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SERVICE
DVD PLAYER
Manual
DVD PLAYER CONTENTS
1. Precautions
2. Disassembly
STANDBY/ON
OPEN /CLOSE
STOP SKIP SKIP
3. Exploded Views
4. Deck
PLAY / PAUSE
STANDBY / ON
OPEN/CLOSE
5. Block Diagrams
6. PCB Diagrams
STOP
7. Schematic Diagrams
8. Electrical Part List
1. Precautions
Prior to shipment from the factory, the products are strictly inspected to conform with the recognized product safety
and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it
is equally important to implement the following precautions when a set is being serviced.
1-1 Safety Precautions
(1) Locations requiring special caution are denoted (5) Observe that wires do not contact heat producing
by labels and inscriptions on the cabinet, chassis parts (heatsinks, oxide metal film resistors, fusible
and certain parts of the product. When performing resistors, ets.)
service, be sure to read and comply with these and
other cautionary notices appearing in the (6) Check that replaced wires do not contact sharp
operation and service manuals. edged or pointed parts.
(2) Some parts are critical for safety. Replace only (7) 1) When a power cord has been replaced, check
with specified part numbers. that A mark is made on the cord, under strain, near
Note: Parts in this category also include those the aperture, and the flexible cord is subjected 100
specified to comply with X-ray emission stan- times to a pull of 40N for a duration of 1 second
dards for products using cathode ray tubes and each.
those specified for compliance with various 2) During the test, the cord shall not be displaced
regulations regarding spurious radiation emission. by more than 2mm.
(3) Use specified internal wiring. Note especially: (8) Also check areas surrounding repaired locations.
1) Double insulated wires
2) High voltage leads
(4) Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulation sheets for transistor
1-1
1-2 ESD Precautions
Electrostatically Sensitive Devices(ESD)
Some semiconductor (solid state) devices can be (5) Do not use freon-propelled chemicals. These can
damaged easily by static electricity. generate electrical charges sufficient to damage ESD
Such components commonly are called Electros- devices.
tatically Sensitive Devices (ESD). Examples of
typical ESD devices are integrated circuits and some (6) Do not remove a replacement ESD device from its
field-effect transistors and semiconductor chip protective package until immediately before you are
components. The following techniques should be used ready to install it. (Most replacement ESD devices
to help reduce the incidence of component damage are packaged with leads electrically shorted together
caused by static electricity. by conductive foam, aluminum foil or comparable
conductive materials).
(1) Immediately before handling any semiconductor
component or semiconductor-equipped assembly, (7) Immediately before removing the protective
drain off any electrostatic charge on your body by materials from the leads of a replacement ESD
touching a known earth ground. Alternatively, obtain device, touch the protective material to the chassis or
and wear a commercially available discharging wrist circuit assembly into which the device will be
strap device, which should be removed for potential installed.
shock reasons prior to applying power to the unit
under test. CAUTION: Be sure no power is applied to the
chassis or circuit, and observe all other safety
(2) After removing an electrical assembly equipped with precautions.
ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent elec- (8) Minimize bodily motions when handling
trostatic charge buildup or exposure of the assembly. unpackaged replacement ESD devices.
(Otherwise harmless motion such as the brushing
(3) Use only a grounded-tip soldering iron to solder or together of your clothes fabric or the lifting of your
unsolder ESD devices. foot from a carpeted floor can generate static
electricity sufficient to damage an ESD device).
(4) Use only an anti-static solder removal devices.
Some solder removal devices not classified as "anti-
static" can generate electrical charges sufficient to
damage ESD devices.
1-2
2. Disassembly
CAUTION BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily damaged, so do not forget to take a
proper grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a
magnetized screw driver in servicing. Several kinds of screws are used and some of them need special
cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to
secure metal parts. If they are used improperly, the screw holes will be easily damaged and the parts
can not be fixed.
2-1 Cabinet Disassembly
(1) Top Cabinet Removal
1) Release 5 screws. (See Fig.2-1)
2) Lift up the Top Cabinet in the direction of the arrow.
1 3 SCREW
2 1 SCREW
CABINET-TOP
2 1 SCREW
Fig. 2-1 Top Cabinet Removal
2-1
2. Disassembly
CAUTION BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily damaged, so do not forget to take a
proper grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a
magnetized screw driver in servicing. Several kinds of screws are used and some of them need special
cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to
secure metal parts. If they are used improperly, the screw holes will be easily damaged and the parts
can not be fixed.
2-1 Cabinet Disassembly
(1) Top Cabinet Removal
1) Release 5 screws. (See Fig.2-1)
2) Lift up the Top Cabinet in the direction of the arrow.
1 3 SCREW
2 1 SCREW
CABINET-TOP
2 1 SCREW
Fig. 2-1 Top Cabinet Removal
2-1
1 3 SCREW
2 1 SCREW
CABINET-TOP
2 1 SCREW
Fig. 2-1 Top Cabinet Removal
2-1
2. Disassembly
CAUTION BEFORE STARTING SERVICING
Electronic parts are susceptible to static electricity and may easily damaged, so do not forget to take a
proper grounding treatment as required.
Many screws are used inside the unit. To prevent missing, dropping, etc. of the screws, always use a
magnetized screw driver in servicing. Several kinds of screws are used and some of them need special
cautions. That is, take care of the tapping screws securing molded parts and fine pitch screws used to
secure metal parts. If they are used improperly, the screw holes will be easily damaged and the parts
can not be fixed.
2-1 Cabinet Disassembly
(1) Top Cabinet Removal
1) Release 5 screws. (See Fig.2-1)
2) Lift up the Top Cabinet in the direction of the arrow.
1 3 SCREW
2 1 SCREW
CABINET-TOP
2 1 SCREW
Fig. 2-1 Top Cabinet Removal
2-1
2-2 Door-Tray Removal
1) Open the Tray 1
2) Disassemble the Door-Tray 2 in direction of arrow "A"
3) Close Tray 1 and power off.
Note : If Tray 1 doesn't open, insert a screw driver into the Emergency hole 3
1 TRAY
2 DOOR-TRAY
3 EMERGENCY HOLE
Fig. 2-2 Door-Tray Removal
2-2
2-2 Door-Tray Removal
1) Open the Tray 1
2) Disassemble the Door-Tray 2 in direction of arrow "A"
3) Close Tray 1 and power off.
Note : If Tray 1 doesn't open, insert a screw driver into the Emergency hole 3
1 TRAY
2 DOOR-TRAY
3 EMERGENCY HOLE
Fig. 2-2 Door-Tray Removal
2-2
2-2 Door-Tray Removal
1) Open the Tray 1
2) Disassemble the Door-Tray 2 in direction of arrow "A"
3) Close Tray 1 and power off.
Note : If Tray 1 doesn't open, insert a screw driver into the Emergency hole 3
1 TRAY
2 DOOR-TRAY
3 EMERGENCY HOLE
Fig. 2-2 Door-Tray Removal
2-2
2-2 Door-Tray Removal
1) Open the Tray 1
2) Disassemble the Door-Tray 2 in direction of arrow "A"
3) Close Tray 1 and power off.
Note : If Tray 1 doesn't open, insert a screw driver into the Emergency hole 3
1 TRAY
2 DOOR-TRAY
3 EMERGENCY HOLE
Fig. 2-2 Door-Tray Removal
2-2
2-3 Ass'y Front-Cabinet Removal
1) Disconnect wire 1 , 2 (See Fig. 2-3)
1
2
3 FRONT-ASS'Y
Fig. 2-3 Ass'y Front-Cabinet Removal
2-3
2-3 Ass'y Front-Cabinet Removal
1) Disconnect wire 1 , 2 (See Fig. 2-3)
1
2
3 FRONT-ASS'Y
Fig. 2-3 Ass'y Front-Cabinet Removal
2-3
2-3 Ass'y Front-Cabinet Removal
1) Disconnect wire 1 , 2 (See Fig. 2-3)
1
2
3 3 FRONT-ASS'Y
Fig. 2-3 Ass'y Front-Cabinet Removal
2-3
2-3 Ass'y Front-Cabinet Removal
1) Disconnect wire 1 , 2 (See Fig. 2-3)
1
2
3 FRONT-ASS'Y
Fig. 2-3 Ass'y Front-Cabinet Removal
2-3
2-4 Ass'y Deck Removal
1) Disconnect wire housing 1 and flat-cable 2 .
2) Remove 4 screws 3 and lift the deck Ass'y up.
3 SCREWS(4EA)
2
1
1
Fig. 2-4 Ass'y Deck Removal
2-4
2-4 Ass'y Deck Removal
1) Disconnect wire housing 1 and flat-cable 2 .
2) Remove 4 screws 3 and lift the deck Ass'y up.
3 4 SCREWS
2
1
Fig. 2-4 Ass'y Deck Removal
2-4
2-5 PCB Removal (2CH, 1SCART)
1) Disconnect wire 1 , 2
2) Remove Screws 3 , 4 , 5 , 6 (See Fig. 2-5)
5 2 SCREWS
4 4 SCREWS
SCART PCB
SMPS PCB
2
6 4 SCREWS
1
MPEG-PCB
3 4 SCREWS
Fig. 2-5 PCB Removal
2-5
2-6 PCB Removal (2CH)
1) Disconnect wire 1
2) Remove Screws 3 , 4 , 5 (See Fig. 2-6)
4 4 SCREWS
SMPS PCB
5 4 SCREWS
1
MPEG-PCB
3 3 SCREWS
Fig. 2-6 PCB Removal
2-6
2-7 PCB Removal (5.1CH, 1SCART)
1) Disconnect wire 1 , 2
2) Remove Screws 3 , 4 , 5 , 6 (See Fig. 2-5)
4 4 SCREWS 5 2 SCREWS
SCART PCB
SMPS PCB
2
6 4 SCREWS
1
MPEG-PCB
3 6 SCREWS
Fig. 2-7 PCB Removal
2-7
2-8 PCB Removal (5.1CH)
1) Disconnect wire 1
2) Remove Screws 3 , 4 , 5 (See Fig. 2-8)
4 4 SCREWS
SMPS PCB
5 4 SCREWS
1
MPEG-PCB
3 5 SCREWS
Fig. 2-8 PCB Removal
2-8
3. Exploded Views
3-1 Cabinet and Main Frame Section
15
15
16
13
9
14
6
15
14
4
5
3
7
14
8
4
5
6
16
12
14
11
16
10
1
2
3-1
3. Exploded Views
3-1 Cabinet and Main Frame Section
15
15
13
16
9
14
6
15
14
5
4
3
7
14
8
4
6
16
12
11
14
16
10
1
2
3-1
3. Exploded Views
3-1 Cabinet and Main Frame Section
15
15
13
14
9
16
6
15
14
4
5
3
7
14
8
4
5
6
16
12
14
11
16
10
1
2
3-1
3. Exploded Views
3-1 Cabinet and Main Frame Section
15
15
13
16
9
14
6
15
14
5
4
3
7
14
8
4
6
16
12
14
11
16
10
1
2
3-1
SET EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP00-A0001 FRONT-ASS'Y MOLD + PCB ASS'Y 1
2 DP00-A0002 DOOR-ASS'Y ASS'Y, SILVER 1
3 DP00-M0019 CHASSIS-BOTTOM SECC T1.0 1
4 DP00-M0023 FOOT-FRONT ABS 94HB GRY 2
5 DP00-L0003 CUSHION-FRONT EVA 60 T3.0 2
6 DP00-L0004 CUSHION-BOTTOM EVA 60 T2.0 2
7 DP00-M0022 HOLDER-CHASSIS HIPS GRY 4
8 DP02-A0011A LOADER-ASS'Y DM-L1 1
9 APSM-00002A CHASSIS-REAR SECC TO.8 1
10 APSC-00001A ASS'Y-PCB SMPS ASS'Y 1
11 APMP-00002A ASS'Y-PCB SCART ASS'Y 1
12 DPEX-10002 ASS'Y-PCB MPEG ASS'Y 1
13 DP00-M0021 CABINET-TOP SECC TO.6 1
14 DP00-P0001A SCREW 3 * 10 YEL TAP TITLE 3 * 10 YEL 17
15 DP00-P0003 SCREW 3 * 8 TAP TITLE 3 * 8 5 COLOR
16 DP00-P0011A SCREW 3 * 8 YEL TAP TITLE 3 * 8 YEL 14
3-2
SET EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP01-A0003 FRONT-ASS'Y MOLD + PCB ASS'Y 1
2 DP01-A0004 DOOR-ASS'Y ASS'Y, SILVER 1
3 DP00-M0019 CHASSIS-BOTTOM SECC T1.0 1
4 DP00-M0023 FOOT-FRONT ABS 94HB GRY 2
5 DP00-L0003 CUSHION-FRONT EVA 60 T3.0 2
6 DP00-L0004 CUSHION-BOTTOM EVA 60 T2.0 2
7 DP00-M0022 HOLDER-CHASSIS HIPS GRY 4
8 DP00-A0007 LOADER-ASS'Y DM-L1 1
9 DP00-M0020 CHASSIS-REAR SECC TO.8 1
10 APSM-00002A ASS'Y-PCB SMPS ASS'Y 1
11 APSC-00001A ASS'Y-PCB SCART ASS'Y 1
12 APMP-00002A ASS'Y-PCB MPEG ASS'Y 1
13 DP00-M0021 CABINET-TOP SECC TO.6 1
14 DP00-P0001A SCREW 3 * 10 YEL TAP TITLE 3 * 10 YEL 7
15 DP00-P0003 SCREW 3 * 8 TAP TITLE 3 * 8 5 COLOR
16 DP00-P0011 SCREW 3 * 8 YEL TAP TITLE 3 * 8 YEL 14
3-2
SET EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP01-A0010 FRONT-ASS'Y MOLD+PCB ASS'Y 1
2 DP01-M0027 DOOR-TRAY SILVER 1
3 DP00-M0019 CHASSIS-BOTTOM SECC T1.0 1
4 DP00-M0039 FOOT-FRONT ABS 94HB GRY 2
5 DP00-L0003 CUSHION-FRONT EVA60 T3.0 2
6 DP00-L0004 CUSHION-BOTTOM EVA60 T2.0 2
7 DP01-M0038 HOLDER-CHASSIS HIPS GRY 4
8 DP02-A0012 LOADER-ASS'Y DM-L2 1
9 DP01-M0025 CHASSIS-REAR SECC T0.8 1
10 APSM-00002A ASS'Y-PCB SMPS ASS'Y 1
11 APSC-00001A ASS'Y-PCB SCART ASS'Y 1
12 APMP-00002A ASS'Y-PCB MPEG ASS'Y 1
13 DP00-M0021 CABINET-TOP SECC T0.6 1
14 DP00-P0001A SCREW 3 * 10 YEL TAP TITLE 3 * 10 YEL 7
15 DP00-P0003 SCREW 3 * 8 TAP TITLE 3 * 8 5 COLOR
16 DP00-P0011 SCREW 3 * 8 YEL TAP TITLE 3 * 8 YEL 14
3-2
SET EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP01-A0001 FRONT-ASS'Y MOLD + PCB ASS'Y 1
2 DP01-A0002 DOOR-ASS'Y ASS'Y, SILVER 1
3 DP00-M0019 CHASSIS-BOTTOM SECC T1.0 1
4 DP00-M0023 FOOT-FRONT ABS 94HB GRY 2
5 DP00-L0003 CUSHION-FRONT EVA 60 T3.0 2
6 DP00-L0004 CUSHION-BOTTOM EVA 60 T2.0 2
7 DP00-M0022 HOLDER-CHASSIS HIPS GRY 4
8 DP00-A0007 LOADER-ASS'Y DM-L1 1
9 DP00-M0020 CHASSIS-REAR SECC TO.8 1
10 APSM-00002A ASS'Y-PCB SMPS ASS'Y 1
11 APSC-00001A ASS'Y-PCB SCART ASS'Y 1
12 APMP-00002A ASS'Y-PCB MPEG ASS'Y 1
13 DP00-M0021 CABINET-TOP SECC TO.6 1
14 DP00-P0001A SCREW 3 * 10 YEL TAP TITLE 3 * 10 YEL 7
15 DP00-P0003 SCREW 3 * 8 TAP TITLE 3 * 8 5 COLOR
16 DP00-P0011 SCREW 3 * 8 YEL TAP TITLE 3 * 8 YEL 14
3-2
3-3 Front Exploded views (push - s/w)
17
14
7
14
6
13
17
16
4
9
11
12
14
10
8
11
1
15
5
3
2
3-3
3-3 Front Exploded views (push - s/w)
14
5
4
6
14
7
17
8
13
13
17
16
9
10
12
11
12
1
15
3
2
3-3
3-3 Front Exploded views
4
3
8
5
10
9
10
6
7
2
1
3-3
3-3 Front Exploded views (push - s/w)
10
12
10
9
6
11
9
7
5
12
8
4
1
5
2
3
3-3
FRONT - MOLD ASS'Y PUSH-S/W - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD 1
1 DP00-M0001 FRONT-PANEL HIPS GRY 1
2 DP00-M0003 WINDOW-FLT ACRYL VIOLET 1
3 DP00-M0004 COVER-WINDOW HIPS BLK 1
4 DP00-M0005 COVER-FRONT HIPS GRY 1
5 DP00-M0006 COVER-LEADER HIPS GRY 1
6 DP00-M0009 KNOB-PLAY ABS 94HB GRY 1
7 DP00-M0010 KNOB-SKIP ABS 94HB GRY 1
8 DP00-M0028 KNOB-PUSH ABS 94HB GRY 1
9 DP00-M0014 LED-POWER ACRYL MILKY 1
10 DP00-M0015 LED-PLAY ACRYL MILKY 4
11 DP00-M0013 DECO-FRONT ABS 94HB GRY 1
12 DP00-M0029 HOLDER-PUSH ABS 94HB GRY 1
13 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 2
14 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 7
15 DP00-M0018 BADGE-BRAND AL T1.2 1 OPTION
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00021 FRONT-PCB ASS'Y ASS'Y, PCB 1
16 DPEX-10035A PUSH-S/W PS42-A-039 1
17 APFR-00002A FRONT PCB DVD910, ASS'Y 1
3-4
FRONT - MOLD ASS'Y PUSH-S/W - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP01-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP01-M0010 FRONT-PANEL HIPS GRY 1
2 DP01-M0012 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0013 COVER-WINDOW HIPS GRY 1
4 DP01-M0014 COVER-CAP ABS 94HB GRY 1
5 DP01-M0015 KNOB-PLAY ABS 94HB GRY 1
6 DP01-M0016 KNOB-SKIP ABS 94HB GRY 1
7 DP01-M0017 KNOB-STOP ABS 94HB GRY 1
8 DP01-M0018 KNOB-OPEN ABS 94HB GRY 1
9 DP00-M0020 KNOB-PUSH ABS 94HB GRY 1
10 DP00-M0014 LED-POWER ACRYL MILKY 1
11 DP00-M0015 LED-PLAY ACRYL MILKY 1
12 DP01-M0006 DECO-FRONT ABS 94HB GRY 4 SCH
13 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 4
14 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 6
15 DP00-M0018 BADGE-BRAND AL T1.2 1 OPTION
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* FRONT-PCB ASS'Y ASS'Y, PCB 1
16 DPEX-10035A PUSH-S/W PS42-A-039 1
17 APFR-00006A FRONT PCB ASS'Y, PCB 1
3-4
FRONT - ASS'Y EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP01-M0046 FFRONT-PANEL HIPS GRY 1
2 DP01-M0028 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0057 KNOB-PLAY ABS 94HB GRY 1
4 DP01-M0047 KNOB-SKIP ABS 94HB GRY 1
5 DP01-M0048 KNOB-OPEN ABS 94HB GRY 1
6 DP01-M0029 KNOB-POWER ABS 94HB GRY 1
7 DP00-M0014 LED-POWER ACRYL MILKY 1
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
8 DP00-P0011 SCREW 3 * 8 YEL TAP TITLE 3 * 8 6
9 DP00-P0001 SCREW 3 * 10 YEL TAP TITLE 3 * 10 2
10 APFR-00014 FRONT PCB ASS'Y PCB 1
3-4
FRONT - MOLD ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP01-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP01-M0001 FRONT-PANEL HIPS GRY 1
2 DP01-M0003 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0004 COVER-WINDOW HIPS GRY 1
4 DP01-M0005 DECO-DOOR HIPS GRY 1
5 DP01-M0006 DECO-FRONT ABS 94HB GRY 4
6 DP01-M0007 KNOB-PLAY ABS 94HB GRY 1
7 DP01-M0009 KNOB-PUSH ABS 94HB GRY 1
8 DP00-M0014 LED-POWER ACRYL MILKY 1
9 DP00-P0001A SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 4
10 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 4
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00021 FRONT-PCB ASS'Y ASS'Y, PCB, DVD855 1
11 DPEX-10035B PUSH-S/W PS42-A-049 1
12 APFR-00004A FRONT PCB ASS'Y, SCH 1
* Remark : In case of following numbers are defected, they should
be purchased by ASS'Y together.
1) No. 1,8
2) No. 2,3,4,5
3-4
3-5 Front Exploded views (TACT - S/W)
15
13
7
13
6
12
4
15
9
11
8
10
11
1
14
5
3
2
3-5
3-5 Front Exploded views (TACT - S/W)
14
5
4
6
14
7
16
8
13
16
9
10
12
11
12
1
15
3
2
3-5
3-5 Front Exploded views
12
4
3
9
5
10
11
12
8
6
7
2
1
3-5
3-5 Front Exploded views (TACT - S/W)
10
11
10
9
6
7
5
11
8
4
1
5
2
3
3-5
FRONT - MOLD ASS'Y TACT - S/W - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP00-M0001 FRONT-PANEL HIPS GRY 1
2 DP00-M0003 WINDOW-FLT ACRYL VIOLET 1
3 DP00-M0004 COVER-WINDOW HIPS BLK 1
4 DP00-M0005 COVER-FRONT HIPS GRY 1
5 DP00-M0006 COVER-LEADER HIPS GRY 1
6 DP00-M0009 KNOB-PLAY ABS 94HB GRY 1
7 DP00-M0010 KNOB-SKIP ABS 94HB GRY 1
8 DP00-M0011 KNOB-POWER ABS 94HB GRY 1
9 DP00-M0014 LED-POWER ACRYL MILKY 1
10 DP00-M0015 LED-PLAY ACRYL MILKY 1
11 DP00-M0013 DECO-FRONT ABS 94HB GRY 4
12 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 2
13 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 5
14 DP00-M0018 BADGE-BRAND AL T1.2 1 OPTION
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00022 FRONT-PCB ASS'Y ASS'Y, TECT PCB 1
15 APFR-00001A FRONT PCB ASS'Y, PCB 1
3-6
FRONT - MOLD ASS'Y TECT - S/W - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP01-A0003 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP01-M0010 FRONT-PANEL HIPS GRY 1
2 DP01-M0012 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0013 COVER-WINDOW HIPS BLK 1
4 DP01-M0014 COVER-CAP ABS 94HB GRY 1
5 DP01-M0015 KNOB-PLAY ABS 94HB GRY 1
6 DP01-M0016 KNOB-SKIP ABS 94HB GRY 1
7 DP01-M0017 KNOB-STOP ABS 94HB GRY 1
8 DP01-M0018 KNOB-OPEN ABS 94HB GRY 1
9 DP01-M0019 KNOB-POWER ABS 94HB GRY 1
10 DP00-M0014 LED-POWER ACRYL MILKY 1
11 DP00-M0015 LED-PLAY ACRYL MILKY 1
12 DP01-M0006 DECO-FRONT ABS 94HB GRY 4 SCH
13 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 8 YEL 2
14 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 6
15 DP00-M0018 BADGE-BRAND AL T1.2 1 OPTION
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00022 FRONT-PCB ASS'Y ASS'Y, TECT PCB 1
16 APFR-00005A FRONT PCB ASS'Y, PCB 1
3-6
FRONT - ASS'Y EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DP01-M0046 FRONT-PANEL HIPS GRY 1
2 DP01-M0028 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0057 KNOB-PLAY ABS 94HB GRY 1
4 DP01-M0047 KNOB-SKIP ABS 94HB GRY 1
5 DP01-M0048 KNOB-OPEN ABS 94HB GRY 1
6 DP00-M0014 LED-POWER ACRYL MILKY 1
7 DP01-M0030 KNOB-PUSH ABS 94HB GRY 1
8 DP01-M0060 BRKT-PUSH SELL T2.0 1
9 DP00-P0011 SCREW 3 * 8 YEL TAP TITLE 3 * 8 8
10 DP00-P0001 SCREW 3 * 10 YEL TAP TITLE 3 * 10 4
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
11 DPEX-10036B PUSH - S/W SS-160-7-A 1
12 APFR-00015A FRONT - PCB ASS'Y PCB 1
3-6
FRONT - MOLD ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP01-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP01-M0001 FRONT-PANEL HIPS GRY 1
2 DP01-M0003 WINDOW-FLT ACRYL VIOLET 1
3 DP01-M0004 COVER-WINDOW HIPS GRY 1
4 DP01-M0005 DECO-DOOR HIPS GRY 1
5 DP01-M0006 DECO-FRONT ABS 94HB GRY 4
6 DP01-M0007 KNOB-PLAY ABS 94HB GRY 1
7 DP01-M0009 KNOB-PUSH ABS 94HB GRY 1
8 DP00-M0014 LED-POWER ACRYL MILKY 1
9 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 4
10 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 4
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00021 FRONT-PCB ASS'Y ASS'Y-PCB, DVD855 1
11 APFR-00003A FRONT PCB ASS'Y, SCH 1
* Remark : In case of following numbers are defected, they should
be purchased by ASS'Y together.
1) No. 1,8
2) No. 2,3,4,5
3-6
3-7 Front Exploded views (KARAOKE)
18
15
7
14
15
13
6
17
14
4
18
10
12
8
11
12
1
9
16
5
3
2
3-7
3-7 Connector Diagram
SERVO-PCB
4
SMPS-PCB
8 SCART-PCB
6
7
PUSH-S/W
5
4
3
2 MPEG-PCB
PUSH-PCB
1
FRONT-PCB
NO. CONNECTOR NO. DIRECTION CONNECTOR NO. REMARKS
1 CON7 FRONT - PCB <=> MPEG - PCB JP1
2 FCON3 FRONT - PCB <=> SMPS - PCB PCN1
3 PUSH - S/W PUSH - PCB <=> SMPS - PCB CN12
4 CON5 SERVO - PCB <=> MPEG - PCB JP2
5 PCN2 SMPS - PCB <=> SERVO - PCB CON4
6 PCN3 SMPS - PCB <=> MPEG - PCB JP3
7 SJ2 SCART - PCB <=> MPEG - PCB VJ2
8 +12 GND SMPS - PCB <=> SCART - PCB SJ3 2P
3-7
3-7 Connector Diagram
SERVO-PCB
4
SMPS-PCB
8
SCART-PCB
6
7
PUSH-S/W
5
4
3
2 MPEG-PCB
PUSH-PCB
1
FRONT-PCB
NO. CONNECTOR NO. DIRECTION CONNECTOR NO. REMARKS
1 CON7 FRONT - PCB <=> MPEG - PCB JP1
2 FCON3 FRONT - PCB <=> SMPS - PCB PCN1
3 PUSH - S/W PUSH - PCB <=> SMPS - PCB CN12
4 CON5 SERVO - PCB <=> MPEG - PCB JP2
5 PCN2 SMPS - PCB <=> SERVO - PCB CON4
6 PCN3 SMPS - PCB <=> MPEG - PCB JP3
7 SJ2 SCART - PCB <=> MPEG - PCB VJ2
8 +12 GND SMPS - PCB <=> SCART - PCB SJ3 2P
3-7
FRONT - MOLD ASS'Y KARAOKE - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A0001 FRONT-MOLD ASS'Y ASS'Y MOLD
1 DP00-M0001 FRONT-PANEL HIPS GRY 1
2 DP00-M0003 WINDOW-FLT ACRYL VIOLET 1
3 DP00-M0004 COVER-WINDOW HIPS BLK 1
4 DP00-M0005 COVER-FRONT HIPS GRY 1
5 DP00-M0008 COVER-LEADER HIPS GRY 1
6 DP00-M0009 KNOB-PLAY ABS 94HB GRY 1
7 DP00-M0010 KNOB-SKIP ABS 94HB GRY 1
8 DP00-M0011 KNOB-POWER ABS 94HB GRY 1
9 DP00-M0012 KNOB-VOLUME ABS 94HB GRY 2
10 DP00-M0014 LED-POWER ACRYL MILKY 1
11 DP00-M0015 LED-PLAY ACRYL MILKY 1
12 DP00-M0013 DECO-FRONT ABS 94HB GRY 4
13 DP00-M0016 BRACKET-PHONE SECC T1.0 1
14 DP00-P0001 SCREW-3 * 10 YEL TAP TITLE 3 * 10 YEL 4
15 DP00-P0011 SCREW-3 * 8 YEL TAP TITLE 3 * 8 YEL 5
16 DP00-M0018 BADGE-BRAND AL T1.2 1 OPTION
FRONT - PCB ASS'Y - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
* DP00-A00023 FRONT-PCB ASS'Y ASS'Y, TECT PCB 1
17 APKA-00001A KARAOKE-PCB ASS'Y, PCB 1
18 APFR-00001A FRONT PCB ASS'Y, PCB 1
3-8
3-9 Connector Diagram
SERVO-PCB
4
SMPS-PCB
SCART-PCB
2P
6
7
PUSH-S/W
5
4
3
2 MPEG-PCB
PUSH-PCB
1
FRONT-PCB
NO. CONNECTOR NO. DIRECTION CONNECTOR NO. REMARKS
1 CON7 FRONT - PCB <=> MPEG - PCB JP1
2 FCON3 FRONT - PCB <=> SMPS - PCB PCN1
3 PUSH - S/W PUSH - PCB <=> SMPS - PCB CN12
4 CON5 SERVO - PCB <=> MPEG - PCB JP2
5 PCN2 SMPS - PCB <=> SERVO - PCB CON4
6 PCN3 SMPS - PCB <=> MPEG - PCB JP3
7 SJ2 SCART - PCB <=> MPEG - PCB VJ2
8 +12 GND SMPS - PCB <=> SCART - PCB SJ3 2P
3-9
4. Deck
4-1 Tray Disc and Top Cover Removal
1) Disassemble Deck Top Cover by remove 2 screws 1
2) Pull forward 2 holders(A, B) and take Tray Disc out.
1 SCREWS(2EA)
COVER TOP
A
B
TRAY
4-1
4. Deck
4-1 Tray Disc and Top Cover Removal
1) Disassemble Deck Top Cover by unhooking 6 plastic holders(A~G)
2) Pull forward 2 holders(H, I) and take Tray Disc out.
COVER-TOP
"E"
"D"
"F"
HOOK
"G"
"I"
"C"
"B"
"A"
"H"
TRAY
4-1
4-2 Loader PCB Removal
1) Remove 3 Screws 1 of the PCB Ass'y
2) Remove Flat-Cable 3 and 4
3) Remove Connector Wire 5 , 6
4) Lift up the Loader PCB Ass'y 2
1 SCREWS(3EA)
2 LOADER PCB
5
4
7 3
MOTOR PCB
6
4-2
4-2 Loader PCB Removal
1) Remove 4 Screws 1 of the PCB Ass'y
2) Remove Flat-Cable 3 and 4
3) Remove Connector Wire 5 , 6
4) Lift up the Loader PCB Ass'y 2
1 SCREW
2 LOADER PCB
5
6
4
3
PICK-UP ASS'Y
SENSOR PCB
4-2
4-3 P/U Deck and Motor PCB Removal
1) Remove 2 Screws 3
2) Remove 1 Screws 2
"B"
1
2
3
"A"
4-3
4-3 P/U Deck and Motor PCB Removal
1) Remove 2 Screws 4
2) Remove 1 Screws 2
"B"
1
2
3
"A"
SCREWS PCB
4-3
4-4 Housing Ass'y Removal
1) Remove Screws 3 1 , 5 ,
2) Remove Belt 7
3) Remove Motor 6
2 SLIDER HOUSING
1
3
5
4
PULLY GEAR
7
6 MOTOR LOAD
4-4
4-4 Housing Ass'y Removal
1) Remove Screws 4 1 , 2 , 5
2) Remove Belt 7
3) Remove Motor 6
2
1 SLIDER HOUSING
1
3
GEAR TRAY
5
4
PULLEY GEAR
7
6 MOTOR LOAD
4-4
4-5 Sub Chassis Removal
1) Remove Screws 4 2
2) Lift up the Ass'y Brkt Deck 1
2 SCREWS(4EA)
1
4-5
4-5 Sub Chassis Removal
1) Remove Screws 4 2
2) Lift up the Ass'y Brkt Deck 1
2 SCREW
1
"A"
4-5
DECK-ASS'Y EXPLODED - VIEW LIST
NO. CODE NO. PART NAME DESCRIPTION Q'TY REMARK
1 DL99-M024A BASE-MAIN ABS BLK 1
2 DL99-M018A TRAY-DISC ABS BLK 1
3 DL99-M024A COVER-TOP ABS BLK 1
4 DL99-M006A PLATE-CHUCK POM WHT 1
5 DL99-M011A MAGNET RARE EARTH MAGNET(Ni-P) 1
6 DL99-M007A CLAMPER POM WHT 1
7 DL99-M016A SLIDE-CAM POM WHT 1
8 DL99-M022A GEAR-TRAY POM BLK 1
9 DL99-M020A GEAR-PULLEY POM BLK 1
10 DL99-M019A PULLEY-MOTOR POM BLK 1
11 DL99-M021A BELT-PULLEY CR 23.4/1.2 BLK 1
12 DPEX-10012A MICRO-S/W JSD-2200;JEIL 1
13 DL99-M013A MOTOR-FEEDING RF-300CA-11440 2
14 DL99-M017A PCB-MOTOR PENOL T1.6 1
15 DL99-M025A PCB-SERVO EPOXY T1.6 1
16 DL99-M029A WIRE-5PIN LENGTH:70mm 1
17 DL99-M036A PLATE-MAGNET SECC T0.5 1
18 DL99-M015A CHASSIS-SUB ABS(G/F 20%)BLK 1
19 DL99-M038A CABLE-FFC,11P 11PIN 1
20 DL99-M039A CABLE-FPC,24P 24PIN 1
21 DL99-M012A DAMPER BUTYL BLK 4
22 DL99-M037A DVD PICK-UP SF-HD64AV 1
23 DL99-M005A BRKT-DECK ASS'Y SECC T1.2/POM(F20-03)/SHAFT 1
24 DL99-M001A RACK SLIDE POM WHT 1
25 DL99-M002A GEAR MOTOR POM WHT 1
26 DL99-M008A GEAR-FEED(U) POM WHT 1
27 DL99-M009A GEAR-FEED(L) POM WHT 1
28 DL99-M029A HOLDER-CAM POM BLK 2
29 DL99-M014A MOTOR-SPINDLE RSM-2612E1 1
30 DL99-M010A SHAFT-PICK UP SUS420-J2;3.0, L85.5 2
31 DL99-M026A SPRING FEED SUS304-WPB 1
32 DL99-M040A POLY WASHER PI 1.7*4 TO.4 1
4-6
5-1
BLOCK DIAGRAM
DESK ASS'Y(DM-L1)
2K EEPROM REMOTE CONTROLLER KEY & FLT DISPLAY
5. Deck Diagrams
(24C02)
RF AMP
Pick-Up
& I/V Amp & DPD
4M EPROM
5-1 Overall Block Diagram
(KS1462)
Spindle Stepping AV Decoder
Motor Motor
16M SDRAM X2
4M DRAM (SWAN) Coaxial
IEC958/1937
Coaxial
Disc Motor Actuator &
MEMORY
Motor I/F Lt
Driver SUPER CHIP
Driver
(KS1454) Rt
DRIVER IC RISC
(KA3017) CPU AUDIO 2-CH Audio DAC Post L
DVD & CD
I/F I/F (CS4340) Filter R
PROCESSOR
2-CH Audio DAC Post LS
(CS4340) Filter RS
DIGITAL
SERVO 2-CH Audio DAC Post C
(CS4340) Filter SUB
HOST
& DCI
CVBS
SERVO I/F Post
Filter Yout
CONTROL MCU VIDEO TV Cout
(KS88C46352) ENCODER
(CS4955) R/Pr
I/F Post
Filter B/Pr
G/Y
RECTIFIER F- F+
(FLD) -28V