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Secap USA, Inc.

SI 1000
PARTS LIST

HOW TO USE THIS PARTS LIST
GENERAL The information contained within this publication identifies field replaceable parts and assemblies. The parts list is arranged in two sections. Section 1 consists of a series of illustrations covering specific areas of the machine together with the part numbers and descriptions of the parts shown. Section 2 is a numerical listing of all the parts contained in the parts list in numerical order beginning with Secap's standard part numbers. ASSEMBLY LEVEL EXPLANATION ASSEMBLY DESCRIPTION (order this for entire assembly) . Indented replaceable part (order this for single part only) . Sub Assembly Description (order this for entire sub assembly) . . Indented replaceable part (Order this for single part only) ILLUSTRATIONS Item numbers identify field replaceable parts and assemblies in the illustrations. These items numbers are converted to part numbers in the parts list. Item numbers in boxes denote an assembly with replaceable parts and/or sub assemblies. The single number in the box indicates the entire assembly. For example: 47 48 ­ 50 Item numbers 48 to 50 inclusive are field replaceable parts within assembly given by item 47.

A broken line points in the direction of a part not visible in an illustration.

2

TABLE OF CONTENTS
PAGE
HOW TO USE THIS PARTS LIST ....................................... 2 SECTION 1 Figure 1 ­ Covers/Overlay ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 4 Figure 2 ­ Sheet Feeder and Convenience Tray (Manual Feeder) ... ... 6 Figure 3 ­ Envelope Feeder ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 8 Figure 4 ­ Insert Feeder ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10 Figure 5 ­ Drives (Front) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 12 Figure 6 ­ Drives (Main) ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 14 Figure 7 ­ Sheet Feed Area ... ... ... ... ... ... ... ... ... ... ... ... ... ... 16 Figure 8 ­ Fold Areas ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 18 Figure 9 ­ Fold Roller (Idler) ... ... ... ... ... ... ... ... ... ... ... ... ... ... 20 Figure 10 ­ Insertion Area ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22 Figure 11 ­ Flapper ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 24 Figure 12A ­ Exit Area (Models with single Sealer Idler Roller) ... ... ... 26 Figure 12B ­ Exit Area (Models with dual Sealer Idler Rollers) ... ... ... 28 Figure 13 ­ Lower Frame ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 30 Figure 14 ­ Front Frame ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 32 Figure 15 ­ Upper Frame ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 34 Figure 16A ­ Moistener and Inducer (Inducer with Lower Beam) ... ... 36 Figure 16B ­ Moistener and Inducer (Inducer without Lower Beam) ... 38 Figure 17 ­ Electrical ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 40 Figure 18 ­ Sheet Feeder 2 ... ... ... ... ... ... ... ... ... ... ... ... ... ... 42 Figure 19 ­ Paper Tray - Sheet Feeder 2 ... ... ... ... ... ... ... ... ... ... 44 SECTION 2 Numerical Parts Listing ... ... ... ... ... ... ... ... ... ... ... ... ... 46

The title, copyright and all other proprietary rights in this document are vested in Secap USA, Inc. and no part of it may be reproduced in any form without the written permission of Secap USA, Inc. The document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Secap USA's business and it must be returned to Secap USA, Inc. immediately upon the person ceasing to be associated with Secap USA, Inc. © Secap USA, Inc., 2002

Published by: Secap USA, Inc.

3

FIGURE 1 ­ COVERS/OVERLAY
3

5

7 8 ­ 10 1 10 8

9

2

11 4

12

1

6

4

FIGURE 1 ­ COVERS/OVERLAY ITEM NO.
1 2 3 or or or or or or or or or or or or or or or or 4 5 6 7 8 9 10 11 12

PART NUMBER
H262057 70-0145 H293000 H293016 H293002 H293001 H293003 H293004 H293009 H293014 H293011 H293006 H293012 H293008 H293007 H293013 H293015 H293010 H293005 H223008 H280011 H262158 H280061 H262139 H291000 H262047 H262046 H262001

Assy. Level 1 2 3

DESCRIPTION

Blank Insert Screw - Self Tapping - M8 x 12 Overlay Moulding - English Overlay Moulding - French Canadian Overlay Moulding - French Overlay Moulding - German Overlay Moulding - Spanish Overlay Moulding - Italian Overlay Moulding - Swedish Overlay Moulding - Finnish Overlay Moulding - Dutch Overlay Moulding - Norwegian Overlay Moulding - Danish Overlay Moulding - Potuguese Overlay Moulding - Polish Overlay Moulding - Czech Overlay Moulding - Greek Overlay Moulding - Turkish Overlay Moulding - Katakana Spring Clip - Main Frames User Interface Module Cover - Sealer Exit ASSEMBLY - COVER - RIGHT HAND SIDE . Cover - Operating Guide . Gauge - Retard Adjustment . Cover - Right Hand Side Cover - Left Hand Side Stop - Buckle Chute 2 - USA/Canada Only

5

FIGURE 2 ­ SHEET FEEDER & CONVENIENCE TRAY (MANUAL FEEDER)
1 2 ­ 18

5

2 3 ­ 10 10 9 7 8 3

6 4

17 14

18

16

11 12 ­ 16 15 12

13

6

FIGURE 2 ­ SHEET FEEDER & CONVENIENCE TRAY (MANUAL FEEDER) ITEM NO.
1 OR

PART NUMBER
H290006 H290005

Assy. Level 1 2 3

DESCRIPTION

ASSEMBLY COMPLETE - CONVENIENCE TRAY AND SHEET FEEDER - INTERNATIONAL (DIN A4) ASSEMBLY COMPLETE - CONVENIENCE TRAY AND SHEET FEEDER - USA/CANADA (LETTER/LEGAL) . . . . . . . . . . . . . . . . . . . . . . Assembly - Convenience Tray - International (DIN A4) Assembly - Convenience Tray - USA/Canada (Letter/Legal) . Idler - Convenience Feed . Spring - Idler . Sub-assembly - Convenience Tray - International (DIN A4) . Sub-assembly - Convenience Tray - USA/Canada (Letter/Legal) . Spring - Torsion . Lever - Decurler - Left Hand Side . Lever - Decurler - Right Hand Side . Spring - Gate Accumulation . Spring - Torsion Assembly - Sheet Feeder - International (DIN A4) Assembly - Sheet Feeder - USA/Canada (Letter/Legal) . Tray Base - International (DIN A4) . Tray Base - USA/Canada (Letter/Legal) . End Stop . Assembly - Lift Plate - International (DIN A4) . Assembly - Lift Plate - USA/Canada (Letter/Legal) . Snubber - Right Hand . Snubber - Left Hand Panel - Infill Magnet

2 OR 3 4 5 OR 6 7 8 9 10 11 OR 12 OR 13 14 OR 15 16 17 18

H280051 H280050 H286028 H221026 H280077 H280078 H221035 H262195 H262196 H220019 H221036 H280055 H280056 H262019 H262033 H262037 H280085 H280086 H204001 H204002 H262083 H202001

7

FIGURE 3 ­ ENVELOPE FEEDER
9

10

12

3

13 8 7 14 15 ­ 18 11 18 15

16 1 2 17 6 5 6

4

8

FIGURE 3 ­ ENVELOPE FEEDER ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER
H286016 H286015 H286003 H280095 H280096 15-7008 H262147 H262094 H262082 H262081 H262065 H262061 60-7002 H280024 H280071 H280069 H280054 H220031

Assy. Level 1 2 3

DESCRIPTION

Belt Carrier - Single Belt Carrier - Double Roller Bearing - Moulded Assembly - Take Away Nip - Left - (USA/Canada only) Assembly - Take Away Nip - Right - (USA/Canada only) Clip - Locating - (USA/Canada only) Pinion Shaft - Belt Drive - Envelope Feeder Envelope Side Guide - Right Envelope Side Guide - Left Rack - Side Guide Envelope Feeder Screw - M3 x 8 Thread Forming ASSEMBLY - RETARD . Adjuster Knob . Beam - Retard Pad . Assembly - Retard - Envelope Feeder . Spring - Retard Assembly

9

FIGURE 4 ­ INSERT FEEDER
32

27 24 31

33

29

28

40 37 38 17 5

2 34

21

25 26 22 40 8 4 10 2 8 13 40 6 1

35 8

40 19

23 20 3 15

18 11 12 40 11 39 9

36 7 39 41 16

14

30

30 41

42

10

FIGURE 4 ­ INSERT FEEDER ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NUMBER
H237001 H282001 H221026 H286039 H286015 H286013 H286012 H286003 H284009 H284008 H284006 H282006 H282003 H282002 H280071 H280070 H280060 H280035 H280028 566-7063 566-7061 566-7060 H262200 H262194 H262174 H262173 H262164 H262147 H262086 H262018 H262065 H262062 H262059 H262056 H237006 H220031 H202001 F320323 72-7500 60-7002 258-7007 H282020

Assy. Level 1 2 3

DESCRIPTION

Pulley - Compound Reflective Sensor Opto Spring - Idler Shaft - Drive - Insert Feeder Belt Carrier - Double Frame - Rear Lower Roller - Idler Roller Bearing - Moulded ESD Brush Pulley Clutch - Insert Feeder Assembly - Motor and Pulley Distribution Board Sensor Receiver - Double Detect Sensor Transmitter - Double Detect Adjuster Knob Frame - Rear Upper Assembly - Pad - Cleaning Assembly - Retard - Insert Feeder Assembly - Transport Shaft Belt - 2MR x 172mm Belt - 3MR x 165mm Belt - 2MR x 158mm Cover - Insert Feeder Button - Latch - Rear Frame Hook - Latch - Rear Frame Shaft - Latch - Rear Frame Cover - Top Pinion Cover - Rear Bump Stop Rack - Insert Side Guide Side Guide - Right Side Guide - Left Deck - Feed Pulley - Drive Spring - Retard Assembly Magnet Spring - Latch Screw - M3 x 8 - Pozi Pan Head, Captive Washer with Tuflok180 Screw - M3 x 8 - Thread Forming Standoff - PCB Cable - Distribution

11

FIGURE 5 ­ DRIVES (FRONT)

2 15 7 14 12

4

3

11

16 10 13 5

8

6

9 12

1

12

FIGURE 5 ­ DRIVES (FRONT) ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER
H237004 H237003 H284007 H284006 H280068 H262193 H237012 H237010 H237008 72-7149 74-7162 72-7500 566-7065 566-7062 566-7059 566-7057

Assy. Level 1 2 3

DESCRIPTION

Pulley - Compound - 3MR 60/2MR 18 Pulley - Compound - 2MR 72/3MR 24 Assembly - Motor - Exit Assembly - Motor and Pulley Tensioner - Exit Belt Idler Roller - Exit Drive Pulley - 3MR 24 Drive Pulley - 3MR 15 Drive Pulley - 3MR 24 Drive Screw - M3 x 6 - Pozi Pan Head Screw - M3 x 8, Countersunk Pozi with Tuflok180 Screw - M3 x 8, Pozi Pan Head Captive Washer with Tuflok180 Belt - 210mm 3MR Belt - 186mm 2MR Belt - 150mm 3MR Belt - 450mm 3MR

13

FIGURE 6 ­ DRIVES (MAIN)

3 6

7 1

5

5

7

4

2

14

FIGURE 6 ­ DRIVES (MAIN) ITEM NO.
1 2 3 4 5 6 7

PART NUMBER
H284001 H240001 H233004 H233003 H233002 H233001 74-7194

Assy. Level 1 2 3

DESCRIPTION

Assembly - Motor - Main Drive Cam - 51 Tooth - Mod 0.8 Gear - 76 Tooth - Mod 0.8 Gear - 61 Tooth - Mod 0.8 Gear - 42 Tooth - Mod 0.8 Gear - 60 Tooth - Mod 0.8 Screw - M4 x 8, Countersunk Pozi with Tuflok180

15

FIGURE 7 ­ SHEET FEED AREA
6

11 3 5 15 5 19 25 6 20 21 23 13 22 7 1 17 18 19 - 25 10 2 8 3

24 12 6

6

26 16

14 9

4

16

FIGURE 7 ­ SHEET FEED AREA ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NUMBER
566-7058 566-7064 H221039 H286034 H286032 H286003 H284006 72-7500 74-7162 H237005 H280059 H280058 H280046 H262214 H262213 H262157 H237009 H290004 H262049 H262092 H280076 H220008 H282002 H282003 H282033 52-0505

Assy. Level 1 2 3

DESCRIPTION

Belt - 3MR 180mm Belt - 2MR 212mm Spring - Idler Assembly - Cam Arm - Sheet Feeder 1 Roller - Collation Nip Roller Bearing - Moulded Assembly - Motor and Pulley Screw - M3 x 8, Pozi Pan Head, Captive Washer with Tuflok 180 Screw - M3 x 8, Countersunk Pozi with Tuflok180 Pulley - Compound - 2MR 72/3MR 30 Assembly - Drive Shaft - Collation Assembly - Drive Shaft - Main Frame Assembly - Drive Shaft - Main Frame Cam - Adjuster Bearing - Small - Exit Lift Arm Pulley - 3MR 30mm ASSEMBLY - GATE - COMPLETE . Gate - Guide . Guide - Middle . Assembly - Guide . Spring - Gate . Sensor Transmitter - Double Detect . Sensor Receiver - Double Detect . Reflective Sensor Opto Lockwasher

17

FIGURE 8 ­ FOLD AREAS

20 18 1 19 10

17

12 7

5 3 5 3 11 7 15 9 13 8 14 7 13 6 4

8 4 6

7 15

14 16

4 2 21

18

FIGURE 8 ­ FOLD AREAS ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER
566-7063 H284000 H221004 H220001 H286032 H286021 H286003 H286002 H286001 H284006 H280018 H262192 H262101 H262088 26-7015 H251009 H237011 H237002 72-7500 566-7058 60-7002

Assy. Level 1 2 3

DESCRIPTION

Belt - 2MR 172mm Assembly - Earth - Fold Spring - Idler Spring - Fold - Upper Roller - Collation Nip Bearing - Sliding Element Roller Bearing - Moulded Assembly - Fold Idler Roller (Mainframe) Assembly - Fold Drive Roller Assembly - Motor and Pulley Assembly - Drive Shaft Cover - Motor Link Arm Cam - Fold Jam Access Retaining Ring - Plastic Guide - Insert Feeder Pulley - 3MR 26 Pulley - Compound - 2MR 72/3MR 26 Screw - M3 x 8 - Pozi Pan Head Captive Washer with Tuflok180 Belt - 3MR 180mm Screw - M3 x 8 Thread Forming

19

FIGURE 9 ­ FOLD ROLLER (IDLER)

2

4

1 3

4 2

20

FIGURE 9 ­ FOLD ROLLER (IDLER) ITEM NO.
1 2 3 4

PART NUMBER
H282033 H286021 H286020 H220016

Assy. Level 1 2 3

DESCRIPTION

Reflective Sensor Opto Bearing - Sliding Element Fold Idler Roller (Front Frame) Spring - Fold - Front Frame

21

FIGURE 10 ­ INSERTION AREA
36 7 9 10

8 11 18

20 6 21 17 16 17 ­ 22 17a 19

7 36 11

12

22 13

5

18 20 17a 6 21 17 15 14 13 30 4 37

29

28 27 24

23 24 ­ 30 1

27 5 25 26 24

2

3 34 32 34 35 31 32 ­ 35 32 33

22

FIGURE 10 ­ INSERTION AREA ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17a 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NUMBER
H220026 H262120 H262121 H262097 H262069 H210017 H233013 H286024 H280000 72-7500 H265015 H220028 H220022 H262117 H282037 H288060 H262100 50-7051 H262201 H262099 H233025 H233013 H286037 H288059 H220014 H220030 H262182 H262183 H262187 H286023 H262096 H288057 H220023 H262011 H262106 H262017 H286003 60-7002

Assy. Level 1 2 3

DESCRIPTION

Spring - Frame - Finger Follower - Cam - Finger Link - Cam - Finger Actuator - Frame - Finger Bearing - Bayonet - Plain - 8mm Dia Screw - Shoulder - M4 Gear - 20 Tooth 1.0 Pitch Shaft - Nip - Intermediate Assembly - Insertion Solenoid Screw - M3 x 8 - Pozi Pan Head, Captive Washer with Tuflok180 Buffer - Frame - Idler Spring - Frame - Insertion Spring - Nip - Moistener Bracket - Sensor - Insert Sensor - Pack - Straight Arm ASSEMBLY - FRAME - INSERTION . Bearing - Plain . Washer . Bearing - Frame . Frame - Insertion . Gear - 33 Tooth 1.0 Pitch . Gear - 20 Tooth 1.0 Pitch . Roller - Insertion ASSEMBLY - FRAME - FINGER . Spring - Finger . Spring - Finger - Centre . Finger - Insertion - Left . Finger - Insertion - Inner . Finger - Insertion - Right . Roller - Idler - 14mm Dia . Frame - Finger ASSEMBLY - FRAME - ROLLER . Spring - Roller - Moistener . Roller - Stepped . Retainer - Idler - Moistener . Frame - Roller - Moistener Roller Bearing - Moulded Screw - M3 x 8 Thread Forming

23

FIGURE 11 ­ FLAPPER
5 1 2­4 6 ­ 10 6

4 2 7 8 9 3 10 3 23 9 14 13 23

2

12

11 13

21 15 19 21 20 16 17 ­ 22

21 19 19 19 19 19 21 17 18 17 17 18 18 22 21 19 21 17

24

FIGURE 11 ­ FLAPPER ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER
H288061 H221003 H286012 H262102 H288056 H282030 H262014 H221031 H262079 H262161 H280087 H286006 H286003 H262104 H262103 H288058 H262179 H262178 H221002 H262018 H286023 H223005 60-7002

Assy. Level 1 2 3

DESCRIPTION

ASSEMBLY - IDLER BAR SUPPORT . Spring - Inducer - Idler . Roller - Idler - 14mm Dia . Bar - Support - Idler ASSEMBLY - BLADE - FLAPPER . Sensor - Envelope/Flapping . Blade - Flapper . Spring - Sensor - Envelope . Gate - Flapper . Flag - Sensor - Flapper Bar - Pressure Roller - Flapper Roller Bearing - Moulded Diverter - Envelope - Right Diverter - Envelope - Left ASSEMBLY - FRAME - IDLER . Cover - Idler - Lower . Cover - Idler - Upper . Spring - Roller - Idler . Frame - Idler . Roller - Idler - 14mm Dia . Spring - Nip - Insertion Screw - M3 x 8 Thread Forming

25

FIGURE 12A ­ EXIT AREA (MODELS WITH SINGLE SEALER IDLER ROLLER)
14 2

3 1 15 3 16

11 10 18 8 17 6 5

11 18 4 9

7 17 6 5 12

4

13

26

FIGURE 12A ­ EXIT AREA (MODELS WITH SINGLE SEALER IDLER ROLLER) ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NUMBER
H221023 H221022 H220029 60-7002 H220025 H286021 H286009 H286008 H282026 H280021 H262213 H262210 H262209 H262130 H280105 H262076 H262069 23-7020

Assy. Level 1 2 3

DESCRIPTION

Spring - Stacker Base - Left Hand Spring - Stacker Base - Right Hand Spring - Deflector Screw - M3 x 8 Thread Forming Spring - Compression - Sealer Roller Bearing - Sliding Element Assembly - Idler Roller Roller - Flapper Switch - Long Flag Drive Shaft (Front Frame) Bearing - Small - Exit Cover - Exit Stacker Tray Idler - Stub Shaft Assembly - Carrier - Idler - Stacker Deflector - Moistener Bearing - Bayonet Plain 8mm Dia E retainer

27

FIGURE 12B ­ EXIT AREA (MODELS WITH DUAL SEALER IDLER ROLLERS)

18 14

25 12 25 19 26

13 15 22 6 27 15 7 9 6 22 11 3 4 2 ­ 11 5 9 11 21 1 20 10 24 16 23 8 5 4 3 2 21 20

2

23

17

28

FIGURE 12B ­ EXIT AREA (MODELS WITH DUAL SEALER IDLER ROLLERS) ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NUMBER
H280104 H237018 566-7075 H262227 H220039 23-7020 H286041 H251018 60-7002 H286040 H237017 H221023 H280021 H221022 H262213 H262209 H262210 H262130 H262076 H220025 H286021 H286003 60-7002 H282026 H220029 H280105 H286008

Assy. Level 1 2 3

DESCRIPTION

ASSEMBLY - TRACTOR DRIVE . Pulley - 2MR x 24 Tooth . Belt - 76mm x 2MR . Carrier - Bearing - Tractor . Compression Spring - Tractor . E Ring - 8mm Dia . Assembly - Idler Roller . Beam - Stiffener - Tractor . Screw - M3 x 8 Thread Forming . Assembly - Shaft - Drive - Tractor . Pulley - 2MR x 12 Tooth Spring - Stacker Base - Left Hand Assembly - Drive Shaft Spring - Stacker Base - Right Hand Bearing - Small - Exit Stacker Tray Cover - Exit Idler - 5 Dia Stub Shafts Deflector - Moistener Compression Spring - Sealer Roller Bearing - Sliding Element Roller Bearing - Moulded Screw - M3 x 8 Thread Forming Switch - Long Flag Spring - Deflector Assembly - Idler Carrier and Idler Springs Roller - Flapper

29

FIGURE 13 ­ LOWER FRAME
1

3

4

2

6

5

7

5

5

7

5

30

FIGURE 13 ­ LOWER FRAME ITEM NO.
1 2 3 4 5 6 7

PART NUMBER
H282029 H282031 H282001 H280042 H265004 241-7018 15-0170

Assy. Level 1 2 3

DESCRIPTION

Assembly - Cable Switch - Reed - Rear Frame Interlock Reflective Sensor Opto Assembly - Main Frame - Lower Foot Wire Saddle U Clip

31

FIGURE 14 ­ FRONT FRAME

5

11 13

12

1 12

11

10

3

8 1 4 9

2 6

7

9

32

FIGURE 14 ­ FRONT FRAME ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER
H272006 26-7015 H320323 H282001 H282006 H262170 H262169 H262168 H262165 H262060 15-7008 H282040 H282041

Assy. Level 1 2 3

DESCRIPTION

Gas Strut Retaining Ring Spring - Latching Magnet - Latch Assembly - Distribution Board Carrier - Button Shaft - Latch - Front Frame Button - Latch - Front Frame Latch - Front Frame Chassis - Front Frame Edge Clip Anti Static Strip Assembly - Cable - Front Frame

33

FIGURE 15 ­ UPPER FRAME

4 6 1

3 6

7

5 8 7 3

8

4

2

10 9 11

34

FIGURE 15 ­ UPPER FRAME ITEM NO.
1 2 3 4 5 6 7 8 9 10 11

PART NUMBER
H282007 H262332 H223011 H282031 H280041 H262145 26-7015 241-7018 H250000 H282013 72-7500

Assy. Level 1 2 3

DESCRIPTION

Assembly - Main Upper Frame Harness Filler - Buckle Chute Spring - Rear Frame Switch - Reed - Interlock Main Frame - Upper Slider - Rear Frame Retaining Ring Wire Saddle Tie Bar - Cam Drive Sensor - Trough Screw - M3 x 8 - Pozi Pan Head Captive Washer with Tuflok180

35

FIGURE 16A ­ MOISTENER AND INDUCER (INDUCER WITH LOWER BEAM)

7 6

4 2 8

12 1 3 5 11 10 11 ­ 21 12 ­ 14 21 14 21

13

15

15 20 17 19

16

18 17

36

FIGURE 16A ­ MOISTENER AND INDUCER (INDUCER WITH LOWER BEAM) ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER
H287003 H262229 H262228 H262211 60-7002 H280043 H290000 H251014 Not Used H290001 H280084 H262026 H204004 H262220 H262212 H262163 H262162 H221034 H221030 H286023 H220033

Assy. Level 1 2 3

DESCRIPTION

Assembly - Solenoid Pivot - Arm Frame - 8mm Dia Actuator - Inducer Ramp - Inducer Screw - M3 x 8 - Thread Forming Assembly - Moistener Tank (Includes Moistener Wicks) Service Kit - Moistener Wicks (includes fitting tool and instructions) Stop - Inducer ASSEMBLY - INDUCER . Assembly - Inducer Crank . . Inducer . . Crank Shaft . . Bush - Inducer - Left Hand . Carrier - Roller - Inducer . Arm - Inducer - Cross Plate . Arm - Inducer - Long . Spring - Knee Joint - Right Hand . Spring - Knee Joint - Left Hand . Roller - Idler - 14mm Dia . Spring - Idler - Inducer

37

FIGURE 16B ­ MOISTENER AND INDUCER (INDUCER WITHOUT LOWER BEAM)

7

6

4

2 3 16 15 15

16

1 5

10

11 ­ 16

11

12 ­ 14

12 13

14

38

FIGURE 16B ­ MOISTENER AND INDUCER (INDUCER WITHOUT LOWER BEAM) ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER
H287003 H262229 H262228 H220038 60-7002 H280043 H290000 Not Used Not Used H280103 H280102 H262226 H204005 H262220 H212007 H262225

Assy. Level 1 2 3

DESCRIPTION

Assembly - Solenoid Pivot - Arm Frame - 8mm Dia Actuator - Inducer Spring - Inducer Arm Screw - M3 x 8 - Thread Forming Assembly - Moistener Tank (Includes Moistener Wicks) Service Kit - Moistener Wicks (includes fitting tool and instructions)

ASSEMBLY - INDUCER (CUT BACK) . Assembly - Inducer Crank (Cut Back) . . Inducer (Cut Back) . . Crank Shaft . . Bush - Inducer - Left Hand . Pin . Roller

39

FIGURE 17 ­ ELECTRICAL

3

1 6

5

2

6 4

6

5

40

FIGURE 17 ­ ELECTRICAL ITEM NO.
1 2 3 4 5 6

PART NUMBER
H282034 H284003 H282009 H262140 73-7150 72-7500

Assy. Level 1 2 3

DESCRIPTION

Assembly - Logic PCB Assembly - Power Supply Unit Bracket - Electronics Module Assembly - Cover - Power Supply Unit Screw - M3 x 8 - Pozi Screw - M3 x 8 - Pozi Pan Head Captive Washer with Tuflok180

41

FIGURE 18 ­ SHEET FEEDER 2
28 7 35 23 9 9 6 1 7 14 21 13 27 24 6

5 20 15

19 19 26 19 25 17 11 31 15 18 3 33 26 26 16 12 4 2 32 5 29 10 26 34 3 30

22 8

42

FIGURE 18 ­ SHEET FEEDER 2 ITEM NO.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NUMBER
H282036 566-7073 566-7061 566-7059 52-0505 H221026 60-7002 H286035 H286012 H286003 H284005 H282038 H282003 H282002 73-7162 H280063 H280062 H280029 H265004 H262214 H262207 H262157 H262134 H262133 H262132 H262069 H262036 H251006 H240002 H237016 H237015 H237014 H237013 H233026 H282022

Assy. Level 1 2 3

DESCRIPTION

Assembly - PCB - Sheet Feeder 2 Belt - 3MR 240mm Belt - 3MR 165mm Belt - 3MR 150mm Lock Washer Spring - Idler Screw - M3 x 8 Thread Forming Assembly - Cam Arm - Sheet Feeder 2 Roller - Idler Roller Bearing - Moulded Assembly - Motor - Exit Sensor - Cam Sensor - Receiver - Double Detect Sensor - Transmitter - Double Detect Screw - M3 x 8 - Pozi Countersunk with Tuflok180 Assembly - Feed Shaft - Sheet Feeder 2 Assembly - Drive Shaft - Sheet Feeder 2 Assembly - Clutch and 16 Tooth Pulley Foot Cam - Adjuster Holder - Sensor Lift Arm Paper Path - Upper - Sheet Feeder 2 Cover - Right Hand - Sheet Feeder 2 Cover - Left Hand - Sheet Feeder 2 Bearing - Bayonet - Plain - 8mm Dia Frame - Sheet Feeder 2 Plate - Connector - Sheet Feeder 2 Cam Pulley - 3MR 16 Tooth Pulley/Gear - 3MR 16 Tooth / 20 Tooth 0.8 Pitch Pulley - Cam Idler Pulley - Main - Sheet Feeder 2 Gear - 25 Tooth 0.8 Pitch Assembly - Sheet Feeder A2 Main Loom

43

FIGURE 19 ­ PAPER TRAY - SHEET FEEDER 2

1 2 ­ 12

11

10 9 12

8 5

7

6 3 2 3­7

4

44

FIGURE 19 ­ PAPER TRAY - SHEET FEEDER 2 ITEM NO.
1 OR

PART NUMBER
H290003 H290002

Assy. Level 1 2 3

DESCRIPTION

ASSEMBLY COMPLETE - SHEET FEEDER AND INFILL PANEL - INTERNATIONAL (DIN A4) ASSEMBLY COMPLETE - SHEET FEEDER AND INFILL PANEL - USA/CANADA (LETTER/LEGAL) . . . . . . . . . . . . . . Assembly - Sheet Feeder - International (DIN A4) Assembly - Sheet Feeder - USA/Canada (Letter/Legal) . Tray Base - International (DIN A4) . Tray Base - USA/Canada (Letter/Legal) . End Stop . Assembly - Lift Plate - International (DIN A4) . Assembly - Lift Plate - USA/Canada (Letter/Legal) . Snubber - Left Hand . Snubber - Right Hand Panel - Infill Lever - Decurler - Left Hand Side Lever - Decurler - Right Hand Side Spring - Torsion Spring - Torsion

2 OR 3 OR 4 5 OR 6 7 8 9 10 11 12

H280055 H280056 H262019 H262033 H262037 H280085 H280086 H204001 H204002 H262084 H262195 H262196 H221036 H221035

45

SECTION 2 ­ NUMERICAL PART NUMBER LISTING
Part No. Figure ­ Item Part No. Figure ­ Item

72-7500 72-7500 72-7500 72-7500 72-7500 72-7500 72-7500 74-7194 74-7162 74-7162 73-7162 72-7149 73-7150 50-7051 23-7020 15-7008 26-7015 23-7020 15-7008 26-7015 60-7002 26-7015 60-7002 60-7002 60-7002 60-7002 60-7002 60-7002 60-7002 60-7002 60-7002 60-7002 258-7007 241-7018 241-7018 566-7063 566-7061 566-7060 566-7065 566-7062 566-7058 566-7059 566-7057

4-39 8-19 5-12 7-8 10-10 15-11 17-6 6-7 5-11 7-9 18-15 5-10 17-5 10-17a 12A-18 3-6 8-15 12B-6 14-11 15-7 4-40 14-2 10-37 8-21 11-23 12B-23 3-13 12B-9 12A-4 16A-5 16B-5 18-7 4-41 13-6 15-8 4-20 4-21 4-22 5-13 5-14 8-20 5-15 5-16

566-7075 566-7064 566-7073 566-7063 566-7058 566-7061 566-7059 52-0505 52-0505 15-0170 70-0145 H282020 F320323 H202001 H220031 H237006 H262056 H262059 H262062 H262065 H262018 H286003 H262086 H262017 H262147 H262106 H262164 H262011 H262173 H220023 H262174 H288057 H262194 H262096 H262200 H286023 H282033 H262187 H282003 H262183 H282022 H202001 H282002

12B-3 7-2 18-2 8-1 7-1 18-3 18-4 7-26 18-5 13-7 1-2 4-42 4-38 4-37 4-36 4-35 4-34 4-33 4-32 4-31 4-30 10-36 4-29 10-35 4-28 10-34 4-27 10-33 4-26 10-32 4-25 10-31 4-24 10-30 4-23 10-29 7-25 10-28 7-24 10-27 18-35 2-18 7-23

46

SECTION 2 ­ NUMERICAL PART NUMBER LISTING (CONTINUED)
Part No. Figure ­ Item Part No. Figure ­ Item

H262182 H233026 H262083 H220031 H280028 H220008 H220030 H286008 H237013 H204002 H280054 H280035 H280076 H220014 H280105 H237014 H204001 H280069 H280060 H262092 H280086 H288059 H220029 H237015 H280085 H280071 H280070 H262049 H286037 H282026 H237016 H262001 H262037 H280024 H280071 H290004 H233013 H223005 H240002 H262046 H262019 H262033 H282002

10-26 18-34 2-17 3-18 4-19 7-22 10-25 12B-27 18-33 2-16 3-17 4-18 7-21 10-24 12B-26 18-32 2-15 3-16 4-17 7-20 2-OR 10-23 12B-25 18-31 2-14 3-15 4-16 7-19 10-22 12B-24 18-30 1-12 2-13 3-14 4-15 7-18 10-21 11-22 18-29 1-11 2-12 2-12 4-14

H237009 H237002 H233025 H286023 H286003 H251006 H262047 H280055 H280056 H262061 H282003 H262157 H237011 H262099 H262018 H286021 H262036 H291000 H221036 H262065 H282006 H262213 H251009 H262201 H221002 H220025 H262069 H262139 H220019 H262081 H284006 H262214 H262100 H262178 H262076 H262132 H280061 H262196 H262082 H284008 H280046 H262088 H288060

7-17 8-18 10-20 11-21 12B-22 18-28 1-10 2-11 2-11 3-12 4-13 7-16 8-17 10-19 11-20 12B-21 18-27 1-9 2-10 3-11 4-12 7-15 8-16 10-18 11-19 12B-20 18-26 1-8 2-9 3-10 4-11 7-14 10-17 11-18 12B-19 18-25 1-7 2-8 3-9 4-10 7-13 8-14 10-16

47

SECTION 2 ­ NUMERICAL PART NUMBER LISTING
Part No. Figure ­ Item Part No. Figure ­ Item

H262179 H262130 H262133 H262158 H262195 H262094 H284009 H280058 H262101 H282037 H288058 H262069 H262210 H220033 H262134 H280011 H221035 H262147 H286003 H237008 H280059 H262192 H262117 H262103 H262076 H262209 H286023 H262157 H223008 H280077 H280078 H286012 H237010 H237005 H280018 H220022 H262104 H280105 H262213 H221030 H262207 H293000 H293016

11-17 12B-18 18-24 1-6 2-7 3-8 4-9 7-12 8-13 10-15 11-16 12A-17 12B-17 16A-21 18-23 1-5 2-6 3-7 4-8 5-9 7-11 8-12 10-14 11-15 12A-16 12B-16 16A-20 18-22 1-4 2-5 2-5 4-7 5-8 7-10 8-11 10-13 11-14 12A-15 12B-15 16A-19 18-21 1-3 1-3

H293002 H293001 H293003 H293004 H293009 H293014 H293011 H293006 H293012 H293008 H293007 H293013 H293015 H293010 H293005 H221026 H280096 H286013 H237012 H284006 H220028 H286003 H262130 H221022 H221034 H262214 H286028 H280095 H286015 H262193 H286001 H265015 H286006 H262209 H280021 H262162 H265004 H262057 H280051 H280050 H286003 H286039 H280068

1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 1-3 2-4 3-5 4-6 5-7 8-10 10-12 11-13 12A-14 12B-14 16A-18 18-20 2-3 3-4 4-5 5-6 8-9 10-11 11-12 12A-13 12B-13 16A-17 18-19 1-1 2-2 2-2 3-3 4-4 5-5

48

SECTION 2 ­ NUMERICAL PART NUMBER LISTING (CONTINUED)
Part No. Figure ­ Item Part No. Figure ­ Item

H233001 H284006 H286002 H280087 H262210 H221023 H262163 H262225 H280029 H290006 H290005 H286015 H221026 H284006 H233002 H286003 H286003 H280000 H262161 H262213 H237017 H282041 H262212 H212007 H280062 H286016 H282001 H284007 H233003 H286032 H286021 H286024 H262079 H280021 H286040 H282040 H262220 H262220 H280063 H237001 H237003 H233004 H286034

6-6 7-7 8-8 11-11 12A-12 12B-12 16A-16 16B-16 18-18 2-1 2-1 3-2 4-3 5-4 6-5 7-6 8-7 10-9 11-10 12A-11 12B-11 14-13 16A-15 16B-15 18-17 3-1 4-2 5-3 6-4 7-5 8-6 10-8 11-9 12A-10 12B-10 14-12 16A-14 16B-14 18-16 4-1 5-2 6-3 7-4

H286032 H233013 H221031 H282026 H204004 H204005 H237004 H240001 H221039 H220001 H210017 H262014 H286008 H251018 H262060 H262026 H262226 H282002 H284001 H221004 H220016 H262069 H282030 H286009 H286041 H262165 H282013 H280084 H280102 H282003 H284000 H286020 H262097 H288056 H286021 H262168 H250000 H290001 H280103 H282038 H286021 H262121 H262102

8-5 10-7 11-8 12A-9 16A-13 16B-13 5-1 6-2 7-3 8-4 10-6 11-7 12A-8 12B-8 14-10 16A-12 16B-12 18-14 6-1 8-3 9-4 10-5 11-6 12A-7 12B-7 14-9 15-10 16A-11 16B-11 18-13 8-2 9-3 10-4 11-5 12A-6 14-8 15-9 16A-10 16B-10 18-12 9-2 10-3 11-4

49

SECTION 2 ­ NUMERICAL PART NUMBER LISTING
Part No. Figure ­ Item Part No. Figure ­ Item

H220025 H220039 H262169 H284005 H221035 H282033 H262120 H286012 H262227 H265004 H262170 H251014 H286003 H221036 H220026 H221003 H220029 H280042 H282006 H262145 H290000 H290000 H286012 H262196 H288061 H221022 H237018 H282001 H282001 H280041 H280043 H280043 H286035 H262195 H221023 H280104 H282031 H320323 H282031 H262084 H282029 H223011 H262211

12A-5 12B-5 14-7 18-11 19-12 9-1 10-2 11-3 12B-4 13-5 14-6 16A-8 18-10 19-11 10-1 11-2 12A-3 13-4 14-5 15-6 16A-7 16B-7 18-9 19-10 11-1 12A-2 12B-2 13-3 14-4 15-5 16A-6 16B-6 18-8 19-9 12A-1 12B-1 13-2 14-3 15-4 19-8 13-1 15-3 16A-4

H220038 H221026 H204002 H272006 H262332 H262228 H262228 H262140 H204001 H282007 H262229 H262229 H282009 H280085 H280086 H287003 H287003 H284003 H262037 H282034 H262019 H262033 H282036 H280055 H280056 H290003 H290002

16B-4 18-6 19-7 14-1 15-2 16A-3 16B-3 17-4 19-6 15-1 16A-2 16B-2 17-3 19-5 19-5 16A-1 16B-1 17-2 19-4 17-1 19-3 19-3 18-1 19-2 19-2 19-1 19-1

50