1233500 1233700
1.3 1.8 0.5 0.3 0.5 0.3
0.5 1.8 0.5 0.3 0.5 0.3
0.5 1.8 0.5 0.3 0.5 0.3
0.5 1.8 0.5 0.3 0.5 0.3
1.1 1.8 0.5 0.3 0.5 0.3
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 14 ENGINE
ENGINE 1C 15
DOHC ENGINE MECH. CYLINDER HEAD (131)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 3.4 1.4D 3.2
N 1.6D 3.2 1.8D 3.9
L 2.0D 3.9
1
GASKET, CYLINDER HEAD REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Engine adjust. A * With power steering B * With air conditioning
1312300
131230A 131230B 1312500
0.6 0.1 3.4
-- -- 3.2
-- -- 3.2
-- -- 3.9
-- -- 3.9
2
HEAD, CYLINDER REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust. A * With power steering B * With air conditioning HEAD, CYLINDER OVERHAUL INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Valves, Engine adjust. A * With power steering B * With air conditioning
131250A 131250B 1312600
0.6 0.1 5.9
-- -- 5.8
-- -- 5.8
-- -- 6.9
-- -- 6.9
131260A 131260B 1312700
0.6 0.1 4.6
-- -- 4.1
-- -- 4.1
-- -- 5.4
-- -- 5.4
3
VALVE (ONE CYLINDER) REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve Stem seals, Valves recondition, Engine adjust. A * With power steering B * With air conditioning C * Valves (Each additional) D * Valves (All)
131270A 131270B 131270C 131270D 1312800
0.6 0.1 0.4 1.5 4.9
-- -- 0.4 1.5 4.4
-- -- 0.4 1.5 4.4
-- -- 0.4 1.5 5.5
-- -- 0.3 1.5 5.5
4
GUIDE, VALVE REPLACE INC : R & I Cylinder head ass'y, Intake & exhaust manifold, Camshaft, Valve, Stem seals, Valves recondition, Engine adjust. A * With power steering B * With air conditioning C * Valves (Each additional) D * Valves (All)
131280A 131280B 131280C 131280D
0.6 0.1 0.3 1.5
-- -- 0.3 1.5
-- -- 0.3 1.5
-- -- 0.3 1.5
-- -- 0.3 1.5
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 16 ENGINE
ENGINE 1C 17
DOHC ENGINE MECH. CYLINDER HEAD (131)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 3.7 1.4D 3.9
N 1.6D 3.9 1.8D 3.9
L 2.0D 4.1
5
SPRING CAP AND/OR SEAL, VALVE (ONE CYLINDER) REPLACE INC : R & I Cylinder head ass'y, Camshaft, Engine adjust. A * With power steering B * With air conditioning C * Valves (Each additional) D * Valves (All)
1312900
131290A 131290B 131290C 131290D 1313800 131380A 131380B 131380C 131380D 1314100
0.6 0.1 0.4 2.1 1.6 0.1 0.3 0.2 0.5 0.4
-- -- 0.4 2.1 1.3 -- -- 0.2 0.5 0.4
-- -- 0.4 2.1 1.3 -- -- 0.2 0.5 0.4
-- -- 0.4 2.1 1.3 -- -- 0.2 0.5 0.2
-- -- 0.4 2.1 1.2 -- -- 0.2 0.5 0.2
6
LIFTER, VALVE REPLACE A * With power steering B * With air conditioning C * Valves (Each additional) D * Valves (All)
7
SENSOR, ENGINE COOLANT TEMP REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 18 ENGINE
ENGINE 1C 19
DOHC ENGINE MECH. CAM SUPPORT & SHAFT (132)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.5 1.4D 0.5
N 1.6D 0.5 1.8D 0.5
L 2.0D 0.5
1
COVER AND/OR GASKET, CAMSHAFT HOUSING (ONE PIECE) REPLACE
1322100
2
CAMSHAFT, EXHAUST/INTAKE REPLACE INC : R & I Dis coil, Camshaft gear, Ignition timing adjust. A * With power steering B * With air conditioning C * Replace both
1322400
2.3
1.3
1.3
1.3
1.3
132240A 132240B 132240C 1322700 1322800 1323000
0.6 0.1 0.3 0.2 0.2 2.1
-- -- 0.3 0.2 0.2 1.8
-- -- 0.3 0.2 0.2 1.8
-- -- 0.3 0.2 0.2 1.2
-- -- 0.3 0.2 0.2 1.2
3 4 5
CAP, OIL FILLER REPLACE COVER, CAMSHAFT UPPER REPLACE OIL SEAL, CAMSHAFT REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 20 ENGINE
ENGINE 1C 21
DOHC ENGINE MECH. TIMING COVER (133)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.6 0.1 1.4 0.1 1.1 0.6 0.1 1.7 0.1 1.3 1.4D 0.4 -- 1.6 -- 1.1 -- -- 1.1 -- 1.1
N 1.6D 0.4 -- 1.6 -- 1.1 -- -- 1.1 -- 1.1 1.8D 0.4 -- 1.6 -- 1.3 -- -- 1.3 -- 1.3
L 2.0D 0.4 -- 1.6 -- 1.3 -- -- 1.3 -- 1.3
1 2 3
PULLEY, CRANKSHAFT REPLACE A * With air conditioning COVER, TIMING BELT REAR REPLACE A * With air conditioning BELT, TIMING REPLACE A * With power steering B * With air conditioning
1332100 133210A 1332300 133230A 1332500 133250A 133250B 1332700 133270A 1332900
4 5
BELT, TIMING ADJUST A * With air conditioning TENSIONER, TIMING BELT REPLACE INC : R & I Timing belt, Timing belt cover, Engine adjust. A * With power steering B * With air conditioning
133290A 133290B 1333100
0.1 0.1 1.3
-- -- 0.9
-- -- 0.9
-- -- 1.3
-- -- 1.3
6
SPROCKET, CRANKSHAFT TIMING REPLACE INC : R & I Timing belt, Engine adjust. A * With power steering B * With air conditioning
133310A 133310B 1333300
0.2 0.1 1.7
-- -- 1.7
-- -- 1.7
-- -- 1.1
-- -- 1.1
7
SPROCKET, CAMSHAFT TIMING REPLACE INC : R & I Timing belt, Engine adjust. A * With power steering B * With air conditioning
133330A 133330B 1333500 133350A 133350B 1333700 1333800 1333900 1334200
0.2 0.1 2.0 0.1 0.3 0.3 0.6 1.2 0.5
-- -- 1.8 -- -- 0.2 0.6 1.2 0.2
-- -- 1.8 -- -- 0.2 0.6 1.2 0.2
-- -- 1.3 -- -- 1.3 0.6 1.2 --
-- -- 1.3 -- -- 1.3 0.6 1.2 --
8
PUMP AND/OR GASKET, COOLANT REPLACE A * With power steering B * With air conditioning
9 10 11 12
SENSOR, CRANKSHAFT POSITION REPLACE SENSOR, CAMSHAFT POSITION REPLACE PULLEY, IDLER REPLACE COVER, CAMSHAFT DRIVE BELT (UPPER)
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 22 ENGINE
ENGINE 1C 23
DOHC ENGINE MECH. TIMING COVER (133)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.9 -- 1.4D 0.7 --
N 1.6D 0.7 -- 1.8D -- 1.0
L 2.0D -- --
13 14
COVER, CAMSHAFT DRIVE BELT (LOWER) COVER, AND/OR GASKET, TIMING REPLACE
1334300 1332200
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA
1C 24 ENGINE
ENGINE 1C 25
DOHC ENGINE MECH. ENGINE & TRANSAXLE MOUNT (138)
NO. NO OPERATION DESCRIPTION
OPERATION CODE
S 1.4D 0.9 0.9 0.9 0.9 0.4 -- 1.4D 0.8 0.8 0.9 0.9 -- 0.7
N 1.6D 0.8 0.8 0.9 0.9 -- 0.7 1.8D 0.8 0.8 0.9 0.8 -- 0.7
L 2.0D 0.8 0.8 0.9 0.8 -- 0.8
1 2 3 4
MOUNT, ENGINE (RHFRONT) REPLACE BRACKET, ENGINE MOUNT (RHFRONT) REPLACE MOUNT, TRANSAXLE (LHFRONT) REPLACE MOUNT, TRANSAXLE (CENTERREAR) REPLACE A * Auto transaxle
1380100 1380300 1380500 1380700 138070A 1380800
5 6
MOUNT, ENGINE (CENTERFRONT) REPLACE SHIELD, SPLASH REPLACE Right Left Center
1382100 1382200 1382300 1382500 1381300 1381500
0.3 0.3 -- -- -- --
0.3 0.3 0.3 -- -- --
0.3 0.3 0.3 -- -- --
0.3 0.3 -- -- 0.3 0.3
0.3 0.3 -- 0.7 -- --
7 8 9
MEMBER, CENTER REPLACE ROD, REACTION (LOWER) REPLACE BRACKET, REACTION (LOWER) REPLACE
S : KALOS, N : NUBIRA/LACETTI, L : EVANDA