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ORDER NO.
CRT5869
AVH-4200NEX/XNUC
DVD RDS AV RECEIVER
AVH-4200NEX /XNUC
AVH-X8800BT/XNEU5
AVH-X8800BT/XNUR
AVH-X8850BT/XNRI
AVH-X8850BT/XNRC
AVH-X8850BT/XNRD
AVH-X8890BT/XNID
This service manual should be used together with the following manual(s):
Model No. Order No. Mecha. Module Remarks
CX-3311 CRT5651 LS2.5 DVD Mecha. Module : Circuit Descriptions, Mecha. Descriptions,
Disassembly, Each Setting and Adjustment
PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 2 Jalan Kilang Barat, #07-01, Singapore 159346
PIONEER CORPORATION 2016
K-ZZZ MAR. 2016 Printed in Japan
1 2 3 4
SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive
harm.
B
Health & Safety Code Section 25249.6 - Proposition 65
Where in a manufacturer's service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
C
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
CAUTION
D This product is a class 1 laser product classi-
fied under the Safety of laser products, IEC
60825-1:2007, and contains a class 1M laser
module. To ensure continued safety, do not re-
move any covers or attempt to gain access to
the inside of the product. Refer all servicing to
qualified personnel.
CAUTION--CLASS 1M INVISIBLE LASER
E RADIATION WHEN OPEN, DO NOT VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS.
F
AVH-4200NEX/XNUC
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A
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length:
DVD:660 nm to 670 nm B
CD:780 nm to 800 nm
Focus lens on Maximum output:
CD:6.26 mW(Emitting period :9 sec.)
DVD:1.27 mW (Emitting period : unlimited)
Additional Laser Caution
Transistors Q1103 and Q1104 in PCB drive the laser diodes for DVD and CD
respectively. When Q1103 or Q1104 is shorted between their terminals,
the laser diodes for DVD or CD will radiate beam. If the top cover is removed C
with no disc loaded while such short-circuit is continued, the naked eyes may
be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replaced only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer's instructions.
D
E
F
AVH-4200NEX/XNUC
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CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 6
A
1.1 SAFETY PRECAUTIONS .......................................................................................................................... 6
1.2 NOTES ON DISASSEMBLY / ASSEMBLY................................................................................................. 6
1.3 NOTES ON OPERATION CHECK / DIAGNOSIS ...................................................................................... 6
1.4 NOTES ON REPLACING PARTS .............................................................................................................. 6
1.5 NOTES ON ADJUSTMENT ....................................................................................................................... 7
1.6 OTHERS .................................................................................................................................................... 7
2. SPECIFICATIONS ............................................................................................................................................ 7
2.1 SPECIFICATIONS...................................................................................................................................... 7
2.2 DISC/CONTENT FORMAT ........................................................................................................................ 7
3. BASIC ITEMS FOR SERVICE.......................................................................................................................... 8
3.1 CHECK POINTS AFTER SERVICING....................................................................................................... 8
3.2 PCB LOCATIONS ...................................................................................................................................... 9
B 3.3 JIGS LIST ................................................................................................................................................ 10
3.4 CLEANING............................................................................................................................................... 11
4. BLOCK DIAGRAM.......................................................................................................................................... 12
4.1 OVERALL CONNECTION DIAGRAM...................................................................................................... 12
4.2 SYSTEM BLOCK DIAGRAM ................................................................................................................... 13
4.3 AUDIO BLOCK DIAGRAM ....................................................................................................................... 14
4.4 VIDEO BLOCK DIAGRAM ....................................................................................................................... 15
4.5 POWER SUPPLY SYSTEM FIGURE....................................................................................................... 16
5. DIAGNOSIS.................................................................................................................................................... 22
5.1 TROUBLESHOOTING ............................................................................................................................. 22
5.2 OPERATIONAL FLOWCHART ................................................................................................................ 23
5.3 FUSE CHECK .......................................................................................................................................... 24
C
5.4 DIAGNOSIS OF BACK LIGHT ................................................................................................................. 25
5.5 DIAGNOSIS FLOWCHART FOR DVD CORE UNIT ................................................................................ 27
5.7 DIAGNOSIS WHEN AMP ERROR OR PRODUCT OVERHEAT IS DISPLAYED .................................... 29
5.8 INSPECTION METHOD OF PICKUP UNIT............................................................................................. 30
5.9 ERROR CODE LIST ................................................................................................................................ 33
5.10 CONNECTOR FUNCTION DESCRIPTION ........................................................................................... 35
6. SERVICE MODE ............................................................................................................................................ 37
6.1 TEST MODE ............................................................................................................................................ 37
6.2 DVD TEST MODE.................................................................................................................................... 63
7. DISASSEMBLY............................................................................................................................................... 68
8. EACH SETTING AND ADJUSTMENT ........................................................................................................... 80
D
8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPLACED............................................................... 80
8.2 FLICKER ADJUSTMENT......................................................................................................................... 81
8.3 TOUCH PANEL TEST AND ADJUSTMENT ............................................................................................ 82
8.4 DEVICE NUMBER REWRITING (UC MODEL ONLY)............................................................................. 86
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 87
9.1 PACKING ................................................................................................................................................. 87
9.2 EXTERIOR (1) ......................................................................................................................................... 92
9.3 EXTERIOR (2) ......................................................................................................................................... 92
9.4 EXTERIOR (3) ......................................................................................................................................... 94
9.5 EXTERIOR (4) ......................................................................................................................................... 96
9.6 DVD MECHANISM MODULE (1) ............................................................................................................. 98
9.7 DVD MECHANISM MODULE (2) ........................................................................................................... 100
E 10. SCHEMATIC DIAGRAM ............................................................................................................................. 101
10.1 AV UNIT(S VEHICLE IF)...................................................................................................................... 101
10.2 AV UNIT(PWIC) ................................................................................................................................... 102
10.3 AV UNIT(AV POWER).......................................................................................................................... 103
10.4 AV UNIT(TUNER POWER).................................................................................................................. 104
10.5 AV UNIT(SYSTEM UCOM) .................................................................................................................. 105
10.6 AV UNIT(S AVSEL) .............................................................................................................................. 106
10.7 AV UNIT(AUDIO SEL).......................................................................................................................... 107
10.8 AV UNIT(GUIDE AUDIO SEL) ............................................................................................................. 108
10.9 AV UNIT(DSP) ..................................................................................................................................... 109
10.10 AV UNIT(DAC LPF)............................................................................................................................ 110
10.11 AV UNIT(S EVOL) .............................................................................................................................. 111
F
10.12 AV UNIT(DISTRIBUTION) ................................................................................................................. 112
10.13 AV UNIT(LITHIO-DR)......................................................................................................................... 113
10.14 AV UNIT(WWR) ................................................................................................................................. 114
AVH-4200NEX/XNUC
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10.15 AV UNIT(LS 2.5 IF).............................................................................................................................115
10.16 AV UNIT(FLAP MECHA) ....................................................................................................................116
10.17 AV UNIT(AV-IF IF)...............................................................................................................................117
10.18 AV UNIT(iPod RGB)............................................................................................................................118
10.19 AV UNIT(AV REAR I/O) ......................................................................................................................119 A
10.20 IF UNIT (SERVICE) (IF POWER) .......................................................................................................120
10.21 IF UNIT (SERVICE) (2CHDDCON) ....................................................................................................121
10.22 IF UNIT (SERVICE) (USB POWER)...................................................................................................122
10.23 IF UNIT (SERVICE) (BTOB CN) .........................................................................................................123
10.24 IF UNIT (SERVICE) (SD IF)................................................................................................................124
10.25 IF UNIT (SERVICE) (SOC DAC).........................................................................................................125
10.26 IF UNIT (SERVICE) (BT MIC).............................................................................................................126
10.27 IF UNIT (SERVICE) (DTV IF) .............................................................................................................127
10.28 IF UNIT (SERVICE) (VIDEO DECODER)...........................................................................................128
10.29 IF UNIT (SERVICE) (HDMI IRX).........................................................................................................129
10.30 IF UNIT (SERVICE) (CHIPS IF)..........................................................................................................130
10.31 IF UNIT (SERVICE) (AV IF) ................................................................................................................131 B
10.32 IF UNIT (SERVICE) (MONITOR IF)....................................................................................................132
10.33 IF UNIT (SERVICE) (IF REAR I/O).....................................................................................................133
10.34 IF UNIT (SERVICE) (AEQ IF) .............................................................................................................134
10.35 DVD CORE UNIT................................................................................................................................135
10.36 SOC SINGLE CORE UNIT (SOC)......................................................................................................136
10.37 SOC SINGLE CORE UNIT (DDR3)....................................................................................................137
10.38 SOC SINGLE CORE UNIT (FLASH) ..................................................................................................138
10.39 SOC SINGLE CORE UNIT (VENC)....................................................................................................139
10.40 SOC SINGLE CORE UNIT (POWER/RESET) ...................................................................................140
10.41 SOC SINGLE CORE UNIT (AROUND SOC) .....................................................................................141
10.42 SOC SINGLE CORE UNIT (BTOB CN)..............................................................................................142
C
10.43 MONITOR UNIT (SERVICE) (MAIN IF) ..............................................................................................143
10.46 MONITOR UNIT (SERVICE) (BL DRIVER) ........................................................................................146
10.45 MONITOR UNIT (SERVICE) (T-CON) ................................................................................................145
10.46 MONITOR UNIT (SERVICE) (BL DRIVER) ........................................................................................146
10.47 MONITOR UNIT (SERVICE) (LCD POWER) .....................................................................................147
10.48 MONITOR UNIT (SERVICE) (LCD IF)................................................................................................148
10.49 KEY UNIT (SERVICE) ........................................................................................................................149
10.50 CASE UNIT (SERVICE)......................................................................................................................150
10.51 SW UNIT (SERVICE)..........................................................................................................................151
10.52 PCB ASSY (SERVICE).......................................................................................................................152
11. PCB CONNECTION DIAGRAM ..................................................................................................................153
11.1 AV UNIT................................................................................................................................................153 D
11.2 IF UNIT (SERVICE) ..............................................................................................................................155
11.3 DVD CORE UNIT..................................................................................................................................157
11.4 SOC SINGLE CORE UNIT ...................................................................................................................159
11.5 MONITOR UNIT (SERVICE) ................................................................................................................161
11.6 KEY UNIT (SERVICE) ..........................................................................................................................163
11.7 CASE UNIT (SERVICE)........................................................................................................................164
11.8 SW UNIT (SERVICE)............................................................................................................................165
11.9 PCB ASSY (SERVICE).........................................................................................................................166
12. ELECTRICAL PARTS LIST .........................................................................................................................167
E
F
AVH-4200NEX/XNUC
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1. SERVICE PRECAUTIONS
1.1 SAFETY PRECAUTIONS
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
A should keep the safety during servicing by following the safety instructions described in this manual.
Please keep the distance of more than 13 cm from focus lens for safety when you check pickup and make adjustment,
and do not look straight at Laser Beam for more than 10 seconds.
1.2 NOTES ON DISASSEMBLY / ASSEMBLY
Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on
mode may damage the ICs inside the unit.
To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder)
by referring to CRT5651 "3.4 HOW TO REMOVE AND INSTALL THE DVD CORE UNIT".
B
Please be sure to conduct line process to original status if you make assembling after repair.
1.3 NOTES ON OPERATION CHECK / DIAGNOSIS
EJECT LOCK MODE for DVD mechanism
< Procedure >
To enter EJECT LOCK MODE : Reset start while pressing [EJECT] key and [TRACK UP] key.
To exit EJECT LOCK MODE : Follow the same steps to enter this mode.
When a home product is used in a vehicle (using DC/AC converter), GND on secondary side of some devices of home
products (PS etc.) becomes indefinite. If these devices are connected to the unit, GND becomes indefinite because
C ISO is received and the video disordered.
If a defect is generated in a market, the land is prepared between GNDs for connecting GND of the unit sides and
VGND of input as a service.
With this product, a part of VGND pattern is thin. If it is used, insert 0.5A of fuse.
A used part and wiring numbers are shown below.
Wiring number: P2204, P2205
Used part: CEK1379 or CEK1278
1.4 NOTES ON REPLACING PARTS
Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
D
Please be careful of not to apply static charge onto integrated circuits, etc, when you conduct repair work.
Especially, please use soldering iron with its tip grounded.
Also, please use a pair of tweezers with static charge protection capability if there is the possibility of contacting to
device terminals, and avoid the use of metal-made tweezers.
The part listed below is difficult to replace as a discrete component part.
When the part listed in the table is defective, replace whole Assy.
IC602 UPD70F3925AGMA Blank IC
AV UNIT
IC1501 TEF6688HN / TEF6686HN Heat pad, terminal is bent inside
IF UNIT (SERVICE) IC8001 MN864779KT BGA
E IC8502 MAX14644ETA Heat pad, terminal is bent inside
MONITOR UNIT (SERVICE) IC3001 TC90193ASBG BGA
IC3201 R1290K103A Terminal is bent inside
IC4001 MCIMX6S6AVM08AC BGA
IC4301 H5TQ4G63CFR-RDC BGA
IC4302 H5TQ4G63CFR-RDC BGA
SOC SINGLE CORE UNIT IC4402 PE1038A BGA
IC4701 LTC3612EUDC Heat pad, terminal is bent inside
IC4721 LTC3612EUDC Heat pad, terminal is bent inside
IC4741 LTC3612EUDC Heat pad, terminal is bent inside
IC4901 337S3959 Heat pad, terminal is bent inside
F
On this mechanism, Pickup and Spindle Motor can not be replaced at the Service Site, because a special facility is
required for the adjustment after replacing them.
So, if Pickup or Spindle Motor is defective, replace the DVD Mechanism Module.
AVH-4200NEX/XNUC
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1.5 NOTES ON ADJUSTMENT
Some of the adjustment is required when the part is replaced.
Pease refer to "8.1 ADJUSTMENT REQUIRED WHEN THE UNIT IS REPLACED".
A
1.6 OTHERS
Notes on soldring
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for
repairs accompanied by reworking of soldering.
2. SPECIFICATIONS
2.1 SPECIFICATIONS B
For all Items except the backup current, refer to the Owner's Manual.
Backup current ........................ 2.5 mA or less
2.2 DISC/CONTENT FORMAT
C
is a trademark of DVD Format/Logo Licensing Corporation .
D
The Bluetooth