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HCD-DX8
SERVICE MANUAL
Ver 1.2 2001.11

E Model Australian Model

HCD-DX8 is the tuner, tape player, CD player and amplifier section in MHC-DX8.

This stereo system is equipped with the Dolby Btype noise reduction system*. * Manufactured under license from Dolby Laboratories Licensing Corporation. DOLBY and the double-D symbol ; are trademarks of Dolby Laboratories Licensing Corporation.

Model Name Using Similar Mechanism CD SECTION CD Mechanism Type Base Unit Type Optical Pick-up Type TAPE DECK SECTION Model Name Using Similar Mechanism Tape Transport Mechanism Type

HCD-BX7 CDM58-K2BD38 BU-K2BD38 KSM-213DAP/Z-NP NEW TCM-230AWR11

SPECIFICATIONS
Amplifier section
The following measured at AC 120, 220, 240V 50/60 Hz DIN power output (rated) 160 + 160 watts (6 ohms at 1 kHz, DIN) Continuous RMS power output (reference) 200 + 200 watts (6 ohms at 1 kHz, 10% THD) Inputs MD/VIDEO (AUDIO) IN: voltage 450 mV/250 mV, (phono jacks) impedance 47 kilohms MIC: sensitivity 1 mV, (phone jack) impedance 10 kilohms Outputs PHONES: accepts headphones of 8 (stereo mini jack) ohms or more FRONT SPEAKER: accepts impedance of 6 to 16 ohms SATELLITE SPEAKER: accepts impedance of 6 to 16 ohms

CD player section
System Compact disc and digital audio system Laser Semiconductor laser (=780nm) Emission duration: continuous Laser output Max. 44.6 µW* *This output is the value measured at a distance of 200 mm from the objective lens surface on the Optical Pick-up Block with 7 mm aperture. Frequency response 2 Hz ­ 20 kHz (±0.5 dB) Wavelength 780 ­ 790 nm Signal-to-noise ratio More than 90 dB Dynamic range More than 90 dB CD OPTICAL DIGITAL OUT (Square optical connector jack, rear panel) Wavelength 660 nm Output Level ­18 dBm

-- Continued on next page --

COMPACT DISC DECK RECEIVER
9-929-221-13
2001K0500-1 C 2001.11

Sony Corporation
Home Audio Company Published by Sony Engineering Corporation

Tape player section
Recording system Frequency response (DOLBY NR OFF) 4-track 2-channel stereo 40 ­ 13,000 Hz (±3 dB), using Sony TYPE I cassette 40 ­ 14,000 Hz (±3 dB), using Sony TYPE II cassette

Tuner section
FM stereo, FM/AM superheterodyne tuner FM tuner section Tuning range Antenna Antenna terminals Intermediate frequency AM tuner section Tuning range Middle Eastern models: Other models: 531 ­ 1,602 kHz (with the interval set at 9 kHz) 531 ­ 1,602 kHz (with the interval set at 9 kHz) 530 ­ 1,710 kHz (with the interval set at 10 kHz) AM loop antenna External antenna terminal 450 kHz 87.5 ­ 108.0 MHz FM lead antenna 75 ohm unbalanced 10.7 MHz

Antenna Antenna terminals Intermediate frequency

General
Power requirements Australian models: Mexican models: Other models: 230 - 240 V AC, 50/60 Hz 120 V AC, 60 Hz 120 V, 220 V or 230 - 240 V AC, 50/60 Hz Adjustable with voltage selector 250 watts Approx. 280 x 360 x 425 mm Approx. 9.5 kg

Power consumption Dimensions (w/h/d) Mass :

Design and specifications are subject to change without notice.

SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.

2

NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT The laser diode in the optical pick-up block may suffer electrostatic break-down because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic break-down and also use the procedure in the printed matter which is included in the repair parts. The flexible board is easily damaged and should be handled with care. NOTES ON LASER DIODE EMISSION CHECK The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pickup block. Therefore, when checking the laser diode emission, observe from more than 30 cm away from the objective lens. Laser component in this product is capable of emitting radiation exceeding the limit for Class 1.
This appliance is classified as a CLASS 1 LASER product. The CLASS 1 LASER PRODUCT MARKING is located on the rear exterior.

TABLE OF CONTENTS 1. SERVICE NOTE ······························································· 4 2. GENERAL ·········································································· 5 3. DISASSEMBLY ································································ 7 4. TEST MODE ···································································· 12 5. MECHANICAL ADJUSTMENTS ····························· 16 6. ELECTRICAL ADJUSTMENTS ······························· 16 7. DIAGRAMS
7-1. 7-2. 7-3. 7-4. 7-5. 7-6. 7-7. 7-8. 7-9. 7-10. 7-11. 7-12. 7-13. 7-14. 7-15. 7-16. 7-17. 7-18. 7-19. 7-20. Circuit Boards Location ··················································· 21 Block Diagrams ································································ 22 Printed Wiring Board ­ BD Section ­ ····························· 24 Schematic Diagram ­ BD Section ­ ································ 25 Printed Wiring Board ­ MAIN Section ­ ························ 26 Schematic Diagram ­ MAIN (1/3) Section ­ ·················· 27 Schematic Diagram ­ MAIN (2/3) Section ­ ·················· 28 Schematic Diagram ­ MAIN (3/3) Section ­ ·················· 29 Printed Wiring Board ­ POWER AMP Section ­ ··········· 30 Schematic Diagram ­ POWER AMP Section ­ ·············· 31 Printed Wiring Boards ­ PANEL Section ­ ····················· 32 Schematic Diagram ­ PANEL Section ­ ························· 33 Printed Wiring Boards ­ LEAF SW Section ­ ················ 34 Schematic Diagram ­ LEAF SW Section ­ ···················· 35 Printed Wiring Boards ­ DRIVER Section ­ ·················· 36 Schematic Diagram ­ DRIVER Section ­ ······················ 37 Printed Wiring Board ­ TRANS Section ­ ······················ 38 Schematic Diagram ­ TRANS Section ­ ························ 39 IC Pin Function Description ············································· 40 IC Block Diagrams ··························································· 42

8. EXPLODED VIEWS ······················································ 46
CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing · Keep the temperature of soldering iron around 270°C during repairing. · Do not touch the soldering iron on the same conductor of the circuit board (within 3 times). · Be careful not to apply force on the conductor when soldering or unsoldering. MODEL IDENTIFICATION
-- BACK PANEL --
PART No.

9. ELECTRICAL PARTS LIST ······································· 52

MODEL
E2, E3, EA, MY, SP, AR models MX, AUS models · Abbreviation AR : Argentine AUS : Australian E2 : 120 V AC Area in E model E3 : 240 V AC Area in E model EA MY MX SP

PART No.
4-225-040-3s 4-225-040-4s : Saudi Arabia : Malaysia : Mexican : Singapore

3

SECTION 1 SERVICE NOTE
Note for installing the panel board

2 Panel board

Hot melt

: melted-connection point Screw hole 1 Cut the nine melted-connection points with cutting pliers. Attach the panel board with six screws (+BVTP 2.6 × 8 ) after the board is removed once. Do not tighten the screws excessively.

4

SECTION 2 GENERAL
LOCATION OF CONTROLS
· Front view

1

23 4

5

1 2 3

DISC SKIP button DISC 1 button and indicator DISC 2 button and indicator DISC 3 button and indicator Z OPEN/CLOSE button CD disc tray Fluorescent indicator tube EDIT, TUNER, MEMORY button PLAY MODE, STEREO/MONO button REPEAT, DOLBY NR button DIRECTION button SURROUND button VOLUME knob Shuttle knob x button gG button PHONES jack Tape deck-B TAPE A/B button CD button Function indicator TUNER/BAND button MD (VIDEO) button ?/1 button and indicator DISPLAY button SPECTRUM button EQ EDIT button GROOVE button ECHO LEVEL knob (Saudi Arabia model) MIC LEVEL knob MIC2 jack (Saudi Arabia model) MIC1 jack (Saudi Arabia model) MIC jack (except Saudi Arabia model) g, G, f, F button and indicator V-GROOVE button and indicator Tape deck-A ­ . button X button > + button KARAOKE PON button CD SYNC HI-DUB REC PAUSE/START button and indicator ENTER button

qlw;wawswd wf wg wh wj wk wl e; ea es ed ef eg

6 7 8 9 0 qa qs qd qf qgqh qj qk

4 5 6 7 8 9 q; qa qs qd qf qg qh qj qk ql w; wa ws wd wf wg wh wj wk wl e; ea es ed ef eg eh ej ek el r; ra rs

ehejek el r; ra rs

5

This section is extracted from instruction manual.

Step 3: Setting the time
You must set the time before using the timer functions.

3

Press ENTER.
The minute indication flashes.

1
hH S s

4 5
Tip

Press . or > repeatedly to set the minute. Press ENTER.
The clock starts working.

2,4

l

L

3,5
s

j

J

H

S

If you've made a mistake, start over from step 1.

To change the time
The previous explanation shows you how to set the time while the power is off. To change the time while the power is on, do the following: 1 Press CLOCK/TIMER SET. 2 Press . or > repeatedly to select SET CLOCK. 3 Press ENTER. 4 Perform steps 2 through 5 above.

1

Press CLOCK/TIMER SET.
The hour indication flashes.

Note
The clock settings are canceled when you disconnect the power cord or if a power failure occurs.

2

Press . or > repeatedly to set the hour.

6

SECTION 3 DISASSEMBLY
Note: Follow the disassembly procedure in the numerical order given.

CASE (TOP)
9 case (top) 4 three screws (case) 7 two screws (BVTP3 × 10)

5 two screws (BVTP3 × 10)

8 claw

3 side panel R

6 side panel L

2 two screws (BVTP3 × 10) 1 three screws (case)

LOADING PANEL ASS'Y
3 loading panel ass'y

CD mechanism deck (CDM58) 1 Turn the pulley (S) to the direction of arrow. front panel side pulley (S)

- bottom view 2 Pull out the table.

7

FRONT PANEL ASS'Y
8 connector (19 core) (CN201) q; CD mechanism deck

7 4 screw (BVTP3 × 10)

5 connector (CN601) 1 wire (flat type) (17 core) (CN304) 4 screw (BVTP3 × 10)

BASE UNIT (Page 11) DRIVER/MOTOR/ SENSOR BOARDS (Page 11)
2 connector (CN1)

9 connector (CN202) 2 connector (CN2)

6 front panel ass'y 3 two screws (BVTP3 × 12)

TAPE MECHANISM DECK

4 bracket (heart cam L)

3 screw (BVTP2.6 × 8)

5 five screws (BVTP2.6 × 8) 1 screw (BVTP2.6 × 8)

LEAF SW/ HEAD (A)/ HEAD (B) BOARDS (Page 10)

2 bracket (heart cam R)

6 tape mechanism deck (TCM-230AWR11)

8

PANEL BOARD

7 three claws EA 5 knob (MIC)

q; five claws

6 two screws (BVTP2.6 × 8)

5 knob (MIC)

8 CD switch board 2 two screws (BVTP2.6 × 8) : melted-connection point

qa PANEL board 4 FR knob q; three claws

9 Cut the nine melted-connection points with a cutting plier. Note: When attching the panel board, refer to "Service Note" on page 4.

3 bracket (FR) 1 vol knob

POWER TRANSFORMER (T971), TRANS BOARD
4 back panel

5 connector (CN975) 9 Remove the sixteen solderings.

3 six screws (BVTP3 × 10)

6 connector (CN977)

q; TRANS board

7 two screws (BVTP4 × 8) 7 two screws (BVTP4 × 8) 8 power transformer (T971)

2 two screws (BVTP3 × 10)

1 connector (CN891)

9

MAIN/POWER AMP BOARDS

5 three screws (BVTP3 × 8) 2 connector (CN503) 2 connector (CN502)

8 heat sink

7 two screws (BVTP3 × 8)

6 POWER AMP board 3 MAIN board 4 two screws (BVTP3 × 16)

1 two screws (BVTP3 × 8)

LEAF SW/HEAD (A)/HEAD (B) BOARDS

1 Remove the two solderings. 5 LEAF SW board 2 five claws 1 Remove the two solderings.

3

4 Remove the four solderings.

7 HEAD (A) board 9 HEAD (B) board 6 ground point screw (PTT2 × 4) 8 ground point screw (PTT2 × 4)

10

BASE UNIT (BU-K2BD38)

4 two insulators 3 Base unit

1 wire (flat type) (19 core) (CN101) 4 two insulators

2 four screws (PTPWH 2.6)

DRIVER/MOTOR/SENSOR BOARDS
q; screw (PTPWH2.6 × 8)

9 MOTOR board 6

5 two screws (+BVTP 2.6 × 8)

7 wire (flat type) (8 core) (CN721) qs screw (BVTP 2.6 × 8) qa tray 3 DRIVER board 4 Remove the two solderings of motor. 8 connector (CN722) qd SENSOR board

1 connector (CN701)

2 screw (BVTP2.6 × 8)

11

SECTION 4 TEST MODE
[MC Cold Reset] · The cold reset clears all data including preset data stored in the RAM to initial conditions. Execute this mode when returning the set to the customer. Procedure: 1. Press three buttons x , ENTER , and ?/1 simulta-neously. 2. The fluorescent indicator tube displays "COLD RESET" and the set is reset. [CD Ship Mode] · This mode moves the pickup to the position durable to vibration. Use this mode when returning the set to the customer after repair. Procedure: 1. Press ?/1 button to turn the set ON. 2. Press CD button and ?/1 button simultaneously. 3. After the "STANDBY" display blinks six times, a message "LOCK" is displayed on the fluorescent indicator tube, and the CD ship mode is set. [MC Hot Reset] · This mode resets the set with the preset data kept stored in the memory. The hot reset mode functions same as if the power cord is plugged in and out. Procedure: 1. Press three buttons x , ENTER , and DISC 1 simultaneously. 2. The fluorescent indicator tube becomes blank instantaneously, and the set is reset. [CD Service Mode] · This mode can run the CD sled motor freely. Use this mode, for instance, when cleaning the pickup. Procedure: 1. Press ?/1 button to turn the set ON. 2. Select the function "CD". 3. Press three buttons x , ENTER , and OPEN/CLOSE simultaneously. 4. The CD service mode is selected. 5. With the CD in stop status, turn the shuttle knob clockwise to move the pickup to outside track, or turn the shuttle knob counter-clockwise to inside track. 6. To exit from this mode, perform as follows: 1) Move the pickup to the most inside track. 2) Press three buttons in the same manner as step 2.
Note: · Always move the pickup to most inside track when exiting from this mode. Otherwise, a disc will not be unloaded. · Do not run the sled motor excessively, otherwise the gear can be chipped.

[Change-over of AM Tuner Step between 9 kHz and 10 kHz] · A step of MW channels can be changed over between 9 kHz and 10 kHz. Procedure: 1. Press ?/1 button to turn the set ON. 2. Select the function "TUNER", and press TUNER/BAND button to select the BAND "AM". 3. Press ?/1 button to turn the set OFF. 4. Press ENTER and ?/1 buttons simultaneously, and the display of fluorescent indicator tube changes to "AM 9 k STEP" or "AM 10 k STEP", and thus the channel step is changed over. [GC Test Mode] · This mode is used to check the software version, FL tube, LED, keyboard and VACS. Procedure: 1. Press three buttons x , ENTER , and DISC 2 simultaneously. 2. LEDs and fluorescent indicator tube are all turned on. 3. When you want to enter the software version display mode, press DISC 1 . The model number and destination are displayed. 4. Each time DISC 1 is pressed, the display changes starting from MC version, GC version, CD version, CM version, ST version, TC version, TA version, TM version and BR version in this order, and returns to the model number and destination display. 5. When DISC 3 is pressed while the version numbers are being displayed except model number and destination, year, month and day of the software creation appear. When DISC 3 is pressed again, the display returns to the software version display. When DISC 1 is pressed while year, month and day of the software creation are being displayed, the year, month and day of creation of the software versions are displayed in the same order of version display. 6. Press DISC 2 button, and the key check mode is activated. 7. In the key check mode, the fluorescent indicator tube displays "KEY0 VOL0". Each time a button is pressed, "KEY" value increases. However, once a button is pressed, it is no longer taken into account. "VOL" value increases like 1, 2, 3 ... if rotating VOLUME knob in "+" direction, or it decreases like 0, 9, 8 ... if rotating in "­" direction. 8. Also when DISC 3 is pressed after lighting of all LEDs and FL tubes, value of VACS appears. 9. To exit from this mode, press three buttons in the same manner as step 1, or disconnect the power cord.

[VACS ON/OFF Mode] · This mode is used to switch ON and OFF the VACS (Variable Attenuation Control System). Procedure: Press the ENTER and SPECTRUM buttons simultaneously. The message "VACS OFF" or "VACS ON" appears.

12

[MC Test Mode] · This mode is used to check operations of the respective sections of Amplifier, Tuner, CD and Tape. Procedure: 1. Press the ?/1 button to turn on the set. 2. Press the three buttons of x , ENTER and DISC 3 simultaneously. 3. A message "TEST MODE" appears on the FL display tube. 4 When f (CURSOR UP) button is pressed, GEQ increases to its maximum and a message "GEQ ALL MA" appears. 5. When F (CURSOR DOWN) button is pressed, GEQ decreases to its minimum and a message "GEQ ALL M1" appears. 6. When g (CURSOR LEFT) or G (CURSOR RIGHT) button is pressed, GEQ is set to flat and a message "GEQ FLAT" appears. 7. When the VOLUME control knob is turned clockwise even slightly, the sound volume increases to its maximum and a message "VOLUME MAX" appears for two seconds, then the display returns to the original display. 8. When the VOLUME control knob is turned counter-clockwise even slightly, the sound volume decreases to its minimum and a message "VOLUME MIN" appears for two seconds, then the display returns to the original display. 9. In the test mode, the default-preset channel is called even when the TUNER is selected and an attempt is made to call the preset channel that has been stored in memory, by operating the Shuttle knob. (It means that the memory is cleared.) 10. When CD is selected and the EDIT button is pressed, the disc that is being chucked at this moment becomes the default setting. It means that the default disc only is accessed when any other discs are selected even though the display indication changes accordingly. At the same time, the DISC SKIP EXCHANGE and OPEN/CLOSE cannot be accepted. (It means that the tray motor and the turntable motor are disabled of their operation.) 11. When a tape is inserted in Deck B and recording is started, the input source function selects VIDEO automatically. 12. When x button is pressed to stop recording, the Tape (Deck) B is selected and tape is rewound using the Shuttle knob, tape is rewound, tape is stops at around the record-starting position and playback of the recorded portion of the tape is started. If PAUSE is inserted even once during recording, tape is rewound to the position around the PAUSE position and is played back. 13. When the CD SYNC HI-DUB Button is press during playback of Deck B, either normal speed or high speed can be selected by this button. 14. Select the desired loop by pressing the PLAY MODE button. Insert a test tape AMS-110A or AMS-RO to Deck A. 15. Press the SPECTRUM button to enter the AMS test mode. 16. After a tape is rewound first, the FF AMS is checked, and the mechanism is shut off after detecting the AMS signal twice. 17. Then the REW AMS is checked and the mechanism is shut off after detecting the AMS signal twice. 18. When the check is complete, a message of either OK or NG appears. 19. When you want to exit this mode, press the ?/1 button twice. The cold reset is enforced at the same time.

13

[Aging Mode] This mode can be used for operation check of CD section and tape deck section. · If an error occurred: The aging operation stops and display status. · If no error occurs: The aging operation continues repeatedly. 1. Operating method of Aging Mode Turn on the main power and select "CD" of the function. 1) Set a disc in DISC1 tray. Select CONTINUE ALL DISCS (press the PLAY MODE button), and REPEAT OFF (press the REPEAT button). 2) Load the tapes recording use into the decks A and B respectively. 3) Press three buttons x , ENTER , and DISC SKIP/EX-CHANGE simultaneously. 4) Aging operations of CD and tape are started at the same time. 5) To exit the aging mode, perform [MC Cold Reset]. 3. Aging Mode in CD section 1) Display state Display · No error occurs

AGING[*][*][*][*]

Note: [*][*][*][*] : Number of aging operations

Error display E ** s ## $$ %% 12 3 4 5 1 ** The error No. 00 indicates the newest error. As the error No. increases, it means the older error. When you want to retrieve the error history, press the PLAY MODE button in the case of mechanism error. Or press the REPEAT button in the case of NO DISC error. 2 s M: Mechanism error D: No disc error 3 ## Don't care 01: FOCUS ERROR 02: GFS ERROR 03: SETUP ERROR 4 $$ High order digits only 01: NO DISC judgment without chucking retry D: Stopped during closing due to problems other than mechanism. 02: NO DISC judgment after chucking retry E: Stopped during opening due to problems other than mechanism. C: Stopped during chucking due to problems other than mechanism. F: Stopped during EX-opening due to problems other than mechanism. 5 %% Emergency related errors (High order digits only) Status at the time of NO DISC judgment 1: Stopped during chuck-up (High order digits only) 2: Stopped during chuck-down 1: STOP 3: Time out by EX-OPEN 2: SETUP 5: Time out by EX-CLOSE 3: TOC READ 4: ACCESS 5: PLAY BACK 6: PAUSE 7: MANUAL SEARCH (PLAY) 8: MANUAL SEARCH (PAUSE) · When the buttons x , ENTER and DISC 1 are pressed simultaneously, number of time of the mechanism error and the NO DISC error can be checked. Display: EMC**EDC** **: Number of times of error (Maximum three times) EMC: Mechanism error EDC: NO DISC error · When aging operation is complete, be sure to perform the MC Cold Reset to reset the error history.

14

2) Operation during aging mode In the aging mode, the program is executed in the following sequence. (1) The disc tray opens and closes. (2) The mechanism accesses DISC 2 and makes an attempt to read TOC. However, since there are no discs, a message "CD2 NO DISC" appears. (3) The mechanism accesses DISC 3 and a message "CD3 NO DISC" appears. (4) The disc tray turns to select a disc1. (5) A disc is chucked. (6) TOC of disc is read. (7) The pickup accesses to the track 1, and playing 2 seconds. (8) The pickup accesses to the last track, and playing 2 seconds. (9) Every time when an aging operation of step 1 to step 8 is complete, the display "AGING[*][*][*][*]" value increases as the number of aging operations is counted up. (10) Returns to step 1. 3. Aging Mode in Tape Deck section 1) Display state · No error occurs Display action now · Error occurred Display action last time
NO. Display action 1 2 3 4 5 6 7 8 9 TAPE A AG-1 TAPE A AG-2 TAPE A AG-3 TAPE A AG-4 TAPE A AG-5 TAPE B AG-2 TAPE B AG-3 TAPE B AG-4 TAPE B AG-5 Action contents FWD play the TAPE A F.F. the TAPE A REV play the TAPE A Rewind the TAPE A FWD play the TAPE B F.F. the TAPE B REV play the TAPE B Rewind the TAPE B Final timing 2 minutes playing 20 second FF or the end of tape 2 minutes playing The top of tape 2 minutes playing 20 second FF or the end of tape 2 minutes playing The top of tape

Rewind the TAPE A, B The top of tape

2) Operation during aging mode In the aging mode, the program is executed in the following sequence. (1) Rewind is executed up to the top of tape A and B. (2) A tape on FWD side is played for 2 minutes. (3) FF is executed up to either made for 20 second or the end of tape. (4) A tape is reversed, and the tape on REV side is played for 2 minutes. (5) Rewind is executed up to the top of tape. (6) Returns to step 2, and repeat steps from 2 to 5. [Function Change Mode] * Select either VIDEO or MD of the external FUNCTION input. Procedure: 1. Turn on the power. 2. Press the two buttons ENTER and ?/1 at the same time. The main power is turned on and the other function of the previous function is selected and displayed. "MD" or "VIDEO".

15

SECTION 5 MECHANICAL ADJUSTMENTS
Precaution 1. Clean the following parts with a denatured alcohol-moistened swab: record/playback heads pinch rollers erase head rubber belts capstan idlers 2. Demagnetize the record/playback head with a head demagnetizer. 3. Do not use a magnetized screwdriver for the adjustments. 4. After the adjustments, apply suitable locking compound to the parts adjusted. 5. The adjustments should be performed with the rated power supply voltage unless otherwise noted. Torque Measurement
Mode Torque meter Meter reading

SECTION 6 ELECTRICAL ADJUSTMENTS
DECK SECTION
0 dB=0.775 V

FWD

CQ-102C

FWD back tension REV

CQ-102C

CQ-102RC

REV back tension FF/REW

CQ-102RC

CQ-201B

FWD tension

CQ-403A

REV tension

CQ-403R

3.06 N · m to 6.96 N · m 31 to 71 g · cm (0.43 ­ 0.98 oz · inch) 0.19 N · m to 0.58 N · m 2 to 6 g · cm (0.02 ­ 0.08 oz · inch) 3.06 N · m to 6.96 N · m 31 to 71 g · cm (0.43 ­ 0.98 oz · inch) 0.19 N · m to 0.58 N · m 2 to 6 g · cm (0.02 ­ 0.08 oz · inch) 6.96 N · m to 14.02 N · m 71 to 143 g · cm (0.98 ­ 1.99 oz · inch) 9.80 N · m 100 g or more (3.53 oz or more) 9.80 N · m 100 g or more (3.53 oz or more)

1. Demagnetize the record/playback head with a head demagnetizer. 2. Do not use a magnetized screwdriver for the adjustments. 3. After the adjustments, apply suitable locking compound to the parts adjust. 4. The adjustments should be performed with the rated power supply voltage unless otherwise noted. 5. The adjustments should be performed in the order given in this service manual. (As a general rule, playback circuit adjustment should be completed before performing recording circuit adjustment.) 6. The adjustments should be performed for both L-CH and RCH. 7. Switches and controls should be set as follows unless otherwise specified. · Test Tape Tape P-4-A100 WS-48B P-4-L300 Signal 10 kHz, ­10 dB 3 kHz, 0 dB 315 Hz, 0 dB Used for Azimuth Adjustment Tape Speed Adjustment Level Adjustment

Record/Playback Head Azimuth Adjustment

DECK A

DECK B

Note: Perform this adjustments for both decks

Procedure: 1. Mode: Playback
test tape P-4-A100 (10 kHz, ­10 dB) MAIN board CN301 Pin 3 (L-CH) Pin 1 (R-CH) level meter set MAIN board CN301 Pin 2 (GND) + ­

16

2. Turn the adjustment screw and check output peaks. If the peaks do not match for L-CH and R-CH, turn the adjustment screw so that outputs match within 1dB of peak.

Tape Speed Adjustment DECK B
Note: Start the Tape Speed adjustment as below after setting to the test mode. In the test mode, the tape speed is high during pressing the CD SYNC HI-DUB button.

L-CH peak Output level

within 1dB within 1dB

Screw position

R-CH peak L-CH peak R-CH peak

Procedure: 1. Turn the power switch on. 2. Press the x button, ENTER button and DISC 3 button simultaneously. (The "TEST MODE" on the fluorescent indicator tube display while in the test mode.) To exit from the test mode, press the ?/1 button. Mode: Playback
test tape WS-48B (3 kHz, 0 dB) set

Screw position

frequency counter
+ ­ MAIN board CN301 (Pin 3 : L-CH) (Pin 1 : R-CH)

3. Mode: Playback
test tape P-4-A100 (10 kHz, ­10 dB) L-CH MAIN board CN301 set R-CH pin 1 waveform of oscilloscope

oscilloscope pin 3 pin 2 L R V H

in phase 45° good

90° 135° 180° wrong

1. Insert the WS-48B into the deck B. 2. Press the gG button on the deck B. 3. Press the CD SYNC HI-DUB button in playback mode. Then at HIGH speed mode. 4. Adjust RV1001 on the LEAF SW board so that frequency counter reads 6,000 ± 30 Hz. 5. Press the CD SYNC HI-DUB button. Then back to NORMAL speed mode. 6. Adjust RV1002 on the LEAF SW board so that frequency counter reads 3,000 ± 15 Hz. Adjustment Location: LEAF SW board Playback level Adjustment DECK A Procedure: Mode: Playback
test tape P-4-L300 (315 Hz, 0 dB) set

DECK B

4. After the adjustments, apply suitable locking compound to the pats adjusted. Adjustment Location: Playback Head (Deck A). Record/Playback/Erase Head (Deck B).

level meter + ­

MAIN board CN301 (Pin 3 : L-CH) (Pin 1 : R-CH)

Deck A is RV302 (L-CH) and RV352 (R-CH), Deck B is RV303 (L-CH) and RV353 (R-CH) so that adjustment within adjustment level as follows. Adjustment Level: CN301 PB level: 301.5 to 338.3 mV (­8.2 to ­7.2 dB) level difference between the channels: within ±0.5 dB Adjustment Location: MAIN board Sample Volue of Wow and Flutter: 0.3% or less W. RMS (WS-48B)

forward reverse

17

REC Bias Adjustment DECK B Procedure: INTRODUCTION When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the "REC memory mode" which rewinds only the recorded portion and playback is set. This "REC memory mode" is convenient for performing this adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO. (If do not operation of stopped from recording complete, and rotate of shuttle knob then rewind to recording start position.) 1. Press MD (VIDEO) button to select VIDEO. (This step is not necessary if the above test mode has already been set.) 2. Insert a tape into deck B. 3. After press REC PAUSE/START button, press REC PAUSE/ START button, then recording start. 4. Mode: Record

4. Mode: Record
MD/VIDEO (AUDIO) IN 315 Hz, 50 mV (­23.8 dB) 600 attenuator
set

AF OSC

blank tape CS-123

5. Mode: Playback
recorded portion set level meter + ­

CN301 (Pin 3 : L-CH) (Pin 1 : R-CH)

AF OSC

MD/VIDEO (AUDIO) IN 1) 315 Hz 50 mV (­23.8 dB) 2) 10 kHz 600
set

blank tape CN-123

attenuator

6. Confirm playback the signal recorded in step 3 become adjustable level as follows. If these levels do not adjustable level, adjustment the RV301 (L-CH) and RV351 (R-CH) on the MAIN board to repeat steps 4 and 5. Adjustable level: CN301 PB level: 47.2 to 53.0 mV (­24.3 to ­23.3 dB) Adjustment Location: MAIN board
[MAIN BOARD] (Component Side)

5. Mode: Playback
recorded portion set level meter + ­

CN301 (Pin 3 : L-CH) (Pin 1 : R-CH)

REC LEVEL (L)

PB LEVEL (L) (A)

6. Confirm playback the signal recorded in step 3 become adjustable level as follows. If these levels do not adjustable level, adjustment the RV304 (L-CH) and RV354 (R-CH) on the MAIN board to repeat steps 4 and 5. Adjustable level: Playback output of 315 Hz to playback output of 10 kHz: ±1.0 dB Adjustment Location: MAIN board REC Level Adjustment DECK B Procedure: INTRODUCTION When set to the test mode performed in Tape Speed Adjustment, when the tape is rewound after recording, the "REC memory mode" which rewinds only the recorded portion and playback is set. This "REC memory mode" is convenient for performing this adjustment. During recording, the input signal FUNCTION will automatically switch to VIDEO. (If do not operation of stopped from recording complete, and rotate of shuttle knob then rewind to recording start position.) 1. Press MD (VIDEO) button to select VIDEO. (This step is not necessary if the above test mode has already been set.) 2. Insert a tape into deck B. 3. After press REC PAUSE/START button, press REC PAUSE/ START button, then recording start.

CN301

PB LEVEL (R) (A) PB LEVEL (R)
RV351

3 1

RV301 RV352 RV302 RV353 RV303

REC LEVEL (R) REC BIAS (L)

PB LEVEL (L) (B) RV304 REC BIAS (R)
RV354

[LEAF SW BOARD] (Conductor Side)

TAPE SPEED (HIGH)

TAPE SPEED (NORMAL)

RV1001 RV1002

18

FM Tuned Level Adjustment
FM RF SSG 75 coaxial

CD SECTION
Note :

set Carrier frequency : 98 MHz Modulation : AUDIO 1 kHz, 75 kHz deviation (100%) Output level : 28 dB (at 75 W open) FM ANTENNA terminal (TM601)

1. CD Block is basically designed to operate without adjustment. Therefore, check each item in order given. 2. Use YEDS-18 disc (3-702-101-01) unless otherwise indicated. 3. Use an oscilloscope with more than 10M impedance. 4. Clean the object lens by an applicator with neutral detergent when the signal level is low than specified value with the following checks. S-Curve Check
oscilloscope BD board TP(FEO) TP(VC)

Procedure: 1. Supply a 28 dB 98 MHz signal from the ANTENNA terminal. 2. Tune the set to 98 MHz. 3. Adjust RV611 to the point (moment) when the TUNED indicator on the flourescent indicator tube will change from going off to going on. Adjustment Location: MAIN board Null Adjustment
FM RF SSG 75 coaxial

set Carrier frequency : 98 MHz Modulation : AUDIO 1 kHz, 75 kHz deviation (100%) Output level : 60 dB (at 75 W open) FM ANTENNA terminal (TM601)

Procedure : 1. Connect oscilloscope to TP (FEO). 2. Connect between TP (FEI) and TP (VC) by lead wire. 3. Connect between TP (AGCCON) and TP (GND) by lead wire. 4. Turn Power switch on. 5. Load a disc (YEDS-18) and actuate the focus search. (In consequence of open and close the disc tray, actuate the focus search) 6. Confirm that the oscilloscope waveform (S-curve) is symmetrical between A and B. And confirm peak to peak level within 4 ±1 Vp-p.
S-curve waveform symmetry

Procedure: 1. Supply a 60 dB 98 MHz signal from the ANTENNA terminal. 2. Tune the set to 98 MHz. 3. Measure voltage between pin wa of IC 601. Adjust T601 until the voltage becomes 0 V. Adjustment Location: MAIN board

A within 4 ±1Vp-p B

7. After check, remove the lead wire connected in step 2 and 3.
Note : · Try to measure several times to make sure than the ratio of A : B or B : A is more than 10 : 7. · Take sweep time as long as possible and light up the brightness to obtain best waveform.

[MAIN BOARD] (Component side)

RF Level Check
NULL

oscilloscope
FM TUNED LEVEL
T601

BD board TP(RF) TP(VC)

RV611

Procedure : 1. Connect oscilloscope to TP (RF). 2. Connect between TP (AGCCON) and TP (GND) by lead wire. 3. Turned Power switch on. 4. Load a disc (YEDS-18) and playback. 5. Confirm that oscilloscope waveform is clear and check RF signal level is correct or not. 6. After check, remove the lead wire connected in step 2.

19

Note: Clear RF signal waveform means that the shape "" can be clearly distinguished at the center of the waveform.
RF signal waveform
VOLT/DIV : 200mV TIME/DIV : 500ns

Adjustment Location:
[BD BOARD] (Conductor side)

TP (VC) TP (TEO)
IC103

TP (RF)
level : 1.45 ± 0.3Vp-p

TP (FEO)

TP (FEI)

TP (AGCCON)

E-F Balance (1 Track Jump) Check
oscilloscope BD board TP (TEO) TP (VC) + ­

IC101 TP (XPCK)

Procedure: 1. Connect oscilloscope to TP (TEO) and TP (VC) board. 2. Turned Power switch on. 3. Load a disc (YEDS-18) and playback the number five track. 4. Press the hH button. (Becomes the 1 track jump mode.) 5. Confirm that the level B and A (DC voltage) on the oscilloscope waveform.
1 track jump waveform
Center of waveform B A (DC voltage) 0V

level=1.3±0.6Vp-p

Symmetry

Specification level: A x 100=less than ±22% B 6. After check, remove the lead wire connected in step 1.

RF PLL Free-run Frequency Check Procedure : 1. Connect frequency counter to test point (XPCK) with lead wire.
BD board TP (XPCK) frequency counter + ­

2. 3.

Turned Power switch on. Put the disc (YEDS-18) in to play the number five track. Confirm that reading on frequency counter is 4.3218MHz.

20

SECTION 7 DIAGRAMS
7-1. CIRCUIT BOARDS LOCATION
THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
MOTOR board
Note on Schematic Diagram: · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. · % : indicates tolerance. f · : internal component. · 2 : nonflammable resistor. · 5 : fusible resistor. · C : panel designation. Note: The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. · · · · U : B+ Line. V : B­ Line. H : adjustment for repair. Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. Circled numbers refer to waveforms. Signal path. F : FM f : AM E : PB (DECK A) d : PB (DECK B) G : REC (DECK B) J : CD c : digital out Abbreviation AUS : Australian model EA : Saudi Arabia model MX : Mexican model Note on Printed Wiring Boards: · X : parts extracted from the component side. · Y : parts extracted from the conductor side. · b : Pattern from the side which enables seeing. · Indication of transistor.
C Q B E These are omitted.

HCD-DX8

DRIVER board

SENSOR board TRANS board BD board

CD SWITCH board

Q B C E These are omitted.

PANEL board

·

MAIN board LEAF SW board

· ·

POWER AMP board HEAD (A) board HEAD (B) board

·

· WAVEFORMS ­ BD BOARD ­ ­ MAIN BOARD ­

1 IC101 yj
CD PLAY MODE

3 IC101 ra
CD PLAY MODE

1 IC401 qa
STOP MODE

3 T301 4
TAPE B REC MODE

16.9344MHz

6.4Vp-p

approx 200mVp-p

32.768kHz

3.0Vp-p

80.7kHz

120Vp-p

2 IC101 ta
CD PLAY MODE

4 IC101 el
CD PLAY MODE

2 IC401 qd
STOP MODE

approx 170mVp-p 400nsec/div 1.2Vp-p

16MHz

3.4Vp-p

­ PANEL BOARD ­

1 IC601 oa
STOP MODE

12.5MHz

4.8Vp-p

21

21

HCD-DX8
7-2. BLOCK DIAGRAMS ­ TUNER/CD SECTION ­
TM601 ANTENNA FM 75 FE602 FM FRONT-END 8 ANT IN IF OUT 1 F OUT 3 VT 4 +B AM 10 FM 1 XIN X651 4.5MHz 24 XOUT 15 FM OSC 18 VT1 IN 17 VT1 19 PD1 RB641 AM FRONT-END 13 1 3 4 5 6 7 14 11 15 9 20 AM RF IN 22 AM OSC 23 V REG 22 ST MUTE DO DI CL CE 27 ST DIN 26 ST DOUT 28 ST CLK 25 ST CE TUNED 6 STEREO 7 24 TUNED 23 STEREO B+ SWITCH Q602 A+12V PLL IC651 FM/AM IF 12 FM 7 AM OSC 14 VCO STOP 2 IF REQ 8 DO 6 DI 4 CL 5 CE 3 DO DI CL CE 9 IF OUT 12 AM/FM 13 VCO STOP 8 IF REQ MUTE FM SD ADJ 3 RV611 FM TUNED LEVEL SYSTEM CONTROLLER IC401(1/2) : CD (VIDEO) 24 AM OSC OUT R OUT 10 T601 NULL 5 FM DET AM IF IN 18 IFT601 : CD (AUDIO) AM MIX OUT 19 : DIGITAL OUT R-CH CF601 Q601 IF AMP CF602 AM/FM IF MPX IC601 1 FM IF L OUT 11 BUFFER Q611 LPF601 LPF L-CH

A
MAIN SECTION

· R-CH: Same as L-CH. · Signal Path : FM : AM

(Page 23)

2

12

OPTICAL PICK-UP BLOCK (KSS-213D/ZN)
VC A B C D E F LD Q101 AUTOMATIC POWER CONTROL +5V 5 A 6 B 7 C 8 D 11 E 10 F 3 LD 12 VC

RF AMP IC103

DIGITAL SERVO, DIGITAL SIGNAL PROCESSOR, D/A CONVERTER IC101 D OUT 60

IC201 OPTICAL DIGITAL OUT OPTICAL

RFO 16 RFI 17 FE 14 TE 13

51 RFAC 43 RFDC L OUT 72 39 FE 41 TE 40 SE R OUT 75 R-CH CD L

B
MAIN SECTION MTR CNT2 44 MTR CNT1 45 9

IC701 4 MOTOR DRIVE 7 2 35 CD DATA 37 CD CLK 42 XLT 33 SQ CLK T SENS 49 19 SCOR 32 SQ DATA 40 SENS OPEN SW 46 CLOSE SW 47 S701 (OPEN/CLOSE) OPEN CLOSE IC711 TABLE ADDRESS SENSOR M721 (TURN)

(Page 23)
DATA 5 CLOK 7 XLAT 6

M

LD ON 22

14 XLON

GND HOLD SW 21 PD VR IC102 MOTOR/COIL DRIVE F+ FOCUS COIL FT+ TRACKING COIL 05 18 CH3RO M102 (SLED) M 17 CH3FO 16 CH4RO M101 (SPINDLE) M 15 CH4FO MUTE 20 CH3FI 24 CH4INS 25 28 SFDR CH3RI 23 29 SRDR T13 CH1RO 14 CH1FO 11 CH2RO 12 CH2FO CH1RI 3 CH1FI 2 CH2RI 6 CH2FI 5 32 FFDR 33 FRDR 4 PD

SQCK 2 SCLK 9 SCOR 20 SQSO 1 SENS 8 S101 (LIMIT)

SSTP 27

XTAI 66 30 TFDR XTAO 67 31 TRDR X101 16.9344MHz

BU UP/DOWN SW 48

S711 (BU UP/DOWN)

XRST 3 26 MDP

43 XRST

41 HOLD

22

22

HCD-DX8
­ MAIN SECTION ­
GRAPHIC EQUALIZER CONTROL, ELECTRICAL VOLUME IC101 TUNER SECTION

DBFB AMP IC102 5 6 7 Q504,505 15 MUTE Q103

IC501 POWER AMP 12 D841 Q503,504 11 Q861 MUTE CONT MUTE Q862 R-CH Q551 OVER LOAD DETECT +B Q506,506 OVER HEAT DETECT R-CH D502 Q823 PROTECT CONT Q828,829 PROTECT SWITCH R CH Q821,822 OVER LOAD DET ECT Q824,825 RELAY DRIVE RY801 R CH

TM801 L R SPEAKER IMPEDANS USE 6-16

(Page 22)
BD SECTION

A B
J101

L-CH

40 IN2A

VOL OUT2 24

CD-L

38 IN2C Q101,102

(Page 22)
L MD/VIDEO (AUDIO) R

MUTE CONT

L-CH

DBFB CONT 37 IN2D R-CH Q503 DBFB SWITCH PB AMP, REC EQ AMP, DOLBY B NR IC301 R IN (L) A IBN (L) 48 RV303 R-CH DECK-B PB AMP IC304 PLAYBACK LEVEL (DECK-B, L-CH) B 46 IC302 REC/PB SWITCH 1 B IN (L) 120 21 DATA 22 CLOCK A 70 REC PB DOLBY B DOL PAS L-OUT PB OUT (L) 40 R-CH 39 IN2B 43 IC104 MIC AMP 35 INVOL OUT2 MUTE CONT MUTE Q581

J631 PHONES

Q891,892 FAN DRIVE

FAN

HP901 (PB)

RV302 DECK-A PB AMP IC303 PLAYBACK LEVEL (DECK-A, L-CH)

FL601 Q831, 832 RELAY DRIVE FLOURESCENT INDICATOR TUBE

L-CH

DECK-A
R-CH

DISPLAY CONTROLLER IC601 3 HEADPHONE P1 50 . 52 85 49 33 F1

F2

HRPE901 (REC/PB/ERASE)

RELAY +7V

Q615 +5.6V REG

IC602 10 SPEANA BPF 6 5 4 17 12 11 20 BPF 0 25 BPF 5 26 ALL BAND

P35 G1 G17

Q606-614 FL DRIVER

L-CH 2 4 REC/PB SWITCH CONTROL Q304,305

R-CH

Q630-635 PLAY1-3 10 EXIST1-3 5 LED DRIVER D630-632

R-CH

R-CH C332,L301

3 R CH 36 EQ OUT (L) EQ IN (L) 38 RV301 T301 TA+12V Q301 BAIS B+ SWITCH 33 32 NORM CROM BIAS SW REC LEVEL (L-CH) A120/70 39 B NORM/CROM/METAL REC OUT (L)

RV722 MIC LEVEL J721 MIC 1 IC722 IC722

3 S617,618,623-625, S627,628,630-636 FUNCTION KEY S611-616 S619-621,626,629 17 KEY0

DECK-B
RV304 R-CH REC BIAS (L-CH)

BIAS TRAP

REC EQ

GROOVE LED 11 FILE LED 12 BASS SHIFT LED 13 FUNCTION LED 14 18 KEY1 REC/PAUSE LED 15 SURROUND LED 16 Q605 19 KEY2 TIMER LED 27 LED DRIVER Q604 Q621-626 LED DRIVER

D611-615 D617,618

REC /PB/PASS

NORM/HIGH

ALC ON/OFF

BIAS ON/OFF

NR ON/OFF

LM ON/OFF

PB A/B

ERASE

MS OUT

BIAS OSC Q302,303

RM ON/OFF

IC721 J722 MIC 2 2 DIGITAL ECHO 6

RV721

FUNCTION KEY S637-646 FUNCTION KEY

17 19 16 18 15 20 22 23 24 25 26 Q141

D602 TIMER

ECHO LEVEL A+12V LED PROTECT S MUTE L MUTE (EA)

+6V

DC BIAS

D601 VOLUME

ROTARY ENCODER

1 VOL A 2 VOL B

POWER LED 28

LED DRIVER

D601

S1004 (A 120/70) S1008 (A 120/70)

SIRCS IC603

100 SIRCS

XIN 89 X601 12.5MHz XOUT 90

TAPE MECHANISM DECK BLOCK (TCM-230AWR11)

97 I2C DATA 98 I2CCLOCK AUDIO +5V 96 WAKE UP

S1003 (A HALF) S1005 (REC A) S1006 (B HALF) S1009 (REC B) AUDIO +5V

S1001 (A PLAY)

S1002 (B PLAY)

X401 32.768kHz

X402 16MHz

92 RESET Q941,942

B HALF

A HALF

DBFB ON/OFF

REC MUTE

NR ON/OFF

DATA

IIC CLK

B PLAY

A PLAY

TC RELAY

LINE MUTE

WAKE UP

ALC

X IN

TC MUTE

X OUT

EQ H/N

BIAS

CLK

XC OUT

R/PB PAS

PROTECT

STK MUTE

IIC DATA

RELAY H

AMS IN

AC CUT

PB A/B

XC IN

Q393,394 PM1001 (DECK-A) A TRIG DRIVE Q391,392 PM1002 (DECK-B) B TRIG DRIVE IC1001 REEL DETECT (DECK-A) IC1002 CAP H/L REEL DETECT (DECK-B) M901 (CAPSTAN) 91 B SHOT 90 A SHUT 58 B TRIG 57 A TRIG

69 68 93 67

79

10

11

15

13

77 76 78 75 74 73 72 71 70

4

5

83

84

100

87 82

30 29 18

7 MIC B+

Q721 MIC REG MIC A +12V

-B

-V REG T971 POWER TRANSFORMER

(AUS)

(EXCEPT MX, AUS) S951 VOLTAGE SELECTOR

D541 CD D+5V CD A+5V 3 IC911 +5V REG 1 Q911,912 CD POWER SWITCH POWER AMP +B

F974

F975 -B

SYSTEM CONTROLLER IC401(2/2)

230-240V 220V

RDS D+5V UNSW CD POWER 85 D952 IC951 3 +5V REG 1 D822

D901-904 F971

120V AC IN (MX)

CAP M CONT

BOOSTER SW

AUDIO +5V A+12V RESET TC A+12V MIC A+12V ST A+12V

D953

FREQ A

FREQ B

IC921 3 +12V 1 REG IC961

D824

D911 D906-909 D910

60 Q396,397 CAP MOTOR DRIVE Q1001 MOTOR CONTROL RV1002 TAPE SPEED (NORMAL) Q395 CAP MOTOR SPEED CONT R1001 TAPE SPEED (HIGH)

59

52 51 89

12

M

3 CONT A 2 CONT B 1 BOOSTER SW 12 L-OUT 10 R-OUT R-CH 8 RELAY ON/OFF 5 PROTECT 7 S MUTE L MUTE LED STK MUTE 6 LINE MUTE 4 STANDBY LED RELAY TO SATELLITE AMPLIFIER (TA-DX8) L-OUT

Q501

IC501 RESET

TC M+9V CD M+7V LED +7V

3

+9V REG IC931

1

3

+7V REG

1

F1 F2

EVER +5V D511

05 · R-CH: Same as L-CH. · Signal Path : PB (DECK A) : PB (DECK B) : REC (DECK B) : FM

D508 PROTECT

IC101 : CD SYSYTEM CONTROL

23

23

HCD-DX8

7-3. PRINTED WIRING BOARD ­ BD SECTION ­ · See page 21 for Circuit Boards Location.
· Semiconductor

Location
Ref. No. IC101 IC102 IC103 Q101 Location C-2 D-4 B-3 A-4

1 A

2
TP (VC)

3

4

5

6

TP (TEO) TP (FEO) TP (RF)

B
TP (FEI) TP (AGCCON)

C
TP (XPCK)

D

E
05

CN201
(Page 26)

24

24

HCD-DX8

7-4. SCHEMATIC DIAGRAM ­ BD SECTION ­ · See page 21 for Waveforms. · See page 42 for IC Block Diagrams.

(Page 29)

· Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD STOP

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

25

25

HCD-DX8
· Semiconductor

7-5. PRINTED WIRING BOARD ­ MAIN SECTION ­ · See page 21 for Circuit Boards Location.
(Page 36) (Page 24)

Location
Ref. No.
D501 D502 D503 D504 D505 D506 D508 D511 D601 D641 D651 D801 D822 D824 D841 D861 D891 D892 D901 D902 D903 D904 D906 D907 D908 D909 D910 D911 D952 D953 IC101 IC102 IC104 IC201 IC301 IC302 IC303 IC304 IC401 IC501 IC601 IC651 IC911 IC921 IC931 IC951 IC961 Q101 Q102 Q103 Q141 Q151 Q152 Q153 Q301 Q302 Q303 Q304 Q305 Q391 Q392 Q393 Q394 Q395 Q396 Q397 Q501 Q503 Q504 Q505 Q601 Q602 Q611 Q612 Q821 Q822 Q823 Q824 Q825 Q828 Q829 Q831 Q832 Q861 Q862 Q863 Q891 Q892 Q911 Q912

Location
B-4 B-4 A-4 B-3 A-4 A-4 C-1 C-1 C-9 D-11 C-8 H-10 F-10 F-9 G-10 H-8 H-11 H-11 H-9 H-9 H-9 H-9 H-9 I-9 I-9 I-9 I-6 I-6 G-6 G-6 E-7 C-5 C-6 A-11 G-5 H-3 F-2 G-3 B-2 B-4 C-10 A-9 C-8 H-7 H-5 G-6 H-6 D-6 D-5 I-7 D-4 D-6 C-5 I-7 H-4 I-4 I-5 H-4 H-5 D-1 D-1 D-2 D-1 E-2 E-2 D-1 B-4 D-3 D-3 D-3 C-9 A-11 D-9 D-9 H-10 H-10 G-10 G-10 G-10 F-10 G-10 G-11 G-11 H-8 G-10 G-9 F-10 G-10 C-8 D-8

(Page 32)

(Page 34)

(Page 34)

(Page 34)

(Page 30)

(Page 30)

26

26

7-6. SCHEMATIC DIAGRAM ­ MAIN (1/3) SECTION ­ · See page 42 for IC Block Diagrams.

HCD-DX8

· Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions. no mark : FM ( ) : AM (Page 29)

27

27

HCD-DX8
7-7. SCHEMATIC DIAGRAM ­ MAIN (2/3) SECTION ­ · See page 21 for Waveforms. · See page 42 for IC Block Diagrams.

(Page 29)

(Page 29)

(Page 29)

(Page 35) · Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD STOP ( ) : REC < > : TAPE PB

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

28

28

7-8. SCHEMATIC DIAGRAM ­ MAIN (3/3) SECTION ­
(Page 27) (Page 31) (Page 31)

HCD-DX8

(Page 25)

(Page 37)

(Page 28)

(Page 28)

(Page 28) (Page 33)

· Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD STOP ( ) : REC < > : TAPE PB

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

29

29

HCD-DX8
7-9. PRINTED WIRING BOARD ­ POWER AMP SECTION ­ · See page 21 for Circuit Boards Location.
(Page 26) (Page 26)

· Semiconductor

Location
Ref. No. D501 D502 D503 D504 D541 D543 D551 D581 D941 D979 IC501 Q501 Q503 Q504 Q505 Q506 Q551 Q581 Q941 Q942 Location B-5 A-4 E-4 F-5 C-1 E-2 B-5 E-4 A-1 A-1 D-6 B-4 F-1 F-1 F-4 F-5 B-5 E-4 B-1 A-1

(Page 38)

(Page 38)

30

30

7-10. SCHEMATIC DIAGRAM ­ POWER AMP SECTION ­

HCD-DX8

(Page 39)

(Page 39)

(Page 29) (Page 29) · Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD STOP The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

31

31

HCD-DX8

7-11. PRINTED WIRING BOARDS ­ PANEL SECTION ­ · See page 21 for Circuit Boards Location.

· Semiconductor

Location ­ CD SWITCH BOARD ­
Ref. No.
D630 D631 D632

Location
A-6 A-4 A-3

Q630 Q631 Q632 Q633 Q634 Q635

A-6 A-6 A-3 A-7 A-7 A-2

· Semiconductor

Location ­ PANEL BOARD ­
Ref. No. D601 D602 D603 D604 D605 D611 D612 D613 D614 D615 D617 D618 IC601 IC602 IC603 IC721 IC722 Q604 Q605 Q606 Q607 Q608 Q609 Q610 Q611 Q612 Q613 Q614 Q615 Q621 Q622 Q623 Q624 Q625 Q626 Q721 Location A-10 B-2 D-3 C-1 F-9 B-9 E-8 E-9 G-8 D-6 G-5 C-2 C-6 F-4 A-9 D-9 G-9 C-10 A-3 C-8 C-8 C-8 C-8 B-8 B-9 B-9 C-7 C-7 C-3 A-9 E-9 F-8 E-6 G-5 C-2 G-8

(Page 26)

32

32

HCD-DX8
7-12. SCHEMATIC DIAGRAM ­ PANEL SECTION ­ · See page 21 for Waveform. · See page 42 for IC Block Diagrams.

(Page 29)

· Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD STOP

33

33

HCD-DX8
7-13. PRINTED WIRING BOARDS ­ LEAF SW SECTION ­ · See page 21 for Circuit Boards Location.
(Page 26)

(Page 26)

(Page 26)

34

34

HCD-DX8
7-14. SCHEMATIC DIAGRAM ­ LEAF SW SECTION ­

(Page 28)

· Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : PB (DECK- A) ( ) : PB (DECK- B)

35

35

HCD-DX8

7-15. PRINTED WIRING BOARDS ­ DRIVER SECTION ­ · See page 21 for Circuit Boards Location.

· Semiconductor

Location
Ref. No. D701 IC701 IC711 Location E-1 E-1 B-5

1 A

2

3

4

5

6

(BU UP/DOWN)

B

C

D

E

F
05
(Page 26)

CN202

36

36

HCD-DX8

7-16. SCHEMATIC DIAGRAM ­ DRIVER SECTION ­ · See page 42 for IC Block Diagram.

(Page 29)

· Voltages and waveforms are dc with respect to ground under no-signal conditions. no mark : CD (STOP)

37

37

HCD-DX8

7-17. PRINTED WIRING BOARD ­ TRANS SECTION ­ · See page 21 for Circuit Boards Location.

(Page 30)

(Page 30)

38

38

HCD-DX8

7-18. SCHEMATIC DIAGRAM ­ TRANS SECTION ­

(Page 31)

(Page 31)

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

39

39

HCD-DX8

7-19. IC PIN FUNCTION DESCRIPTION
· IC401 SYSTEM CONTROLLER (M30622MAA-A60) (MAIN BOARD)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Pin Name SURROUND 1 SURROUND 2 SURROUND 3 498-DATA 498-CLK N.C AC-CUT GND GND XC IN XC OUT RESET X-OUT VSS X-IN VCC NMI WAKE_UP SCOR RDS-INT RDS-DATA ST-MUTE STEREO TUNED ST-CE ST-DOUT ST-DIN ST-CLK IIC_CLK IIC_DATA TXDI SQ-DATA SQ-CLK RST1 CD-DATA N.C CD-CLK N.C CLOCK-OUT SENS HOLD XLT XRST LOAD-IN LOAD-OUT OPEN CLOSE UP/DOWN SW T-SENS TEST MODE I/O O O O O O I I -- -- I O I O -- I -- I I I I I O I I O O I O O O -- I I I I I I I O I O O O I O I I I I I Surround control signal output. Not used. Surround control signal output. Not used. Surround control signal output. Not used. Data signal output for IC101 (M61504FP) Clock signal output for IC101 (M61504FP) Not used. AC CUT ON (L) / OFF (H) CHECK Connected to ground. Connected to ground. SUB CLOCK input. (32.768kHz) SUB CLOCK output. (32.768kHz) System reset input. MAIN SYSTEM CLOCK output. (16MHz) Connected to ground. MAIN SYSTEM CLOCK input. (16MHz) Power supply. (+5V) PULL UP (EVER +5V) WAKE UP signal input. (L) CD Q-data request signal input. RDS interrupt signal input. (Connected to ground) RDS data signal input. (Connected to ground) Tuner mute signal output. STEREO detect signal input. L=ON, H=OF TUNED detect signal input. L=ON, H=OFF TUNER chip eneble output. TUNER data output. TUNER data input. TUNER clock signal output. IIC SCL output. IIC SDA output. Not used. Subcode Q data input. (CD data) Subcode Q data input. (CD clock) Not used. CD data input. Not used. CD clock input. Not used. Clock check signal output. (Not used) BD condition signal input. MODE signal input. CD latch signal output. CD reset signal output. Loading motor control signal input. Loading motor control signal output. Tray open detect signal input. Tray close detect signal input. Pick-up up/down detect signal input. CD table detect signal input. Not used. Description Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Pin Name FREQ-B FREQ-A N.C N.C N.C N.C A TRIG B TRIG CAPM-H/L CAPM-CONT N.C VCC N.C VSS N.C N.C A HALF A PLAY B PLAY AMS-IN TC-MUTE R/PB/PAS NR-ON/OFF REC-MUTE BAIS EQ-H/N PB-A/B ALC TC-RELAY N.C STBY-RELAY PROTECT DBFB-ON/OFF LINE-MUTE CD-POWER F-SHIFT RELAY-H POWER BOOSTER SW A SHUT B SHUT SOFT-TEST B HALF KEY/CD ADJ MODEL-IN AVSS SPEC-IN VREF AVCC STK-MUTE I/O I I I I I I O O O O I -- I -- I I I I I I O I O O O O O O O I O I O O O O O O I I I O I O I -- I -- -- O Description Sound control signal to the satellite amplifier (TA-DX8). Sound control signal to the satellite amplifier (TA-DX8). Not used. Not used. Not used. Not used. A deck trigger control signal output.H=ON, L-OFF B deck trigger control signal output.H=ON, L-OFF Capstan motor High/Low speed control signal output. Capstan motor REV/FWD/STOP control signal output.H=REV, L=FWD/STOP Not used. POWER SUPPLY (+5V) Not used. Ground. Not used. Not used. A deck half detect signal input. A deck play detect signal input. B deck play detect signal input. AMS signal input. L=ON,H=OFF Tape deck line mute ON/OFF signal output. H=ON, L=OFF REC/PB/PASS select signal input. DOLBY NR ON/OFF signal output. H=ON, L=OFF REC mute ON/OFF signal output. L=ON, H=OFF BIAS ON/OFF signal output.H=ON, L=OFF EQ High/Normal select signal output. H=High, L=Normal Playback deckA/B select signal output. H=deckB, L=deckA ALC ON/OFF signal output. L=ON, H=OFF Tape deck relay ON/OFF signal output. H=ON, L=OFF Not used. STANDBY relay control signal output. (Not used) Speaker protect signal input. L=ON, H=OFF DBFD control signal output. H=ON, L=OFF Line mute signal output. L=ON, H=OFF CD-POWER ON/OFF signal output. H=ON, L=OFF Not used. Speaker terminal relay control signal output. H=ON, L=OFF POWER ON/OFF signal output. H=ON, L=OFF Booster switch input from the satellite amplifier (TA-DX8). A deck reel pulse detect signal input. B deck reel pulse detect signal input. Not used. B deck half detect signal input. KEY (for jig) / CD adjust. Model select signal input. Analog ground. Version select signal input. Analog Reference Voltage Analog Power Supply Power amplifier mute ON/OFF signal output. H=ON, L=OFF

40

40

· IC601 DISPLAY CONTROLLER (TMP88CP77F-1A22) (PANEL BOARD)
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17-19 20 21-25 26 27 28 29 30 31 32 33-49 50 51 52-85 86 87 88 89 90 91 92 93-94 95 96 97 98 99 100 Pin Name VOL A VOL B HEADPHONE N.C EXIST3 LED PLAY3 LED EXIST2 LED PLAY2 LED EXIST1 LED PLAY1 LED GROOVE LED FILE SEL LED BASS SHIFT LED FUNCTIONS LED REC/PAUSE SURROUND KEY0-2 Super Low Freq (BPF 0) BPF1-5 ALL BAND TIMER LED POWER VSS AVSS AVREF VDD G17-1 P1 VDD VFT P2-35 N.C VKK VDD Xin VSS Xout RESET N.C TEST WAKE UP I2C data I2C clk N.C SIRCS I/O I I I I O O O O O O O O O O O O I I I I O O -- -- -- -- O O -- O I -- -- I -- O I I I O O O I I VOLUME A signal input. VOLUME B signal input. Headphone detect signal input. H=ON, L=OFF Not used. EXIST LED of disc3 drive signal output. PLAY LED of disc3 drive signal output. EXIST LED of disc2 drive signal output. PLAY LED of disc2 drive signal output. EXIST LED of disc1 drive signal output. PLAY LED of disc1 drive signal output. GROOVE LED drive signal output.(high active). Cursol LED drive signal output. V-GROOVE LED drive signal output. Functions LED drive signal output. REC/PAUSE LED drive signal output.(high active) SURROUND LED drive signal output.(high active) KEY input. (AD) BPF input. (AD) BPF input. (AD) BPF input. (AD) TIMER LED driver output. ?/1 LED output. Ground. Ground. Analog reference voltage. Power supply (+5V) FL gride signal output. FL segment signal output. Power supply (+5V) FL segment signal output. Not used. ­30V driving power for FL. Power supply (+5V) 12.5MHz (Xin) Ground. 12.5MHz (Xout) RESET (low active) Not used. Connected to ground. WAKE UP signal output for master controller. (PULL UP) IIC SDA IIC SCL Not used. Remote commander input. (input capture) Description

41

7-20. IC BLOCK DIAGRAMS
­ BD Board ­ IC101 CXD2587Q
VDD VSS AVDD3 AVSS3 AVDD0 RFAC BIAS ASYI ASYO AVSS0 DOUT PCO FILI FILO CLTV RFDC CE TE IGEN ADIO

60

59 58 57

56 55 54 53

52

51 50 49 48

47

46 45

44

43 42 41 40 SE 39 FE 38 VC OPERATIONAL AMPLIFIER ANALOG SWITCH A/D CONVERTER

INTERNAL BUS

DIGITAL OUT

ERROR CORRECTOR 16K RAM

DIGITAL PLL

ASYMMETRY CORRECTION

LRCK 61 PCMD 62 BCK 63 EMPH 64 XVDD 65 XTAI XTAO XVSS AVDD1 AOUT1 AIN1 66 67 68 69 70 71 TIMING LOGIC D/A INTERFACE

EFM DEMODULATOR

CLOCK GENERATOR SERVO DSP FOCUS SERVO TRACKING SERVO PWM GENERATOR FOCUS PWM GENERATOR TRACKING PWM GENERATOR SLED PWM GENERATOR

37 XTSL 36 TES1 35 TEST 34 VSS 33 32 31 30 29 28 FRDR FFDR TRDR TFDR SRDR SFDR

LOUT1 72 AVSS1 73 AVSS2 74 LOUT2 75 PWM PWM

SUBCODE PROCESSOR

SLED SERVO

3rd ORDER NOISE SHAPER

27 SSTP SERVO INTERFACE DIGITAL CLV MIRR, DFCT, FOK DETECTOR 26 MDP 25 LOCK 24 FOK 23 DFCT 22 MIRR

AIN2 76 AOUT2 77 AVDD2 78 RMUT 79 LMUT 80

OVER SAMPLING DIGITAL FILTER

SERVO AUTO SEQUENCER

SERIAL IN INTERFACE

CPU INTERFACE

21 COUT

1 2
SQSO SQCK

3
XRST

4
SYSM

5 6 7 8
DATA XLAT CLOK SENS

9 10 11 12 13 14 15 16 17 18 19 20
WFCK XUGF XPCK GFS SCLK VDD ATSK SPOA SPOB XLON C2PO SCOR
CH3OUTR

IC102 BA5974FP-E2
CH4OUTR CH3OUTF MUTE GND CH4OUTF POWVCC CAPAIN3 CH4SIN' PRFVCC CH3RIN CH4BIN CH4SIN CH3FIN

28

27

26

25

24

23

22

21

20

19

18

17

16

15

F

R R MUTE

INTERFACE F LEVEL SHIFT

F INTERFACE F R R INTERFACE F R R F

THERMAL SHUTDOWN

1
VREFOUT

2
CH1FIN

3
CH1RIN

4
CAPAIN1

5
CH2FIN

6
CH2RIN

7
CAPAIN2

8
GND

9
VREFIN

10
POWVCC

11
CH2OUTR

12
CH2OUTF

13
CH1OUTR

14
CH1OUTF

42

IC103 CXA2568M-T6

HOLD 1

VCC APC PD AMP + ­ VEE + ­

VCC APC LD AMP + ­

24 VCC 23 LC/PD 22 LD ON

+ ­ 21 HOLD SW 20 AGC CONT 50µA VCC 19 RF BOT VC + ­ + ­ + ­ VC + ­

VEE AGC VTH 2 LD 3 PD 4

A 5

+ ­ VEE 18 RFTC RF SUMMING AMP RF EQ AMP VC + ­ 17 RF I 16 RF O 15 RFE VC FOCUS ERROR AMP

B 6

C 7 VC D 8

+ ­

VEE 9 VC F 10

VEE VC + ­

+ ­

14 FE

VC VC BUFFER VC 12 VC + ­

+ ­ VC VEE VCC VC

E 11

+ ­ TRACKING ERROR AMP

13 TE

43

­ MAIN Board ­ IC302 µPC1330HA
INVERTER

COMPARATER 1 2 3 4 5 GND 6 VCC 7 8 9 SW R2

SW R1 GND

SW P1 CONT

SW P2 GND

FM BAND WIDTH

FM/AM DET OUT

IC601 BA1450
AM OSC OUT AM OSC V . REG

AM MIX OUT

AM MPX IN

FM MPX IN

24

23

22 AM OSC

21

20 AM MIX

19

18 AM IF

17

16

15

14

13

VREG AM DET

SD

AGC

VCO STOP

AM RF IN

AM IF IN

AM AGC

1/2 SW PD 1/2

FM IF

SD DET 2 3 4

FM DET

LED DRIVER

DECODER COMP

VCO

1

5

6

7

8

9

10

11

12

VCC

FM SD ADJ

FM IN

GND

FM DET

TUNED

STEREO

IN REQ MUTE

IF OUT

R OUT

L OUT

44

AM/FM

IC651 LC72130
AOUT2 AOUT1 XOUT AMIN FMIN AIN2 AIN1 VDD VSS PD2 PD1 IO2

24 23 22

21

20

19

18

17

16

15

14

13

PHASE DETECTOR CHARGE PUMP UNLOCK DETECTOR REFERENCE DIVIDER SWALLOW COUNTER 1/16, 1/17 4BITS

POWER ON RESET

1/2

12BITS PROGRAMMABLE DRIVER

C2B I/F

DATA SHIFT REGISTER LATCH

UNIVERSAL COUNTER

1
XIN

2
BO5

3 4 5 6
CE D1 CL D0

7
BO1

8
BO2

9
BO3

10
BO4

11
IO1

12
IFIN

­ PANEL Board ­ IC602 BA3830F-E2 IC721 M65850FP (EA model only)
LPF2OUT
9 LPF2 20KBIT SRAM 8

OP2OUT
D/A MO MI 7

NC

RESET

18 RESET

REF

R02 1

REFFERENCE CURRENT

16

15

14

13

12

11 10

P01 2

REFFERENCE CURRENT DET DET

17 f01

OSCILLATOR 1/2 VCC

LINE 3 NF

BPF BPF

16 f02
AUTO RESET

CLOCK RESET

DO1

LINE 4 IN

15 f03 BPF BPF BPF DET

MAIN CONTROL D1 DO0 A/D

REC 5 NF

DET DET

14 f04
1 2

LPF1 3 4 5 6

LPF1IN

LPF1OUT

OP1IN

LPF2IN

CLOCK

OP2IN

VCC

OP1OUT

REC 6 IN

13 f05 BPF DET DET 12 f06

RESET 7 C

­ DRIVER Board ­
Bias 11 REC LEVEL

BIAS 8 C

IC701 BA6956AN

GND1 9

10 VCC

TSD

CONTROL LOGIC

1
VREF

2
OUT2

3
RNF

4
OUT1

5
VM

6
VCC

7
FIN

8
GND

GND

NC

CC1

CC2

9
RIN

45

SECTION 8 EXPLODED VIEWS
NOTE: · -XX and -X mean standardized parts, so they may have some difference from the original one. · Color Indication of Appearance Parts Example: KNOB, BALANCE (WHITE) . . . (RED) Parts Color Cabinet's Color · Abbreviation AR : Argentine model AUS : Australian model E2 : 120 V AC Area in E model E3 : 240 V AC Area in E model · Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. · The mechanical parts with no reference number in the exploded views are not supplied. · Hardware (# mark) list and accessories and packing materials are given in the last of the electrical parts list. The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

EA MX MY SP

: Saudi Arabia model : Mexican model : Malaysia model : Singapore model

(1)

COVER SECTION

#5

8
#3 #2 #3

6 2

not supplied

4 1 3
#3 #3

CD mechanism deck (CDM58-K2BD38)

#3

#3

10
not supplied

M961

9

2

#3 #3

5
#5 Front panel section
#5

Chassis section

1

Ref. No. 1 2 3 4 4 5

Part No. 3-363-099-01 3-363-099-41 4-225-038-21 X-4952-776-1

Description

Remark

Ref. No. 6 8 8 9 0 10 M961

Part No. 4-224-550-41 4-225-040-31 4-225-040-41 4-225-252-01 1-526-794-11

Description CASE (TOP) BACK PANEL (E2, E3, EA, MY, SP, AR) BACK PANEL (MX, AUS) CUSHION (FOOT) OUTLET, AC

Remark

SCREW (CASE 3 TP2) SCREW (CASE 3 TP2) SIDE PANEL L LOADING PANEL ASSY (E2, EA, MY, SP, MX, AR, AUS) X-4952-777-1 LOADING PANEL ASSY (E3) 4-225-039-21 SIDE PANEL R

1-763-072-11 FAN, D.C.

46

(2)

FRONT PANEL SECTION

* For service only (Be sure to refer to "Service note" on page 4.)

67 66 58
not supplied

* 67

67 59 61 60 69

54

55

67
EA

68 62 59 68 60 64 51 67 63

Tape mechanism deck (TCM-230AWR11)

70 67 52 53 57 56
not supplied

71

Ref. No. 51 51 52 52 53 54 55 56 57 57

Part No.

Description

Remark

Ref. No. 59 60 61 62 63 64 66 66 67 68 69 70 71

Part No. 4-224-803-01 4-224-104-11 4-224-560-01 4-224-559-01 4-224-561-01 4-225-053-01 A-4473-082-A A-4473-084-A 4-951-620-01 4-224-578-01

Description

Remark

X-4952-790-1 TC HOLDER (L) ASSY (E3) X-4953-019-1 TC HOLDER (L) ASSY (E2, EA, MY, SP, MX, AR, AUS) X-4952-729-1 TC HOLDER (R) ASSY (E2, EA, MY, SP, MX, AR, AUS) X-4952-793-1 TC HOLDER (R) ASSY (E3) 4-225-032-01 VOL KNOB A-4428-077-A 4-962-708-71 4-225-033-01 X-4952-667-1 X-4952-668-1 CD SWITCH BOARD, COMPLETE EMBLEM (4-A), SONY FR KNOB FRONT PANEL ASSY (E3) FRONT PANEL ASSY (E2, EA, MY, SP, MX, AR, AUS)

SPRING (PUSH), COMPRESSION COIL DAMPER CAM (L), HEART CAM (R), HEART BRACKET (HEART CAM R) SPRING R PANEL BOARD, COMPLETE (EXCEPT EA) PANEL BOARD, COMPLETE (EA) SCREW (2.6X8), +BVTP KNOB (MIC)

4-225-052-01 SPRING L 4-225-252-01 CUSHION (FOOT) 4-225-054-01 SPRING FR

58

4-224-562-01 BRACKET (HEART CAM L)

47

(3)

CHASSIS SECTION 104
not supplied #6

105
#6

102
#3 #3

101
T971

107
#4

106

108 103
E2, E3

109
E3

108

AUS #2

108
not supplied AR, MX

108 109
EA, MY, SP EA, MY, SP

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Ref. No. 101 102 102 102 102 * 103 104 105 * 106 106

Part No. 1-773-045-11 A-4428-487-A A-4473-085-A A-4473-094-A A-4473-097-A 4-988-533-01 1-773-122-11 1-676-808-11 3-703-244-00

Description

Remark

Ref. No. 107 0 108 0 108 0 108 0 108 0 108 0 108 0 109 0 109 0 T971

Part No. A-4428-483-A 1-575-653-11 1-696-847-11 1-777-071-21 1-777-071-51 1-783-941-11 1-791-901-11 1-569-007-11 1-569-008-21 1-435-325-11

Description POWER AMP BOARD, COMPLETE CORD, POWER (E3) CORD, POWER (AUS) CORD, POWER (MY, SP) CORD, POWER (EA)

Remark

WIRE (FLAT TYPE) (17 CORE) MAIN BOARD, COMPLETE (E3, MY, SP, AUS) MAIN BOARD, COMPLETE (EA) MAIN BOARD, COMPLETE (E2) MAIN BOARD, COMPLETE (MX, AR)

HOLDER, PWB WIRE (FLAT TYPE) (19 CORE) TRANS BOARD BUSHING (2104), CORD (E3, EA, MY, SP, AR, AUS) 3-703-571-11 BUSHING (S) (4516), CORD (E2, MX)

CORD, POWER (MX, AR) CORD, POWER (E2) ADAPTOR, CONVERSION 2P (E3) ADAPTOR, CONVERSION (EA, MY, SP) POWER TRANSFORMER

48

Ver 1.1

(4)

TAPE MECHANISM DESK SECTION (TCM-230AWR11)

165 160 159 164 158 163 156 157 167
M901

151

169 159 166 158

HP901 not supplied #7

#1 #8

162 151
not supplied

#7

not supplied

HRPE901 #8

152

162 154 170 168

152 153 168

Ref. No. 151 152 153 154 156 157 158 159 160 162 163

Part No. X-3374-156-5 X-3374-155-5 A-2007-839-A A-2007-840-A 3-040-580-02 A-2007-838-A 3-041-947-01 3-041-946-01 4-227-239-01 3-019-208-01

Description PINCH LEVER (REV) ASSY PINCH LEVER (FWD) ASSY HEAD (A) BOARD, COMPLETE HEAD (B) BOARD, COMPLETE PULLEY (TENSION) LEAF SW BOARD, COMPLETE BELT (FR) BELT (CAPSTAN B) BELT (CAPSTAN C) WASHER, STOPPER

Remark

Ref. No. 164 165 166 167 168

Part No. X-3378-041-1 X-3378-040-1 X-3378-043-1 X-3378-042-1 4-227-872-11

Description FLYWHEEL (A-REV) ASSY FLYWHEEL (A-FWD) ASSY FLYWHEEL (B-REV) ASSY FLYWHEEL (B-FWD) ASSY SCREW (+PTT 2X4), GROUND POINT

Remark

169 4-227-455-02 170 A-2100-894-A HP901 X-4954-985-1 HRPE901X-4954-986-1 M901 X-3378-241-1

SPING (HALF), TORSION TAPE MECHANISM DECK (TCM-230AWR11) BLOCK (A) ASSY, HEAD (PB) BLOCK (B) ASSY, HEAD (REC/PB/ERASE) MOTOR ASSY (WITH PULLEY) (CAPSTAN/REEL)

3-016-533-01 WASHER (FR), STOPPER

49

Ver 1.2

(5)

CD MECHANISM DESK SECTION (CMD58-K2BD38)

206

208 209 207 212 211

201 213 221 214

215

219 208 223 205 204 224 225 210 218 226 222 217 203 220 202
not supplied M721

208

224

216

220

221
not supplied

201

221 220
BU-K2BD38 not supplied

221

Ref. No. 201 202 203 204 205 206 207 208 209 210 211 212 213 214

Part No. 4-933-134-11 4-221-679-01 4-221-675-01 4-221-686-01 4-221-676-01 4-933-134-51 1-675-910-11 4-951-620-01 1-791-983-12 1-675-911-11 1-675-912-11 X-4952-608-1 4-221-681-01 4-221-682-01

Description SCREW (+PTPWH M2.6X8) CAM (RELAY) TABLE LEVER (CHANGE) TRAY SCREW (+PTPWH 2.6X8) MOTOR BOARD SCREW (2.6X8), +BVTP WIRE (FLAT TYPE) (8 CORE) SENSOR BOARD DRIVER BOARD CAM (U/D) ASSY LEVER (EX) LEVER (LIFTER)

Remark

Ref. No. 215 216 217 218 219 220 221 222 223 224 225 226 M721

Part No. 4-221-688-01 1-471-035-11 X-4952-019-1 X-4951-889-1 4-222-097-01 4-227-045-11 4-985-672-01 4-222-095-01 4-221-678-02 4-221-683-01

Description PULLEY (B), CHUCKING MAGNET ASSY PULLEY (A) ASSY, CHUCKING HOLDER (BU) ASSY SCREW, STEP SPRING (INSULATOR), COIL SCREW (+PTPWH M2.6), FLOATING BELT CAM (CONTROL) GEAR (U)

Remark

4-221-685-01 PULLEY (S) 4-221-674-03 CHASSIS A-4672-826-A MOTOR ASSY (TURN)

50

(6)

BASE UNIT SECTION (BU-K2BD38)

252

251

253

254

The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified.

Ref. No. 0 251 252

Part No.

Description

Remark

Ref. No. 253 254

Part No.

Description

Remark

8-820-116-01 OPTICAL PICK UP KSM-213DAP/Z-NP 1-792-024-11 WIRE (FLAT TYPE) (16 CORE)

A-4724-934-A BD BOARD, COMPLETE 4-951-620