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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Installation Instructions For HP LaserJet 5P/6P Exit Fuser Jam Repair Kit
Prepared By
LaserJet4You
Feb 4, 2004
Created by LaserJet4You
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Introduction
This document provides instructions for installing the printer roller kit for the HP LaserJet 5P/6P series printers
Parts List
ITEM
Fuser Exit Roller
P/N
RB1-9181
Quantity
1
NOTE
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Removing the Power Door
The Power Door is located on the right rear of the printer. 1. Ensure the power to the printer is turned OFF. 2. Grasp the power door by the finger slot directly above the power cord, and swing the rear of the door out and forward. The door easily tilts and lifts out. 3. Unplug the power cord from the printer power socket.
Removing the I/O Cover
The I/O Cover is located to the left rear of the printer. 1. Locate the two release tabs shown in Figure 1. Press the tabs in, and swing the rear of the door out and forward. The door easily lifts away from the printer.
Figure 1. IO Cover Release Tabs
Removing the Left Side Cover
1. Disconnect all I/O cables. 2. Press the Top Cover Release button on the right side of the printer, and open the top cover. 3. Press the removable side panel release latch shown in Figure 2. 4. Slide the cover forward and pull straight away from the side of the printer.
Latch
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Figure 2. Left Side Cover Release
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Removing the Top Cover
1. Remove the toner cartridge and paper cassette if they have not already been removed. 2. Remove the (4) self-tapping printer cover screws (Figure 3).
Figure 3. Remove Top Cover Screws. 3. Grasp the lower left front corner of the top cover, and lift it forward and up. 4. Grasp the lower portion of the right front cover, and pull forward and up. 5. At the rear of the printer, lower the face-up output tray. 6. Lift the rear of the printer slightly. Grasp the lower right back corner. With your thumbs, flex the plastic toward you, up, and out. Figure 4 shows this process for the rear right corner. Repeat the process for the left rear corner. Note Note the position of the tabs and the catches carefully. This step may require considerable twisting and flexing of the plastic in order to free the release tabs.
Figure 4. Release the back Corner of the Top Cover 7. Lift the printer cover straight up.
Replacement Note
When reseating the top cover onto the printer frame, ensure the black paper-out flag in front of Tray 1 is seated in the groove of the Tray 1 lift plate. If not in the groove, it can easily break when the cover is forced into place. Refer to Figure 5
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Figure 5. Paper out Flag
Removing the Fusing Assembly
1. Locate the black plastic fuser cover at the back of the printer. Press the release tab (callout 1 in Figure 6). 2. Slide the cover all the way to the right. 3. Pull the left end of the strip toward you at a 45° angle. 4. Slide the cover to the left and out of the printer. 5. Remove the four screws (2 self-tapping screws, two machine screws with washers) directly below the fuser assembly. 6. Grasp the fuser by the green plastic handle and pull out from the printer.
Figure 6. Remove Fuser Cover.
Figure 7. Removed LaserJet 5P/6P Fuser (Fixing Unit).
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Removing the Exit Roller
1. At the left side of the fuser, locate the black plastic hub that holds one end of the exit roller shaft.
Figure 8. Left End View of the Fuser 2. Pull the tab away from the shaft to disengage it from the groove in the shaft (see Figure 8).
Figure 9. Remove the Black Plastic Hub 3. Pull to remove the black plastic hub (see Figure 9).
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DIY Manual HP LaserJet 5P/6P Printer Roller Kit Installation
Figure 10. Remove the Gear on the Exit Roller 4. At the right side of the fuser, press the tab on the black fuser gear, then, pull it off the exit roller shaft (see Figure 10). 5. Remove the exit roller from the fuser.
Re-Install
1. Reinstall the exit roller, fuser unit and printer covers by reversing the order these parts were removed.
Contact: Please email us at [email protected] or [email protected] if you
have any questions.
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