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Service KEH-P7015/X1M/ES
Manual ORDER NO.
CRT2600
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P7015 X1M/ES
KEH-P6015 X1M/ES
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
- Extension cable of cassette mechanism : Jig No. GGD1121
CONTENTS
1. SAFETY INFORMATION ............................................2 7. GENERAL INFORMATION .......................................33
2. EXPLODED VIEWS AND PARTS LIST .......................2 7.1 DIAGNOSIS ........................................................33
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM .....8 7.1.1 DISASSEMBLY ..............................................33
4. PCB CONNECTION DIAGRAM ................................20 7.1.2 CONNECTOR FUNCTION DESCRIPTION ....34
5. ELECTRICAL PARTS LIST ........................................28 7.2 PARTS .................................................................35
6. ADJUSTMENT..........................................................32 7.2.1 IC ....................................................................35
7.2.2 DISPLAY.........................................................41
7.3 OPERATIONAL FLOW CHART ...........................42
8. OPERATIONS AND SPECIFICATIONS.....................43
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000 K-ZZU. DEC. 2000 Printed in Japan
KEH-P7015,P6015
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
19
20
7
8 18
5 4
6
10 1
3
11 16 17
9 2
15
14
12
13
2
KEH-P7015,P6015
NOTE:
- Parts marked by "*" are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- PACKING SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1-1 Polyethylene Bag CEG1116 12 Polyethylene Bag CEG-162
1-2 Owner's Manual CRD3336 13 Carton(P7015) CHG4201
1-3 Owner's Manual CRD3337 Carton(P6015) CHG4202
1-4 Installation Manual CRD3344 14 Contain Box(P7015) CHL4201
* 1-5 Caution Card CRP1241 Contain Box(P6015) CHL4202
2 Cord Assy CDE6436 15 Protector CHP2243
3 Spring CBH1650 16 Protector CHP2244
* 4 Screw Assy CEA2396 17 Case Assy CXB3520
5 Screw CBA1002 * 18 Accessory Assy CEA2395
* 6 Polyethylene Bag CEG-127 19 Remote Control Unit(P7015) CXB6796
7 Screw CRZ50P090FMC * 20 Battery(P7015) CEX1065
8 Screw TRZ50P080FMC
9 Polyethylene Bag CEG-158
10 Handle CNC5395
11 Bush CNV3930
- Owner's Manual, Installation Manual
Model Part No. Language
KEH-P7015/X1M/ES CRD3336 English, Spanish, Portuguese(B)
KEH-P6015/X1M/ES CRD3337 Chinese,Arabic
CRD3344 English, Spanish, Portuguese(B)
Chinese,Arabic
3
KEH-P7015,P6015
2.2 EXTERIOR
C
A
B
4
KEH-P7015,P6015
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BMZ30P040FZK 44 Cover CNS6282
2 Screw BMZ30P100FMC 45 Holder CNV6505
3 Screw BSZ26P050FMC 46 Holder CNV6506
4 Screw BSZ30P060FMC 47 Keyboard Unit(P7015) CWM7772
5 Cord Assy CDE6436 Keyboard Unit(P6015) CWM7793
6 Fuse(10A) CEK1136 48 LCD CAW1628
7 Case CNB2686 49 Connector(CN1901) CKS4205
8 Holder CNC5704 50 Holder CNC9053
9 Holder Unit CXB6681 51 Sheet CNM6969
10 Cushion CNM4870 52 Cushion(P7015) CNM6984
11 Insulator CNM6948 53 Connector CNV6440
12 Panel CNS6332 54 Lighting Conductor CNV6441
13 Tuner Amp Unit(P7015) CWM7773 55 Sub Grille Assy(P7015) CXB7164
Tuner Amp Unit(P6015) CWM7390 Sub Grille Assy(P6015) CXB7170
14 Screw ASZ26P060FMC 56 Button(EJECT) CAC6839
15 Screw BPZ26P120FMC 57 Door CAT2109
16 Screw BSZ26P160FMC 58 Screw(M2x2) CBA1176
17 Pin Jack(CN351) CKB1035 59 Washer CBF1038
18 Plug(CN901) CKM1330 60 Washer CBF1039
19 Connector(CN701) CKS3408 61 Spring CBH1838
20 Plug(CN750) CKS3537 62 Spring CBH2428
21 Connector(CN551) CKS3568 63 Spring CBH2429
22 Antenna Jack(CN402) CKX1056 64 Spring CBL1512
23 Holder(CN403) CNC5399 65 Holder CNC9096
24 Holder CNC8615 66 Panel CNS6280
25 Holder(P7015) CNC9470 67 Pin CNV6486
Holder(P6015) CNC9472 68 Gear CNV6507
26 Insulator CNM6949 69 Arm CNV6508
27 Heat Sink CNR1583 70 Panel Unit CWM7627
28 FM/AM Tuner Unit CWE1563 71 Socket(CN1950) CKS3550
29 Holder CNC8815
72 Connector(CN1951) CKS4206
30 Chassis Unit CXB6106 73 Damper Unit CXB5070
31 Detach Grille Assy(P7015)CXB7172 74 Holder Unit CXB6356
Detach Grille Assy(P6015)CXB6302 75 Holder Unit CXB6357
32 Screw BPZ20P100FZK 76 Clutch Unit CXB6358
33 Button(1-6) CAC6773
77 Screw IMS20P045FZK
34 Knob(Volume) CAC6775 78 Remote Control Unit(P7015) CXB6796
35 Button(FUNC/AUDIO) CAC6776 79 Cover(P7015) CNS6439
36 Button(SOURCE/DISP) CAC6777 80 Cassette Mechanism Module EXK4050
37 Button(EQ) CAC6778 81 Screw ISS26P055FUC
38 Button(SFEQ) CAC6779
82 IC(IC361) PAL006A
39 Button(OPEN) CAC6780 83 Transistor(Q910) 2SD2396
* 40 Badge CAH1755 84 IC(IC1902)(P7015) SBX8035-H
41 Spring CBH2430 85 Cord Assy(P7015) CDE6494
42 Spring CBH2431 86 Connector(P7015) CKS3598
43 Spring CBH2491
87 Clamper(P7015) CEF1007
5
KEH-P7015,P6015
2.3 CASSETTE MECHANISM MODULE
D
E
6
KEH-P7015,P6015
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Screw BSZ20P040FMC 46 Pinch Roller ENV1518
2 Washer CBF1037 47 Pinch Holder Unit EXA1607
3 Washer CBG1003 48 Pinch Roller ENV1518
4 Screw EBA1028 49 Reel Unit EXA1585
5 Screw CBA1037 50 Head Base Unit EXA1611
6 Spring EBH1531 51 Lever Unit EXA1587
7 Spring EBH1642 52 Gear Unit EXA1596
8 Spring EBH1641 53 Motor Unit(Service) EXX1055
9 Spring EBH1626 54 Washer HBF-179
10 Spring EBH1627 55 Spring EBH1537
11 Spring EBH1649
12 Cord EDD1024
13 Photo-reflector(EGN1) EGN1004
14 Arm ENC1526
15 Lever ENC1544
16 Lever ENC1543
17 Arm ENC1532
18 Frame ENC1533
19 Holder ENC1534
20 Gear ENC1535
21 Arm ENC1550
22 Roller ENR1040
23 Belt ENT1027
24 Collar ENV1508
25 Arm ENV1539
26 Arm ENV1540
27 Gear ENV1544
28 Gear ENV1547
29 Gear ENV1560
30 Worm Wheel ENV1566
31 Lever ENV1551
32 Flywheel ENV1554
33 Gathering PCB ENX1068
34 Switch(S1,S2) ESG1007
* 35 Deck Unit EWM1032
36 Plug(CN251) CKS3540
37 Gathering PCB ENX1067
38 Motor Unit(M1) EXA1491
39 Motor EXM1028
40 Head Assy(HD1) EXA1592
41 Motor Unit(M2) EXA1580
42 Screw BMZ20P022FMC
43 Bracket ENC1528
44 Chassis Unit EXA1615
45 Pinch Holder Unit EXA1608
7
1 2 3 4
KEH-P7015,P6015
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
A TUNER AMP UNIT
FM/AM TUNER UNIT
FM/AM 1ST IF 10.7MHz MPXREF 41kHz
AMRF T51 Q51 CF51 CF52 CF53 AMDET
AMANT
28 ATT L ch
IC 2 FM MPX 6
R ch
5
ANT
ANT ADJ IC1
COMP
21
MIXER, IF AMP, DET. LDET
18
FMANT
1 27 ATT
NL2
2 7 WC FMRF 4
9 NC CF202
CN402 11 DGND
IC 3
17 NC IMG ADJ AM 2ND IF X901 EEPROM
450kHz 10.25MHz
20 NC
STIND
VDD
SDBW
FMSD
DI/DO
24 FMLOCL
CREQ
RF ADJ
NL1
CE2
CE1
VCC
CK
SL
26 RFGND
LOCH LOCL
23 25 22 10 19 14 12 15 16 8 13 2 3 1
Q410
PDIO
LOCH LOCL VCC
VDD
B
Q710
B.U
Q711
CN701
IP-BUS DRIVER
5 1 TX
8 IC 710
6 HA12187FP 2 RX
5 BUS--
8
D DECK UNIT 1 BUS+
IPPW
7 BUS+L
CN252 CN251
CN501
1 Lch BZ610
FWD 3 3
6 ALARM
L-ch BUZZER
37 EQ AMP
16 MS MS
36 5 5
5 IC251 17 f/R DIRO
REV 39 6 6
HA12229F 68 66 100
L-ch
4 DIRO MSIN PEE
20 MUTE MCMUTE 65 72
9 9 RIMUTE
MUTE
CN254 Q3
B.U
M2 20 20 B.U 37 mute
2
SUB M 2 5 18 19 mute
MOTOR 1 11 61
POS 13 13 POS 16
POS
MECHANISM 13 ES NES 59
X1
DRIVER 15 15 NES X610
SYSTEM
C IC351
14 SC2 16 16
SC2 58
SC2
CONTROLLER X2
CN255 1 15 SC1 SC1 57 15
PA2020A 17 17 SC1
16 56
IC 601(2/2)
M1 CM CM
18 18 CM PE5207A
MAIN M 17 stby stby 55
VCC
MOTOR 19 19 stby 21
SYSPW SYSPW
8 7 10
LOAD 11 loadsw 69
11 loadsw
CN253
3 1 5 6 6
LCDPW
96
DPDT
3 95
1 5 6 KYDT
EJECTIN
FLPILM
ILMPW
SWVDD
CN256
CSENS
29
ROT0
25
EGN1 ROT1
REEL
9 23 4 77 20
SENSE
S2 S1
MODE LOAD
Q751 CN750
B.U
E REEL SENSE PCB ILB+
7
Q753 CSENS
4
EJECT
VDD 8
FILM+
S750 B.U 5
SW5V
10
Q750
Q752
D FILM--
6
DPDT
11
KYDT
14
Q754 ROT1
12
B.U ROT0
13
BL+B
2
Q755
8
1 2 3 4
5 6 7 8
KEH-P7015,P6015
A
RESET
VDD B.U
1 IC 603 2
Q913
S-80834ANY VDD
6 1
VDD CN901
Q909 5 BACK UP
11 B.U 15 15 BACK UP
Q610
GND
22 16 16 GND
reset
adpw
83
AVREF
10
SYSTEM DALMON
CONTROLLER Q914
93
bsens B.U
IC 601(1/2)
PE5207A 92 Q915 ACC
asens 13 13 ACC
8 Q917 ILM
isens 11 11 ILM
32
pce@
38
SD
39
st
50
LOCL
51
LOCH
74
SL
B
97
PCK
98
PDO
99
PCE
IPPW
RX
71
TX
ASENBO
86 85 24
ELECTRONIC VOLUME/
SOURCE SELECTOR POWER AMP
41
TUN L 3 RL--
10 14 RL-- 7 7 RL--
Fout L FLIN 5 RL+
44
IC 301 11 12 IC 361 RL+ 5 5 RL+
BUS+L PML008A Rout L RLIN 23 FL--
42
PAL006A FL-- 8 8 FL--
CD L 21 FL+
FL+ 6 6 FL+
MUTE MUTE STBY B.REM
20 22 4 25 B.REM
12 12 B.REM
SYSPW
VCC
CN331
1
Q362
Q361 Q341
mute
P7015
C
Q910 Q911
B.U
VCC
CN351 REAR/SW
Lch 2
Q918 SYSPW
Q912
Q359 1
Q351
B PANEL UNIT C KEYBOARD UNIT
750 CN1950 CN1951 CN1901
ILB+ IL+B
7 7 4 9
DETACH
SENSE SW
P7015
REMOTE CONTROL
SENS S1950 CSENS SENSOR
4 4 3 10 1
JECT