Text preview for : 1,6l Simos (AEH+AKL).pdf part of vw golf /bora /jetta 2001 original electric wiring harnas
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Golf/Bora
Current flow diagram
No. 2/1
1.6 ltr./74 kW Simos, engine code AEH, 1.6 ltr./74 kW Simos, engine code AKL,
from October 1997
For alternatives to relay and fuse positions as well as multi-pin connector wiring-see "Fitting locations" section. Relay locations on 13 position additional relay carrier, above relay plate:
Fuse colours 30 A green 25 A white 20 A yellow 15 A blue 10 A red 7.5 A brown 5 A beige 3 A lilac
Relay locations on relay plate:
2 4
Relief relay for X contact (18) Fuel pump relay (167)
9714163
Note: The number in brackets behind the part designation denotes the control number on the housing.
Edition 04.99
Golf/Bora
31
Current flow diagram
Alternator, starter
31 a
No. 2/2
A B C C1 D J59 J226 S163 S176 S177 T2e T4 Battery Starter Alternator Voltage regulator Ignition/starter switch X contact relief relay Starter inhibitor and reversing light relay Fuse -2- (30) in battery fuse holder Fuse -4- (30) in battery fuse holder Fuse -5- (30) in battery fuse holder 2-pin connector, near starter (on vehicles not fitted with air conditioner) 4-pin connector, near starter (on vehicles fitted with air conditioner) 6-pin connector, brown, in protective housing for connectors, on left in plenum chamber Earth connection -1-, in dash panel wiring harness Screw connection -1- (30), on relay plate
9 3
5/31
J 59
2 7/30 b
S1/1
500
502
0,5 br
16,0 ro
6,0 ro
A17 1,0 bl 0,35 bl 0,5 bl 16,0 sw 5 4 2
T6
81
S177 S176 S163 D /50
122 110A 110A 50A 123 0,35 bl
500
D /50b J 226 /8
502
2,5 ro/sw 2,5 ro/sw
Screw connection -1- (30a), on relay plate Connection (61), in dash panel wiring harness (not on vehicles after May 1998) For vehicles from May 1998
A17
A /+ T4/2 T2e/2
0,5 bl
A /+
T6/3
35,0 sw 2,5 ro/sw
qq
For vehicles up to April 1998 only For vehicles with manuel gearbox only
For vehicles with automatic gearbox only
D+ G
B+
30
50
C B C1
M
81 1 2 3 4 5 6 7 8 9 10 11 12 13 14 97-24659
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
Simos control unit, ignition system
31 a
No. 2/3
Ignition/starter switch Simos control unit, centre in plenum chamber Ignition transformer Spark plug connector Flame plug Fuse in relay plate fuse box Fuse in fuse holder 4-pin connector 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T80 80-pin connector
501 A2
b 501
6,0 ro A32 2,5 ro 6,0 ro 1,0 ro/li 1,5 sw/li 1,5 sw/li A104 1,5 sw/li
D J361 N152 P Q S10 S229 T4a T6
T6/4
1,0 ro/gn 10a 29a
T10a/8
T6/1
T80/1 T80/3
Screw connection -2- (30), on relay plate
D /30
1,0 ro A98
S10
10A 10 1,5 sw
S229
15A 29
D /15
2,5 sw
J 361
T80/71 0,5 gn/br T80/78 0,5 gn/ge
Positive (+) connection (15), in dash panel wiring harness A32 Positive connection (30), in dash panel wiring harness A98 Positive connection -4- (30), in dash panel wiring harness A104 Positive connection -2- (15), in dash panel wiring harness
A2 0,5 sw 2,5 sw
T4a/2
N 152
T4a/1
T4a/3
85
99
T4a/4 2,5 br
104
P Q
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
15
16
17
18
19
20
21
22
23
24
25
26
27
28 97-24660
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 2/4
Simos control unit, coolant temperature sender, Hall sender
G2 G40 G62 J226 Coolant temperature sender Hall sender Coolant temperature sender Starter inhibitor and reversing light relay, above central electrics Simos control unit, centre in plenum chamber 10-pin connector, orange, in protective housing for connectors, left in plenum chamber 10-pin connector, in cable channel left in engine compartment 80-pin connector
J361 T10 T10a T80
10 220
Earth point in plenum chamber Earth connection (sender earth), in engine wiring harness Connection -1-, in engine compartment wiring harness For vehicles with manual gearbox only Fuel consumption signal from engine control unit, multi-function indicator only
J 361
T80/2 2,5 br T80/19 W T80/18 T80/62 T80/76 0,5 li/ge T80/53 0,5 bl T80/22 0,5 ro/sw 0,5 ro
D101
0,5 gr/ws
0,5 gn/ws
0,5 li/ro
114 0,35 li
For vehicles with automatic gearbox only
T10/5
0,5 ro/sw
T10/1 T10/2
0,35 gr/ws 0,35 gn/ws 124 120 51 2 3
T10a/4
0,5 li
4
G62
1 0,5 li/ro 0,5 li/ro
G2
1 0,5 br/bl 2 0,5 br/ws
J 226 /6
G40
3 0,5 br/bl
94 D101 10 29 30 31 32 33 34 35 36 37 38 39 40 41 42 97-24661 220 c
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 2/5
Simos control unit, throttle vale control part, engine speed sensor, power steering pressure switch
F60 F88 G28 G69 G88 J104 J217 J338 J361 T3 T8 T10d T25 Idling switch Power assisted steering pressure switch Engine speed sender Throttle valve potentiometer Throttle valve positioner potentiometer ABS with EDL control unit Automatic gearbox control unit Throttle valve control unit Simos control unit, centre in plenum chamber 3-pin connector, near intake manifold 8-pin connector 10-pin connector, green, in protective housing for connectors, left in plenum chamber 25-pin connector, on control unit for ABS/ABS with EDL 47-pin connector, control unit for ABS with EDL/TCS/ESP 68-pin connector 80-pin connector Throttle valve positioner
A122 0,5 ws 0,35 or/br
A121 0,5 sw 0,35 or/sw
T10d/3
0,5 or/br 0,35 or/br 104 T47/20 T25/10
T10d/2 J
0,5 or/sw 0,35 or/sw 104 T47/19 T25/11
J
J 217
T68/3 T80/29
217 T68/25
J
T80/31
J 361
T80/75 T80/74 0,5 li/ge T80/63 0,5 ws T80/56 0,5 ge
T47 T68 T80 V60
220
A121
0,5 ge
T80/14 0,5 li/br
T80/24
T80/66 1,0 li
T80/59
T80/69
0,5 gn/li
1,0 li/ws
0,5 ws
0,5 li/sw
33
A122
Earth connection (sender earth), in engine wiring harness Connection (high bus), in dash panel wiring harness Connection (low bus), in dash panel wiring harness For vehicles with manual gearbox only
0,5 li/ro
T3/1
T3/2
T3/3
For vehicles with automatic gearbox only
2 T8/1 M T8/2 T8/3 T8/5 T8/4 T8/8
F88
1
G 28 J 338 V 60 F 60
T8/7 0,5 br/bl
G 69
G 88
c
220
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
56 97-24662
43
44
45
46
47
48
49
50
51
52
53
54
55
Edition 12.99
Golf/Bora
31 a
Current flow diagram
31 a
No. 2/6
Simos control unit, knock sensor, injectors
Knock sensor I Automatic gearbox control unit Simos control unit, centre in plenum chamber Injector, cylinder 1 Injector, cylinder 2 Injector, cylinder 3 Injector, cylinder 4 Fuse in fuse holder 3-pin connector, near intake manifold 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment T68 68-pin connector T80 80-pin connector
D95
D102
J 217
T68/12 0,5 gn
T10/7
0,5 gn
T10/8
0,5 bl/ro
G61 J217 J361 N30 N31 N32 N33 S232 T3a T10
T80/8
T80/10
J 361
T80/73 1,0 li T80/80 T80/58 T80/65
T80/67 1,0 sw
T80/68 0,5 gr
Connection (injectors), in engine compartment wiring harness Connection -2-, in engine compartment wiring harness Air conditioning system connection
91
1,0 li/gn
1,0 li/ro
1,0 li/bl
For vehicles with automatic gearbox only
0,5 sw
0,5 bl
4,0 bl 32
T3a/3 T3a/1 T3a/2
S232
10A 32a
1,5 ro/li
N 30
2
N 31
2
N 32
2
N 33
2
G 61
T10a/5
1,0 ro/li D102
1
1
1
1
1,0 ro/li
1,0 ro/li
1,0 ro/li
1,0 ro/li D95
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow or = orange
57
58
59
60
61
62
63
64
65
66
67
68
69
70 97-26881
Edition 12.99
Golf/Bora
31 a
Current flow diagram
31 a d
No. 2/7
Simos control unit, Lambda probe, air mass meter, activated charcoal filter system, intake manifold change-over valve
Lambda probe Air mass meter Simos control unit, centre in plenum chamber Activated charcoal filter system solenoid valve I Intake manifold change-over valve 4-pin connector, in protective housing, in rear of engine compartment T10 10-pin connector, orange, in protective housing for connectors, left in plenum chamber T80 80-pin connector Connection (speed signal), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A27
S3/6 0,5 li/ws
G39 G70 J361 N80 N156 T4b
A27
e f
0,35 bl/ws
0,35 gn/br
T10/3
T10/6
0,5 bl/ws
T10/9
0,5 gn/br T80/6
J 361
T80/25 1,0 br T80/26 T80/27 1,0 br/sw T80/13 1,0 bl T80/12
T80/4
T80/20
T80/9
T80/15 1,0 li/ro
T80/64 0,5 ro/ge
1,0 sw
1,0 br/bl
1,0 li/gn
T4b/3 T4b/4
1,0 gr 1,0 sw
T4b/2
1,0 ws
1
2
4
2
2
N 80 G39
1,0 ws 3 1,0 bl/ge
N 156
1 1,0 ge/sw
G70
1 1,0 bl/ge
T4b/1
1,5 ws E30 71 72 73 74 75 76 77 78 79 80 81 82 83 84 97-24664 88 g
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
31 a d 16/85 17/30 4 19/86 23/87 18 20 22 24 21
Current flow diagram
No. 2/8
Fuel pump, fuel gauge sender, coolant shortage indicator sender
Fuel gauge sender Fuel pump (pre-supply pump) Coolant shortage indicator sender Fuel pump relay Fuse in fuse holder Fuse in fuse holder Fuse in fuse holder 6-pin connector, brown, in protective housing for connectors, left in plenum chamber T10a 10-pin connector, in cable channel left in engine compartment
135 269 504
J 17
S3/3 0,5 sw
S2/5
504 4,0 bl
S3/5
S3/4
S3/2
S3/1
G G6 G32 J17 S228 S234 S243 T6
e f A99
e f h i j 20 4,0 bl 4,0 bl 4,0 bl 0,35 li/sw 0,35 br/ws 0,35 li/ro
43
34
28
Earth connection -2-, in dash panel wiring harness Earth connection (sender earth) -1-, in dash panel wiring harness Screw connection -1- (87F), on relay plate
S243 S234
10A 43a 2,5 bl/ge 10A 34a 1,0 ge/sw
S228
15A 28a 1,5 ge/sw
133
134
64
0,35 br/ws
0,35 br/ws
Connection -1- (87), in dash panel wiring harness A100 Connection -2- (87), in dash panel wiring harness E30 Connection (87a), in engine wiring harness
A99
A100 1,0 ge/sw 1,0 ge/sw
269 0,5 br/ws 1,0 br/ws 0,5 br/ws
T6/5
T6/6
T10a/6
1 3
T10a/9
0,5 br/ws 1
1,0 ge/sw
G6
83
M 4 2
G
39
G 32
2
1,5 br
g 85 86
E30 87 88 89 90
135 91 92 93 94 95 96 97 98 97-24665
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
Edition 04.99
Golf/Bora
Current flow diagram
No. 2/9
Dash panel insert, optical and acoustic oil pressure warning, speedometer sender, coolant temperature/coolant shortage warning lamp
F1 G22 H3 J285 K3 K28 Oil pressure switch Speedometer sender (Hall sender on gearbox) Buzzer Control unit with display in dash panel insert Oil pressure warning lamp Coolant temperature/coolant shortage warning lamp Fuse in relay plate fuse box Fuse in relay plate fuse box 10-pin connector, in cable channel left in engine compartment 32-pin connector, blue
e f h i j 22 2,5 sw 503
e f h
S2 S7 T10a T32
10
Earth point, in plenum chamber Earth point, in engine compartment, left Earth connection -1-, in engine compartment wiring harness Earth connection, in left headlight wiring harness Screw connection (75x), on relay plate Positive (+) connection (30a), in dash panel wiring harness Positive connection -1- (15), in interior wiring harness For vehicles from May 1998
10,0 sw/ge
0,35 gn
0,35 gn/sw
0,35 gn
0,35 li/ro
0,35 br/ws
12 85
7 2
T10a/10
T10a/1
T32/10
T32/28
T32/22
T32/7
179 503
S7
7a
10A
S2
2a
10A
J285
1,0 sw/gn A1 1,0 sw/ws 0,5 ws/bl 0,5 gn/sw
A1
B163
K3 T10a/
H3
K 28
1,0 sw/gn
2 1,0 sw/ws 1 2
qq
For vehicles up to April 1998 only
B163
G22
3 23
F1 T10a/7
2,5 br 2,5 br 4,0 br
1,0 br
2,5 br
85 99 100 101 102 103 104 105 106 107 108
10 109
179 110 111 112
12
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
97-24666
Edition 04.99
Golf/Bora
Current flow diagram
No. 2/10
Dash panel insert, coolant temperature gauge, fuel gauge, rev. counter, speedometer, self-diagnosis connection, alternator warning lamp
Fuel gauge Coolant temperature gauge Rev. counter Speedometer Control unit with display in dash panel insert Alternator warning lamp Reserve fuel warning lamp 12-pin connector, connection for Climatronic only T16 16-pin connector, centre in dash panel, self-diagnosis connection T32 32-pin connector, blue T32a 32-pin connector, green Connection (speed signal), in dash panel wiring harness A76 Connection (diagnosis wire K), in dash panel wiring harness
A27
G1 G3 G5 G21 J285 K2 K105 T12a
e f h 0,35 gn/br 0,35 bl/ws
A27 0,35 bl/ws 0,5 gr/ws
A76 0,35 gr/ws
39
T12a/10
0,35 li/sw
31
4
6
30
T16/7 K
0,35 li
0,35 gn/ws
0,35 bl
0,35 bl
0,35 gr/ws
T32/8
T32/5
T32/11
T32/3
T32a/32
T32/12
W T32a/5
K T32/25
G3
G1 J285
K2
For vehicles from May 1998 Fuel consumption signal from engine control unit, multi-function indicator only For vehicles up to April 1998 only
qq
K105 G5 G21
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
113 114 115 116 117 118 119 120 121 122 123 124 125 126 97-24667
Edition 04.99
Golf/Bora
Current flow diagram
No. 2/11
Dash panel insert, multi-function indicator, ambient temperature display
E86 E109 G17 J119 J285 T6e T32a Multifunction display callup button Multifunction display, memory switch Ambient temperature sensor Multifunction display Control unit with display in dash panel insert 6-pin connector 32-pin connector, green
0,35 bl/gn
0,35 bl
0,35 bl/gr
T32a/ 24
T32a/ 23
T32a/25
T6e/4
T6e/2
T6e/1
E 109 J285
T6e/3
E 86
0,35 br/ws
J119
T32a/26 0,35 br/ge
94
96
0,35 br/ws 2 1
G17
ws = white sw = black ro = red br = brown gn = green bl = blue gr = grey li = lilac ge = yellow
135 136 137 138 139 140 97-24167
127
128
129
130
131
132
133
134
Edition 04.99