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MZ-R500/R500PC
SERVICE MANUAL
Ver 1.0 2001. Ver 1.0 2001. 01 06
This service manual contains the information on the MZ-R500 (9-873-054-11).

US Model Canadian Model
MZ-R500/R500PC

AEP Model UK Model E Model Chinese Model
MZ-R500

Photo: MZ-R500

US and foreign patents licensed from Dolby Laboratories Licensing Corporation.

Model Name Using Similar Mechanism Mechanism Type Optical Pick-up Name

NEW MT-MZR500-172 LCX-4R

SPECIFICATIONS
System Audio playing system MiniDisc digital audio system Laser diode properties Material: GaAlAs Wavelength: = 790 nm Emission duration: continuous Laser output: less than 44.6 µW (This output is the value measured at a distance of 200 mm from the lens surface on the optical pick-up block with 7 mm aperture.) Recording and playback time When using MDW-80 Maximum 160 min. in monaural Maximum 320 min. in stereo Revolutions 350 rpm to 2,800 rpm (CLV) Error correction ACIRC (Advanced Cross Interleave Reed Solomon Code) Sampling frequency 44.1 kHz Sampling rate converter Input: 32 kHz/44.1 kHz/48 kHz Coding ATRAC (Adaptive TRansform Acoustic Coding) ATRAC3-LP2 ATRAC3-LP4 Modulation system EFM (Eight to Fourteen Modulation) Number of channels 2 stereo channels 1 monaural channel Frequency response 20 to 20,000 Hz ± 3 dB Wow and Flutter Below measurable limit Inputs Line in: stereo mini-jack, minimum input level 49 mV Optical (Digital) in: optical (digital) minijack Outputs i: stereo mini-jack, maximum output level 5 mW + 5 mW, load impedance 16 ohm General Power requirements Sony AC Power adaptor connected at the DC IN 3 V jack (AEP, Chinese and Argentine models only): 230 V AC, 50/60 Hz (AEP model) 220 V AC, 50 Hz (Chinese model) 220 V AC, 50 Hz (Argentine model) One LR6 (size AA) alkaline dry battery (not supplied) ­ Continued on next page ­

PORTABLE MINIDISC RECORDER
9-873-177-01
2001F0400-1 © 2001. 6

Sony Corporation
Personal Audio Company Shinagawa Tec Service Manual Production Group

1

MZ-R500/R500PC

Battery operation time Battery life1) LR6 (SG) alkaline dry battery3) Recording4) Playback
1)

(Unit: approx.hours) (EIAJ2)) Normal LP2 LP4 7.5 10 13.5 36 42 48

The battery life may be shorter due to operating conditions, the temperature of the location, and varieties of batteries. 2) Measured in accordance with the EIAJ (Electronic Industries Association of Japan) standard. 3) When using a Sony LR6 (SG) "STAMINA" alkaline dry battery (produced in Japan). 4) To prevent interrupted recording due to drained battery, use new battery for recording operations. Dimensions Approx. 83.0 × 27.8 × 75.8 mm (w/h/d) (3 3/8 × 1 1/8 × 3 in.) without projections. Mass Approx. 113 g (4.0 oz) the recorder only Supplied accessories AC power adaptor (AEP, Chinese and Argentine models only) (1) Headphones/earphones (1) Optical cable (AEP, Chinese and Argentine models only) (1) Design and specifications are subject to change without notice.

Flexible Circuit Board Repairing · Keep the temperature of the soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering. Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat. CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ!! LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.

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MZ-R500/R500PC

TABLE OF CONTENTS 1. SERVICING NOTE ......................................................... 4 2. GENERAL
Looking at the Controls ...................................................... 5 Record an MD ..................................................................... 5 Playing an MD right away .................................................. 6

5. ELECTRICAL ADJUSTMENTS
5-1. Outline ............................................................................... 18 5-2. Precautions for Adjustment ............................................... 18 5-3. Adjustment Sequence ........................................................ 18 5-4. NV Reset ........................................................................... 18 5-5. Power Supply Manual Adjustment .................................... 19 5-6. Temperature Correction ..................................................... 20 5-7. Laser Power Check ........................................................... 20 5-8. Overall Adjustment Mode ................................................. 21 5-9. Resume Clear .................................................................... 23 5-10. Patch Data Rewriting when Nonvolatile Memory was Replaced ...................................................... 23

3. DISASSEMBLY
3-1. Case (Lower) Assy .............................................................. 7 3-2. Case (Upper) Assy .............................................................. 7 3-3. LCD Module ....................................................................... 8 3-4. Main Board ......................................................................... 8 3-5. MD Mechanism Deck ......................................................... 9 3-6. Service Assy, OP ................................................................. 9 3-7. Holder Assy ....................................................................... 10 3-8. Motor Flexible Board ........................................................ 10 3-9. Motor, DC (M602) ............................................................ 11 3-10. "Motor, DC (M601)", "Motor, DC (M603)" .................... 11

6. DIAGRAMS
6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 6-8. IC Pin Function Description ............................................ 30 Block Diagram ­ Servo Section ­ ..................................... 36 Block Diagram ­ Audio Section ­ .................................... 37 Block Diagram ­ System Control/Power Section ­ .......... 38 Printed Wiring Board ­ Main Section ­ ............................ 40 Schematic Diagram ­ Main Section (1/3) ­ ...................... 42 Schematic Diagram ­ Main Section (2/3) ­ ...................... 43 Schematic Diagram ­ Main Section (3/3) ­ ...................... 44

4. TEST MODE
4-1. Outline ............................................................................... 12 4-2. Setting Method of Test Mode ............................................ 12 4-3. Operation in Setting the Test Mode ................................... 12 4-4. Releasing the Test Mode ................................................... 12 4-5. Configuration of Test Mode .............................................. 13 4-6. Manual Mode .................................................................... 13 4-7. Overall Adjustment Mode ................................................. 14 4-8. Self-Diagnosis Result Display Mode ................................ 14 4-9. Reset the Error Display Code ............................................ 15 4-10. Sound Skip Check Result Display Mode .......................... 16 4-11. Key Check Mode ............................................................... 16

7. EXPLODED VIEWS
7-1. 7-2. 7-3. 7-4. Case (Lower) Section ........................................................ 49 Case (Upper) Section ........................................................ 50 Chassis Section ................................................................. 51 MD Mechanism Deck Section .......................................... 52

8. ELECTRICAL PARTS LIST ...................................... 53

3

MZ-R500/R500PC SECTION 1 SERVICING NOTE
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK Never look into the laser diode emission from right above when checking it for adjustment. It is feared that you will lose your sight. NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK (LCX-4R) The laser diode in the optical pick-up block may suffer electrostatic break-down easily. When handling it, perform soldering bridge to the laser-tap on the flexible board. Also perform measures against electrostatic break-down sufficiently before the operation. The flexible board is easily damaged and should be handled with care. · In performing the repair with the power supplied to the set, removing the MAIN board causes the set to be disabled. In such a case, fix a convex part of the open/close detect switch (S806 on MAIN board) with a tape in advance. Handle the FLEXIBLE board (overwrite head) with care, as it has been soldered directly to the MAIN board. In repairing the component side of MAIN board, connect the FLEXIBLE board (overwrite head) and the MAIN board with the lead wires in advance. (See page 8)

FLEXIBLE board (Over write head) panel assy, upper

Tape

S806 MAIN board

· Replacement of CDX2671-204GA (IC801) used in this set requires a special tool. · On the set having the microcomputer version 1.000, some adjusted values were set in the manual mode at the shipment, but these data will be cleared when the NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values following the Change of Adjusted Values immediately after the NV was reset. (See page 18) · If the nonvolatile memory was replaced on the set, the modified program data must be written to the nonvolatile memory. In such a case, write the modified data that meets the microcomputer version following the patch data rewriting procedure at the replacement of nonvolatile memory. (See page 23)

laser-tap

OPTICAL PICK-UP FLEXIBLE BOARD

4

MZ-R500/R500PC SECTION 2 GENERAL
This section is extracted from instruction manual.

5

MZ-R500/R500PC

6

MZ-R500/R500PC SECTION 3 DISASSEMBLY
Note : This set can be disassemble according to the following sequence. Set Case (Lower) Assy Case (Upper) Assy Main Board Service Assy, OP Motor Flexible Board Motor, DC (M602) "Motor, DC (M601)"," Motor, DC (M603)" Note : Follow the disassembly procedure in the numerical order given. LCD Module MD Mechanism Deck Holder Assy

3-1. CASE (LOWER) ASSY

4 claw 3 screws (1.7), MI 1 screw (1.7), MI

knob (hold)

5 6 case(lower) assy 2 screw (1.7), MI

3-2. CASE (UPPER) ASSY
3 case (upper) assy 2 CN801

4 spring (pop-L), torsion

spring (pop-L), torsion
1 screws (1.7), MI

chassis assy

7

MZ-R500/R500PC

3-3. LCD MODULE
2 screws (1.7x3), tapping

1 screws (1.7x3), tapping

4 LCD module

3

case (upper) assy

3-4. MAIN BOARD

4 screws (M1.4x2), toothed lock 2 Remove the solders 3 screws (M1.4x2), toothed lock

7 CN501 qa Remove the solder 6

1 CN701

8 MAIN board

qs terminal (-), battery 5 screw (M1.4x2), toothed lock

9 Remove the solder

0 terminal (+), battery

8

MZ-R500/R500PC

3-5. MD MECHANISM DECK
3 MD mechanism deck

boss
2 chassis assy, set

1 screws (1.7), MI

3-6. SERVICE ASSY, OP

1 washer (0.8 - 2.5) 3 precision pan screw (M1.4) 4 rack spring (S) 2 gear (SA)

5 precision pan screw (M1.4) 6 spring, thrust detent

8 Pull off the lead screw.

7

B

9 Opening the over write head toward the direction A, remove the OP Service assy toward the direction B. Note: Do not open the entire assy forcibly, when opening the over write head.

over write head section

A

9

MZ-R500/R500PC

3-7. HOLDER ASSY
4 Remove the holder assy to direction of the arrow B.

1 Open the holder assy.

A

2

B

3 boss

3-8. MOTOR FLEXIBLE BOARD

1 Remove four solders of DC motor (sled) (M602).

5 motor flexible board

2 Remove two solders of DC motor (over write head up/down) (M603).

4 adhesive sheet

3 Remove four solders of DC motor (spindle) (M601).

Note: Align a circular hole in the stripping paper with a circular hole in the DC motor (sled), when mounting the motor flexible board.

10

MZ-R500/R500PC

3-9. MOTOR, DC (M602)
1 Remove four solders of motor flexible board. 2 washer (0.8 - 2.5)

4 two precision pan screws (M1.4)

3 gear (SA) 5 DC motor (sled) (M602)

3-10. "MOTOR, DC (M601)", "MOTOR, DC (M603)"
Note: Press-fit the gear (HA) up to the position of the DC motor (over write head up/down) (M603) as shown below. gear (HA)
6 two precision pan screws (M1.4) 4 three precision pan screws (M1.4) qa chassis assy, gear 0 screw (M1.2 × 1.5)

1 Remove six solders of motor flexible board.

qs DC motor (over write head up/down) (M603)

2.65 mm gear chassis assy DC motor (over write head up/down) (M603)

9 gear (HA) 8 gear (HB) 7 washer (0.8 - 2.5) 2 washer (0.8 - 2.5)

3 gear (HC)

5 DC motor (spindle) (M601)

11

MZ-R500/R500PC SECTION 4 TEST MODE
4-1. Outline
· This set provides the Overall adjustment mode that allows CD and MO discs to be automatically adjusted when in the test mode. In this overall adjustment mode, the disc is discriminate between CD and MO, and each adjustment is automatically executed in order. If a fault is found, the system displays its location. Also, the manual mode allows each individual adjustment to be automatically adjusted.

4-3. Operation in Setting the Test Mode
· When the test mode becomes active, first the display check mode is selected. · Other mode can be selected from the display check mode. · When the test mode is set, the LCD repeats the following display.
This set LCD display

4-2. Setting Method of Test Mode
There are two different methods to set the test mode: 1 Short TAP801 (TEST) on the MAIN board with a solder bridge (connect pin 3 of IC801 to the ground). Then, turn on the power.
All lit

MONO

SYNC REC REMAIN REC SHUF F 1

u

-a88: 88

MAIN BOARD (SIDE B)

All off

Microcomputer version display

00 6

V1.200

· When the X key is pressed and hold down, the display at that time is held so that display can be checked. Caution: On the set having the microcomputer version 1.000, some adjusted values were set in the manual mode at the shipment, but these data will be cleared when the NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values following the Change of Adjusted Values immediately after the NV was reset (see page 18).

4-4. Releasing the Test Mode
R806 R807

AP856 R805 C815 AP526 AP528 AP529 C521 AP531 AP530 R811 TAP801 (TEST)

AP803

C830

FB801 C808 C807 R810 R830 AP802

For test mode set with the method 1: Turn off the power and open the solder bridge on TAP801 (TEST) on the MAIN board. Note: Remove the solders completely. Remaining could be shorted with the chassis, etc. For test mode set with the method 2: Turn off the power. Note: If electrical adjustment (see page 18) has not been finished completely, always start in the test mode. (The set cannot start in normal mode)

2 In the normal mode, turn on the [HOLD] switch. While pressing the [VOL --] key press the following order:
> t > t . t . t > t . t > t . t X t X

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MZ-R500/R500PC

4-5. Configuration of Test Mode
Test mode (Display Check Mode) Press the > or VOL+ Press the x key key

Major item switching

VOL + key: 100th Place of item number increase. VOL ­ key: 100th Place of item number decrease. VOL + key: 10th Place of item number increase. VOL ­ key: 10th Place of item number decrease.

Manual Mode Servo Adjustment Audio Adjustment Power Supply Adjustment OP Alignment Adjustment Press the . or VOL­ Press the x key key Overall Adjustment Mode Electrical Offset Adjustment Power Supply Adjustment Auto item Feed CD Overall Adjustment/ MO Overall Adjustment ENTER key Self-Diagnosis Result Display Mode Press the x key Press the N or T.MARK + N keys. Sound Skip Check Result Display Mode Press the x key

N key

x key

Medium item switching

N key

x key

Minor item switching

N key: Unit Place of item number increase. . key: Unit Place of item number decrease. Adjusted value variation VOL + key: Increases the adjusted value VOL ­ key: Decreases the adjusted value Adjusted value write X key: When adjusted value is chaged: Adjusted value is written. When adjusted value is not changed: That item is adjusted automatically.

Press the T.MARK + X keys. Key Check Mode The key check quits,or open the upper panel

4-6. Manual Mode
Mode to adjust or check the operation of the set by function. Normally, the adjustment in this mode is not executed. However, the Manual mode is used to clear the memory, power supply adjustment, and laser power check before performing automatic adjustments in the Overall Adjustment mode. · Transition method in Manual Mode 1. Setting the test mode (see page 12). 2. Press the > or[VOL +] key activates the manual mode where the LCD display as shown below.
This set LCD display

0 0 0 Manual
3. During each test, the optical pick-up moves outward or inward while the > or . key is pressed for several seconds respectively. 4. Each test item is assigned with a 3-digit item number; 100th place is a major item, 10th place is a medium item, and unit place is a minor item. The values adjusted in the test mode are written to the nonvolatile memory (for the items where adjustment was made).

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MZ-R500/R500PC

5. The display changes a shown below each time the [ENTER] key on the set is pressed.

4-8. Self-Diagnosis Result Display Mode
This set uses the self-diagnostic function system in which if an error occurred during the recording or playing, the mechanism control block and the power supply control block in the microcomputer detect it and record its cause as history in the nonvolatile memory. By checking this history in the test mode, you can analyze a fault and determine its location. Total recording time is recorded as a guideline of how long the optical pickup has been used, and by comparing it with the total recording time at the time when an error occurred in the selfdiagnosis result display mode, you can determine when the error occurred. Clear both self-diagnosis history data and total recording time, if the optical pickup was replaced. · Self-Diagnosis Result Display Mode Setting Method

· Address & Adjusted Value Display This set LCD display

0 11 3A4S1D
adjustment value address · Jitter Value & Adjusted Value Display This set LCD display item number

0 11 OFEJ1D
adjustment value jitter value · Block Error Value & Adjusted Value Display This set LCD display item number

1. Setting the test mode (see page 12). 2. In the display check mode, press the [ENTER] key activates the self-diagnosis result display mode where the LCD display as shown below.
This set LCD display

0 11 063B1D
adjustment value block error value · ADIP Error Value & Adjusted Value Display This set LCD display item number

0 XX 1
error display code history code

0000
Total recording time when error occurred

0 11 072A1D
item number · Item Title Display This set LCD display adjustment value ADIP error value

3. Then, each time the > key is pressed, LCD display descends by one as shown below. Also, the LCD display ascends by one when the . key is pressed.

0 XX1 0 XXN
item title

0 11 LrefPw
item number

0 XXN1 0 XXN2 0 XXR_ XX

However in the power mode (item number 700's), only the item is displayed. 6. Quit the manual mode, and press the x key to return to the test mode (display check mode).

4-7. Overall Adjustment Mode
Mode to adjust the servo automatically in all items. Normally, automatic adjustment is executed in this mode at the repair. For further information, refer to "Section 5 Electrical Adjustments" (see page 18).
:Error code :Total recording time

4. Quit the self-diagnosis result display mode, and press the x key to return to the test mode (display check mode).

14

MZ-R500/R500PC

· Description of Error Indication Codes Problem No error Indication code 00 01 Servo system error 02 03 04 TOC error Power supply system error 11 12 22 31 32 Offset system error 33 34 · Description of Indication History History code number 1 N N1 N2 R_ Description The first error The last error One error before the last. Two errors before the last. Total recording time Meaning of code No error Illegal access target address was specified High temperature Focus error Spindle error TOC error Data reading error Low battery Offset error Focus error ABCD offset error Tracking error Offset error X1 tracking error Offset error Simple display --Adrs Temp Fcus Spdl TOC Data LBat Ofst ABCD TE X1TE No error Attempt to access an abnormal address High temperature Disordered focus Abnormal rotation of disc Faulty TOC contents Data could not be read at SYNC Momentary interruption detected Offset error Focus error ABCD offset error Tracking error Offset error X1 tracking error Offset error Description

4-9. Reset the error display code
After servicing, reset the error display code. · Setting method of Reset the Error Display Code 1. Setting the test mode (see page 12). 2. Press [ENTER] key activates the self-diagnosis result display mode. 3. To reset the error display code, press the X key (2 times) when the code is displayed (except "R_****"). (All the data on the 1, N, N1, and N2 will be reset)

15

MZ-R500/R500PC

4-10. Sound Skip Check Result Display Mode
This set can display the count of errors that occurred during the recording/playing for checking. · Setting method of sound skip check result display mode 1. Set the test mode (see page 12). 2. Press the N key or [T.MARK] + [PLAY] keys, and the playing or recording sound skip result display mode becomes active respectively where the LCD displays the following.
This set LCD display

· Cause of Sound Skip Error Cause of error EIB Play Stat Adrs BEmp BOvr Record Bful Rtry Description of error Sound error correction error Decoder status error Address access error Buffer is empty Buffer is full, and sounds were dumped Buffer capacity becomes less, and forcible writing occurred Retry times over

0 00 P
Total count of play system errors(hex.)

R
Total count record system errors(hex.)

4. To quit the sound skip check result display mode and to return to the test mode (display check mode), press the x key.

3. When the N key is pressed, total error count is displayed on the LCD, and each time the > key is pressed, the display item moves down by one as shown below. Also, if the . key is pressed, the display item moves up by one, then if the [T.MARK] + N keys is pressed, the display in the record mode appears. When the [T.MARK] + N keys is pressed, total error count is displayed on the LCD, and each time the > key is pressed, the display item moves down by one as shown below. Also, if the . key is pressed, the display item moves up by one, then if the N key is pressed, the display in the play mode appears.
Playing sound skip result display Recording sound skip result display

4-11. Key Check Mode
This set can check if the set function normally. · Setting Method of Key Check Mode 1. Setting the test mode (see page 12). 2. Press the [T.MARK] + X keys activates the key check mode. (At the last two digits, AD value of remote commander key line is displayed in hexadecimal)
This set LCD display

8 8 8RMC

OK

0 00 P 0 00 EIB

R

0 00 P

R

0 00 BOvr 0 00 Bful 0 00 Rtry 0 00 ######

3. When each key on the set and on remote commander is pressed, its name is displayed on the LCD. (The operated position is displayed for 4 seconds after the slide switch is operated. If any other key is pressed during this display, the remote commander LCD switches to its name display) Example1: When > key on the set is pressed:

0 00 Stat 0 00 Adrs 0 00 BEmp 0 00 ######
P

This set LCD display

8 8 8FF

:Total play/record errors(hex.) :Counter of sound skip check each item(hex.) ###### :6-digit address where sound was skipped last(hex.) R

16

MZ-R500/R500PC

4. When all the keys on the set and on the remote commander are considered as OK, the following displays are shown for 4 seconds. Example1: When the keys on the set are considered as OK:
This set LCD display

8 8 8 RMC

OK

5. When all keys were checked or if the upper panel is opened, the key check mode quits and the test mode (display check mode) comes back.

17

MZ-R500/R500PC SECTION 5 ELECTRICAL ADJUSTMENTS
5-1. Outline
· In this set, automatic adjustment of CD and MO can be performed by entering the test mode (see page 12). However, before starting automatic adjustment, the memory clear, power supply adjustment, and laser power check must be performed in the manual mode. · A key having no particular description in the text, indicates a set key. · For the LCD display, the LCD display on the set is shown. · Setting method of NV reset 1. Select the manual mode of the test mode, and set item number 021NV Reset (see page 13).
This set LCD display

0 21
2. Press the X key.

ResNV

5-2. Precautions for Adjustment
1. Adjustment must be done in the test mode only. After adjusting, release the test mode. 2. Use the following tools and measuring instruments. · Test CD disc TDYS-1 (Part No. : 4-963-646-01) · SONY MO disc available on the market · Digital voltmeter · Laser power meter LPM-8001 (Part No. : J-2501-046-A) · Thermometer (using the Temperature Correction) 3. Unless specified otherwise, supply DC 3V from the DC IN 3V jack (J601). 4. Switch position HOLD switch ............................................... OFF

This set LCD display

0 2 1ResOK?
3. Press the X key once more.
This set LCD display

0 2 1Res
NV reset(after several seconds)

5-3. Adjustment Sequence
1. NV Reset(Memory clear) 2. Power Supply Manual Adjustment 3. Temperature Correction(item number:014) 4. Laser Power Check 5. Electrical offset Adjustment Caution: This adjustment must be made with no disc loaded. Overall Mode 6. CD Overall Adjustment 7. MO Overall Adjustment Manual Mode 8. RESUME Clear Manual Mode Manual Mode Overall Mode

0 2 1Reset!
4. Press the x key to quit the manual mode, and activate the test mode (display check mode). · Change of Adjusted Values On the set having the microcomputer version 1.000, some adjusted values were set in the manual mode at the shipment, but these data will be cleared when the NV is reset. Therefore, on the set having the microcomputer version 1.000, modify the adjusted values through the following procedure immediately after the NV was reset. 1. Item numbers in which the adjusted values are to be modified Item number 832 Item number 862 Item number 871 Item number 872 2. Adjusted values modifying procedure 1) Select the manual mode of the test mode, and set item number 832 (see page 13).
This set LCD display

5-4. NV Reset
Caution: On the set having the microcomputer version 1.000, some adjusted values were set in the manual mode at the shipment, but these data will be cleared when the NV is reset. Therefore, on the set having the microcomputer version 1.000, change the adjusted values following the Change of Adjusted Values immediately after the NV was reset.

8 3 2Pw-T

W

2) Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes E4.
This set LCD display

8 32
: Address E4: Adjusted value

SE4

18

MZ-R500/R500PC

3) Press the X key to write the adjusted value. 4) Select the manual mode of the test mode, and set item number 862 (see page 13).
This set LCD display

· Setting method of power supply manual adjustment 1. Make sure that the power supply voltage is 3V. 2. Set the test mode (see page 12). 3. Press the . or [VOL--] key to activate the overall adjustment mode.
This set LCD display

8 62 V1dat
5) Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 01.
This set LCD display

0 00 Assy11
4. Press the [END SEARCH] key. (the [END SEARCH] key causes the item number to be switched to 762.) · Adjustment method of Vc PWM Duty (L) (item number: 762)

8 62
: Address 01: Adjusted value

S01

This set LCD display

6) Press the X key to write the adjusted value. 7) Select the manual mode of the test mode, and set item number 871 (see page 13).
This set LCD display

7 62 Vc1PWM
1. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

8 71 V5num
8) Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 20.
This set LCD display

7 62
: Adjusted value

AD

2. Connect a digital voltmeter to the TP902 (VC) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL --] key (voltage down) so that the voltage becomes 2.40 ± 0.01 V.
digital voltmeter MAIN board TP902(VC) TP910(GND)

8 71
: Address 20: Adjusted value

S20

9) Press the X key to write the adjusted value. 10) Select the manual mode of the test mode, and set item number 872 (see page 13).
This set LCD display

3. Press the X key to write the adjusted value. (The item number changes to 763 when X key is pressed) Adjustment and Connection Location: MAIN board (see page 21) · Adjustment method of Vc PWM Duty (H) (item number: 763)
This set LCD display

8 7 2 V5dat
11) Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 39.
This set LCD display

7 6 3 VchPWM

8 72
: Address 39: Adjusted value

S39

1. Press the [ENTER] key and change the LCD display.
This set LCD display

12) Press the X key to write the adjusted value.

5-5. Power Supply Manual Adjustment
· Adjustment sequence Adjustment must be done with the following steps.
1. Vc PWM Duty (L) adjustment (item number 762) 2. Vc PWM Duty (H) adjustment (item number 763) 3. Vl PWM Duty adjustment (item number 764)

7 63
: Adjusted value

AD

19

MZ-R500/R500PC

2. Connect a digital voltmeter to the TP902 (VC) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL --] key (voltage down) so that the voltage becomes 2.75 ± 0.01 V.
digital voltmeter MAIN board TP902(VC) TP910(GND)

3. Adjust with [VOL +], [VOL --] key so that the adjusted value (hexadecimal value) becomes the ambient temperature. (Initial value: 14h = 20 °C, Adjusting range: 80h to 7fh (­128 °C to +127 °C)
This set LCD display

0 14
: Address 14: Adjusted value

S14

3. Press the X key to write the adjusted value. (The item number changes to 764 when X key is pressed) Adjustment and Connection Location: MAIN board (see page 21) · Adjustment method of Vl PWM Duty (item number: 764)
This set LCD display

4. Press the X key to write the adjusted value.

5-7. Laser Power Check
Connection :
laser power meter

Optical pick-up objective lens

7 64 V1
This set LCD display

PWM
digital voltmeter MAIN board TP(+) TP(­)

1. Press the [ENTER] key and change the LCD display.

7 64
: Adjusted value

AD

2. Connect a digital voltmeter to the TP901 (VL) on the MAIN board, and adjust [VOL +] key (voltage up) or [VOL --] key (voltage down) so that the voltage becomes 2.30 ± 0.01 V.
digital voltmeter MAIN board TP901(VL) TP910(GND)

Checking Method : 1. Select the manual mode of test mode (see page 13), and set the laser power adjusting mode (item number 010).
This set LCD display

0 10 Laser
2. Press the . key continuously until the optical pick-up moves to the most inward track. 3. Open the cover and set the laser power meter on the objective lens of the optical pick-up. 4. Press the N key, and set the laser MO read adjustment mode (item number 011).
This set LCD display

3. When press the X key to write the adjusted value, LCD displays as follows and power supply manual adjustment has completed.
This set LCD display

0 0 0 ADJ

OK

0 11 LrefPw
5. Press the [ENTER] key and set the address & adjusted value display (See page 14).
This set LCD display

Adjustment and Connection Location: MAIN board

5-6. Temperature Correction
· Adjustment Method of temperature correction 1. Select the manual mode of test mode, and set the mode number 014 (see page 13).
This set LCD display

0 1 1###S
###: Address : Adjusted value

0 1 4 SetTmp
2. Measure the ambient temperature.

6. Check that the laser power meter reading is 0.81 ± 0.08 mW. 7. Check that the voltage both ends (TP (+) and TP (­)) of resistor R501 at this time is below 44 mV.

20

MZ-R500/R500PC

8. Press the N key, and set the laser CD read adjustment mode (item number 012).
This set LCD display

5-8. Overall Adjustment Mode
· Configuration of overall adjustment
Overall adjustment mode (Title display) . key

0 1 2 HrefPw
9. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

N key Protect switch ON

CD overall adjusting All item OK NG item exists or x key CD overall adjustment NG CD overall adjustment OK N key

0 12###S
###: Address : Adjusted value

x key

10. Check that the laser power meter reading is 0.97 ± 0.10 mW. 11. Check that the voltage both ends (TP (+) and TP (­)) of resistor R501 at this time is below 44 mV. 12. Press the N key, and set the laser MO write adjustment mode (item number 013).
This set LCD display

x key Protect switch OFF > key

MO overall adjusting NG item exists or x key MO overall adjustment NG MO overall adjustment OK

0 1 3 WritPw
13. Press the [ENTER] key and set the address & adjusted value display (See page 14).
x key
This set LCD display

0 13###S
###: Address : Adjusted value

x key ENTER key x key

14. Check that the laser power meter reading is 4.95 ± 0.50 mW. 15. Check that the voltage both ends (TP (+) and TP (­)) of resistor R501 at this time is below 80 mV. 16. Press the x key to quit the manual mode, and activate the test mode (display check mode). Checking and Connection Location: MAIN board Adjustment/checking and Connection Location:
MAIN BOARD (SIDE B)

Electrical offset adjustment

END SEARCH key x key Test mode (display check mode)

Power supply adjustment auto item feed

Note: Adjust the CD first, when performing adjustment.

TP(­) R501

TP901 (VL) TP902(VC)

TP(+)

TP910(GND)

21

MZ-R500/R500PC

· Overall Adjustment Mode (Title Display)
This set LCD display

0 0 0Assy
: (Disc mark) At end power supply adjustment:Outside lit At end of electrical offset adj.:inside lit Note:On the set having microcomputer version 1.000,the disc mark is displayed on the set LCD only. : Left side = MO overall adjustment information F : MO overall adjustment completed 1 : Manual adjustment exists(overall adj.not completed) 0 : Not adjusted Right side = CD overall adjustment information F : CD overall adjustment completed 1 : Manual adjustment exists(overall adj.not completed) 0 : Not adjusted

· Adjustment Method of Overall CD and MO Adjustment Mode 1. Setting the test mode (see page 12). 2. Press the . or [VOL --] key activates the overall adjustment mode.
This set LCD display

0 0 0Assy
3. Insert CD disc in the set, and press the . key to set the Overall CD Adjustment mode. Automatic adjustments are made.
This set LCD display

X X XCD

RUN

· Electrical Offset Adjusting Method Caution: The electrical offset adjustment must be made with no disc loaded. 1. Make sure that the power supply voltage is 3V. 2. Set the test mode (see page 12). 3. Press the . or [VOL--] key to activate the overall adjustment mode.
This set LCD display

XXX: Item number for which on adjustment is being executed.

4. In case of CD overall adjustment NG, reset the NV (see page 18), then readjust from the temperature correction (see page 20).
This set LCD display

0 00

NG

0 00Assy11
4. Press the [ENTER] key.
This set LCD display

: NG item number

5. If OK through the overall CD adjustments, then perform overall MO adjustments.
This set LCD display

0 35Ofst
: Adjusted value

0 0 0 CD

OK

5. Electrical offset adjustment is over, if the following display appears.
This set LCD display

6. Insert MO disc in the set, and press the > key to set the Overall MO Adjustment mode. Automatic adjustments are made.
This set LCD display

X X XMO
0 0 0 OfstOK

RUN

XXX: Item number for which on adjustment is being executed.

7. In case of MO overall adjustment NG, reset the NV (see page 18), then readjust from the temperature correction (see page 20).
This set LCD display

0 00
: NG item number

NG

8. If OK through the overall MO adjustments, press the x key to return to the test mode and terminate the Overall Adjustment mode.
This set LCD display

0 0 0 MO

OK

22

MZ-R500/R500PC

· Overall CD and MO adjustment items 1. Overall CD adjustment items
Item No. 312 313 314 321 328 324 332 336 344 345 521 522 CD tracking error gain adjustment CD TWPP gain adjustment CD tracking error offset adjustment CD ABCD gain adjustment CD focus gain adjustment CD tracking gain adjustment CD two-axis sensitivity adjustment Description CD electrical offset adjustment

5-9. Resume Clear
Perform the Resume clear when all adjustments completed. · Resume Clear Setting Method 1. Select the manual mode of the test mode, and set item number 043 (see page 13).
This set LCD display

0 4 3 Resume
2. Press the X key.
This set LCD display

0 43Res
Resume clear complete

2. Overall MO adjustment items
Item No. 112 113 114 118 221 224 232 236 244 245 121 122 134 131 132 136 144 145 434 431 432 436 445 411 412 448 Low reflective CD tracking error gain adjustment Low reflective CD tracking error offset adjustment Low reflective CD ABCD level adjustment Low reflective CD focus gain adjustment Low reflective CD tracking gain adjustment MO tracking error gain adjustment MO TON offset adjustment MO TWPP gain adjustment MO double speed read TWPP offset adjustment MO ABCD gain adjustment MO focus gain adjustment MO tracking gain adjustment MO write TWPP gain adjustment MO write TWPP offset adjustment MO tracking error offset adjustment MO write ABCD gain adjustment MO write tracking gain adjustment MO normal speed read TWPP offset adjustment MO tracking error offset adjustment 20 sec full recording Description

0 43ResClr
MO electrical offset adjustment

3. Press the x key to return to the test mode (display check mode).

5-10. Patch Data Rewriting When Nonvolatile Memory was Replaced
When the microcomputer in this set is replaced with a different version of microcomputer, it is needed to initialize the modified program data in the nonvolatile memory and write specific modified data for the new version in the memory. If the microcomputer is replaced with a different version, the patch data should be rewritten as performed when the nonvolatile memory is replaced. For a version where the method to write patch data is not described, the modified data should be initialized as specified below: · Initial set of modified data 1. Select the manual mode of the test mode, and set item number 022 (see page 13).
This set LCD display

0 2 2 PatClr
2. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

0 22
CC: Adjusted value

SCC

3. Press the X key to initialize the patch data. (The modified data writing is over, if the adjusted value changes to DD.)
This set LCD display

0 22
DD: Adjusted value

SDD
23

MZ-R500/R500PC

4. Write specific modified data. For a version where there is no need for writing specific modified data, the power should be turned off once. · Modified Data Writing Method (version 1.000) 1. Select the manual mode of the test mode, and set item number 022 (see page 13).
This set LCD display

9. Press the X key. (0D58 is blinking)
This set LCD display

0 2 3 0D581E
1E: Adjusted value

10. Press the [VOL+] key once to change the blinking portion to 0D59.
This set LCD display

0 22 PatClr
2. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

0 2 3 0D5900
00: Adjusted value

0 22
CC: Adjusted value

SCC

11. Press the x key. (00 is blinking) 12. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes B2.
This set LCD display

3. Press the X key to initialize the patch data.
This set LCD display

0 2 3 0D59B2
B2: Adjusted value

0 22
DD: Adjusted value

SDD

4. Select the manual mode of the test mode, and set item number 022 (see page 13).
This set LCD display

13. Press the X key. (0D59 is blinking) 14. Press the [VOL+] key once to change the blinking portion to 0D5E.
This set LCD display

0 23 0D5E00
0 2 3 Patch
5. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display 00: Adjusted value

15. Press the x key. (00 is blinking) 16. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 8B.
This set LCD display

0 23###S00
###: Address 00: Adjusted value

0 2 3 0D5E8B
8B: Adjusted value

6. Press the [VOL+] key once to change the adjusted value to 01. 7. Press the [T.MARK] + [PAUSE] keys to activate the patch data write mode. (The following display will appear where 00 is blinking)
This set LCD display

17. Press the X key. (0D5E is blinking) 18. Press the [VOL+] key once to change the blinking portion to 0D5F.
This set LCD display

0 23 0D5800
00: Adjusted value

0 2 3 0D5F00
00: Adjusted value

8. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 1E.
This set LCD display

19. Press the x key. (00 is blinking)

0 23 0D581E
1E: Adjusted value

24

MZ-R500/R500PC

20. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 20.
This set LCD display

31. Press the x key. (00 is blinking) 32. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 04.
This set LCD display

0 23 0D5F20
20: Adjusted value

0 2 3 0D6204
04: Adjusted value

21. Press the X key. (0D5F is blinking) 22. Press the [VOL+] key once to change the blinking portion to 0D60.
This set LCD display

33. Press the X key. (0D62 is blinking) 34. Press the [VOL+] key once to change the blinking portion to 0D65.
This set LCD display

0 23 0D6000
00: Adjusted value

23. Press the x key. (00 is blinking) 24. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 08.
This set LCD display

0 2 3 0D6500
00: Adjusted value

35. Press the x key. (00 is blinking) 36. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 20.
This set LCD display

0 23 0D6008
08: Adjusted value

25. Press the X key. (0D60 is blinking) 26. Press the [VOL+] key once to change the blinking portion to 0D61.
This set LCD display

0 2 3 0D6520
20: Adjusted value

37. Press the X key. (0D65 is blinking) 38. Press the [T.MARK] key for several seconds (about 3 seconds) to exit the patch data write mode (to return to the manual mode display in the test mode).
This set LCD display

0 23 0D6100
00: Adjusted value

27. Press the x key. (00 is blinking) 28. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes A1.
This set LCD display

0 2 3 Patch
39. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

0 23 0D61A1
A1: Adjusted value

0 23
01: Adjusted value

S01

29. Press the X key. (0D61 is blinking) 30. Press the [VOL+] key once to change the blinking portion to 0D62.
This set LCD display

40. Press the X key to write the modified data. (The adjusted value changes to CC) 41. The modified data writing is over, if the adjusted value changes to DD.
This set LCD display

0 23 0D6200
00: Adjusted value

0 23
DD: Adjusted value

SDD

42. Turn the power off.

25

MZ-R500/R500PC

· Modified Data Writing Method (version 1.100) 1. Select the manual mode of the test mode, and set item number 022 (see page 13).
This set LCD display

11. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes AA.
This set LCD display

0 2 2 PatClr
2. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

0 2 30D5DAA
AA: Adjusted value

12. Press the X key. (0D5D is blinking) 13. Press the [VOL+] key once to change the blinking portion to 0D5E.
This set LCD display

0 22
CC: Adjusted value

SCC

0 2 30D5E00
00: Adjusted value

3. Press the X key to initialize the patch data.
This set LCD display

0 22
DD: Adjusted value

SDD

14. Press the x key. (00 is blinking) 15. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 04.
This set LCD display

4. Select the manual mode of the test mode, and set item number 023 (see page 13).
This set LCD display

0 2 30D5E04
04: Adjusted value

0 2 3 Patch
5. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

16. Press the X key. (0D5E is blinking) 17. Press the [VOL+] key to change the blinking portion to 0D61.
This set LCD display

0 2 30D6100
00: Adjusted value

0 2 3###S00
###: Address 00: Adjusted value

6. Press the [VOL+] key once to change the adjusted value to 01. 7. Press the [T.MARK] + [PAUSE] keys to activate the patch data write mode. (The following display will appear where 00 is blinking)
This set LCD display

18. Press the x key. (00 is blinking) 19. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 20.
This set LCD display

0 2 30D6120
20: Adjusted value

0 2 30D5C00
00: Adjusted value

8. Press the X key. (0D5C is blinking) 9. Press the [VOL+] key once to change the blinking portion to 0D5D.
This set LCD display

20. Press the X key. (0D61 is blinking) 21. Press the [VOL+] key to change the blinking portion to 0D64.
This set LCD display

0 2 30D6400
00: Adjusted value

0 230D5D00
00: Adjusted value

22. Press the x key. (00 is blinking)

10. Press the x key. (00 is blinking)

26

MZ-R500/R500PC

23. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes F4.
This set LCD display

35. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 80.
This set LCD display

0 2 30D64F4
F4: Adjusted value

0 230D6880
80: Adjusted value

24. Press the X key. (0D64 is blinking) 25. Press the [VOL+] key once to change the blinking portion to 0D65.
This set LCD display

36. Press the X key. (0D68 is blinking) 37. Press the [VOL+] key once to change the blinking portion to 0D69.
This set LCD display

0 2 30D6500
00: Adjusted value

0 2 30D6900
00: Adjusted value

26. Press the x key. (00 is blinking) 27. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 1C.
This set LCD display

38. Press the x key. (00 is blinking) 39. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 09.
This set LCD display

0 2 30D651C
1C: Adjusted value

0 230D6909
09: Adjusted value

28. Press the X key. (0D65 is blinking) 29. Press the [VOL+] key once to change the blinking portion to 0D66.
This set LCD display

40. Press the X key. (0D69 is blinking) 41. Press the [VOL+] key to change the blinking portion to 0D6C.
This set LCD display

0 2 30D6600
00: Adjusted value

0 230D6C00
00: Adjusted value

30. Press the x key. (00 is blinking) 31. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 03.
This set LCD display

42. Press the x key. (00 is blinking) 43. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes F6.
This set LCD display

0 2 30D6603
03: Adjusted value

0 2 30D6CF6
F6: Adjusted value

32. Press the X key. (0D66 is blinking) 33. Press the [VOL+] key to change the blinking portion to 0D68.
This set LCD display

44. Press the X key. (0D6C is blinking) 45. Press the [VOL+] key once to change the blinking portion to 0D6D.
This set LCD display

0 2 30D6800
00: Adjusted value

0 2 30D6D00
00: Adjusted value

34. Press the x key. (00 is blinking)

46. Press the x key. (00 is blinking)

27

MZ-R500/R500PC

47. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 1C.
This set LCD display

59. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes D3.
This set LCD display

0 230D6D1C
1C: Adjusted value

0 2 30D73D3
D3: Adjusted value

48. Press the X key. (0D6D is blinking) 49. Press the [VOL+] key once to change the blinking portion to 0D6E.
This set LCD display

60. Press the X key. (0D73 is blinking) 61. Press the [VOL+] key once to change the blinking portion to 0D74.
This set LCD display

0 2 30D6E00
00: Adjusted value

0 2 30D7400
00: Adjusted value

50. Press the x key. (00 is blinking) 51. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 03.
This set LCD display

62. Press the x key. (00 is blinking) 63. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes F8.
This set LCD display

0 2 30D6E03
03: Adjusted value

0 2 30D74F8
F8: Adjusted value

52. Press the X key. (0D6E is blinking) 53. Press the [VOL+] key to change the blinking portion to 0D72.
This set LCD display

64. Press the X key. (0D74 is blinking) 65. Press the [VOL+] key once to change the blinking portion to 0D75.
This set LCD display

0 230D7200
00: Adjusted value

0 2 30D7500
00: Adjusted value

54. Press the x key. (00 is blinking) 55. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 05.
This set LCD display

66. Press the x key. (00 is blinking) 67. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 1C.
This set LCD display

0 230D7205
05: Adjusted value

0 2 30D751C
1C: Adjusted value

56. Press the X key. (0D72 is blinking) 57. Press the [VOL+] key once to change the blinking portion to 0D73.
This set LCD display

68. Press the X key. (0D75 is blinking) 69. Press the [VOL+] key once to change the blinking portion to 0D76.
This set LCD display

0 2 30D7300
00: Adjusted value

0 2 30D7600
00: Adjusted value

58. Press the x key. (00 is blinking)

70. Press the x key. (00 is blinking)

28

MZ-R500/R500PC

71. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 03.
This set LCD display

82. Press the [ENTER] key and set the address & adjusted value display (see page 14).
This set LCD display

0 2 30D7603
03: Adjusted value

0 23
01: Adjusted value

S01

72. Press the X key. (0D76 is blinking) 73. Press the [VOL+] key to change the blinking portion to 0D78.
This set LCD display

83. Press the X key to write the modified data. (The adjusted value changes to CC) 84. The modified data writing is over, if the adjusted value changes to DD.
This set LCD display

0 2 30D7800
00: Adjusted value

0 23
DD: Adjusted value

SDD

74. Press the x key. (00 is blinking) 75. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes 01.
This set LCD display

85. Turn the power off.

0 2 30D7801
01: Adjusted value

76. Press the X key. (0D78 is blinking) 77. Press the [VOL+] key once to change the blinking portion to 0D79.
This set LCD display

0 2 30D7900
00: Adjusted value

78. Press the x key. (00 is blinking) 79. Adjust with the [VOL+] key (adjusted value up) or [VOL--] key (adjusted value down) so that the adjusted value becomes E0.
This set LCD display

0 2 30D79E0
E0: Adjusted value

80. Press the X key. (0D79 is blinking) 81. Press the [T.MARK] key for several seconds (about 3 seconds) to exit the patch data write mode (to return to the manual mode display in the test mode).
This set LCD display

0 23 Patch

29

MZ-R500/R500PC SECTION 6 DIAGRAMS
6-1. IC PIN FUNCTION DESCRIPTION
· IC501 SN761057DBT (RF AMP, FOCUS/TRACKING ERROR AMP) Pin No. Pin Name I/O Description 1 TE O Tracking error signal output to the system controller (IC801) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 ­ 37 38 39, 40 41 42 43 44 REXT WPPLPF VREF C D D-C IY IX JX JY A A-C B TON-C CIG CDN PD-I PD-NI PD-O ADIP DVDD SBUS SCK XRST OFTRK DGND BOTM PEAK VREF075 VC CCSL2 RF OUT AGND EQ, LP, PS AVCC OFC-2, OFC-1 ABCD FE S-MON ADIP-IN -- -- O I I I I I I I I I I -- -- -- I I O O -- I/O I I I -- O O -- O -- O -- -- -- -- O O O I Connect terminal to the external resistor for ADIP amp control Connect terminal to the external capacitor for TPP/WPP low-pass filter Reference voltage output terminal (+1 V) Signal (C) input from the optical pickup detector Signal (D) input from the optical pickup detector Signal (D) input from the optical pickup detector (AC input) I-V converted RF signal (IY) input from the optical pickup detector I-V converted RF signal (IX) input from the optical pickup detector I-V converted RF signal (JX) input from the optical pickup detector I-V converted RF signal (JY) input from the optical pickup detector Signal (A) input from the optical pickup detector Signal (A) input from the optical pickup detector (AC input) Signal (B) input from the optical pickup detector Connect terminal to the external capacitor for TON hold Connect terminal to the external capacitor for the low-pass filter of NPP divider denominator Connect terminal to the external capacitor for the low-pass filter of CSL divider denominator Light amount monitor input terminal (invert input) Light amount monitor input terminal (non-invert input) Light amount monitor output terminal ADIP duplex FM signal (22.05 kHz ± 1 kHz) output to the system controller (IC801) Power supply terminal (+2.3 V) (digital system) SSB serial data input/output with the system controller (IC801) SSB serial clock signal input from the system controller (IC801) Reset signal input from the system controller (IC801) "L": reset Off track signal input from the system controller (IC801) Ground terminal (digital system) Bottom hold signal output of the light amount signal (RF/ABCD) to the system controller (IC801) Peak hold signal output of the light amount signal (RF/ABCD) to the system controller (IC801) Connect terminal to the external capacitor for the internal reference voltage Middle point voltage (+1.2 V) generation output terminal Connect terminal to the external capacitor for TPP/WPP low-pass filter Playback EFM RF signal output to the system controller (IC801) Ground terminal (analog system) Connect terminal to the external capacitor for the RF equalizer Power supply terminal (analog system) (+2.3 V) Connect terminal to the external capacitor for RF AC coupling Light amount signal (ABCD) output to the system controller (IC801) Focus error signal output to the system controller (IC801) Servo signal monitor output to the system controller (IC801) ADIP duplex FM signal (22.05 kHz ± 1 kHz) input terminal

30

MZ-R500/R500PC

· IC801 CXD2671-204GA (SYSTEM CONTROLLER, DIGITAL SIGNAL PROCESSOR, 16M BIT D-RAM) Pin No. Pin Name I/O Description 1 PAUSE KEY I Set key input terminal (X key input) 2 3 4, 5 6 7 8 9 10 11 12 13, 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 (MIC SENSE) XTEST NC MCUVDD0 MIFVSS3 XRST S MON VB MON CHG MON VREF MON SET KEY 1, SET KEY 2 VL MON HIDC MON WK DET REC KEY HALF LOCK SW RMC KEY AVDD AVSS VDIOSC OSCI OSCO VSIOSC DAVDD VREFL AOUTL AOUTR VREFR DAVSS ASYO ASYI AVD1 BIAS RFI AVS1 PCO PDO FILI FILO CLTV PEAK BOTM ABCD FE AUX1 VC ADIO ADRT O I O -- -- I I I I I I I I I I I I -- -- -- I O -- -- I O O I -- O I -- I I -- O O I O I I I I I I I O I Control signal output to the microphone amp "H": HIGH, "L": LOW, normally: "H" Not used (open) Input terminal for the test mode set up Not used (open) "L": test mode (normally fixed at "H")

Power supply terminal (for microcomputer block) (+1.5 V) Ground terminal (for microcomputer I/F) System reset signal input terminal from the power control (IC901) "L": reset Servo signal monitor input terminal (A/D input) from RF amp (IC501) Voltage monitor input terminal of UNREG power supply (A/D input) Charge voltage monitor input terminal (A/D input) Not used (open) Clear reference voltage input terminal (A/D input) from RF amp (IC501) Set key input terminal (A/D input) VL voltage monitor input terminal (A/D input) HIGH DC voltage monitor input terminal (A/D input) Set key start switching detection signal input terminal (A/D input) REC key input terminal (A/D input) Open button detection switch (S805) input terminal (A/D input) "L": when normal position, "H": when locked Key input terminal (A/D input) of the remote commander attached headphone Power supply terminal (for the analog circuit block) (+2.8 V) Ground terminal (for the analog circuit block) Power supply terminal (for OSC cell) (+2.4 V) System clock (45.1584 MHz) input terminal System clock (45.1584 MHz) output terminal Ground terminal (for OSC cell) Power supply terminal (for the built-in D/A converter) (+2.4 V) Reference voltage input terminal (for the internal D/A converter L-CH) Built-in D/A converter (L-CH) output terminal Built-in D/A converter (R-CH) output terminal Reference voltage input terminal (for the built-in D/A converter R-CH) Ground terminal (for the built-in D/A converter) Playback EFM duplex signal output terminal Playback EFM comparison slice level input terminal Ground terminal (for the analog) (+2.4 V) Bias input for the playback EFM comparison Playback EFM RF signal input from RF amp (IC501) Ground terminal (for the analog) Phase comparison output for the master clock of playback EFM system master PLL Phase comparison output for the analog PLL Not used (open) Filter input for the master clock of the playback EFM system master PLL Filter output for the master clock of the playback EFM system master PLL Internal VCO control voltage input for the playback EFM system master PLL Peak hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501) Bottom hold signal input of the light amount signal (RF/ABCD) from RF amp (IC501) Light amount signal (ABCD) input from RF amp (IC501) Focus error signal input from RF amp (IC501) Support signal (I3 signal/temperature signal) input terminal (A/D input) Middle point voltage (+1.2 V) input terminal Monitor output of A/D converter input signal Not used (open) A/D converter the upper limit voltage input (fixed at "H" in this set)

31

MZ-R500/R500PC

Pin No. 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

Pin Name AVD2 AVS2 ADRB SE TE DCHG APC DSPVDD0 DSPVSS0 XTSL DIN1 (DOUT) (DAPWMLP) (DAPWMLN) (DAPWMRP) DADT ADDT LRCK XBCK FS256 (MVCI) DSPVDD1 ADFG (F0CNT) DIFVDD0 DIFVSS0 APCREF (LDDR) TRDR TFDR FFDR FRDR MCUVDD1 (FGIN) FS4 SPRD/SPDU/RTG0 SPFD/SPVS/PWM3 SPDV/RTG1 SPDW/RTG2 DSPVDD2 DSPVSS1 SPCU SPCV SPCW SRDR SFDR SLDV

I/O -- -- I I I -- I -- -- I I O O O O O I O O O I -- I O -- -- O O O O O O -- I O O O O O -- -- I I I O O O

Description Power supply terminal (for the analog) (+2.4 V) Ground terminal (for the analog) A/D converter the lower limit voltage input (fixed at "L" in this set) Sled error signal input terminal Not used (fixed at "L") Tracking error signal input from RF amp (IC501) Connecting analog power supply of the low impedance (fixed at "H" in this set) Error signal input for the laser automatic power control Not used (fixed at "H") Power supply terminal (for DSP block) (+1.5 V) Ground terminal (for DSP block) Input terminal for the frequency set up of the system clock "L": 45.1584 MHz, "H": 22.5792 MHz (fixed at "L" in this set) Input terminal of the record system digital audio signal Output terminal of the playback system digital audio signal Not used (open)

D/A converter PWM output (L-CH right phase) Not used (open) D/A converter PWM output (L-CH reverse phase) Not used (open) D/A converter PWM output (R-CH right phase) Not used (open) Audio data output Not used (open) Data signal input from the external A/D converter (IC301) L/R sampling block signal (44.1 kHz) output to the external A/D converter (IC301) Bit clock signal (2.8224 MHz) output to the external A/D converter (IC301) 11.2896 MHz clock signal output to the external A/D converter (IC301) Vibrate input for the digital in PLL from the external VCO Not used (fixed at "L") Power supply terminal (for DSP block) (+1.5 V) ADIP duplex FM signal (20.05 ± 1 kHz) input from RF amp (IC501) Filter cut off control signal output Not used (open) Power supply terminal (for DSP I/F) (+2.3 V) Ground terminal (for DSP I/F) Control signal output to the reference voltage generation circuit for the laser automatic power control PWM signal output for the laser automatic power control Not used (open) Tracking servo drive PWM signal output (­) to the motor driver (IC701) Tracking servo drive PWM signal output (+) to the motor driver (IC701) Focus servo drive PWM signal output (+) to the motor driver (IC701) Focus servo drive PWM signal output (­) to the motor driver (IC701) Power supply terminal (for the microcomputer block) (+1.5 V) FG signal input terminal for the spindle servo Not used (open) 176.4 MHz clock signal output to the power control (IC601, IC901) Spindle servo drive PWM signal output terminal (­) to the motor driver (IC701) Spindle servo drive PWM signal output (+) Spindle motor drive control signal output (V)/RTG output 1 to the motor driver (IC701) Spindle motor drive control signal output (W)/RTG output 2 to the motor driver (IC701) Power supply terminal (for DSP block) (+1.5 V) Ground terminal (for DSP block) Spindle motor drive comparison signal input (U) from the motor driver (IC701) Spindle motor drive comparison signal input (V) from the motor driver (IC701) Spindle motor drive comparison signal input (W) from the motor driver (IC701) Sled servo drive PWM signal output (­) to the motor driver (IC701) Sled servo drive PWM signal output (+) to the motor driver (IC701) Sled motor drive signal output (V) to the motor driver (IC701)/drive control signal output (1­)

32

MZ-R500/R500PC

Pin No. 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 ­ 117 118 119 120 ­ 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156, 157 158 159 160 161 162 163 164 165 166 167 168

Pin Name SLDW SLCU SLCV SLCW DIFVDD1 DIFVSS1 EFMO (MNT0) (MNT1) MNT2 (MNT3) (SENSE) (TX) (RECP) DAPVDD3 NC DRAMVSS0 DRAMVDD0 NC DRAMVDD1 DRAMVSS1 TSB MST VDD RMC DTCK TSB SLV VDD (TSB SLVI) (TSB SLVO) TDI TMS TCK XTRST TDO JTAGVDD JTAGVSS MCUVDD2 MIFVDD0 MIFVSS0 TEST1, TEST0 EVA OPR LED SSB DATA SSB CLK MCUVSS0 (VREC PWM) VL PWM VC PWM SPDL AUX PWM XPD ADAAUX NC

I/O O I I I -- -- O O O O O O O O -- O -- -- O -- -- -- I/O -- I O I I I I O -- -- -- -- -- I I O I/O O -- O O O O O O

Description Sled motor drive signal output (W) to the motor driver (IC701)/drive control signal output (2+) Spindle motor drive comparison signal input (U) from the motor driver (IC701) Spindle motor drive comparison signal input (V) from the motor driver (IC701) Spindle motor drive comparison signal input (W) from the motor driver (IC701) Power supply terminal (for DSP I/F) (+2.3 V) Ground terminal (for DSP I/F) EFM encode data output for the record to the over write head drive (IC601) Internal DSP monitor output (0) terminal Not used (open) Internal DSP monitor output (1) terminal Not used (open) Internal DSP monitor output (2) terminal Not used (open) Internal DSP monitor output (3) terminal Not used (open) Internal DSP (SENS) monitor output terminal Not used (open) Record data output enable signal output monitor terminal of the internal DSP Not used (open) Laser power changeover signal output monitor terminal Not used (open) Power supply terminal (for DSP block) (+1.5 V) Output terminal for the external D-RAM Not used (open) Ground terminal (for the external D-RAM) Power supply terminal (for the external D-RAM) (+2.4 V) Output terminal for the external D-RAM Not used (open) Power supply terminal (for the external D-RAM) (+2.4 V) Ground terminal (for the external D-RAM) Power supply terminal (for TSB master communication) (+2.8 V) TSB serial data input/output with the remote commander attached headphone Power supply terminal (for I/F to TSB slave communication) (+2.3 V) TSB slave signal input from the remote commander attached headphone (fixed at "L") TSB slave signal output fr