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I n t el l i V u e M P 4 0 / 50
S e r v ice Gui de
IntelliVue Patient Monitor
MP 40 /5 0
P a t i e nt M o n i t o r i n g
Part Number M8000-9361E
451261018641
*M8000-9361E*
1Table of Contents
1 Introduction 13
Who Should Use This Guide 13
How to Use This Guide 13
Abbreviations 13
Responsibility of the Manufacturer 14
Passwords 14
Warnings and Cautions 14
2 Theory of Operation 17
Monitor Theory of Operation 17
System Boundaries 17
Hardware Building Blocks 19
IntelliVue MP40 19
IntelliVue MP50 20
Optional Hardware 21
Compatible Devices 22
Power Supply 25
CPU Boards 25
System Interface and I/O Boards 26
Data Flow 27
Data Acquisition 27
Data Provider System Service 27
Persistent Data Storage System Service 28
Display and User Interface Service 28
Data Output 28
Monitor Applications 28
Internal LAN (Measurement Server Link) 28
Philips Clinical Network 29
How does the Support Tool Work with the Monitor 30
Monitor Software Block Diagram 30
Block Diagram Legend 32
3 Testing and Maintenance 37
Concepts 37
Test Reporting 37
Frequency 38
Tests When Performing... 39
Installation 39
Repair 39
3
Preventive Maintenance 39
Performance Verification 40
Upgrades 40
Preventive Maintenance Procedures 40
NBP PerformanceTests 40
NBP Accuracy Test 41
NBP Leakage Test 42
NBP Linearity Test 42
Valve Test 42
Microstream CO2 Performance Test 43
Barometric Pressure Check and Calibration 43
Leakage Check 44
Pump Check 45
Flow Rate Check and Calibration 45
Noise Check 45
CO2 Gas Measurement Calibration Check 45
Calibration Verification 46
Reset Time Counters 46
CO2Pump / CO2 Scrubber Replacement 47
Tests 47
Visual Test 48
Power On Test 48
Temperature Performance Test 48
ECG/Resp Performance Test 48
ECG Performance 48
Respiration Performance 48
Invasive Pressure Performance Test 49
SpO2 Performance Test 49
Measurement Validation 49
M3014A Capnography Extension Performance Tests 49
Mainstream CO2 Accuracy Check 49
Sidestream CO2 Accuracy Check 50
Sidestream CO2 Flow Check 51
Spirometry Performance Tests 51
Equipment Required 51
Flow Test 51
Leakage Test 51
Barometer Check 52
Cardiac Output Performance Test 52
Service Tool Procedure, Version 1 52
Service Tool Procedure, Version 2 52
BIS Performance Test 53
PIC/DSC Test 53
Nurse Call Relay Performance Test 53
Phone Jack Type Connector Test (Traditional Nurse Call) 53
Multi-Port Nurse Call Connector Test (Flexible Nurse Call) 54
4
ECG Sync Performance Test 55
Docking Station Performance Test 55
Vuelink Performance Test 56
IIT Communication Test 56
IntelliVue 802.11 Bedside Adapter Communication Test 58
Safety Testing 58
Warnings, Cautions, and Safety Precautions 58
Safety Test Procedures 59
Battery Handling, Maintenance and Good Practices 62
About the Battery 62
Checking the Battery Status 62
Battery Status on the Main Screen 64
Battery Status Window 66
Viewing Individual Battery Status 66
Documenting Battery Status 67
Battery Implications 67
Conditioning a Battery 67
What is Battery Conditioning? 67
Why is Battery Conditioning Necessary? 67
When Should Battery Conditioning be Performed? 67
What Causes the Conditioning Message on the Monitor? 68
Conditioning Batteries 68
Battery Conditioning in the Monitor 68
Battery Conditioning with an External Charger 69
Touchscreen Calibration 69
Disabling/Enabling Touch Operation 71
Printer Test Report 71
4 Troubleshooting 73
Introduction 73
How To Use This Section 73
Who Should Perform Repairs 73
Replacement Level Supported 73
Software Revision Check 74
Software Compatibility Matrix 74
Obtaining Replacement Parts 75
Troubleshooting Guide 75
Checks for Obvious Problems 75
Checks Before Opening the Instrument 75
Checks with the Instrument switched Off 76
Checks with the Instrument Switched On, AC connected, without battery 76
Checks with the Instrument switched On, AC connected, with battery 76
Checks with the Instrument switched On, AC not connected, with battery 76
Initial Instrument Boot Phase 77
Troubleshooting Tables 79
How to use the Troubleshooting tables 79
5
Boot Phase Failures 80
Integrated Display is blank 82
Integrated Touch Display not functioning 82
External Display is blank (Slave Display) 83
External Touch Display not functioning 84
General Monitor INOP Messages 84
Remote Alarm Device 85
Remote Extension Device 86
Navigation Point 86
Keyboard/Mouse not functioning 87
Battery related problems 87
Bedside Network Status Icons 89
Network related problems 89
Wireless Ethernet Adapter (Proxim) 90
IIT-related Problems 91
IntelliVue 802.11 Bedside Adapter Problems 92
Multi-Measurement Server 93
MSL-related problems 93
Alarm Issues 95
Alarm Lamps 95
Alarm Tones 95
Alarm Behavior 96
Individual Parameter INOPS 96
Integrated 4-Slot Rack 97
Printer 97
Recorder 98
MIB / RS232 99
Flexible Nurse Call Relay 100
Basic Nurse Call Relay 100
Troubleshooting the ECG OUT/Alarm LED 100
Docking Station Problems 101
Data Flow Marker In and ECG Wave 102
Status Log 103
List of Error Codes 104
Troubleshooting with the Support Tool 105
Troubleshooting the Individual Measurements or Applications 105
5 Repair and Disassembly 107
Tools Required 107
Removing the I/O Boards 108
Removing the Interface Board 110
Separating the Front and Back Half of the monitor 111
Exchanging the Backlight Tubes 113
Removing the Flex Panel Adapter 115
Removing the Touchscreen 118
Removing the Flat Panel 121
6
Removing the Backlight Inverter Board 124
Removing the Silicon Mat for the Power Switch and the LEDs 125
Removing the Navigation Point Assembly 126
Removing the ECG Out/Alarm LED Board 128
Removing the Handle 129
Removing the Main Board 131
Removing the MSL Board 134
Removing the Internal Module Rack 135
Removing the Power Supply Assembly 135
Reassembling the Power Supply Assembly 137
Removing the Loudspeaker 141
Changing the Serial Number Plate 143
Exchanging the battery door 144
Plug-in Modules 146
Plug-In Module Disassembly 146
tcpO2/tcpCO2 Calibration Chamber Kit 147
Recorder Module Paper 148
Multi-Measurement Server (MMS) Disassembly 149
Tools required 149
Removing the Front Cover 149
Removing the Mounting Pin 150
Removing the Top Cover 151
Removing the DC/DC Board 151
Removing the MSL Flex Assembly 152
Reassembling the MSL Flex Assembly 153
Refitting the DC/DC board 154
Refitting the Cover 155
Refitting the Front Cover 156
Final Inspection 156
Testing 157
Measurement Server Extensions - Exchanging the Top Cover and the Dual Link Bar157
Exchange Procedures 157
Removing the Front Cover 158
Removing the Mounting Pin 158
Removing the Dual Link Bar 160
Removing the Top Cover 163
Refitting the Top Cover 163
Assembling the dual Link Bar 164
Refitting the Front Cover 167
Final Inspection 168
Testing 168
Disassembly Procedures for the M3015A Measurement Server Extension (HW Rev. A)
168
Removing the Front Cover 168
Removing the Extension Bottom Cover 169
Removing the CO2 Scrubber 170
7
Removing the Pump 171
Refit Procedures for the Measurement Server Extension 171
Refitting the CO2 Scrubber 172
Refitting the Pump 172
Refitting the Extension Bottom Cover 172
Refitting the Front Cover 173
General Reassembly/Refitting Comments 173
Following Reassembly 173
Smart Battery Charger LG1480 (M8043A) 174
Cleaning the Air Filter Mats 174
Replacing the Fan 175
IntelliVue Instrument Telemetry (IIT) 177
Exchanging the PCA board or the Flex Cable 177
Exchanging the IIT Module 178
Docking Station 179
Exchanging the Main Board 180
Exchanging the Flex Cable 183
6 Parts 187
MP40/MP50 Parts 188
Multi-Measurement Server Parts 191
MMS Part Number Overview and Identification 191
MMS Part Numbers - Front Bezel for M3001 #A01 & #A03 193
MMS Part Numbers - Front Bezel for M3001 #A02 194
MMS Part Numbers - Top Cover and MSL Assembly 195
MMS Exchange Part Numbers 196
M3001A #A01 Philips FAST SpO2 MMS Exchange Numbers 196
M3001A #A02 Nellcor OxiMAX-compatible MMS Exchange Numbers 197
M3001A #A03 MMS with Masimo SET SpO2 - Exchange Numbers 197
MMS Part Numbers - Label Kits 197
Measurement Server Extension Parts (M3012A, M3014A, M3015A and M3016A)197
MMS Extension Part Numbers - Release Mechanisms 198
MMS Extension Part Numbers - Top Cover and Link Bar 198
MMS Extension Part Numbers - Front Bezels 198
Exchange Parts List 205
Plug-in Modules Part Numbers 207
Part Number Table 207
Exchange Modules, Table 1 207
Exchange Modules, Table 2 208
Plug-In Modules Replaceable Parts 211
Single-Width Plug-In Module 211
Double-Width Plug-In Module 211
Plug-in Module Replaceable Parts 212
Plug-In Module Language Specific Front Housing Kits (incl. Silicone Buttons, Frames & Bezels),
Table 1 212
Plug-In Module Language Specific Front Housing Kits (incl. Silicone Buttons, Frames & Bezels),
8
Table 2 213
Plug-In Module Specific Bezels 214
BIS Solution Replaceable Parts 214
BIS Solution Components 215
BISx Solution Replacable Parts 215
BISx Solution Components 216
tcpO2/tcpCO2 Module Accessories 216
Smart Battery Charger Part Numbers 217
IntelliVue Instrument Telemetry Part Numbers 218
IntelliVue 802.11 Bedside Adapter Part Numbers* 219
Docking Station Part Numbers 219
External Display Part Numbers 220
Remote Alarm Device Part Numbers 222
Remote Extension Device Part Numbers 223
7 Installation Instructions 225
Unpacking the Equipment 225
Initial Inspection 226
Mechanical Inspection 226
Electrical Inspection 226
Claims For Damage and Repackaging 226
Claims for Damage 226
Repackaging for Shipment or Storage 226
Installing the Monitor (M8003A or M8004A) 226
Mounting Instructions 227
Assembling Mounts 227
Connections 227
Installing Interface Boards 229
Connection of Devices via the MIB/RS232 Interface 231
Installing the Docking Station 231
Installing Remote Devices 232
Mounting the 15" Remote Display (M8031A) 232
Connections 232
Mounting the 15" Remote Display (M8031B) 232
Connections 233
Mounting the 17" Remote Display (M8033A/B/C) 233
Connections 233
Video Cable Wiring Schematics 235
Multi-Measurement Server 235
Attaching the MMS to a Mount 235
Detaching the Measurement Server from a Mount 236
Positioning the Measurement Server on a Clamp Mount 236
Mounting the BIS Engine to the Monitor 237
Mounting the Wireless Ethernet Adapter to the Monitor 238
Connections 241
MSL Cable Termination 241
9
PS/2 Keyboard/Mouse243
Philips Clinical Network (Wired)244
Philips Clinical Network (Wireless)244
Nurse Call Relay244
Connections244
ECG Out Functionality245
Connections245
Configuration Tasks245
Setting Altitude and Line Frequency246
Configuring the Equipment Label246
Configuring the printer246
8 Site Preparation 247
Introduction247
Site Planning247
Roles & Responsibilities247
Site Preparation Responsibilities247
Procedures for Local Staff248
Procedures for Philips Personnel249
Monitor M8003A and M8004A Site Requirements249
Space Requirements249
Environmental Requirements249
Temperature249
Humidity249
Altitude250
Battery Storage250
Electrical and Safety Requirements (Customer or Philips)250
Safety Requirements250
Electrical Requirements250
Remote Device Site Requirements250
Connecting Non-Medical Devices251
Multi-Measurement Server M3001A 252
Space Requirements Multi-Measurement Server M3001A252
Environmental Requirements Multi-Measurement Server M3001A252
Cabling Options and Conduit Size Requirements252
Mounting253
Remote Displays (M8031A)253
Space Requirements253
Environmental Requirements254
Electrical and Safety Requirements254
Remote Displays (M8031B)254
Space Requirements254
Environmental Requirements254
Electrical and Safety Requirements255
Remote Displays - M8033A255
10
Space Requirements255
Environmental Requirements255
Electrical and Safety Requirements255
Remote Displays - M8033B255
Space Requirements255
Environmental Requirements256
Electrical and Safety Requirements256
Remote Displays - M8033C256
Space Requirements256
Environmental Requirements256
Electrical and Safety Requirements257
Cabling Options and Conduit Size Requirements257
Touch Cable258
Remote Alarm Devices258
Space Requirements258
Mounting258
Cabling Options and Conduit Size Requirements258
Remote Extension Device259
Space Requirements259
Mounting259
Cabling Options and Conduit Size Requirements259
Input Devices260
Local Printer260
Philips Medical LAN261
RS232/MIB/LAN Interface261
Nurse Call Relay Interface262
ECG Out Interface262
9 Gas Analyzers 263
A Philips 15210B Calibration Unit 265
Unpacking the Instrument265
Initial Inspection265
Claims for Damage266
Repacking for Shipment or Storage266
Instrument Identification266
Specification266
Operating Environment266
Operating Information266
Fitting the Gas Cylinders267
Storage of Gas Cylinders267
Disposal of Used Gas Cylinders267
Routine Maintenance267
Changing the Gas Cylinders267
Care and Cleaning267
Theory of Operation268
11
Gas Flow Performance Check268
Test Procedure268
Action if outside specification269
Disassembly270
Parts List272
B IntelliVue Product Structure 273
Upgrade Options274
12
1
1Introduction
This Service Guide contains technical details for the IntelliVue MP40 and MP50 Patient Monitor, the
measurement modules, the Multi-Measurement Server (MMS), and the Measurement Server
Extensions.
This guide provides a technical foundation to support effective troubleshooting and repair. It is not a
comprehensive, in-depth explanation of the product architecture or technical implementation. It offers
enough information on the functions and operations of the monitoring systems so that engineers who
repair them are better able to understand how they work.
It covers the physiological measurements that the products provide, the Measurement Server that
acquires those measurements, and the monitoring system that displays them.
Who Should Use This Guide
This guide is for biomedical engineers or technicians responsible for troubleshooting, repairing, and
maintaining Philips' patient monitoring systems.
How to Use This Guide
This guide is divided into eight sections. Navigate through the table of contents at the left of the screen
to select the desired topic. Links to other relevant sections are also provided within the individual
topics. In addition, scrolling through the topics with the page up and page down keys is also possible.
Abbreviations
Abbreviations used throughout this guide are:
Name Abbreviation
IntelliVue MP40/MP50 Patient Monitor the monitor
Multi-Measurement Server MMS
Measurement Server Link MSL
Medical Information Bus MIB
Anesthetic Gas Module AGM
13
1 Introduction Responsibility of the Manufacturer
Responsibility of the Manufacturer
Philips only considers itself responsible for any effects on safety, EMC, reliability and performance of
the equipment if: