en_4j2_9g0.pdf part of Daewoo Nubira/Lacetti Service Manual - Daewoo Lacetti.part01.rar, Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno Covers the 1.4L, 1.6L and 1.8L engine. Year 2004 text manual preview

Text preview for : en_4j2_9g0.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno Covers the 1.4L, 1.6L and 1.8L engine. Year 2004

Back to : Service Manual - Daewoo L | Home

SECTION : 9G

INTERIOR TRIM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 9G1 Fastener Tightening Specifications . . . . . . . . . . . 9G1 SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G2 Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . . 9G2 MAINTENANCE AND REPAIR . . . . . . . . . . . . . . . ONVEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . Front Door Trim Panel . . . . . . . . . . . . . . . . . . . . . . Rear Door Trim Panel . . . . . . . . . . . . . . . . . . . . . . Apillar Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . Upper Bpillar Trim Panel . . . . . . . . . . . . . . . . . . . Lower Bpillar Trim Panel . . . . . . . . . . . . . . . . . . . Cpillar Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . 9G3 9G3 9G3 9G4 9G4 9G5 9G5 9G6 Floor Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G10 Luggage Compartment Rear Low Cover . . . . . 9G11 Luggage Compartment Wheelhouse Trim Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G12 Driver's Side Knee Bolster . . . . . . . . . . . . . . . . . 9G12 Hatchback Door Lower Garnish Molding . . . . . 9G13 Hatchback Door Upper Garnish Molding . . . . . 9G14 Luggage Compartment Wheelhouse Trim Panel (HATCHBACK) . . . . . . . . . . . . . . . . . . . . . . . . . 9G14 Luggage Compartment Rear Trim Panel . . . . . 9G14 GENERAL DESCRIPTION AND SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G16 Interior Trim Panels . . . . . . . . . . . . . . . . . . . . . . . 9G16 Pressure Relief Vent . . . . . . . . . . . . . . . . . . . . . . 9G16 Floor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G16 Floor Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G16 Rear Compartment Security Cover (HATCHBACK) . . . . . . . . . . . . . . . . . . . . . . . . . 9G16

Deck Lid Sill Plate Cover . . . . . . . . . . . . . . . . . . . 9G6 Front Rocker Trim Panel . . . . . . . . . . . . . . . . . . . . 9G7 Rear Rocker Trim Panel . . . . . . . . . . . . . . . . . . . . 9G7 Front Wheelhouse Trim . . . . . . . . . . . . . . . . . . . . . 9G8 Rear Wheelhouse Trim . . . . . . . . . . . . . . . . . . . . . 9G8 Floor Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9G9

SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application Door Trim Panel Screws Driver's Side Knee Bolster Mounting Bolts Floor Console Screws Gearshift Housing Bolts Hood Latch Release Handle Mounting Screw Seat Belt Anchor Bolt NSm 2.5 10 2.5 8 3 38 LbFt 28 LbIn 22 89 22 70 27

9G 2IINTERIOR TRIM

SPECIAL TOOLS
SPECIAL TOOLS TABLE

KM475B Trim Remover

DAEWOO V121 BL4

INTERIOR TRIM 9G 3

MAINTENANCE AND REPAIR
ONVEHICLE SERVICE FRONT DOOR TRIM PANEL
Tools Required KM475B Trim Remover

Removal Procedure
1. 2. 3. Lower the front window. Pry off the inside door handle trim bezel. Remove the rear deck lid remote switch and the power window/mirror control switch.

4. 5. 6.

Disconnect the electrical connectors. Remove the door trim panel screws. Pry off the trim panel using the trim remover KM475B.

Installation Procedure
1. 2. 3. Install the trim panel. Connect the electrical connectors. Install the rear deck lid remote switch and the power window/mirror control switch.

DAEWOO V121 BL4

9G 4IINTERIOR TRIM
4. Install the door trim panel screws.

Tighten
5. 6. Tighten the door trim panel screws to 2.5 NSm (22 lb in). Install the inside door handle trim bezel. Raise the front window.

REAR DOOR TRIM PANEL
Tools Required KM475B Trim Remover

Removal Procedure
1. 2. 3. 4. 5. 6. Lower the rear window. Pry off the inside door handle trim bezel. Remove the power window control switch. Disconnect the power window control switch electrical connector. Remove the door trim panel screws. Pry off the trim panel using the trim remover KM475B.

Installation Procedure
1. 2. 3. 4. Install the trim panel. Connect the power window control switch electrical connector, if equipped. Install the power window control switch.. Install the door trim panel screws.

Tighten
Tighten the door trim panel screws to 2.5 NSm(22 lb in). 5. 6. Install the inside door handle trim bezel. Raise the rear window.

APILLAR TRIM PANEL
Removal Procedure
1. Remove the Apillar trim panel.

DAEWOO V121 BL4

INTERIOR TRIM 9G 5 Installation Procedure
1. Install the Apillar trim panel.

UPPER BPILLAR TRIM PANEL
Removal Procedure
1. 2. 3. 4. Remove the lower Bpillar trim panel. Refer to "Lower BPillar Trim Panel" In this Section. Remove the bolt and the upper front seat belt anchor. Reposition the upper portion of the lower Bpillar trim panel. Pry off the upper Bpillar trim panel.

Installation Procedure
1. 2. 3. Install the upper Bpillar trim panel. Install the upper portion of the lower Bpillar trim panel to its original position. Install the upper front seat belt anchor with the bolt.

Tighten
4. Tighten the seat belt anchor bolt to 38 NSm (28 lbft). Install the lower Bpillar trim panel. Refer to "Lower BPillar Trim Panel" In this Section.

LOWER BPILLAR TRIM PANEL
Removal Procedure
1. Reposition the rear portion of the front rocker trim panel and the front portion of the rear rocker trim panel. Remove the lower Bpillar trim panel.

2.

DAEWOO V121 BL4

9G 6IINTERIOR TRIM Installation Procedure
1. 2. Install the lower Bpillar trim panel. Install the front rocker trim panel and the rear rocker trim panel to their original positions.

CPILLAR TRIM PANEL
Removal Procedure
1. Remove the Cpillar trim panel.

Installation Procedure
1. Install the Cpillar trim panel.

DECK LID SILL PLATE COVER
Removal Procedure
1. 2. 3. 4. 5. Lower the rear seatback. Remove the Cpillar trim panel. Remove the rear seat belts. Refer to Section 8A, Seat Belts. Remove the child seat anchorage. Refer to Section 9H, Child Seat Anchorage. Remove the plastic retaining clips and the deck lid sill plate cover.

DAEWOO V121 BL4

INTERIOR TRIM 9G 7 Installation Procedure
1. 2. 3. 4. 5. Install the rear deck lid sill plate cover with the plastic retaining clips. Install the child seat anchorage. Refer to Section 9H, Child Seat Anchorage. Install the rear seat belts. Refer to Section 9A, Seat Belts. Install the Cpillar trim panel. Install the rear seat. Refer to Section 9H, Seats.

FRONT ROCKER TRIM PANEL
Removal Procedure
1. Remove the front rocker trim panel.

Installation Procedure
1. Install the front rocker trim panel.

REAR ROCKER TRIM PANEL
Removal Procedure
1. 2. Reposition the rear seat cushion. Remove the rear rocker trim panel.

DAEWOO V121 BL4

9G 8IINTERIOR TRIM Installation Procedure
1. 2. Install the rear rocker trim panel. Install the rear seat cushion to its original position.

FRONT WHEELHOUSE TRIM
Removal Procedure
1. Remove the screws and the front wheelhouse trim.

Installation Procedure
1. Install the front wheelhouse trim with the screws.

REAR WHEELHOUSE TRIM
Removal Procedure
1. 2. 3. Remove the rear seat. Refer to Section 9H, Seats. Remove the seat belt bolt. Remove the screws and the rear wheelhouse trim.

DAEWOO V121 BL4

INTERIOR TRIM 9G 9 Installation Procedure
1. 2. 3. Install the rear wheelhouse trim with the screws. Install the seat belt bolt. Install the rear seat. Refer to Section 9H, Seats.

FLOOR CONSOLE
Removal Procedure
1. 2. Disconnect the negative battery cable. Remove the screw from the rear portion of the floor console.

3. 4. 5.

Remove the screws from the front portion of the floor console. Remove the floor console. Disconnect the electrical connectors.

Installation Procedure
1. 2. 3. Connect the electrical connectors. Install the floor console. Install the front portion of the floor console with the screws.

DAEWOO V121 BL4

9G 10IINTERIOR TRIM
4. 5. 6. 7. Install the screws to the rear portion of the floor console. Connect the negative battery cable. Install the glove box, instrument panel lower cover, cigar lighter trim panel and stereo cassette player. Install the console cover.

FLOOR CARPET
Removal Procedure
1. 2. 3. Disconnect the negative battery cable. Remove the rear seat cushion. Refer to Section 9H, Seats. Remove the left and the right rear rocker trim panels. Refer to "Rear Rocker Trim Panel" in this section. Remove the bolts and the left and the right lower front seat belt anchors from the Bpillar.

4.

5.

Remove the left and the right front rocker trim panels. 6. Remove the left and the right lower Bpillar trim panels. Refer to "Lower BPillar Trim Panel" in this section. 7. Remove the front seats. Refer to Section 9H, Seats. 8. Remove the left and the right kick panels. Refer to "Kick Panel" in this section. 9. Remove the floor console. Refer to "Floor Console" in this section. 10. Remove the gearshift housing bolts and nuts and reposition the gearshift housing. 11. Remove the floor carpet.

Installation Procedure
1. 2. Install the floor carpet. Install the gearshift housing with the bolts.

Tighten
Tighten the gearshift housing bolts and nuts to 8 NSm (70 lbin).

DAEWOO V121 BL4

INTERIOR TRIM 9G 11
3. 4. 5. 6. Install the floor console. Refer to "Floor Console" in this section. Install the left and the right kick panels. Refer to "Kick Panel" in this section. Install the front seats. Refer to Section 9H, Seats. Install the left and the right lower Bpillar trim panels. Refer to "Lower BPillar Trim Panel" in this section. Install the left and the right front rocker trim panels. Install the left and the right lower front seat belt anchors to the Bpillar with the bolts.

7. 8.

Tighten
Tighten the seat belt anchor bolts to 38 NSm (28 lbft). Install the left and the right rear rocker trim panels. Refer to "Rear Rocker Trim Panel" in this section. 10. Install the rear seat cushion. Refer to Section 9H, Seats. 11. Connect the negative battery cable. 9.

LUGGAGE COMPARTMENT REAR LOW COVER
Removal Procedure
1. Remove the clips and the rear panel cover.

Installation Procedure
1. Install the rear panel cover with the clips.

DAEWOO V121 BL4

9G 12IINTERIOR TRIM

LUGGAGE COMPARTMENT WHEELHOUSE TRIM PANEL
Tools Required KM475B Trim Remover

Removal Procedure
1. Remove the luggage compartment rear panel cover. Refer to "Luggage Compartment Rear Panel Cover" in this section. Remove the plastic retaining clips using the trim remover KM475B and reposition the luggage compartment rear trim panel.

2.

Installation Procedure
1. 2. Install the wheelhouse trim panel with the plastic clips. Install the luggage compartment rear panel cover. Refer to "Luggage Compartment Rear Panel Cover" in this section.

DRIVER'S SIDE KNEE BOLSTER
Removal Procedure
1. 2. 3. Remove the screws. Separate the hood release cable from the hood latch release handle. Carefully pull the instrument panel under cover until the mounting clips are released and the instrument panel under cover.

4. 5.

Remove the bolts from the driver's side knee bolster. Remove the knee bolster.

DAEWOO V121 BL4

INTERIOR TRIM 9G 13 Installation Procedure
1. Install the knee bolster with the bolts.

Tighten
Tighten the driver's side knee bolster mounting bolts to 10 NSm (89 lbin).

2. 3. 4.

Install the instrument panel under cover. Connect the hood release cable to the hood latch release handle. Install the screws.

HATCHBACK DOOR LOWER GARNISH MOLDING
Tools Required KM475B Trim Remover

Removal Procedure
1. 2. Open the hatchback door. Remove the hatchback door upper garnish molding. Refer to "Hatchback Door upper garnish Molding" in this section. Remove the lower garnish molding clips using the trim remover KM475B. Remove the lower garnish molding.

3. 4.

Installation Procedure
1. 2. 3. Install the lower garnish molding with the clips. Install the hatchback door upper garnish molding. Close the hatchback door.

DAEWOO V121 BL4

9G 14IINTERIOR TRIM

HATCHBACK DOOR UPPER GARNISH MOLDING
Removal Procedure
1. 2. Open the hatchback door. Pry off the hatchback door upper garnish molding.

Installation Procedure
1. 2. Install the hatchback door upper garnigh moling. Close the hatchback door.

LUGGAGE COMPARTMENT WHEELHOUSE TRIM PANEL (HATCHBACK)
Removal Procedure
1. Remove the luggage compartment rear trim panel. Refer to "Luggage Compartment Rear Trim Panel" in this section. Remove the clips and the screw. Remove the wheelhouse trim panel.

2. 3.

Installation Procedure
Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the wheelhouse trim panel with the clips the screw. 2. Install the luggage compartment rear trim panel. Refer to "Luggage Compartment Rear Trim Panel" in this section.

LUGGAGE COMPARTMENT REAR TRIM PANEL
Removal Procedure
1. Remove the plastic retaining clips and the rear trim panel.

DAEWOO V121 BL4

INTERIOR TRIM 9G 15 Installation Procedure
1. Install the rear trim panel with the plastic retaining clips.

DAEWOO V121 BL4

9G 16IINTERIOR TRIM

GENERAL DESCRIPTION AND SYSTEM OPERATION
INTERIOR TRIM PANELS
The interior trim panels are molded plastic and fasten with screws or plastic clips.

contains the cigar lighter and the transaxle shift lever. The rear portion of the console contains the parking brake lever, a cupholder, a storage compartment, and an ashtray for the rear seat occupants. The sensing and diagnostic module (SDM) for the airbag system and the remote keyless entry module are located under the console.

PRESSURE RELIEF VENT
When all the windows are closed and the ventilation system is on, the addition of outside air to the interior of the vehicle causes a positive pressure within the vehicle. To relieve the pressure, air is released through a pressure relief vent. The pressure relief vents are located at the rear quarter of the vehicle, behind the bumper fascia.

FLOOR CARPET
The onepiece floor carpet goes over both the front and the rear floor pans.

REAR COMPARTMENT SECURITY COVER (HATCHBACK)
A rear compartment security cover is provided on the hatchback model. The security cover is attached to the hatch and can be easily removed if more cargo space is needed.

FLOOR CONSOLE
The floor console fits over the tunnel in the floor of the vehicle and extends from under the center of the instrument panel to the rear seat area. The front portion of the console

DAEWOO V121 BL4