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SECTION 6E

STEERING WHEEL AND COLUMN
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise noted.

TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Steering Wheel and Column . . . . . . . . . . . . . . . . Component Locator . . . . . . . . . . . . . . . . . . . . . . . . Steering Wheel and Column . . . . . . . . . . . . . . . . Diagnostic Information and Procedures . . . . . Steering Column Diagnosis . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Column Cover . . . . . . . . . . . . . . . . . . . . Turn Signal Switch and Lever/ Wiper Switch and Lever . . . . . . . . . . . . . . . . . . Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6E-2 6E-2 6E-3 6E-3 6E-4 6E-4 6E-7 6E-7 6E-7 6E-8 6E-8 6E-9 Ignition Lock Cylinder and Switch with Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . 6E-9 Switch Housing . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . Intermediate Shaft cover and Intermediate Shaft . . . . . . . . . . . . . . . . . . . . . . Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Steering Column . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Specifications . . . . . . . . . . . . . . . . . . . . Fastener Tightening Specifications . . . . . . . . . . 6E-10 6E-11 6E-12 6E-13 6E-13 6E-15 6E-15 6E-15

Special Tools and Equipment . . . . . . . . . . . . . . 6E-16 Special Tools Table . . . . . . . . . . . . . . . . . . . . . . . 6E-16

DAEWOO M-150 BL2

6E ­ 2 STEERING WHEEL AND COLUMN

DESCRIPTION AND OPERATION
STEERING WHEEL AND COLUMN
In addition to the steering function, the steering column provides safety and security. Caution: To ensure energy-absorbing action, it is important to use only the specified screws, bolts, and nuts, tightened to the specified torque. The energy-absorbing column is designed to compress in a front-end collision to lessen the chance of driver injury. The ignition switch and the lock are mounted on the column, allowing the ignition and steering operations to be locked to inhibit theft of the car. The column levers trigger the turn signals, the headlight beams, and the windshield washer and wipers. Notice: Apply a thin coat of lithium grease to all friction points when reassembling to ensure proper operation. The column may be easily disassembled and assembled. D Safety Device A. Steering Column Upper Bracket. B. Steering Column. C. Steering Column Shaft.

D15A001A

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 3

COMPONENT LOCATOR
STEERING WHEEL AND COLUMN

D15A401A

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Horn Cover (Airbag Module) Steering Wheel Nut Locking Plate Steering Wheel Steering Column Upper Cover Steering Column Lower Cover Turn Signal Switch Windshield Wiper Switch Steering Column Assembly Retaining Ring Washer Spring Switch Housing Bolt

15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25.

Support Bolt Steering Column Housing Steering Column Jacket Ignition Switch Retaining Screw Ignition Switch Steering Lock Housing Assembly Steering Column Shaft Pinch Bolt Intermediate Shaft Steering Column Upper Nut Steering Column Lower Nut

DAEWOO M-150 BL2

6E ­ 4 STEERING WHEEL AND COLUMN

DIAGNOSTIC INFORMATION AND PROCEDURES
STEERING COLUMN DIAGNOSIS
Lock System
Condition Lock System Will Not Unlock Probable Cause D Damaged lock cylinder. D The lack of free movement for the ignition switch. D Improper binding or damaged steering column housing. Correction D Replace the lock cylinder. D Lubricate the ignition switch. D Remove the steering shaft and clear the steering column housing. D Replace the steering column housing as needed. D Replace the lock cylinder. D Lubricate the ignition switch. D Remove the steering shaft and clear the steering column housing. D Replace the steering column housing as needed. D Replace the lock cylinder. D Lubricate the ignition switch. D Realign the cover on the housing. D Replace the cover as needed. D Reset the ignition switch. D Replace the lock cylinder.

Lock System Will Not Lock

D Damaged lock cylinder. D The lack of free movement for the ignition switch. D Improper binding or damaged steering column housing.

High Lock Effort

D Damaged lock cylinder. D The lack of free movement for the ignition switch. D Extreme misalignment of the housing to the cover.

Key Cannot Be Removed in the B Position

D The ignition switch to be set incorrectly. D Damaged lock cylinder.

Column
Condition Noise in the Column Probable Cause D Improperly installed intermediate shaft­to­ column joints. D Column misalignment. D The lack of lubrication for the joint. D The lack of lubrication for the steering shaft. D Improperly seated shaft lock snap ring. Correction D Tighten the coupling pinch bolts. D Replace the intermediate shaft as needed. D Replace the alignment spacer. D Lubricate the joint. D Lubricate the steering shaft bearing. D Adjust the shaft lock snap ring. D Replace the shaft lock snap ring as needed. D Tighten the pinch bolt. D Replace the alignment spacer. D Replace the steering column housing. D Lubricate the steering shaft universal joint. D Replace the steering column shaft as needed.

D Improperly installed intermediate shaft pinch bolt. High Steering Shaft Effort D Column misalignment. D A damaged bearing. D The lack of free movement for the steering shaft universal joint.

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 5 Column (Cont'd)
Condition Lash in the Steering Column Probable Cause D Improperly installed steering column bracket mounting nuts. D Loose steering column housing­to­steering column jacket support bolts. Loose Steering Wheel D The bearing to be seated incorrectly in the housing. D Loose steering column housing support bolts. Correction D Tighten the steering column bracket mounting nuts. D Tighten the support bolts. D Correctly seat the bearing. D Replace the column housing as needed. D Tighten the steering column housing support bolts.

Turn Signal / Dimmer Switch
Condition Turn Signal Will Not Stay in the Turn Position Probable Cause D An improperly installed turn signal switch. Correction D Remove and inspect the turn signal switch. D Reinstall the switch. D Replace the turn signal switch. D Remove any foreign material. D Replace the turn signal switch. D Remove and inspect the turn signal/dimmer switch and signal/dimmer switch lever. D Reinstall the signal/dimmer switch and signal/dimmer switch lever. D Remove any foreign material. D Replace the turn signal switch. D Replace the turn signal switch. D Replace the turn signal switch. D Replace the blinker unit. D Replace the turn signal switch. D Reconnect the chassis­to­column connector. D Replace the blinker unit. D Replace the blinker unit.

D The broken or missing components for the cancelling mechanism. D Foreign material in the turn signal switch housing. Turn Signal Will Not Cancel Turn Signal/Dimmer Switch Difficult to Operate D Broken or missing components for the cancelling mechanism. D Improperly installed turn signal/dimmer switch and turn signal/dimmer switch lever.

D Foreign material in the signal/dimmer switch housing. Turn Signal Will Not Indicate Lane Change D A broken lane change pressure pad or a broken spring hanger. D The improper functioning of the lane change spring. D Improperly installed turn signal switch. No Turn Signal Lamps D An inoperative turn signal flasher. D A faulty turn signal switch. D Improperly connected chassis­to­column connector. Turn Indicator Lamps On, But Not Flashing Front or Rear Turn Signal Lamps Not Flashing Turn Signal Lamps Flash Very Slowly D An inoperative blinker unit. D An inoperative blinker unit.

D An inoperative blinker unit.

D Replace the blinker unit.

DAEWOO M-150 BL2

6E ­ 6 STEERING WHEEL AND COLUMN Ignition Switch
Condition Electrical System Will Not Function Probable Cause D Damaged ignition switch. D Improperly installed ignition switch. Correction D Replace the ignition switch. D Remove and inspect the ignition switch. D Reinstall the ignition switch. D Reconnect the ignition switch electrical connector. D Replace the ignition switch electrical connector. D Replace the ignition switch. D Remove and inspect the ignition switch. D Reinstall the ignition switch.

D Improperly installed ignition switch electrical connector.

Ignition Switch Will Not Turn

D Damaged ignition switch. D Improperly installed ignition switch.

Wiper Switch Lever
Condition Switch Inoperative : No I, Low, High, Int or Wash Probable Cause D Damaged wiper switch. D Improperly installed wiper switch. Correction D Replace the wiper switch. D Remove and inspect the wiper switch. D Reinstall the wiper switch.

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 7

REPAIR INSTRUCTIONS ON­VEHICLE SERVICE
STEERING WHEEL
(Left­Hand Drive Shown, Right­Hand Drive Similar) Tools Required
DW310­010, Steering Wheel Puller

Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the SIR module. Refer to Section 8B, Supplemental Inflatable Restraints. (For vehicle with SIR) 3. Remove the steering wheel. 4. Remove the steering wheel horn cover (For vehicle without SIR) (1). D Straighten the bending locking plate (2). D Remove the nut (3). D Remove the locking plate (4). D In order to install the steering wheel correctly, match­mark the steering column shaft to the steering wheel (5). D Remove the steering wheel using the steering wheel puller DW310­010 (6). Important: Be careful not to hit the top of steering column shaft with hammer during repair work.

D105A501

DW310­010
D15A502A

Installation Procedure
1. Install the SIR module. Refer to Section 8B, Supplemental Inflatable Restraints (For vehicle with SIR). Important: Align the match marks on the steering wheel and the steering column shaft. 2. Install the steering wheel with the nut and the locking plate.

Tighten
Tighten the steering wheel nut to 23­33 NSm (17­24 lb-ft). 3. Bend the tabs to secure the locking plate. 4. Install the steering wheel horn cover (For vehicle without SIR). 5. Connect the negative battery cable.

D15A503A

DAEWOO M-150 BL2

6E ­ 8 STEERING WHEEL AND COLUMN

STEERING COLUMN COVER
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Remove the screws. 2. Remove the steering column lower and upper cover.

D105A504

Installation Procedure
1. Install the steering column lower and upper cover with the screws.

D105A505

TURN SIGNAL SWITCH AND LEVER/ WIPER SWITCH AND LEVER
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the steering column cover. Refer to "Steering Column Cover" in this section. 3. Remove the turn signal switch. D Disconnect the turn signal switch by pushing the locking from the switch housing (1). D Disconnect the connector (2). 4. Remove the wiper switch. D Disconnect the wiper switch by pushing the locking from the switch housing (1). D Disconnect the connector (2).

D105A506

D105A507

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 9 Installation Procedure
1. Install the wiper switch. 2. Install the turn signal switch. 3. Install the steering column cover. Refer to "Steering Column Cover" in this section. 4. Connect the negative battery cable.

D105A508

IGNITION SWITCH
Removal Procedure
1. Disconnect the negative battery cable. 2. Remove the steering wheel. Refer to "Steering Wheel" in this section. 3. Remove the ignition switch. D Disconnect the electrical connector (1). D Remove the screw (2).

D105A509

Installation Procedure
1. Connect the electrical connector. 2. Install the ignition switch with the screw. 3, Install the steering wheel. Refer to "Steering Wheel" in this section. 4. Connect the negative battery cable.

D105A510

IGNITION LOCK CYLINDER WITH IMMOBILIZER
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Remove the steering wheel. Refer to "Steering Wheel" in this section. 2. Disconnect the electrical connector for the immobilizer detection coil. 3. Remove the lock cylinder.
D105A511

D With the key in the ignition, turn to the position designated I (1).

DAEWOO M-150 BL2

6E ­ 10 STEERING WHEEL AND COLUMN
D Remove the lock cylinder by pressing down the detent spring with a 2.5MM allen wrench, or other suitable tool, and pulling the lock cylinder out of the switch cylinder housing (2).

D105A511

Installation Procedure
Important: To install the ignition lock cylinder the ignition position should be designated I. 1. Install the ignition lock cylinder. 2. Connect the electrical connector for the immobilizer detection coil. 3. Install the steering wheel. Refer to "Steering Wheel" in this section.

D105A512

SWITCH HOUSING
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Remove the steering wheel. Refer to "Steering Wheel" in this section. 2. Remove the turn signal switch and windshield wiper switch. Refer to "Turn Signal Switch and Lever/Wiper Switch and Lever" in this section. 3. Remove the switch housing. D Disconnect the horn electrical connector (1). D Remove the screws retaining the switch housing (2).

D105A513

Installation Procedure
1. Install the switch housing with the screws. 2. Connect the horn electrical connector. 3. Install the turn signal switch and windshield wiper switch. Refer to "Turn Signal Switch and Lever/Wiper switch and Lever" in this section. 4. Install the steering wheel. Refer to "Steering Wheel" in this section.

D105A514

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 11

STEERING COLUMN
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Remove the steering wheel. Refer to "Steering Wheel" in this section. Caution: Disconnect the negative battery cable and let the vehicle sit for 1 minute to deactivate the airbag (For vehicle with SIR) 2. Remove the turn signal switch and wiper switch. Refer to "Turn Signal Switch and Lever/Wiper Switch and Lever in this section. 3. Remove the switch housing. Refer to "Switch Housing" in this section. 4. Remove the ignition switch. Refer to "Ignition Switch" in this section. 5. Remove the ignition lock cylinder. Refer to "Ignition Lock Cylinder" in this section. 6. Remove the steering column. D Match­mark on the intermediate shaft and the steering column shaft (1). D Remove the intermediate shaft upper pinch bolt (2). D Remove the steering column lower nuts (3). D Remove the steering column upper nuts (4).
D105A516

D105A515

Installation Procedure
Important: Align the match­mark on the intermediate shaft and the steering column shaft. 1. Install the steering column. D Install the intermediate shaft upper pinch bolt (1).

Tighten
Tighten the pinch bolt to 21­29 NSm (16­22 lb-ft). D Install the steering column lower nuts (2).

Tighten
D15A517B

Tighten the nuts to 15­20 NSm (11­15 lb-ft). D Install the steering column upper nuts (3).

Tighten
2. 3. 4. 5. Tighten the nuts to 15­20 NSm (11­15 lb-ft). Install the ignition lock cylinder. Refer to "Ignition Lock Cylinder" in this section. Install the ignition switch. Refer to "Ignition Switch" in this section. Install the switch housing. Refer to "Switch Housing" in this section. Install the turn signal switch and wiper switch. Refer to "Turn Signal Switch and Lever/Wiper Switch and Lever" in this section. Install the steering wheel. Refer to "Steering Wheel" in this section.

6.
D15A518B

DAEWOO M-150 BL2

6E ­ 12 STEERING WHEEL AND COLUMN

INTERMEDIATE SHAFT COVER AND INTERMEDIATE SHAFT
(Left­Hand Drive Shown, Right­Hand Drive Similar) Removal Procedure
1. Remove the intermediate shaft. D In order to install the intermediate shaft correctly, match­mark the intermediate shaft to the steering column. (1). D Remove the intermediate shaft upper pinch bolt (2). D Remove the intermediate shaft lower pinch bolt (3).

D105A520

Installation Procedure
1. Install the intermediate shaft with the bolts.

Tighten
D Tighten the intermediate shaft lower pinch bolt to 21­29 NSm (16­22 lb-ft) (1). D Tighten the intermediate shaft upper pinch bolt to 21­29 NSm (16­22 lb-ft) (2). Notice: Check the lower pinch bolt position correctly.

D15A521A

DAEWOO M-150 BL2

STEERING WHEEL AND COLUMN 6E ­ 13

UNIT REPAIR
STANDARD STEERING COLUMN
Disassembly Procedure
1. Remove the steering column from the vehicle. Refer to "Steering Column" in this section. Caution: Be careful not to impact on the steering column shaft. Plastic sleeve may be broken that is installed to secure the driver at the accident. 2. Remove the steering column shaft from the steering column. D Remove the retaining ring (1). D Remove the washer (2). D D D D Remove the spring (3). Remove the washer (4). Remove the locking of the alignment spacer (5). Push strongly the steering column shaft downward (6).

D105A701

D15A702A

D15A703A

DAEWOO M-150 BL2

6E ­ 14 STEERING WHEEL AND COLUMN Assembly Procedure
Important: Position the alignment spacer on the lower column shaft to install the spacer in the steering column jacket easily. 1. Install the steering column shaft to the steering column. D Position the locking of the alignment spacer on the groove of the steering column. D Install the washer. D Install the spring.
D15A704A

D Install the washer. D Install the retaining ring. 2. Install the steering column to the vehicle. Refer to "Steering Wheel" in this section.

DAEWOO M-150 BL2

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Intermediate Shaft Lower Pinch Bolt Intermediate Shaft Upper Pinch Bolt Steering Column Lower Nuts Steering Column Upper Nuts Steering Wheel Nut Steering Wheel Application Free Play (Engine Stop) Diameter

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Application

DAEWOO M-150 BL2

FASTENER TIGHTENING SPECIFICATIONS

GENERAL SPECIFICATIONS

SPECIFICATIONS

Without Airbag

With Airbag

STEERING WHEEL AND COLUMN 6E ­ 15

21 ­ 29 21 ­ 29 15 ­ 20 15 ­ 20 23 ­ 33 NSm

mm (in.)

mm (in.)

mm (in.)

Unit

16 ­ 22 16 ­ 22 17 ­ 24 11 ­ 15 11 ­ 15 Lb-Ft

0 ± 20 (0 ± 0.79)

Description

370 (14.57)

380 (14.96)

Lb-In

­ ­ ­ ­ ­

6E ­ 16 STEERING WHEEL AND COLUMN

SPECIAL TOOLS AND EQUIPMENT
SPECIAL TOOLS TABLE

DW310­010 Steering Wheel Puller

D105A101

DAEWOO M-150 BL2