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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
DF-332
SERVICE MANUAL
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
CONTENTS
GENERAL
1. SPECIFICATIONS ........................................................................................... G-1
2. MIXED ORIGINAL FEED CHART ................................................................... G-2
3. DRIVE SYSTEM .............................................................................................. G-4
4. ELECTRICAL COMPONENT LAYOUT ........................................................... G-5
TEST MODE
1. TECH. REP. / TEST MODES .......................................................................... S-1
1-1. Tech. Rep. Mode Setting Procedure ....................................................... S-1
1-2. Type of the Tech. Rep. Mode .................................................................. S-1
1-3. ADF Paper Passage ................................................................................ S-2
1-4. I/O Sensor Check .................................................................................... S-3
DIS/REASSEMBLY, ADJUSTMENT
1. MAINTENANCE SCHEDULE .......................................................................... D-1
2. DISASSEMBLY ............................................................................................... D-2
2-1. Removal of the Outer Cover, the Document Take-Up Table and
the Turnover Section Cover ..................................................................... D-2
3. DISASSEMBLY AND CLEANING ................................................................... D-3
3-1. Removal of the Transport Belt ................................................................. D-3
3-2. Removal of the Pick-Up Roller and the Take-Up Roller .......................... D-4
3-3. Removal of the Separator Roller ............................................................. D-5
3-4. Cleaning of the Registration Roller/Roll ................................................... D-5
3-5. Cleaning of the Exit Roller/Roll ................................................................ D-6
3-6. Cleaning of the Turnover Roller ............................................................... D-6
3-7. Cleaning of the Sensor Section ............................................................... D-7
4. ADJUSTMENTS .............................................................................................. D-8
4-1. Adjustment of the Tray Volume ............................................................... D-8
4-2. Adjustment of the Document Edge Guide Reference Position ................ D-10
4-3. Adjustment of the Document Skew .......................................................... D-11
4-4. Adjustment of the Document Stop Position ............................................. D-12
(1) Auto Adjust: FD 1-Sided Stop Position ............................................ D-12
(2) Auto Adjust: FD 2-Sided Stop Position ............................................ D-14
(3) Auto Adjust: CD Image Scan Start Position .................................... D-15
(4) Manual Adjust: FD 1-Sided / 2-Sided Document Stop Position
Adjustment (Adjusted range: -7mm to +7mm) ................................. D-16
(5) Manual Adjust: CD Image Scan Position Adjustment
(Adjusted range: -3mm to +3mm) .................................................... D-17
4-5. Adjustment of the Loop Value .................................................................. D-18
4-6. Automatic Adjustment of the Sensor ....................................................... D-18
TROUBLESHOOTING
1. MISFEED DETECTION ................................................................................... T-1
1-1. Description of Misfeed ............................................................................. T-1
1-2. Troubleshooting Procedures for Misfeed ................................................. T-2
2. SET ERROR DETECTION .............................................................................. T-7
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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
3. TIME CHART ................................................................................................... T-8
3-1. 1-Sided Mode .......................................................................................... T-8
3-2. Mixed Original Detection Mode ................................................................ T-12
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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
GENERAL
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
1. SPECIFICATIONS
Name : Duplexing Document Feeder
Mode : Paper Take-Up from top of stack
Transport - Endless Belt Transport Mode
Turnover - Loop Turnover Mode
Paper Exit - U-turn Turnover + Switchback U-Turn Turnover Mode
(only in 1-Sided Mode)
Installation : Screw cramp to the copier
Type of Document : Standard Mode
Plain Paper : 1-Sided Mode - 35g/m2 to 128g/m2
2-Sided Mode - 50g/m2 to 110g/m2
: Thick Paper Mode
Plain Paper : 1-Sided Mode - 129g/m2 to 210g/m2
Mixed Original Detection Mode :
Plain Paper : 1-Sided / 2-Sided Mode - 50g/m2 to 110g/m2
Detectable Document : Metric area
Size B6L, A5L, A5C, B5L, B5C, A4L, A4C, B4L, A3L
Inch area
11 x 17L, 11 x 15L, 8-1/2 x 14L, 8-1/2 x 11L, 11 x 8-1/2C
: * For the Combined Original Detection Mode, Refer to the Mixed Original
Detection Enabled Size Combination Table.
Capacity Standard Mode / Mixed Original Detection Mode
Document Feed Table: 100 sheets (80g/m2)
: Original Exit Tray: 100 sheets (80g/m2)
: Thick Paper Mode
: Document Feed Table: 38 sheets (210g/m2)
Document Alignment Center
Document Loading Face up
Mode : Standard Mode: 1-Sided Mode / 2-Sided Mode
Thick Paper Mode: 1-Sided Mode
: Mixed Original Detection Mode: 1-Sided Mode / 2-Sided Mode DC 24
Power Requirements DC24V (supplied from the copier)
: DC5V (generated within the ADF)
Max. Power Con- 60W or less
sumption
Dimensions : Width: 586mm (23-1/16")
: Depth: 135mm (5-5/16")
Height: 519mm (20-7/16")
Weight 14.2kg (31.3lb)
Operating Environ- Same as the copier
ment
G-1
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
2. MIXED ORIGINAL FEED CHART
For Metric
Max. Original
297mm 257mm 210mm 182mm 148mm
Size
Mixed Original Size A3T A4Y B4T B5Y A4T A5Y B5T A5T
A3L OK OK - - - - - -
297mm
A4C OK OK - - - - - -
B4L OK OK OK OK - - - -
257mm
B5C OK OK OK OK - - - -
A4L OK OK OK OK OK OK - -
210mm
A5C NG NG OK OK OK OK - -
182mm B5L NG NG OK OK OK OK OK -
148mm A5L NG NG NG NG NG NG OK OK
For Inch
Max. Original
11" 8.5" 5.5"
Size
Mixed Original Size 11 x 17 11 x 8.5 8.5 x 14 8.5 x 11 8.5 x 5.5 5.5 x 8.5
11 x 17 OK OK - - - -
11"
11 x 8.5 OK OK - - - -
8.5 x 14 OK OK OK OK OK -
8.5" 8.5 x 11 OK OK OK OK OK -
8.5 x 5.5 NG NG OK OK OK -
5.5" 5.5 x 8.5 NG NG NG NG NG OK
Mixed Original Feed available
OK
(Tilted with in 1.5% or less)
NG NO. Mixed Original Feed
- Can not Set Original
G-2
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
Paper Feed Prohibited Originals : If fed, trouble occurrence will be highly possible.
Type of Original Possible Trouble
Sheets stapled or clipped together Take-up failure, damaged sheet, defective drive
mechanism due to jammed staples or clips
Sheets glued together Take-up failure, damaged sheet
Sheets of 211g/m2 or more Take-up failure
Sheets of 110g/m2 or more in 2-Sided Mode Take-up failure
Sheets folded, torn or wrinkled Take-up failure, damaged sheet
Sheets severely curled Sheets misfed due to being dog-eared or fed in
askew
OHP Film Take-up failure
Label Paper
Offset Master Paper
Sheets clipped or notched Damaged sheet
Sheets patched Patched part folded or torn sheet
Paper Feed Not Guaranteed If fed, paper feed will be possible to some extent but trouble
:
Originals occurrence will be possible.
Type of Original Possible Trouble
Sheets lightly curled (Curled amount: 10 - 15mm) Dog-eared, exit failure
Heat Sensitive Paper Edge folded, exit failure, transport failure
Ink Jet Paper Take-up failure, transport failure
Sheets with smooth surface (Coated Paper) Take-up failure, transport failure
Intermediate paper Take-up failure, transport failure
Paper immediately after paper exit from the copier Take-up failure, transport failure
Paper with many punched holes (e.g., loose leaf) limited Multi-page feed due to flashes from holes
to vertical feeding
Sheets with 2 to 4 holes Transport failure
Sheets two-folded or Z-folded (A3 or 11x17") Transport failure, image deformation
Sheets with rough surface (e.g., letterhead) Take-up failure
Sheets penciled Contamination
Sheets folded Image deformation, multi-page feed, take-
up failure
Sheets other than detectable-size sheets Image deficit
G-3
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
3. DRIVE SYSTEM
Transport Drive Section Turnover/Exit Drive Section
4582D024AA
Original Take-Up Section
G-4
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
4. ELECTRICAL COMPONENT LAYOUT
4582D022AB
Symbol Name Symbol Name
PWB-A Control Board PC4 Paper Empty Sensor
M1 Paper Take-Up Motor PC5 Turnover Sensor
M2 Transport Motor PC6 Paper Exit Sensor
M3 Turnover/Exit Motor PC7 Exit Cover Sensor
SL1 Turnover Solenoid PC8 Tray Open/Close Sensor
SL2 Paper Exit Solenoid R1 Document Width Detection Volume
PC1 Registration Sensor CL1 Registration Clutch
PC2 Timing Sensor
PC3 Take-up Cover Sensor
G-5
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
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G-6
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08..22
TEST MODE
FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
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FrameMaker Ver.5.5E(PC) DF-332 OPTION For 8020/8031
02.08.22
1. TECH. REP. / TEST MODES
The Tech. Rep. / Test Modes are set from the Tech. Rep. Mode screen of the copier.
1-1. Tech. Rep. Mode Setting Procedure
1.Press the "Utility" key.
2.Touch the "Total Check" key.
3.Press the keys, STOP --> 0 --> 0 --> STOP --> 0 --> 1, in this order.
4.Select "ADF Check."
Notes
About the setting procedure for the Tech. Rep. Mode:
Do not teach this procedure to others unless it is absolutely necessary.
k4582S100
1-2. Type of the Tech. Rep. Mode