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SERVICE MANUAL
DVD DIGITAL THEATER SYSTEM
5 2004 MB192
TH-M505, TH-M501
TH-M505 Area suffix J ----------------------------- U.S.A. C -------------------------- Canada TH-M501 Area suffix J ----------------------------- U.S.A.
(SP-THM505C, (SP-THM505F, SP-THM303C) SP-THM303F)
(SP-THM505S, SP-THM303S)
(SP-PWM505, SP-PWM501)
(XV-THM505, XV-THM501)
TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.MB192 2004/5
SPECIFICATION
Center unit (XV-THM606/XV-THM603/XV-THM505/XV-THM501/ XV-THM303/XV-THM301)
Audio section Video section 0.02% NOTE:This value is measured at System cord CONNECTOR for reference. DIGITAL IN (DBS) (OPTICAL) : -21 dBm to -15 dBm (660 nm E30 nm) NTSC 500 lines 64 dB Composite:1.0 V(p-p)/75 S-video-Y:1.0 V(p-p)/75 S-video-C:0.286 V(p-p)/75 Component-Y:1.0 V(p-p)/75 Component-PB/PR:0.7 V(p-p)/75 Video input sensitivity/Impedance Composite:1.0 V(p-p)/75 (VCR IN) S-video-Y:1.0 V(p-p)/75 S-video-C:0.286 V(p-p)/75 Tuning Range FM:87.5 MHz to 108.0 MHz AM:530 kHz to 1 710 kHz Power Requirements AC 120 V, 60 Hz Power Consumption 18 W (at operation) 2.0 W (in standby mode) Dimensions (W × H × D) 400 mm × 85 mm × 380 mm (15-3/4 inches × 3-3/8 inches × 15 inches) Total Harmonic Distortion Digital input *1 Video System Horizontal Resolution Signal-to-Noise Ratio Video output level
Tuner section
General
*1: Corresponding to Linear PCM, Dolby Digital, and DTS Digital Surround (with sampling frequency - 32 kHz, 44.1 kHz, 48 kHz) Subwoofer (SP-PWM603/SP-PWM505/SP-PWM501)
Amplifier section Front/Center/Surround Subwoofer Speaker section Speaker unit Frequency Range General Power Requirements Power Consumption Dimensions (W × H × D) Mass 140 W (80 W *2) per channel, RMS at 4 (Center/Surround)/ 140 W (120 W *2) per channel, RMS at 4 (Front) at 1 kHz, with 10 % total harmonic distortion. 300 W , RMS at 4 at 100 Hz, with 10 % total harmonic distortion. 25 cm (9-7/8 inches) Bass-reflex, Magnetically Shielded 20 Hz to 200 Hz AC 120 V, 60 Hz 155 W (at operation) 0 W (in standby mode) 256 mm × 482 mm × 460 mm (10-1/8 inches x 19 inches x 18-1/8 inches) 18.5 kg (41 lbs)
*2: For SP-PWM501 Front speakers (SP-THM505F)
Speakers Power Handling Capacity Impedance Frequency Range Dimensions (W × H × D) Mass Woofer Tweeter 8.0 cm (3-3/16 inches) 1.5 cm (5/8 inches) Bass-reflex, Magnetically Shielded 140 W 4 90 Hz to 20 kHz 104.5 mm × 139 mm × 101 mm (4-1/8 inches × 5-1/2 inches × 4 inches) 0.7 kg (1.6 lbs)
Surround speakers (SP-THM505S)
Speakers Power Handling Capacity Impedance Frequency Range Dimensions (W × H × D) Mass 8.0 cm (3-3/16 inches) Bass-reflex, Magnetically Shielded 140 W 4 80 Hz to 20 kHz 111.5 mm × 139 mm × 106.5 mm (4-7/16 inches × 5-1/2 inches × 4-1/4 inches) 0.52 kg (1.2 lbs)
Center Speaker (SP-THM505C)
Speakers Power Handling Capacity Impedance Frequency Range Dimensions (W × H × D) Mass Woofer Tweeter 8.0 cm (3-3/16 inches) 1.5 cm (5/8 inches) Bass-reflex, Magnetically Shielded 140 W 4 90 Hz to 20 kHz 137 mm × 105 mm × 104.5 mm (5-7/16 inches × 4-3/16 inches × 4-1/8 inches) 0.7 kg (1.6 lbs)
Designs & specifications are subject to change without notice.
1-2 (No.MB192)
SECTION 1 PRECAUTION
1.1 Safety Precautions voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling. (5) Leakage shock hazard testing After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check. · Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). · Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
0.15 F AC TYPE
Place this probe on each exposed metal part.
1500
Good earth ground
10W
1.2
Warning
(1) This equipment has been designed and manufactured to meet international safety standards. (2) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (3) Repairs must be made in accordance with the relevant safety standards. (4) It is essential that safety critical components are replaced by approved parts. (5) If mains voltage selector is provided, check setting for local voltage.
1.3
Caution
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1.4
Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
(No.MB192)1-3
1.5
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.5.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
(3) Handling the optical pickup · In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) · Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
Conductive material (conductive sheet) or iron palate
1.6
Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7
Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit. · Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.) · In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire.
Short circuit points
1-4 (No.MB192)
1.8
Importance administering point on the safety
F901
1.6A-125V
Power board
Caution: For continued protection against risk of fire, replace only with same type 1.6A/125V for F901. This symbol specifies type of fast operating fuse. Precaution: Pour eviter risques de feux, remplacez le fusible de surete de F901 comme le meme type que 1.6A/125V. ^ Ce sont des fusibles suretes qui functionnes rapide.
(No.MB192)1-5
SECTION 2 SPECIFIC SERVICE INSTRUCTIONS This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-6 (No.MB192)
SECTION 3 DISASSEMBLY
3.1 Main body section 3.1.1 Removing the metal cover (See Figs.1 to 4) (1) From the both sides of the main body, remove the four screws A attaching the metal cover. (See Figs.1 and 2) (2) From the back side of the main body, remove the three screws B attaching the metal cover. (See Fig.3) (3) Lift the rear section of the metal cover in the direction of the arrow while extending the lower sections of the metal cover, release the five claws a using a longer screwdriver from the inside as required. (See Fig.4) Note: Do not damage any parts and boards inside the main body when releasing the claws a using a longer screwdriver. Fig.1
Metal cover
A
Metal cover
A
Fig.2
B
Metal cover
Fig.3
Metal cover
Claws a
Fig.4
Claws a
(No.MB192)1-7
3.1.2 Removing the front panel assembly (See Figs.5 and 6) · Prior to performing the following procedures, remove the metal cover. (1) From the top side of the main body, disconnect the parallel wires from the connectors (CN456, CN457) on the main board. (See Fig.5) (2) Disconnect the card wires from the connectors (CN450, CN460) on the main board. (See Fig.5) (3) Remove the screw C attaching the earth wire to the main board. (See Fig.5) Reference: When attaching the screw C, attach the earth wire with it. (See Fig.5) (4) From the bottom side of the main body, remove the three screws D attaching the front panel assembly. (See Fig.6) (5) From the both and bottom sides of the main body, remove the front panel assembly in the direction of the arrow while releasing the joints b and c. (See Fig.6)
Main board
CN456
CN450
CN457
CN460
C
Earth wire
Card wire Front panel assembly
Parallel wires
Card wire
Fig.5
Joint b
Joint c
Joint b
Front panel assembly
Fig.6
D
1-8 (No.MB192)
3.1.3 Removing the DVD changer mechanism assembly (See Fig.7) · Prior to performing the following procedures, remove metal cover and front panel assembly. (1) From the top side of the main body, disconnect the card wires from the connectors (CN401 to CN403) on the main board. Reference: When connecting the card wires, connect them to the connectors (CN401 to CN403) on the main board after passing the card wires through the hole d on the main board. (2) Remove the four screws E attaching the DVD changer mechanism assembly on the bottom chassis. (3) Take out the DVD changer mechanism assembly in the upward direction. Reference: When attaching the DVD changer mechanism assembly, align the holes of the DVD changer mechanism assembly to the projections e on the bottom chassis.
DVD changer mechanism assembly Projections e
E
CN402 CN401 CN403
E
E
3.1.4 Removing the rear panel (See Fig.8) · Prior to performing the following procedures, remove the metal cover. (1) From the back side of the main body, remove the screw F and twelve screws G attaching the rear panel.
Card wires Hole d
Fig.7
Main board
Bottom chassis
F
G
G
Fig.8
Rear panel
(No.MB192)1-9
3.1.5 Removing the audio & digital input board (See Figs.9 and 10) · Prior to performing the following procedures, remove the metal cover. (1) From the top side of the main body, disconnect the card wires from the connectors (CN411, CN412) on the main board. (See Fig.9) (2) Remove the screw H attaching the audio & digital input board to the bracket(DSP). (See Fig.9) (3) From the back side of the main body, remove the screw J and two screws K attaching the audio & digital input board to the rear panel. (See Fig.10) (4) Take out the audio & digital input board from the main body. 3.1.6 Removing the tuner (See Figs.9 and 10) · Prior to performing the following procedures, remove the metal cover. (1) From the top side of the main body, disconnect the card wire from the connector CN1 on the tuner. (See Fig.9) (2) From the back side of the main body, remove the two screws L attaching the tuner to the rear panel. (See Fig.10) (3) Take out the tuner from the main body. 3.1.7 Removing the power supply board (See Figs.9 and 10) · Prior to performing the following procedures, remove the metal cover. (1) From the top side of the main body, disconnect the parallel wires from the connectors (CN404 to CN407) on the main board. (See Fig.9) (2) Remove the three screws M attaching the power supply board. (See Fig.9) (3) From the back side of the main body, remove the screw N attaching the power supply board to the rear panel. (See Fig.10) (4) Take out the power supply board from the main body. Reference: Remove the rear panel as required. (See removing the rear panel)
Main board Card wires
CN412
M
Power supply board
CN411
Bracket (DSP)
H
CN407 CN406
M
CN404 CN1 Card wire CN405 Parallel wires Tuner Audio & digital input board
Fig.9
J
K
L
N
Rear panel
Fig.10
1-10 (No.MB192)
3.1.8 Removing the main board (See Fig.11) · Prior to performing the following procedures, remove the metal cover, rear panel, audio & digital input board and tuner. (1) From the top side of the main body, disconnect the card wires from the connectors (CN401 to CN403, CN450 and CN460) on the main board. Reference: When reassembling, connect the card wires to the connectors (CN401 to CN403) on the main board after passing the card wires through the hole f on the main board. (2) Disconnect the parallel wires from the connectors (CN404 to CN407, CN456 and CN457) on the main board. (3) From the top side of the main body, remove the two screws P and screw P' attaching the main board on the bottom chassis. Reference: When attaching the screw P', attach the earth wire with it. (See Fig.11) (4) Take out the main board from the main body.
CN460 Earth wire
CN456
CN457
P
CN401 CN402 Hole f
P'
CN450
P
CN403
Main board CN404 CN406 Bottom chassis CN407 CN405
Fig.11
(No.MB192)1-11
3.2
Front panel assembly section
· Prior to performing the following procedures, remove the metal cover and front panel assembly. 3.2.1 Removing the phone jack board (See Fig.1) (1) From the inside of the front panel assembly, remove the screw A and screw A' attaching the phone jack board. Reference: · When attaching the phone jack board, align the projections a of the front panel assembly to the holes of the phone jack board. · When attaching the screw A', attach the earth wire with it. (2) Take out the phone jack board from the front panel assembly. 3.2.2 Removing the connect board (See Fig.1) (1) From the inside of the front panel assembly, disconnect the card wire from the connector CN561 on the connect board. (2) Remove the two screws B attaching the connect board. Reference: When attaching the connect board, align the projections b of the front panel assembly to the holes of the connect board. (3) Take out the connect board from the front panel assembly. 3.2.3 Removing the operation board (See Fig.1) (1) From the inside of the front panel assembly, remove the three screws C attaching the operation board. Reference: When attaching the operation board, align the projections c of the front panel assembly to the holes of the operation board. (2) Take out the operation board with the button(top). 3.2.4 Removing the front board (See Figs.2 and 3) · Prior to performing the following procedures, remove the operation board. (1) From the front side of the front panel assembly, pull out the volume knob in the direction of the arrow. (See Fig.2) (2) From the inside of the front panel assembly, remove the seven screws D attaching the front board. (See Fig.3) Reference: When attaching the front board, align the projections d of the front panel assembly to the holes of the front board. (See Fig.3) (3) Take out the front board and remove the solder from the soldered point e to remove the parallel wire. (See Fig.3)
Operation board Earth wire
Front panel assembly Button (TOP)
C
C
B
c
A'
Projection a
A
Projection a Projection b Projection b CN561 Connect board
Fig.1
Phone jack board
Front panel assembly
Volume knob
Fig.2
Projections d
D
Projection d Front board
D
Solder point c
D D
Front panel assembly
Fig.3
Parallel wire
1-12 (No.MB192)
3.2.5 Removing the power key board (See Fig.4) (1) From the inside of the front panel assembly, remove the two screws E attaching the power key board. Reference: When attaching the power key board, align the projections f of the front panel assembly to the holes of the power key board. (2) Take out the power key board and remove the solder from the soldered point g to remove the parallel wire.
Solder poitn g Projection f Front panel assembly Parallel wire
E
E
Projection f Power key board
Fig.4
3.2.6 Removing the illumination board (See Figs.5 and 6) (1) Open the DVD door of the front panel assembly and remove the three screws F attaching the door holder to the DVD door. (See Fig.5) (2) Remove the DVD door from the door holder. (See Fig.5) (3) From the inside of the DVD door, disconnect the card wire from the connector CN551 on the illumination board. (See Fig.6) (4) Take out the illumination board from the DVD door.
Door holder
Front panel assembly
F
Fig.5
DVD door
Door holder
CN551 DVD door
Card wire
Illumination board
Fig.6
(No.MB192)1-13
3.3
DVD changer mechanism assembly section
· Prior to performing the following procedures, remove the metal cover, front panel assembly and the DVD changer mechanism assembly. 3.3.1 Removing the tray assemblies (See Figs.1 to 5) (1) Remove the two screws A from the top cover and release the two joints a on the both sides of the DVD changer mechanism assembly. (See Figs.1 and 2) (2) Remove the two rods from the top cover and remove the top cover from the lifter assembly. (See Figs.1 and 2) (3) Remove the open det lever on the left side of the DVD changer mechanism assembly. (See Fig.3) (4) From the right side of the DVD changer mechanism assembly, draw out the tray assemblies toward the front while pushing the part b of the side (R) assembly. (See Fig.4) Attention: The tray can be locked if all tray assemblies are attached. (5) From the top side of the DVD changer mechanism assembly, move the stopper tabs c in the direction of the arrow and release them. Pull out the tray assemblies from the DVD changer mechanism assembly. (See Figs.4 and 5) Caution: Remove the tray assembly from top tray 5 in order. Attention: When reattaching the tray assembly, or when removing the disc remaining inside, refer to another section "3.3.15 Taking out the disc in the play mode". Fig.3
Open det lever
Stopper tab c
Tray assembly
b Fig.4
Side (R) assembly
Top cover
Tray assembly
A
A
Joint a
Joint a Stopper tab c Rods
Lifter assembly
Fig.1
Rods Joint a Top cover
Fig.5
Joint a
Lifter assembly
Fig.2 1-14 (No.MB192)
3.3.2 Removing the DVD servo board (See Figs.6 to 8) · Prior to performing the following procedures, remove the tray assemblies. (1) From the topside of the DVD changer mechanism assembly, solder the short-circuit points d on the DVD pick up. (See Fig.6) Caution: Solder the short-circuit points d on the DVD pickup before disconnecting the flexible wire extending from the DVD pickup. If you do not follow this instruction, the DVD pickup may be damaged. From the bottom side of the DVD changer mechanism assembly, disconnect the card wires from the connectors CN201 and CN451 and the wires from the connectors CN452 and CN453 on the DVD servo board. (See Fig.7) Remove the two screws B attaching the bracket to the DVD changer mechanism assembly, and reverse the DVD servo board. (See Fig.7) From the reverse side of the DVD servo board, disconnect the card wire from the connector CN101 in the direction of the arrow 1 on the DVD servo board. (See Fig.8) Take out the DVD servo board.
Short circuit points d DVD pickup
(2)
(3)
(4)
DVD changer mechanism assembly Fig.6 DVD changer mechanism assembly CN452 CN453
(5)
Caution: Unsolder the solders from the short-circuit points d after reassembling. Reference: When connecting the card wire to the connector CN201, let the wire through the slots e. 3.3.3 Removing the switch board (See Fig.7) (1) From the bottom side of the DVD changer mechanism assembly, disconnect the wires from connectors CN452 and CN453 on the DVD servo board. (2) Remove the screw C attaching the switch board to the DVD changer mechanism assembly. (3) Release the wires from the slots f of the switch board. Caution: When reassembling, let the wires through the slots f of the switch board.
Card wire
DVD servo board Switch board
B
C
Slot f Slot e CN451
B
CN201 Card wire Fig.7
DVD changer mechanism assembly DVD servo board CN101
1
1
Card wire
Fig.8 (No.MB192)1-15
3.3.4 Removing the motor board (See Figs.9 and 10) (1) From the top side of the DVD chnager mechanism assembly, remove the two belts from the motor pulleys. (See Fig.9) Caution: Take care not to attach grease on the belt. Remove the four screws D attaching the motors to the chassis assembly. (See Fig.9) From the bottom side of the DVD changer mechanism assembly, remove the two screws E. (See Fig.10) Disconnect the connector CN2 on the motor board from the tray switch board and remove the motor board. (See Fig.10) Disconnect the card wire from the connector CN1 on the motor board. (See Fig.10)
Belt
Belt
(2) (3) (4)
D
Motor Motor Motor pulleys Fig.9 Motors
D
Chassis assembly
(5)
Caution: · When connecting the card wire, let the card wire through the slots g of the motor board. (See Fig.10) · When reattaching the motor, turn the side where the label should be put to the front side. (See Fig.10) Reference: You need not to remove the tray assemblies, and in such case, move it. 3.3.5 Removing the motor (See Fig. 10) · Prior to performing the following procedures, remove the motor board. (1) From the reverse side of the motor board, unsolder the four soldered sections h on the motor board. (2) From the forward side of the motor board, remove the motors.
Labels
Motor board
Soldered sections h Motor board
E
CN2
E
CN1 Motors Card wire DVD changer mechanism assembly Fig.10
3.3.6 Removing the DVD traverse mechanism assembly (See Fig.11) · Prior to performing the following procedures, remove the tray assemblies. (1) From the top side of the DVD changer mechanism assembly, disconnect the card wire from the connector CN451 on the DVD servo board. (2) Disconnect the wires from the connectors CN452 and CN453 on the DVD servo board. (3) Remove the three screws F attaching the DVD traverse mechanism assembly. (4) Take out the DVD traverse mechanism assembly with DVD servo board from the DVD changer mechanism assembly.
Slots g
DVD changer mechanism assembly
CN452 Card wire CN451 CN453 DVD servo board
F
DVD traverse mechanism assembly Fig.11
1-16 (No.MB192)
F
3.3.7 Removing the DVD pickup (See Figs.12 to 14) · Prior to performing the following procedures, remove the tray assemblies and DVD traverse mechanism assembly. (1) From the topside of the DVD traverse mechanism assembly, solder the short-circuit points i on the DVD pick up. (See Fig.12) Caution: Solder the short-circuit points i on the DVD pickup before disconnecting the flexible wire extending from the DVD pickup. If you do not follow this instruction, the DVD pickup may be damaged. Disconnect the flexible wire from the connector on the DVD pickup. (See Fig.12) Turn the screw shaft gear in the direction of the arrow 1 to move the DVD pickup in the direction of the arrow 2. (See Fig.12) Remove the screw G attaching the gear holder. (See Fig.12) Remove the screw H attaching the SS adj. spring. (See Fig.12) Move the DVD pickup in the direction of the arrow and remove the screw shaft from the section j on the screw shaft holder. (See Fig.13) Remove the section k of the DVD pickup from the guide shaft. (See Fig.13) Remove the two screws J attaching the rack arm to the DVD pickup. (See Fig.14) Pull the screw shaft from the DVD pickup in the direction of the arrow. (See Fig.14)
Short circuit points i DVD traverse mechanism assembly Connector Flexible wire
(2) (3)
2 Screw shaft gear 1 SS adj. spring
(4) (5) (6)
G
Gear holder DVD pickup Section k
H
DVD pickup Fig.12 Guide shaft
(7) (8) (9)
3.3.8 Attaching the DVD pickup (See Figs.12 to 14) (1) Attach the screw shaft to the DVD pickup and attach the rack arm with the screws J. (See Fig.14) Reference: After attaching the screw shaft to the DVD pickup, attach the screw shaft collar to the screw shaft. (See Fig.14) Attach the section k of the DVD pickup to the guide shaft first and attach the screw shaft to the section j on the screw shaft holder. (See Fig.14) Attach the SS adj. spring and gear holder with the screws G and H. (See Fig.12) Turn the screw shaft gear to move the DVD pickup toward the left. (See Fig.12) Connect the flexible wire to the connector on the DVD pickup. (See Fig.12)
Section j Screw shaft Screw shaft holder Fig.13
DVD pickup
(2)
(3) (4) (5)
Caution: Unsolder the solders from the short-circuit points i after connecting the flexible wire.
Rack arm Screw shaft collar
J
Screw shaft
Fig.14
(No.MB192)1-17
3.3.9 Removing the spindle motor board (See Figs.15 and 16) · Prior to performing the following procedures, remove the tray assemblies and DVD traverse mechanism assembly. (1) From the topside of the DVD traverse mechanism assembly, remove the four screws K attaching the DVD traverse mechanism assembly to the DVD traverse mechanism base. (See Fig.15) (2) Remove the wires from the soldered section m on the spindle motor board. (See Fig.15) (3) Remove the screw L attaching the spindle motor board. (See Fig.15) (4) From the bottom side of the DVD traverse mechanism assembly, remove the three screws M attaching the spindle motor board. (See Fig.16) Reference: When attaching the spindle motor board, let the card wire through the hole n on the motor base. (See Fig.15)
K
Hole n
Motor base Card wire Spindle motor board
L
Section m
K K
Wires
DVD traverse mechanism base
DVD traverse mechanism assembly Fig.15
M
Fig.16 3.3.10 Removing the feed motor (See Figs.17 and 18) · Prior to performing the following procedures, remove the tray assemblies, DVD traverse mechanism assembly, DVD pickup and spindle motor board. · Remove the wires of the feed motor as required. (1) Remove the middle gear in the direction of the arrow. (See Fig.17) (2) Remove the screw N and screw P attaching the motor base. (3) Remove the screw Q attaching the feed motor to the motor base. (See Fig.18) (4) Take out the feed motor from the motor base. Reference: After attaching the feed motor, let the wires through the sections p and q on the motor base. (See Fig.17)
Motor base
N
Feed motor
Middle gear
Section p
P
Section q Traverse mechanism chassis Fig.17 Feed motor
Motor base
Q
Fig.18
1-18 (No.MB192)
3.3.11 Removing the side (L) assembly and tray switch board (See Figs.19 to 23) · Prior to performing the following procedures, remove the tray assemblies. (1) From the topside of the DVD changer mechanism assembly, remove the two screws R attaching the side (L) assembly. (See Fig.19) (2) From the left side of the DVD changer mechanism assembly, removing the spacer fixing the tray switch board and motor board. (See Fig.20) (3) Disconnect the connector CN3 on the tray switch board from the motor board and detach the side (L) assembly in an upward direction. (See Fig.20) (4) Remove the screw S attaching the tray switch board to the side (L) assembly. (See Fig.21) (5) Release the joint tab r of the side (L) assembly in the direction of the arrow 1 and release the joint tab s while removing the tray switch board in the direction of the arrow 2. (See Fig.21) Reference: After attaching the tray switch board to the motor board, fix them with spacers.
Joint tab r 1
Side (L) assembly
2 Joint tab s
Tray switch board
Fig.21
S
Side (R) assembly Tab s
Side (L) assembly
R
R
Fig.22
Elevator spring Side (R) assembly Gear
Fig.19
R R
CN3 Hook u
Gear cover Elevator cam
Spacer Side (L) assembly Motor board Side (L) assembly
Fig.20
Chassis assembly Fig.23
(No.MB192)1-19
3.3.12 Removing the side (R) assembly (See Fig.22 to 26) · Prior to performing the following procedures, remove the tray assemblies and DVD servo board. · When removing the DVD servo board, it is not necessary to remove the DVD servo board from the bracket. (1) From the inside of the side (R) assembly, release the two tabs t of the gear cover and remove the gear cover outward. (See Figs.22 and 23) (2) From the right side of the DVD changer mechanism assembly, remove the elevator spring attached to the hook u of the chassis assembly. (See Figs.23 and 24) (3) From the topside of the DVD changer mechanism assembly, turn the gear 1 clockwise to move the elevator cam rearward. (See Fig.24) (4) Move the two slots v and joint w of the elevator cam and remove the elevator cam outward. (See Fig.24) (5) Remove the three screws T and detach the side (R) assembly upward. (See Figs.25 and 26) Caution: When reattaching the side (R) assembly, make sure to fit the shaft section x into the slot of the select lever. (See Fig.25)
Elevator spring
Hook u
Elevator cam
Slot v
Joint w Fig.24 Section x
Slot v
T
Select lever
T
T
Side (R) assembly Fig.25
T
T
Side (R) assembly Fig.26
1-20 (No.MB192)
3.3.13 Removing the lifter assembly (See Figs.27 to 31) · Prior to performing the following procedures, remove the tray assembies, DVD servo board, side (L) assembly and side (R) assembly. · When removing the DVD servo board, it is not necessary to remove the DVD servo board from the bracket. (1) From the topside of the DVD changer mechanism assembly, turn the gear 1 clockwise to move the lifter assembly upward. (See Figs.27 and 28) (2) Turn the gear 2 clockwise to move the hook toward the front until it stops. (See Figs.27 and 28) (3) Move the hook stopper in the direction of the arrow 2 while pushing the tab y of the hook stopper to unlock it in the direction of the arrow 1 and release four joints z to detach from the rack holder. (See Fig.29) (4) Release the rod from part aa. (See Fig.29) (5) Turn the gear 1 clockwise again to move the lifter assembly upward. (See Fig.30) (6) Remove the lifter assembly from the DVD changer mechanism assembly upward at the positions ab where the four pins on the both sides of the lifter assembly fit to the notches of the chassis assembly. (See Fig.30) (7) Move the lifter assembly in the direction of the arrow and release it from the hook. (See Fig.31)
Hook
Joint aa
Joint z Joint z 1 2 Rod (L)
Joint z Tab y Rack holder Joint z Hook stopper Fig.29 Joints ab
Lifter assembly Gear 1
Hook stopper
Gear 2 Gear 1
Hook
Joints ab Chassis assembly Fig.30 Lifter assembly
Lifter assembly Fig.27 Gear 2 Gear 1 Lifter assembly Hook
Fig.31
Hook Hook stopper
Fig.28
(No.MB192)1-21
3.3.14 Removing the rack holder assembly and sensor assembly (See Figs.32 to 38) · Prior to performing the following procedures, remove the tray assemblies, side (L) assembly, side (R) assembly and lifter assembly. Reference: If the slide gear of the DVD changer mechanism assembly places at joint ac of the rack holder assembly, turn the gear 1 counterclockwise to move the slide gear in the direction of the arrow. Then Remove the rack holder assembly. (See Figs.32 and 33) (1) Remove the three screws U attaching the rack holder assembly and release joint ac from the notch ad. (See Figs.32 and 34) Caution: When reattaching the rack holder assembly, do not nip the wires extending from the sensor assembly. (See Fig.32) Remove the two screws V attaching the sensor assembly. (See Figs.35 and 38) Move the sensor assembly in the direction of the arrow to release from the joint section ae. (See Figs.35 and 38) Remove the sensor spring attached to the bottom of the sensor assembly from the boss af on the sensor slider. (See Figs.35 and 36) Remove the screw W and X attaching the sensor board and SV. resister respectively. (See Fig.37)
U
Rack holder assembly
Gear 1
U
Wires Slide gear
(2) (3) (4)
(5)
Joint ac
U
Fig.32
Reference: Remove the solder from the solder point ai on the sensor board as required. (See Fig.37) Caution: · When reattaching the SV. resister, attach the sensor slider to the sensor bracket and fit the lever on the bottom of the SV. resister into slot aj of the sensor slider. (See Figs.36 and 37) · When reattaching the rack holder assembly, turn the gear 1 clockwise to move the slide gear and slide lever inside the body in the direction of the arrow. (See Figs.32 and 38) · Let the wire extending from the sensor assembly through notch ag to the bottom of the DVD changer mechanism assembly. (See Figs.35 and 38) · Fit pin ak of the slide lever into hole ah of the sensor slider on the bottom of the sensor assembly while attaching the sensor spring to the boss af of the sensor slider. (See Figs.36 and 38) · Joint section ae of the sensor assembly to the notch am of the DVD changer mechanism assembly. (See Figs.35 and 38)
Slide gear Rack holder assembly
Joint ac Fig.33 Rack holder assembly
Notch ad Joint ac
Fig.34
1-22 (No.MB192)
Notch ag
Sensor assembly Boss af
V
Sensor assembly
V
V
Sensor slider
Joint ae Hole ah Boss af Slide gear Notch ag
V
Joint ae Sensor spring
Fig.35
Slot aj Hole ah Sensor slider
Notch am Pin ak Sensor spring Fig.38 Slide lever
Boss af Sensor spring Fig.36
X
SV. resister
W
Sensor board
Solder point ai
Sensor bracket
Slot aj Sensor slider Fig.37
(No.MB192)1-23
3.3.15 Taking out the disc in the play mode (See Fig.39 to 42) Reference: Refer to "Removing the tray assemblies". (1) From the topside of the DVD changer mechanism assembly, remove the top cover. (2) Unlock the tray assemblies and draw out the tray assemblies toward the front. (3) From the top side of the DVD changer mechanism assembly, turn the gear 1 clockwise to move the lifter assembly upward. (See Fig.39) (4) Turn the gear 2 clockwise to move the sub tray remaining inside the lifter assembly toward the front, then pull out. (See Fig.39) (5) Take out the disc on the sub tray. (See Fig.40) (6) After clearing away the disc, insert the sub tray into the main tray. (See Fig.41) Caution: When reattaching the sub tray, move the tray stopper on the bottom of the main tray in the direction of the arrow to lock the sub tray certainly. (See Figs.41 and 42) (7) Push the tray assembly toward the body and reattach.
Tray assembly
Disc
Sub tray
Fig.40
Tray stopper
Main tray
Tray assemblies
Gear 2 Gear 1
Sub tray
Sub tray Fig.41 Tray stooper
Fig.39
Fig.42 1-24 (No.MB192)
3.4
Speaker section
3.4.1 Removing the amplifier assembly (See Figs.1 to 3) (1) From the back side of the speaker main body, remove three screws A attaching the amplifier assembly. (See Fig.1) (2) From the bottom side of the speaker main body, remove the eight screws B attaching amplifier assembly. (See Fig.2) (3) From the top side of the speaker main body, move the amplifier assembly backward and disconnect the wire from the connector CN204 on the amplifier board. (See Fig.3) 3.4.2 Removing the rear panel (See Figs.3 and 4) · Prior to performing the following procedure, remove the amplifier assembly. (1) From the back side of the amplifier assembly, remove the four screws C, screw D and two screws E attaching the rear panel. (See Fig.4) (2) From the top side of the amplifier assembly, take out the rear panel with fan motor, and disconnect the wire from the connector CN202 on the amplifier board. (See Fig.3) 3.4.3 Removing the fan motor (See Fig.4) · Prior to performing the following procedures, remove the amplifier assembly and rear panel. (1) From the front side of the rear panel, remove the four screws F attaching the fan motor. (2) Take out the fan motor.
B
Speaker main body
Fig.2
B
Amplifier board CN202
A
CN204 Amplifier assembly Fig.3
F
F
E
Amplifier assembly
Fig.1
C
D
C
Fig.4
Amplifier assembly
(No.MB192)1-25
3.4.4 Removing the heat sink bracket (See Fig.5) · Prior to performing the following procedure, remove the amplifier assembly. (1) From the top side of the amplifier assembly, remove the three screws G and three screws H attaching the heat sink bracket. (2) Take out the heat sink bracket. Reference: When attaching the heat sink bracket, attach the screw H with barrier.
H
Barrier
Heat sink bracket
Fig.5 3.4.5 Removing the amplifier board (See Fig.6) · Prior to performing the following procedures, remove the amplifier assembly and heat sink bracket. (1) From the top side of the amplifier assembly, disconnect the amplifier board from the connector CN201 and CN203 on the main board. (2) Take out the amplifier board and disconnect the wire from the connector CN202 on the amplifier board.
G
CN202 Main board
CN203
Fig.6
CN201 Amplifier board
1-26 (No.MB192)
3.4.6 Removing the power board (See Figs.7 to 9) · Prior to performing the following procedures, remove the amplifier assembly, rear panel, heat sink bracket and amplifier board. (1) From the right side of the amplifier assembly, remove the five screws J attaching the power board. (See Fig.7) (2) From the top side of the amplifier assembly, disconnect the wires from the connectors CN312 and CN321 on the power board. (See Fig.8) (3) Disconnect the power cord from the connector CN311 on the power board, and take out the power cord. (See Fig.8) (4) Disconnect the wire from the connector CN501 on the LED board. (See Fig.9) (5) Disconnect the power board from the connector CN301, CN302 and CN303 on the main board, and take out the power board assembly from the amplifier assembly. (See Fig.8) Reference: Remove the screw K attach the barrier as required. (See Fig.7)
J
Barrier
Power board
Fig.7
JK
Wire clamps
Main board
CN311 CN312 CN303 CN302 CN301 CN321 Power cord
Fig.8
Power board LED board CN501
Power board
Fig.9
(No.MB192)1-27
3.4.7 Removing the heat sink (See Figs.10 and 11) · Prior to performing the following procedures, remove the amplifier assembly, rear panel, heat sink bracket, amplifier board and power board. (1) From right side of the amplifier assembly, remove the three screws L and three screws M attaching the heat sink. (See Fig.10) (2) From the top side of the amplifier assembly, remove the two screws N attaching the heat sink to the main board. (See Fig.11) (3) Take out the heat sink. Reference: Remove the screw P attach the barrier as required.
L
M
Fig.10
Heat sink
N
P
Main board
3.4.8 Removing the main board (See Fig.12) · Prior to performing the following procedures, remove the amplifier assembly, rear panel, heat sink bracket, amplifier board, power board and heat sink. (1) From the top side of the amplifier assembly, remove the wires from the wire clamps on the main board. (2) Remove the three screws Q and two screws R attaching the main board. (3) Take out the main board. Reference: · When attaching the main board, attach the screws R with wire clamps. · After attaching the main board, bundle the wire by the wire clamps.
Heat sink Fig.11
Barrier
Q
Wire clamps
Main board
Fig.12
R
Wire clamps
1-28 (No.MB192)
3.4.9 Removing the LED board (See Fig.13) · Prior to performing the following procedures, remove the amplifier assembly and rear panel. (1) From the top side of the amplifier assembly, disconnect the wire from the connector CN501 on the LED board. (2) Remove the two screws S attaching the LED board, take out the LED board.
S
LED board Fig.13
3.4.10 Removing the power transformer (See Fig.14) · Prior to performing the following procedures, remove the amplifier assembly, heat sink bracket and amplifier board. (1) From the top side of the amplifier assembly, disconnect the wire from the connectors CN312 and CN321 on the power board. (2) Remove the four screws T attaching the power transformer, and take out the power transformer from the amplifier assembly. Reference: · When attaching the power transformer, attach the screws T with wire clamp. · After connect the wires from the connectors CN312 and CN321, bundle the wire by the wire clamp.
CN501
S
Wire clamps
T
CN312
CN321 Power board
Fig.14
T
Power transformer
(No.MB192)1-29
3.4.11 Removing the speaker net (See Figs.15 and 16) (1) From right side of the speaker main body, remove the four screws U attaching the speaker net. (See Fig.15) (2) From bottom side of the speaker main body, insert the tip of the flat-bladed screwdriver or similar tool into the space between the speaker main body and speaker net, and lift the speaker net little by little to remove. (See Fig.16) Note: To prevent damaging the speaker net and speaker main body, insert cushioning plates etc. and below the tip of the flat-bladed screwdriver or similar tool. (3) Take out the speaker net from the speaker main body.
U
Speaker net
Fig.15
U
Flat-bladed screwdriver,etc.
Speaker net
Chshioning blate,etc.
Speaker main body Fig.16
1-30 (No.MB192)
3.4.12 Removing the speaker (See Figs.17 and 18) · Prior to performing the following procedures, remove the speaker net. (1) From right side of the speaker main body, remove the eight screws R attaching the speaker. (See Fig.17) (2) Take out the speaker from the speaker main body. (See Fig.18) (3) Disconnect the wires from the terminal of the speaker. (See Fig.18)
Speaker
Fig.17
R
Speaker main body Terminal Fig.18
Speaker
(No.MB192)1-31
SECTION 4 ADJUSTMENT
4.1 Test mode setting method (1) Unplug the power plug. (2) Insert power plug into outlet while pressing both "PLAY" key and "STANDBY/ON" key of the main body. "Area code" is indicated at the upper left of display, (3) To release test mode, press "STANDBY/ON" key of the main body. NOTE: Each pressing of "MENU" key of the remote controller in test mode changes the mode as follows.
TEST
#
------------- Becomes test mode
#
0 DVD/CD finishing study 1 only CD 2 only DVD finishing study 3 DVD/CD not study 0 Normal initialize END 3 Full initialize END after power off FE microcomputer learning processing condition : Area code # : Rejion code
------------------------- Checksum of device key _ ------ Version of microcomputer (Refer to "4.2 Metod of displaying version firmware".)
FL Display becomes all lighting CHECK ------------------------- Mechanism check mode
4.2 Method of displaying version of firmware
(1) Set the main body at test mode. (2) Press "MENU" key of the remote controller twice. Then, version number and alphabetical letter of the system controller and the back end are displayed in the FL display as follows.
FL Display (Example)
Sys Mecha 3 3 1 ver R R ver
BE 4 ver
110_3e_0034
Back end (BE) microcomputer Mechanism microcomputer Mechanism ROM collection Sys ROM collection System version
MENU key (switch of mode)
PLAY key (for test mode)
STANDBY/ON key (for test mode)
FL display
1-32 (No.MB192)
4.3
Normal initialization method
Please initialize according to the following procedures in the following case: · Just after you upgrade the firmware. · After you confirm the symptoms that a customer points out. First Initialize, and then confirm whether the symptoms are improved or not. · After servicing, before returning the main body to a customer. (Initialized main body should be returned to a customer.) (1) Set the main body at test mode. (2) Press "PAUSE" key of the main body. (3) When initialization is completed, "00" and "RDS" is displayed in the FL display. (4) After this, power switch to off and wait untill "See You" to off. 4.4 Full-initialization method Please perform all-initialization according to the following procedures in the following case: · Just after you exchange the pick-up. · Just after you exchange the spindle motor. · Just after you exchange the traverse mechanism base. NOTE: Please perform all-initialization when you exchange the parts above and also when you remove the parts above. · Just after the flap adjustment of the pick-up guide shaft. (1) Set the main body at test mode. (2) Press and hold "F.SKIP" key of the main body for more than 1.5 seconds. (3) When all-initialization is completed, "33" and "RDS" is displayed in the FL display. (4) After this, power switch to off and wait untill "See You" to off. NOTE: After all-initialization, be sure to perform Device Key Writing.
(No.MB192)1-33
SECTION 5 TROUBLESHOOTING This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
1-34 (No.MB192)
(No.MB192)1-35
VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB192)
Printed in Japan WPC