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CCS Technical Documentation
RH-42 Series Transceivers




Service Tools




Issue 2 09/2003 Confidential Nokia Corporation
RH-42
Service Tools CCS Technical Documentation




Page 2 Nokia Corporation Confidential Issue 2 09/2003
RH-42
CCS Technical Documentation Service Tools

Contents
Page No
Service Tools.................................................................................................................. 5
2220 .............................................................................................................................5
Flashing and Testing Setups ........................................................................................ 11
POS Flash Setup 1 .....................................................................................................11
Flashing, testing, and tuning with covers on (Setups 2a, 2b, 2c, 2d) ........................12
Service Setup 2a ........................................................................................................13
Service Setup 2b ........................................................................................................14
Service Setup 2c ........................................................................................................15
Service Setup 2d ........................................................................................................16




Issue 2 09/2003 Nokia Corporation Confidential Page 3
RH-42
Service Tools CCS Technical Documentation




Page 4 Nokia Corporation Confidential Issue 2 09/2003
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CCS Technical Documentation Service Tools


Service Tools
2220

Photo Code Service Tool Code Description Info

ADS-3 Audio Cable 0730197 The Audio Cable con-
nects to the Audio Box
JBA-6.




ADS-4 Audio Cable 0730222 The Service Cable con-
nects the phone and the
Service Audio Box.




AXP-8 Printer Cable 073F000 The Parallel Printer Cable
connects the parallel
connector of the PC and
the parallel input of the
FPS-8.




AXS-4 D9-D9 Cable 0730090 The D9-D9 cable AXS-4 is
used to connect two 9 pin
D connectors (for exam-
ple, between a PC and
TDF-4 security box).




CPL-1 Coupler 0770287 The Coupler has been
developed for antennas'
go/no go testing.
Note: Tuning is not
allowed with the CPL-1.




Issue 2 09/2003 Nokia Corporation Confidential Page 5
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Service Tools CCS Technical Documentation


Photo Code Service Tool Code Description Info

DAU-9S MBUS Cable 0730108 The MBUS Cable DAU-9S
has a modular connector,
and is used with the serv-
ice Audio Box JBA-4 or a
modular T-adapter.




DDC-1 Power Pack 0670405 The Power Pack provides
the phone with power via
FLA-39. The phone's own
battery can be used in
DDC-1.
Note: DDC-1 allows bat-
tery charging. When it is
used as a charger, the
power pack need to be
disconnected.
Note: When DDC-1 is used
as a Power Pack, battery
charging is not allowed!

FLA-39 Flash Adapter 0770490 The flash adapter allows
FBUS/MBUS connections
for flashing.




FLS-4S POS Flash Adapter 0080543 The Point of Sale (POS)
flash is a low-cost soft-
ware upgrade tool. This
requires the XCS-1 cable
and ACP-8U for opera-
tion.




FPS-8 Flash Prommer 0080321 The Flash Prommer FPS-8
is used for heavy flash.




Page 6 Nokia Corporation Confidential Issue 2 09/2003
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CCS Technical Documentation Service Tools


Photo Code Service Tool Code Description Info

FPS-8C Heavy Flash Prommer 0080396 The FPS-8C is used for
heavy flashing.




GAC-1 Galvanic Connector 0770301 The GAC-1 adapter is
needed for the RF con-
nection. The GAC-1
adapter makes galvanic
connections to assem-
bled handset RF-switches
possible. Via this adapter,
the handset is connected
to the RF measuring and
test equipment.

JBA-8 Audio Box 0770320 The Audio Box is needed
for audio connections.
The box must support
DCT4 Janette audios.
The Service Audio box
provides an interconnec-
tion between the phone's
system connector (XEAR,
XMIC) through a fixed
audio cable and Audio
tester with a BNC-BNC
coax. The connection to a
PC can be made with the
service battery, through a
DAU-9 cable. The Service
Audio Box JBA-8 is used
for service purposes.

JBV-1 Docking Station 0770298 The Docking Station and
the Docking Station
Adapter (MJF-23) are
needed for Mbus, Fbus,
RF, and audio connec-
tions.
This setup allows connec-
tion between flash prom-
mers. When the audio box
is connected, it has to be
connected to the phone's
audio connector. The
Docking Station can be
powered by FPS-8 or
external power supply.




Issue 2 09/2003 Nokia Corporation Confidential Page 7
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Service Tools CCS Technical Documentation


Photo Code Service Tool Code Description Info

MJF-23 Docking Station Adapter 0770489 The Docking Station
Adapter, together with
the Docking Station
(JBV-1), are needed for
Mbus, Fbus, RF, and audio
connections.
This setup allows connec-
tion between flash prom-
mers. When the audio box
is connected, it has to be
connected to the phone's
audio connector. The
Docking Station can be
powered by FPS-8 or
external power supply.

MJS-18 Module Jig 0770299 This jig allow phone
PWB-level service and
troubleshooting.
Electric circuits have to
be protected against
over-voltage and over-
current.




MJS-27 Soldering Jig 0775287 This jig allows phone
PWB level service and
troubleshooting for
authorized service cent-
ers.




PCS-1 Power Cable 0730012 The Power Cable PCS-1 is
used to connect the serv-
ice tools (JBV-1, MJS-57)
to an external power sup-
ply.




Page 8 Nokia Corporation Confidential Issue 2 09/2003
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CCS Technical Documentation Service Tools


Photo Code Service Tool Code Description Info

PKD-1 SW Security Device 0750018 SW security device PKD-1
is hardware device that,
when connected to the
parallel (LPT) port of the
PC, enables the use of the
service software. With-
out the dongle present, it
is not possible to use the
service software. Printers
or other peripheral
devices can be connected
to the PC through the
dongle, if needed.

Caution: Make sure that
you have switched off the
PC and the printer before
making connections!
Caution: Do not connect
the PKD-1 to the serial
port. You may damage
your PKD-1!

SCB-3 DC Cable 0730114 The DC Cable SCB-3 is
used to connect the
docking station to the
charger connection (Vin)
of the phone to conduct
the charger calibration
service procedure.

XCS-4 Mbus/Fbus Cable 0730178 The XCS-4 Service Cable
is a modular cable for
flashing DCT4 products.




XRF-1 RF Cable 0730085 RF Cable XRF-1 is used to
connect the service tools
to RF measuring equip-
ment.




Issue 2 09/2003 Nokia Corporation Confidential Page 9
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Service Tools CCS Technical Documentation


Flashing and Testing Setups
POS Flash Setup 1
Figure 1: View of POS flash




Item Name Type Code

1 POS Flash loading adapter FLA-39 0770490

2 Service cable XCS-1 0730218

3 AC charger ACP-8F 0680032

4 POS flash dongle FLS-4S 0080543

Software




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CCS Technical Documentation Service Tools


Flashing, testing, and tuning with covers on (Setups 2a, 2b, 2c, 2d)
Tightened performance specifications require more precise equipment and methods for
testing and alignment. Manual tuning can't provide accurate results for RH-42 products,
which means that this task has to be automated.

These setups are intended to be used with either Phoenix or Darium SW. With the Phoe-
nix SW, it is possible to do manual testing and automated tuning. With Darium, it is pos-
sible to do automated testing and tuning.




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Service Tools CCS Technical Documentation


Service Setup 2a




Item Name Type Code

1 POS flash loading adapter FLA-39 0770490

2 Power cable (included in FLA-14 FLC-2 0730185
sales pack)

3 Modular cable XCS-4 0730178

4 Flash prommer box FPS-8 0080321

5 Printer cable (included in FPS-8 sales pack) 0730029

6 D9-D9 cable (included in FPS-8 sales pack) 0730090

7 Software protection key PKD-1 0750018

8 AC charger ACP-8F 0680032




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CCS Technical Documentation Service Tools


Service Setup 2b
Figure 2: Service tool setup 2b




Item Name Type Code

1 Docking station JBV-1 0770298
Docking station adapter MJF-19 0770359

2 DC power cable PCS-1 0730012

3 Modular cable XCS-4 0730178

4 Flash prommer box FPS-8 0080321

5 Printer cable (included in FPS-8 sales pack) 0730029

6 D9-D9 cable (included in FPS-8 sales pack) 0730090

7 Software protection key PKD-1 0750018

8 AC charger ACP-8F 0680032




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Service Tools CCS Technical Documentation


Service Setup 2c
Figure 3: Service tool setup 2c




Item Name Type Code

1 Module jig MJS-18 0770299

2 DC power cable PCS-1 0730012

3 RF antenna cable XRF-1 0730085

4 Service MBUS cable DAU-9S 0730108

5 Software protection key PKD-1 0750018




Page 14 Nokia Corporation Confidential Issue 2 09/2003
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CCS Technical Documentation Service Tools


Service Setup 2d
Figure 4: Service tool setup 2d




Item Name Type Code

1 Docking station JBV-1 0770298

2 Docking station adapter MJF-19 0770359

3 DC-DC cable SCB-3 0730114

4 RF antenna cable XRF-1 0730085

5 DC power cable PCS-1 0730012

6 Service MBUS cable DAU-9S 0730108

7 Software protection key PKD-1 0750018




Issue 2 09/2003 Nokia Corporation Confidential Page 15
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Service Tools CCS Technical Documentation




Page 16 Nokia Corporation Confidential Issue 2 09/2003