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Golf/Bora

Current flow diagram

No. 68/1

2.3 ltr./110 kW Motronic, engine code AGZ,
from August 1998

For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A ­ green 25 A ­ white 20 A ­ yellow 15 A ­ blue 10 A ­ red 7.5 A ­ brown 5 A ­ beige 3 A ­ lilac

Relay locations on relay plate:

2 4

X contact relief relay (18) Fuel pump relay (409)

97­14163

Note: The number in brackets behind the part designation denotes the control number on the housing.

Edition 04.99

Golf/Bora
31

Current flow diagram
Alternator, starter
31 a

No. 68/2
A B C C1 D J59 J226 ­ ­ ­ ­ ­ ­ ­ Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay, on 13 position additional relay carrier Fuse -1- (30) in battery fuse holder Fuse -2- (30) in battery fuse holder Fuse -4- (30) in battery fuse holder Fuse -5- (30) in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner)

9 3

5/31

J 59

2 7/30 b 500 502

16,0 ro

6,0 ro

122

D /50b
2,5 ro/sw 0,5 ro/sw

130

S162 ­ S163 ­ S176 ­ S177 ­ T2e ­ T4 ­

16,0 sw

6,0 ro

1,5 ro/sw

5 168

1

4

2 A41

T6

S177 S162 S176 S163
110A 50A 110A 50A

J 226 /6 J 226 /8
0,5 ro/sw 2,5 ro/sw

­ 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10d ­ 10-pin connector, green, in protective housing for connectors, left in plenum chamber
500

0,35 bl

T10d/5
0,5 br/ro

2,5 ro/sw

­ Screw connection -1- (30), on relay plate ­ Screw connection -1- (30a), on relay plate ­ Positive (+) connection (50), in dash panel wiring harness ­ For vehicles with manual gearbox only

502

T4/2 T2e/2
0,5 bl

T4/1 T2e/1
0,5 br/ro

A /+

A /+
35,0 sw

T6/3
2,5 ro/sw

A41



­ ­ ­ ­ For vehicles with automatic gearbox only
D+ B+ G W 30 50

C B C1
M

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
11 12 13 14 97-25048

1

2

3

4

5

6

7

8

9

10

Edition 04.99

Golf/Bora
31 a

Current flow diagram
Ignition system
31 a

No. 68/3
N ­ N122 ­ N128 ­ N158 ­ N163 ­ N164 ­ P ­ Q ­ T6a ­ T16b ­ T6c ­ T10a ­ Ignition coil 1, on cylinder head Final output stage, rear of engine compartment Ignition coil 2, on cylinder head Ignition coil 3, on cylinder head Ignition coil 4, on cylinder head Ignition coil 5, left on cylinder head Spark plug connector Flame plug 6-pin connector 6-pin connector 6-pin connector 10-pin connector, in cable channel left in engine compartment

b S1/1

b

0,5 br A104 1,5 sw/li c

T10a/8
1,5 sw/li 1,0 sw/li T6a/1

42 81

­ Earth point, next to steering column

N 122
T6b/6 T6b/2 1,5 sw/gr T6b/5 1,5 sw/bl T6b/3 1,5 sw/ws T6b/4 1,5 sw/gn 2,5 br

D52 2,5 sw 81

T6b/1 1,5 sw/li

1,5 sw/br

­ Earth connection -1-, in dash panel wiring harness A104 ­ Positive connection -2- (15), in dash panel wiring harness D52 ­ Positive connection (15a), in engine compartment wiring harness

T6c/1 4,0 br

T6c/6

T6c/2

T6c/5

T6c/3

T6c/4 159

N

N 128

N 158

N 163

N 164

P Q

42 15 16 17 18 19 20 21 22 23 24 25 26 27 28 97-25049

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/4
Motronic control unit, ignition system
D ­ Ignition/starter switch J220 ­ Motronic control unit, centre in plenum chamber N122 ­ Final output stage, rear of engine compartment S10 ­ Fuse in relay plate fuse box S229 ­ Fuse in fuse holder T6 ­ 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T6a ­ 6-pin connector T80 ­ 80-pin connector
501

b 501

6,0 ro c 1,0 sw/bl

6,0 ro A104 1,5 sw/li 6,0 ro 2,5 ro 1,5 sw/li 1,0 ro/gn 1,0 sw/bl

­ Screw connection -2- (30), on relay plate

119

A32

T6/1
10a 29a T80/1

T6/4
T80/3

1,0 ro/li T6a/2

N122 D /30
T6a/4 T6a/5 T6a/6

J 220
T80/77

T80/71

S10
10A 10 1,0 ro

S229
15A 29 1,5 sw

D /15
T80/78 T80/70 T80/57

T6a/3

­ Positive (+) connection (15), in dash panel wiring harness A32 ­ Positive connection (30), in dash panel wiring harness A98 ­ Positive connection -4- (30), in dash panel wiring harness A104 ­ Positive connection -2- (15), in dash panel wiring harness
A2

1,0 sw/gn

1,0 sw/ws

1,0 sw/gr

1,0 sw/br

2,5 sw

1,0 sw/br

1,0 sw/gr

1,0 sw/ws

1,0 sw/gn

A98 0,5 sw 2,5 sw

A2

132

155

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
29 30 31 32 33 34 35 36 37 38 39 40 41 42 97-25050

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/5
Motronic control unit, coolant temperature sender, twin path intake manifold change­over valve, Hall sender, intake manifold temperature sender, crankcase breather heater element
G2 G40 G62 G72 J220 ­ ­ ­ ­ ­ Coolant temperature sender Hall sender Coolant temperature sender Intake manifold temperature sender Motronic control unit, centre in plenum chamber Heater element (crankcase breather) Intake manifold change-over valve 10-pin connector, in cable channel left in engine compartment 80-pin connector

N79 ­ N156 ­ T10a ­ T80 ­
220

J 220
T80/64 T80/76 T80/62 T80/67 T80/53 T80/54

D101 D101

­ Earth connection (sender earth), in engine wiring harness ­ Connection -1-, in engine compartment wiring harness ­ Connection -2-, in engine wiring harness

0,5 li/br

0,5 li/ge

61 0,5 li/ro

0,5 li/ro

1,0 br/bl

0,5 bl

169 0,35 li

0,5 li/gn

161

D101

T10a/4
0,5 li

1,0 br

2

2 144

2

1

3

4

1

G62
3

G2
1 0,5 br/bl 2 1,0 br/ws

2 0,5 br/bl

G 72

N 79

1 1,0 ge/sw

N 156

1 1,0 ge/sw

G40

1,0 ge/sw

0,5 br/bl

150 D102 220 d

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

43

44

45

46

47

48

49

50

51

52

53

54

55

56 97-25051

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/6
Motronic control unit, throttle valve control part, knock sensor I, knock sensorII
F60 G61 G66 G69 G88 J220 J338 T2 T2a T8 T80 V60 ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ ­ Idling switch Knock sensor I Knock sensor II Throttle valve potentiometer Throttle valve positioner potentiometer Motronic control unit, centre in plenum chamber Throttle valve control unit 2-pin connector, rear in engine compartment 2-pin connector, front in engine compartment 8-pin connector 80-pin connector Throttle valve positioner

J 220
T80/66 T80/59 T80/69 T80/75 T80/74 T80/68 T80/60

1,0 li

1,0 li/ws

0,5 ws

0,5 li/sw

0,5 li/ge

0,5 ro

0,5 gr

49 0,5 li/ro 0,5 gn 0,5 bl

T2/2
T8/8 M T8/7 T8/6 T8/4 T8/5 T8/1

T2/1
0,5 sw

T2a/2 T2a/1
0,5 sw

G 61 J 338 V 60 F 60
T8/7 0,5 br/bl d

G 66

G 69

G 88

d

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

57

58

59

60

61

62

63

64

65

66

67

68

69

70 97-25052

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/7
Motronic control unit, engine speed sender
G28 ­ Engine speed sender J217 ­ Automatic gearbox control unit, centre in plenum chamber J220 ­ Motronic control unit, centre in plenum chamber J226 ­ Starter inhibitor and reversing light relay, above central electric T3 ­ 3-pin connector, near intake manifold T10 ­ 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10g ­ 10-pin connector, grey, in protective housing for connectors, in plenum chamber, left T68 ­ 68-pin connector T80 ­ 80-pin connector
10

T10/7
0,5 gn 0,5 gn

T10/8
0,5 bl/ro

217 T68/12 T80/8 T80/10

J

­ Earth point, in plenum chamber ­ Earth connection -2-, in engine compartment wiring harness ­ Earth connection (sender earth), in engine wiring harness ­ For vehicles with manual gearbox only ­ Compressor switch-off ­ Connection compressor readiness For vehicles with automatic gearbox only

J 220
T80/7 T80/23 T80/22 T80/2

131 220

T80/63

T80/56

0,5 ws

0,5 ge

0,5 bl/ge

0,5 ge/ro

0,5 br/ro

0,5 ro/gr

217 T68/11

J

2,5 br/ro

2,5 br



0,5 sw

0,5 ro/gr

­ ­ ­­

T3/1

T3/2

T3/3

217 T68/41

J

217 T68/13

J

T10g/9
0,5 ro/gr

G 28
2,5 br/ro

J 226/3

d

220 10 71 72 73 74 75 76 77 78

131 10 79 80 81 82 83 84 97-25053

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora
31 a

Current flow diagram
Motronic control unit, injectors
31 a

No. 68/8
J104 ­ ABS/ABS with EDL control unit J217 ­ Automatic gearbox control unit J220 ­ Motronic control unit, centre in plenum chamber N30 ­ Injector, cylinder 1 N31 ­ Injector, cylinder 2 N32 ­ Injector, cylinder 3 N33 ­ Injector, cylinder 4 N83 ­ Injector, cylinder 5 S232 ­ Fuse in fuse holder T10a ­ 10-pin connector, in cable channel left in engine compartment T10d ­ 10-pin connector, green, in protective housing for connectors, left in plenum chamber T25 ­ 25-pin connector, on control unit for ABS/ABS with EDL T47 ­ 47-pin connector, control unit for ABS with EDL/TCS/ESP T68 ­ 68-pin connector T80 ­ 80-pin connector ­ Connection -3- (87), in dash panel wiring harness A121 ­ Connection (high bus), in dash panel wiring harness A122 ­ Connection (low bus), in dash panel wiring harness D95 ­ Connection (injectors), in engine compartment wiring harness
A101

A122 0,5 ws 0,35 or/br

A121 0,5 sw 0,35 or/sw

T10d/3
0,5 or/br 0,35 or/br 104 T47/20 T25/10

T10d/2 J
0,5 or/sw 0,35 or/sw 104 T47/19 T25/11

J

J 217
T68/3 T80/29

217 T68/25

J

T80/41

J 220
T80/65 T80/72 T80/43

T80/73 147 1,0 li 4,0 bl 32 232 10A 32a 1,5 ro/li A101 1,5 ro/li 2

T80/80

T80/58

1,0 li/gn

1,0 li/ro

1,0 li/bl

1,0 li/gr

0,5 ws/ro

S

T10d/1
0,5 ws/ro

­ ­ ­­

For vehicles with automatic gearbox only

2

2

2

2

N 30
1 1

N 31
1

N 32
1

N 33
1

N 83

176

T10a/5
1,5 ro/li

1,0 ro/li

1,0 ro/li

1,0 ro/li

1,0 ro/li

1,0 ro/li

D95

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

85

86

87

88

89

90

91

92

93

94

95

96

97

98 97-25054

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/9
Motronic control unit, cruise control system (CCS) switch, coolant continued circulation pump
E45 ­ Cruise control system switch E227 ­ Cruise control system (CCS) button (Set) J220 ­ Motronic control unit, centre in plenum chamber J293 ­ Radiator fan control unit T2b ­ 2-pin connector, in engine compartment cable channel, left T10 ­ 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10b ­ 10-pin connector T10e ­ 10-pin connector, black, in protective housing for connectors, left in plenum chamber T10s ­ 10-pin connector, next to steering column T80 ­ 80-pin connector V51 ­ Continued coolant circulation pump

J 220
T80/18 T80/46 T80/36 T80/35 T80/34

A20


­ Connection (15a), in dash panel wiring harness ­ Fuel consumption signal from engine control unit, for MFI only

0,5 gn/ws

0,5 sw/ws

0,5 ws

0,5 bl/gr

0,5 ro

T10/2
0,35 gn/ws

293 T10b/1

J

T10e/3
0,35 sw/ge 0,35 sw/ge

T10e/ T10e/
9 1 0,35 ws 0,35 bl 0,35 sw/bl

T10e/2
0,35 ro/ge

0,5 ro/sw



T2b/1
1,0 ro/sw 1

T10s/ T10s/
7 4

T10s/ T10s/ T10s/ T10s/
5 2 6 3

182

M 2 1,0 br

V51

3201

155

E45

E227
0,5 sw/bl

163 99 100 101 102 103 104 105 106 107 108 109

A20 110 111 112 97-25055

e

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora
31 a

Current flow diagram
31 a

No. 68/10
Motronic control unit, secondary air pump motor, secondary air inlet system valve, clutch pedal switch, brake pedal switch for CCS, brake light switch
F F36 F47 J220 ­ ­ ­ ­ Brake light switch Clutch pedal switch Cruise cont. sys. brake pedal switch Motronic control unit, centre in plenum chamber Secondary air pump relay, in protective housing, left in engine compartment (control number 100) Secondary air inlet valve Fuse in relay plate fuse box 10-pin connector, green, in protective housing for connectors, left in plenum chamber 10-pin connector, black, in protective housing for connectors, left in plenum chamber 80-pin connector Secondary air pump motor

J299 ­

N112 ­ S13 ­ T10d ­ T10e ­

J 220
T80/48 31 0,5 ws/ge 0,5 ws/ge 6,0 ro 0,5 sw/bl T80/47 6 6,0 ro 0,5 gr/br 1,0 li/ro T80/30 T80/33

T80 ­ V101 ­
10 A18 A20
1/30 4/86

­ Earth point, in plenum chamber ­ Connection (54), in dash panel wiring harness ­ Connection (15a), in dash panel wiring harness ­ Connection (87a), in engine wiring harness ­ For vehicles with manual gearbox only For vehicles with automatic gearbox only ­ For vehicles with CCS only

T10d/4


T10e/5

13

T10e/4 J 299


S13
10A 13a

E30
2/87 3/85



1,0 ws/ro

1,0 ws/ge

1,0 ro/br

1,0 ro/sw

4,0 ws/ro

1,5 ge/sw

­ ­ ­­

2

2

3

1

2

F36
1 0,5 ws/ge

F 47
2 1,0 ge/sw 4 1,0 ro/sw

F

M 1 4,0 br

V101
1 1,5 bl/ge

N 112

e 113 114 115 116 117

A20 118 119 120

A18 121 122

10 123

E30 124 125 126 97-25056

f

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora
31 a 16/85 4 20 18/C 22/50 24/TK 19/86 21/31 17/30

Current flow diagram

No. 68/11
Motronic control unit, Lambda probe, air mass meter, activated charcoal filter system solenoid valve, fuel pump relay
G39 G70 J17 J217 ­ ­ ­ ­ Lambda probe Air mass meter Fuel pump relay Automatic gearbox control unit, centre in plenum chamber Motronic control unit, centre in plenum chamber Airbag control unit, down behind console Activated charcoal filter system solenoid valve I 4-pin connector, in protective housing in rear of engine compartment 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 50-pin connector 68-pin connector 80-pin connector

J 17
23/87 g

S3/6 0,5 li/ws

S3/4

S3/5 0,5 li/ws

S3/2 1,5 ro/sw

S3/1 0,5 br/ge

S3/3 0,5 sw

S2/5

J220 ­ J234 ­ N80 ­ T4a ­ T10 ­
0,5 gn/br

A125 0,5 li/ws

12

162

36

A27

h i

0,35 bl/ws

0,35 gn/br

T10/3
0,5 li/ws T80/4

T10/6
0,5 bl/ws

T10/9
0,5 gn/br T80/6

234 T50/34

J

J 220
T80/25 T80/26 T80/27 T80/15

T80/20

T50 ­ T68 ­ T80 ­
A27
A125

T80/19 W 0,5 gr/ws

T80/13

T80/12

T80/11

1,0 br

1,0 sw

1,0 br/sw

1,0 li/ro

1,0 bl

1,0 br/bl

1,0 li/ro

T68/19

J 217

­ Connection (speed signal), in dash panel wiring harness ­ Connection (crash signal), in dash panel wiring harness For vehicles with automatic gearbox only

T10/1
0,35 gr/ws

T4a/3 T4a/4
1,0 gr 1,0 sw

T4a/2
1,0 ws

­ ­ ­­

175

2

5

3

4

N 80 G39
1,0 ws 1 1,5 bl/ge 2 1,5 bl/ge

G70

T4a/1
1,5 bl/ro f 127 128 129 130 131 132 133 134 135 136 137 138 139 140 97-25057 f

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora

Current flow diagram

No. 68/12
Fuel pump, fuel gauge sender, coolant shortage indicator sender
Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a ­ 10-pin connector, in cable channel left in engine compartment G ­ G6 ­ G32 ­ S228 ­ S234 ­ S243 ­ T6 ­

g 504 4,0 bl h i j A99 l 4,0 bl 4,0 bl 4,0 bl 4,0 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro k h i

135 269 504

­ Earth connection -2-, in dash panel wiring harness ­ Earth connection (sender earth) -1-, in dash panel wiring harness ­ Screw connection -1- (87F), on relay plate

43

34

28

S243
10A 43a 2,5 bl/ge

S234
10A 34a 1,0 ge/sw

S228
15A 28a 1,5 bl/ro

177

182

0,35 br/ws

0,35 br/ws

­ Connection -1- (87), in dash panel wiring harness A100 ­ Connection -2- (87), in dash panel wiring harness E30 ­ Connection (87a), in engine wiring harness
A99

T6/5
1,0 ge/sw

A100 1,0 ge/sw

85

269 0,5 br/ws 1,0 br/ws 0,5 br/ws

T10a/ T6/6
6 2,5 bl/ge 1,0 ge/sw 1 3

T10a/9
1,0 br/ws 1

G6
46

M 4 1,5 br 2

G
54

G 32
2

f 141 142

E30 143 144 145

135 146 147 148 149 150 151 152 153 154 97-25058

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora

Current flow diagram

No. 68/13
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp, alternator warning lamp
F1 G22 H3 J285 K2 K3 K28 ­ ­ ­ ­ ­ ­ ­ Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Alternator warning lamp Oil pressure warning lamp Warning lamp for coolant temperature/coolant shortage Fuse in relay plate fuse box Fuse in relay plate fuse box 10-pin connector, in cable channel left in engine compartment 32-pin connector, blue

h i j k l 38 2,5 sw 0,35 gn A13 0,35 gn/sw 0,35 br/ge 0,35 gn 0,35 li/ro 0,35 br/ws 2

h i j

S5 ­ S7 ­ T10a ­ T32 ­

0,35 bl

10
0,5 br/ge

­ Earth point, in plenum chamber

5

7

T10a/10

T10a/1

131

T32/21

T32/10

T32/28

T32/22

T32/7

T32/12

S5
5a

7,5A

S7
7a

10A

K2 J285
0,5 ws/bl 0,5 gn/sw

­ Earth connection -1-, in engine compartment wiring harness A13 ­ Connection (door contact switch), in dash panel wiring harness B163 ­ Positive connection -1- (15), in interior wiring harness
85

0,5 sw/bl

1,0 sw/gn

111

B163

K3 T10a/

H3

K 28

2 1,0 sw/ws 1 2

G22
3 28

F1
43 101

1,0 br

2,5 br

1,0 br

1,0 br

2,5 br

85 155 156 157 158 159 160 161 162 163 164 165 166

10 167 168 97-25059

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

Edition 04.99

Golf/Bora

Current flow diagram

No. 68/14
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, multi-function indicator, ambient temperature display
E86 ­ E109 ­ G1 ­ G3 ­ G5 ­ G17 ­ G21 ­ J119 ­ J285 ­ K105 ­ T6e ­ T12a ­ Multi­function display call­up button Multi­function display, memory switch Fuel gauge sender Coolant temperature gauge Rev. counter Ambient temperature sensor Speedometer Multi­function display Control unit with display in dash panel insert Reserve fuel warning lamp 6-pin connector 12-pin connector, connection for Climatronic only T16 ­ 16-pin connector, in centre of dash panel, self-diagnosis connection T32 ­ 32-pin connector, blue T32a ­ 32-pin connector, green ­ Connection (speed signal), in dash panel wiring harness A76 ­ Connection (diagnosis wire K), in dash panel wiring harness
A27


E 86
h i j 0,35 bl/ws 0,35 li/sw 0,35 gn/br A27 0,35 bl/ws T16/ 13 0,5 ws/ro T16/7 0,5 gr/ws T6e/1

E 109
T6e/2 T6e/4 T6e/3

54 0,35 li

T12a/10

127 0,35 gr/ws

98 0,35 gr/ws

A76

0,35 bl/gn

0,35 bl

0,35 bl/gr

0,35 br/ws

152

T32/8

T32/5

T32/11

T32/3

W T32a/5

K T32/25

T32a/ 24

T32a/ 23

T32a/25

G3

G1 J285

­ Engine speed signal from engine control unit ­ Fuel consumption signal from engine control unit, for MFI only

K105 G5 G21
T32a/26 0,35 br/ge 1 150 2

J119
T32a/32 0,35 gn/ws

G17

0,35 br/ws

99

ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow

169

170

171

172

173

174

175

176

177

178

179

180

181

182 97-25060

Edition 04.99