Text preview for : 1,4l 4AV (AHW+AKQ)1.pdf part of vw golf /bora /jetta 2001 original electric wiring harnas
Back to : bora.part1.rar | Home
Golf/Bora
Current flow diagram
No. 63/1
1.4 ltr./55kW 4AV, engine code AHW, 1.4 ltr./55kW 4AV, engine code AKQ,
from August 1998
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7.5 A brown 5 A beige 3 A lilac
Relay locations on relay plate:
2 4
9714163
X contact relief relay (18) Fuel pump relay (409)
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 12.98
Golf/Bora
Current flow diagram
Alternator, starter
31 a
No. 63/2
A B C C1 D J59 J226 Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay, on 13 position additional relay carrier Fuse -2- (30), in battery fuse holder Fuse -4- (30), in battery fuse holder Fuse -5- (30), in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner) 6-pin connector, brown, in protective housing for connectors, left in plenum chamber
9 3
5/31
J 59
2 7/30 b
S1/1
500
502
0,5 br
16,0 ro
6,0 ro
S163 S176 S177 T2e
74
D /50b
T4
2,5 ro/sw
16,0 sw
1,5 ro/sw
T6
5 111
4
2 A41
S177 S176 S163
110A 110A 50A
J 226 /6 J 226 /8
0,5 ro/sw 2,5 ro/sw
81 500 502
0,35 bl
Earth connection -1-, in dash panel wiring harness Screw connection -1- (30), on relay plate Screw connection -1- (30a), on relay plate Positive (+) connection (50), in dash panel wiring harness For vehicles with manual gearbox only gearbox only For vehicles with automatic
2,5 ro/sw
A41
T4/2 T2e/2
0,5 bl
A /+
A /+
35,0 sw
T6/3
2,5 ro/sw
D+ G
B+
30
50
C B C1
M
81 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97-24300
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
31 a
Current flow diagram
31 a
No. 63/3
4AV control unit (injection system), ignition system
D Ignition/starter switch J448 4AV control unit (injection system), centre in plenum chamber N152 Ignition transformer P Spark plug connector Q Flame plug S10 Fuse in relay plate fuse box S229 Fuse in fuse holder T4a 4-pin connector T6 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
85
b 501
6,0 ro A32 2,5 ro 6,0 ro 1,5 sw/li 1,5 sw/li 1,5 sw/li A104 1,5 sw/li
T6/4
1,0 ro/gn 10a 29a
T10a/8
T6/1
1,0 ro/li T80/3 T80/1
501 A2
Earth connection -1-, in engine compartment wiring harness Screw connection -2- (30), on relay plate
D /30
1,0 ro A98
S10
10A 10 1,5 sw
S229
15A 29
D /15
2,5 sw
J 448
T80/71 0,5 gn/br T80/78 0,5 gn/ge
A2 0,5 sw 2,5 sw
T4a/2
N 152
T4a/1
T4a/3
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4- (30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
76
100
T4a/4 2,5 br
P Q
85 15 16 17 18 19 20 21 22 23 24 25 26 27 28 97-24301
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
31 a
Current flow diagram
31 a
No. 63/4
4AV control unit (injection system), coolant temperature sender, Hall sender
Coolant temperature sender Hall sender Coolant temperature sender 4AV control unit (injection system), centre in plenum chamber T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
10 220
D101
G2 G40 G62 J448
Earth point, in plenum chamber Earth connection (sender earth), in engine wiring harness Connection -1-, in engine compartment wiring harness For vehicles with manual gearbox only Fuel consumption signal from engine control unit, for MFI only Connection for radiator fan control unit
J 448
T80/2 2,5 br 2,5 br/ge T80/19 W 0,5 gr/ws T80/18 T80/64 T80/76 0,5 li/ge T80/53 0,5 bl T80/13 0,5 ws
0,5 gn/ws
0,5 li/ro
113 0,35 li
For vehicles with automatic gearbox only
T10/1 T10/2
0,35 gr/ws 117 0,35 gn/ws 115 50 2 3
T10a/4
0,5 li
T10/4
4
G62
1 0,5 li/ro 0,5 li/ro
G2
1 0,5 br/bl 2 0,5 br/ws
G40
3 0,5 br/bl
94 D101 10 29 30 10 31 32 33 34 35 36 37 38 39 40 41 42 97-24302 220 c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
31 a
Current flow diagram
31 a
No. 63/5
4AV control unit (injection system), throttle valve control part, engine speed sender
F60 G28 G69 G88 J217 Idling switch Engine speed sender Throttle valve potentiometer Throttle valve positioner potentiometer Automatic gearbox control unit, centre in plenum chamber Starter inhibitor and reversing light relay, above central electrics Throttle valve control unit 4AV control unit (injection system), centre in plenum chamber 3-pin connector, near intake manifold 8-pin connector 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 68-pin connector 80-pin connector Throttle valve positioner
T10/7
0,5 gn 0,5 gn
T10/8
0,5 bl/ro
T68/41 0,5 bl/ge
J 217
T68/13 0,5 ge/ro
J 217
J226 J338 J448 T3 T8 T10 T68 T80 V60
T80/63 0,5 ws T80/56 0,5 ge
217 T68/12 T80/8 T80/10 T80/7 T80/23
J
J 448
T80/67 1,0 br/bl
T80/22
T80/66 1,0 li
T80/59
T80/69
T80/75
T80/74 0,5 li/ge
0,5 ro/gn
1,0 li/ws
0,5 ws
0,5 li/sw
Compressor switchoff Air conditioner "ready" connection
For vehicles with automatic gearbox only
T10/5
0,5 ro/sw 0,5 br/bl 34
0,5 li/ro
T3/3
T3/2
T3/1
T8/1
T8/2 M
T8/3
T8/5
T8/4
T8/8
J 226 /6
T8/7 0,5 br/bl c
J 338 G 28 F 60 G 69 G 88
V 60
c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
43
44
45
46
47
48
49
50
51
52
53
54
55
56 97-24161
Edition 12.98
Golf/Bora
31 a
Current flow diagram
31 a
No. 63/6
4AV control unit (injection system), intake manifold pressure sender, intake manifold temperature sender, knock sensor, injectors
G42 G61 G71 J448 Intake air temperature sender Knock sensor I Intake manifold pressure sender 4AV control unit (injection system), centre in plenum chamber Injector, cylinder 1 Injector, cylinder 2 Injector, cylinder 3 Injector, cylinder 4 Fuse in fuse holder 2-pin connector, left on cylinder head 10-pin connector, in cable channel left in engine compartment 80-pin connector
N30 N31 N32 N33 S232 T2 T10a T80
J 448
T80/54 0,5 bl/gn T80/62 T80/61 T80/60 1,0 sw T80/68 0,5 bl 85 T80/73 1,0 li T80/80 T80/58 T80/65
0,5 li/ro
0,5 ge/sw
1,0 li/gn
1,0 li/ro
1,0 li/bl
4,0 bl D102 32 0,5 sw 0,5 gr
Earth connection (sender earth), in engine wiring harness A101 Connection -3- (87), in dash panel wiring harness D95 Connection (injectors), in engine compartment wiring harness D102 Connection -2-, in engine compartment wiring harness
220
S232
10A 32a 1,5 ro/li
T2/2
2 3 4
T2/1
A101
N 30
2
N 31
2
N 32
2
N 33
2
G 42
1
G 71
G 61
T10a/5
1,0 ro/li
1 1,0 ro/li
1 1,0 ro/li
1 1,0 ro/li
1 1,0 ro/li
0,5 br/bl
c
220
D95
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
57
58
59
60
61
62
63
64
65
66
67
68
69
70 97-24303
Edition 12.98
Golf/Bora
31 a 16/85 4 20 18/C 22/50 24/TK 19/86 21/31 17/30
Current flow diagram
No. 63/7
4AV control unit (injection system), Lambda probe, activated charcoal filter system solenoid valve, exhaust gas recirculation valve, fuel pump relay
G39 Lambda probe J17 Fuel pump relay J217 Automatic gearbox control unit, centre in plenum chamber J234 Airbag control unit, behind lower console J448 4AV control unit (injection system), centre in plenum chamber N18 Exhaust gas recirculation valve N80 Activated charcoal filter system solenoid valve I T4b 4-pin connector, in centre of engine compartment T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T50 50-pin connector T68 68-pin connector T80 80-pin connector
10
J 17
23/87 d
S3/6 0,5 li/ws
S3/4
S3/5 0,5 li/ws
S3/2 1,5 ro/sw
S3/1 0,5 br/ge
S3/3 0,5 sw
S2/5
A125 0,5 li/ws
11
105
20
A27
e f
0,35 bl/ws
T10/3
T10/6
0,5 bl/ws 0,35 gn/br
234 T50/34 T80/4
J
J 448
T80/26 T80/72 1,0 li
T80/20
T10/9
T80/15 T80/6 0,5 gn/br
Earth point, in plenum chamber
T80/25 1,0 br
1,0 sw
1,0 li/ro
0,5 gn/br
T4b/3 T4b/4
1,0 gr 1,0 sw
T4b/1
1,0 ws 1,5 bl/ro
217 T68/19
J
Earth connection, in automatic gearbox wiring harness A27 Connection (speed signal), in dash panel wiring harness A125 Connection (crash signal), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
114
For vehicles with automatic gearbox only
2 2
N 18 G39
1,0 ws 1 1,0 ge/sw 1 1,5 bl/ge
N 80
T4b/2
2,5 br 10 71 72 114 73 1,0 br 114 74 75 76 1,0 br/sw 10 77 E30 78 79 80 81 82 83 84 97-24304 88 g
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
Current flow diagram
No. 63/8
Fuel pump, fuel gauge sender, coolant shortage indicator sender
G G6 G32 S228 S234 S243 T6 T10a Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber 10-pin connector, in cable channel left in engine compartment Earth connection -2-, in dash panel wiring harness Earth connection (sender earth) -1-, in dash panel wiring harness Screw connection -1- (87F), on relay plate
d 504 4,0 bl e f h A99 j 4,0 bl 4,0 bl 4,0 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro i e f
135 269 504 A99
43 65
34
28
S243 S234
10A 43a 2,5 bl/ge 10A 34a 1,0 ge/sw
S228
15A 28a 1,5 bl/ro
123
124
0,35 br/ws
0,35 br/ws
Connection -1- (87), in dash panel wiring harness A100 Connection -2- (87), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A100 1,0 ge/sw 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
T6/5
T6/6
T10a/6
1 3
T10a/9
0,5 br/ws 1
1,0 ge/sw
G6
79
M 4 2
G
40
G 32
2
1,5 br
g 85 86
E30 87 88 89 90
135 91 92 93 94 95 96 97 98 97-24305
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
Current flow diagram
No. 63/9
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp, alternator warning lamp
F1 G22 H3 J285 K2 K3 K28 Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Alternator warning lamp Oil pressure warning lamp Coolant temperature/coolant shortage warning lamp Fuse in relay plate fuse box 10-pin connector, in cable channel left in engine compartment 32-pin connector, blue 32-pin connector, green
e f h i j 22 2,5 sw 0,35 gn A13 0,35 gn/sw 0,35 br/ge 0,35 gn 0,35 li/ro 0,35 br/ws 3 0,35 bl
e f h
S7 T10a T32 T32a
10
Earth point, in plenum chamber
0,5 br/ge
7
T10a/10
T10a/1
75
T32/21
T32/10
T32/28
T32/22
T32/7
T32/12
S7
7a
10A
K2 J285
0,5 ws/bl 0,5 gn/sw
Earth connection -1-, in engine compartment wiring harness A13 Connection (door contact switch), in dash panel wiring harness B163 Positive connection -1- (15), in interior wiring harness
85
1,0 sw/gn
B163
K3 T10a/
H3
K 28
2 1,0 sw/ws 1 2
G22
3
F1
1,0 br 2,5 br 10 99 100 101
T10a/
7 85 102 103 104 105 106 107 108 109 110 111 112 97-24306
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 12.98
Golf/Bora
Current flow diagram
No. 63/10
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, self-diagnosis connection, multi-function indicator, ambient temperature display
Multifunction display callup button Multifunction display, memory switch Fuel gauge Coolant temperature gauge Rev. counter Ambient temperature sensor Multifunction display Control unit with display in dash panel insert Reserve fuel warning lamp 6-pin connector 16-pin connector, in centre of dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green Connection (speed signal), in dash panel wiring harness A76 Connection (diagnosis wire K), in dash panel wiring harness
A27
e f h 0,35 li/sw 40 0,35 li 0,35 gn/br
A27 0,5 gr/ws 0,35 bl/ws 31 0,35 gr/ws T16/7 K
A76 0,35 gr/ws 0,35 bl/gn 0,35 bl 0,35 bl/gr
E86 E109 G1 G3 G5 G17 J119 J285 K105 T6e T16
T32/8
T32/5
T32/11
T32/3
W T32a/5
K T32/25
T32a/ 24
T32a/ 23
T32a/25
T6e/4
T6e/2
T6e/1
G3
G1 E 109 J285
0,35 br/ws T6e/3
E 86
Engine speed signal from engine control unit Fuel consumption signal from engine control unit, for MFI only
K105 G5
T32a/32 0,35 gn/ws 1 T32a/26 0,35 br/ge 0,35 br/ws 2
J119
94
96
G17
32
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
125 126 97-24307
113
114
115
116
117
118
119
120
121
122
123
124
Edition 12.98