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Man. M-490 PLUS 7-06-2005 16:57 Pagina 1




M-490 PLUS
MULTI STANDARD PROGRAMMABLE
27 MHz CB MOBILE TRANSCEIVER


OWNER'S MANUAL
MANUALE DI ISTRUZIONI
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Declaration of Conformity




EC Certificate of Conformity
(to EC Directive 99/5-89/336-93/68-73/23)

DECLARATION OF CONFORMITY
With the present declaration, we certify that the following products :


INTEK M-490 PLUS
comply with all the technical regulations applicable to the above mentioned products
in accordance with the EC Directives 73/23/EEC, 89/336/EEC and 99/5/EC.

Type of product : CB Transceiver
Details of applied standards : EN 300 433, EN 300 135-2
EN 301 489-1, EN 301 489-13
EN 60065
Manufacturer : INTEK S.R.L.
Via G. Marconi, 16
20090 Segrate, Italy
Tel. 39-02-26950451 / Fax. 39-02-26952185
E-mail : [email protected]
Notified Body : EMCCert Dr. Rasek
Boelwiese 5, 91320 Ebermannstadt
Germany
Identification Number : 0678
Contact Reference : Armando Zanni
Tel. 39-02-26950451 / Fax. 39-02-26952185
E-mail : [email protected]



Segrate, 30/05/2005 dr. Vittorio Zanetti
(General Manager)
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Index

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Content of the packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2




English
Controls and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
Frequency bands table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Frequency band selection / programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Table of restrictions on the use of CB transceivers . . . . . . . . . . . . . . . . . . 14-15
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PCB - Controls Board / ESP Compander Diagram . . . . . . . . . . . . . . . . . . . . . . 33
PCB - Main Board & CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-41



NOTICE !
It is recommended to carefully read this owner's manual before using the product. This
will also help the user to prevent using the radio in violation of the regulations valid in the
country where the product is used, as well as to avoid any possible interferences with
other services.



NOTICE !
Before using this transceiver, please check that the radio has been programmed on the
frequency bands, specifications and operating modes allowed by the regulations valid in
the country where the product is used. If not, please proceed to modify the frequency
band programming, as it is described in this owner's manual. This transceiver is factory
pre-programmed on the CE European frequency band (CEPT 40CH FM 4W).




0678 CH

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Introduction - Content of the packaging

Congratulations!
Congratulations for selecting and purchasing an INTEK quality product. This transceiver
includes a number of advanced functions and systems, therefore it is definitely necessary
English




to carefully read this owner's manual before using the radio. With a correct use of the
product in accordance with the operating method described in this manual, the product will
offer a trouble free use for many years. INTEK is constantly engaged to develop and
provide quality products meeting the customers requirements, however any suggestion or
comments on this product that might help us to improve quality are warmly welcome.
INTEK M-490 PLUS is a CB transceiver using advanced hardware and software design,
it includes a special multi-standard programmable circuit, which allows to program the
specifications of the radio (frequency bands, operating modes, transmitter power) in
compliance with the regulations valid in the various European countries. Therefore this
product can be used in any country of the European Community. The radio is delivered
factory pre-programmed on the CE European frequency band (CEPT 40CH FM 4W).

Content of the packaging
Please check that all the following items are contained in the packaging :
main unit (transceiver)
DC power cord with fuse holder and fuse
dynamic microphone
car mounting bracket
car mounting bracket accessories (hardware, knobs, etc.)
microphone bracket
owner's manual




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Controls and operation

Front panel

1 2 3 4 5 6 7 8 9




English
M1 M2 M3 M4
ANL LOC
AM/FM SCAN LCR DW
TX/RX 10

OFF DX ESP
Q.UP Q.DN TRUCK F 11

M-490 PLUS 12

EMG


ESP
OFF/VOL PA/SQL RF GAIN MIC GAIN CHANNEL




21 20 19 18 17 16 15 14 13



1. ANL-OFF Selector
This selector allows to enable the ANL function (Automatic Noise Limited). The ANL
allows reducing electric and electromagnetic noise on the operating channel. Move
the selector to ANL to enable the function and move it to OFF to disable it.
2. LOC-DX Selector
This selector allows to enable the LOC function (Local), in order to attenuate the
strength of the incoming signals. This attenuator is useful in case of very strong
signals incoming from local stations that, due to the high signal level, might cause
distortion and poor quality of the received signals. Move the selector to the DX (Long
Distance) when receiving weak signals or from long distance. Move the selector to
LOC (Local) when receiving strong signals from local stations.
3. LCD Display
The LCD display has a large size (visible area mm 54 x 21) and an orange colour
backlighting system, for best readability. The LCD display shows all the enabled
functions as well as several other information programmable by the user, such as the
channel readout or the full 5-digit frequency readout. It also includes a digital 10-bar
S/RF Meter to monitor the strength/power of the received and transmitted signals.




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Controls and operation

LCD Display
English




B C D E F

A G
R H
Q I
L
P



O N M

A. AM Icon
The AM icon is lighted when radio receives and transmits in AM mode (amplitude
modulation).
B. FM Icon
The FM icon is lighted when radio receives and transmits in FM mode (frequency
modulation).
C. SCAN Icon
The SCAN icon is lighted when the SCAN function (automatic search of busy
channels) is enabled.
D. TRUCK Icon
The TRUCK icon is lighted when the special programmable TRUCK memory channel
(for truck drivers) has been selected.
E. EMG Icon
The EMG icon is lighted when one of the special pre-programmed emergency
channels has been selected.
F. ESP Icon
The ESP icon is lighted when the ESP (Electronic Speech Processor) function has
been enabled. The ESP is an RX & TX electronic modulation processor.




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Controls and operation

G. RX Icon
The RX icon is lighted when radio is in receive mode.
H. TX Icon




English
The TX icon is lighted when radio is in transmit mode.
I. DW Icon
The DW icon is lighted when the DUAL WATCH function (automatic monitoring of two
channels) is enabled.
L. S/RF Digital Meter
A digital 10-bar S/RF METER indicates the strength of the received signal (from S0 to
S9+30) in the receive mode and the transmitter RF output power (0 to 4W) in the
transmit mode.
M. Alphanumeric Digit
This alphanumeric digit indicates the fifth and last figure (in KHz) of the operating
frequency, when the full frequency readout function is enabled.
N. LOW Icon
The LOW icon is lighted when the transmitter is in the LOW POWER (1W) mode.
O. LOCK Icon
The LOCK icon is lighted when the LOCK function has been enabled.
P. M1-M4 Icons
The M1-M4 icon is lighted when one of the four memory channels has been selected.
Q. Alphanumeric Digit
These four numeric or alphanumeric digits indicate :
- the first four figures of the operating frequency (in KHz), when the full frequency
readout function has been enabled
- the country code, in accordance with the programmed frequency band (i.e. DE,
UK, CE, etc.)
- the operating channel number (01 to 80, according to the programmed frequency
band), when the channel number readout function is enabled
R. F Icon
The F icon is lighted when the F (Function) mode has been enabled, which allows the
use of the dual function keys (keys 6,7,8,9).




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Controls and operation

4. ESP Indicator
This LED indicator lights up in red colour when the ESP (Electronic Speech Processor)
function is enabled. The ESP is an RX & TX electronic modulation processor.
English




5. TX/RX Indicator
This green-red dual colour LED indicator lights up in green colour when radio is in
receive mode and in red colour when radio is in transmit mode.
6. AM/FM and M1 Key
This key allows to select the AM or FM operating mode in both RX and TX. The
AM/FM operating mode selection is possible only if it is allowed the programmed
frequency band, otherwise the selection is not possible. This key is also used to
program and select the memory channel M1 (refer to item .11). If the UK (United
Kingdom) frequency band has been programmed, by shortly pressing this key you
can select the UK channels (UK frequencies) or the CE channels (CE frequencies).
7. SCAN and M2 Key
By pressing the SCAN key, the SCAN (automatic scanning of busy channels) function is
enabled. To enable the SCAN function, first turn the SQUELCH control (19) clockwise,
until the background noise is cut. Then press the SCAN key, radio will automatically start
scanning all channels continuously and the SCAN icon (C) will appear on the LCD. Auto-
scan stops if a signal is detected on a channel, in order to let the user listen to the
incoming signal and will start again when no signal is detected on that channel. If the
PTT Key (27) is pressed within 5 seconds, radio will remain on that channel, otherwise
scanning will start again. Auto-scan may be also re-started at any time by pressing again
the SCAN key. To exit the SCAN mode, shortly press the PTT button (27). This key is
also used to program and select the memory channel M2 (refer to item .11).
8. LCR and M3 Key
By pressing the LCR (Last Channel Recall) key, radio will automatically select the last
used channel. This key is also used to program and select the memory channel M3
(refer to item .11).
9. DW and M4 Key
The DW (Dual Watch) function allows automatic alternate monitoring of two
programmable channels. Select the first channel to be monitored using the channel
selector knob (13) or the channel selection keys on the microphone (28, 30). To
enable the DW function, press the DW key for about 2 seconds, until the DW icon (I)
appears and blinks on the LCD display. Now select the second channel to monitor
using the channel selector knob (13) or the channel selection keys on the microphone
(28, 30). Press again the DW key for about 2 seconds. The DW function is now
enabled and the LCD display will alternately show the channel number of the two
programmed channels. The DW icon (I) will be lighted on the LCD display. Monitoring
stops if a signal is detected on one of the two channels, in order to let the user listen

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Controls and operation

to the incoming signal and will start again when no signal is detected on that channel.
It is possible to transmit on that channel, by simply pressing the PTT key (27). If there
is no transmission within 5 seconds, monitoring will re-start. To exit the DW mode,




English
shortly press the PTT button (27). This key is also used to program and select the
memory channel M4 (refer to item .11).
10. TRUCK Key
The TRUCK key is an exclusive function of some INTEK mobile CB radios. This key
allows programming and quick access to a special memory channel, specifically
devoted to truck drivers communications. To program the TRUCK memory channel,
select the desired channel using the channel selector knob (13) or the channel
selection keys on the microphone (28, 30). Then press and hold the TRUCK key until
the TRUCK icon (D) appears on the LCD display. The TRUCK channel is now stored
in the special TRUCK memory and it can be immediately re-called by simply pressing
the TRUCK key.
11. F (Function) Key
The F (Function) key is used to enable various functions.

CHANNEL NUMBER READOUT OR FULL 5-DIGIT FREQUENCY READOUT
Press and hold the F key for about 2 seconds to read the programmed frequency
band (first 2 digits) and the operating channel number (next 2 digits) i.e. DE.40. Press
and hold again the F key for about 2 seconds to change the reading and read the full
5-digit operating frequency (in KHz), i.e. 27.405.

MEMORY CHANNELS (M1-M4) PROGRAMMING
Select the channel to be programmed and stored in one of the four available
memories (M1-M4), using the channel selector knob (13) or the channel selection
keys on the microphone (28, 30). Shortly press the F key and the F icon (C) will blink
on the LCD display. Now press and hold one of the memory keys M1, M2, M3 or M4
for about 2 seconds, until the memory channel number will appear on the LCD
display (i.e. M1). All the specifications associated to each channel will be stored in
memory (i.e. AM/FM mode, EU/UK mode, transmitter power, etc.).

MEMORY CHANNELS (M1-M4) SELECTION
Shortly press the F key and the F icon (R) will blink on the LCD display. Now press
one of the dual function keys (M1 to M4) to quickly recall and access to one of the
programmed memory channels. The selected memory channel number will appear
on the LCD display (P).

FREQUENCY BAND / COUNTRY CODE / OPERATING MODE PROGRAMMING
Please refer to the related section at page. 14.

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Controls and operation

12. Q.DN (Quick Down) Key
This key allows fast selection of the operating channel downward. Each time this key
is pressed, the channel number moves down by 10 channels.
English




13. CHANNEL Selector
This knob selects the channel number, by one channel steps. The knob may be
turned clockwise to select channels upward or counter clockwise to select channels
downward.
14. EMG (Emergency Channels) Key
This key allows quick access to one of the two pre-programmed emergency channels
(CH9 or CH19). Each time this key is pressed, radio will select CH9, then CH19, then
again the normal operating channel. When one of the emergency channels is selected,
the EMG icon (E) will appear on the LCD display. The operating mode (AM or FM) for
the emergency channels is factory pre-programmed as per the following table.

COUNTRY
I0 I2 DE D2 EU CE SP FR UK PL
CODE
CH-9 AM AM AM AM AM FM AM AM AM AM

CH-19 AM AM AM AM AM FM AM AM AM AM


15. ESP (Electronic Speech Processor) Key
The ESP (Electronic Speech Processor) is an exclusive advanced feature in some of
the new INTEK mobile CB radios. ESP means Electronic Speech Processor, in other
words electronic modulation processor. This microprocessor controlled audio device
is also called COMPANDER (Compressor-Expander), it works as a modulation
compressor in transmission and as a modulation expander is receive mode. The ESP
allows to obtain a stronger, cleaner and clearer audio signal and it is a great help in
noisy areas, in case of long distance communication or with weak signals. The
efficiency of ESP is even greater when communicating with other radios having the
same system. To enable or disable the ESP function, press the ESP key. When the
ESP function is enabled, the ESP icon (F) appears on the LCD display.


100%
ESP performance
of the modulation 0%

in RX and TX modes
100%

Modulation without ESP Modulation with ESP




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Controls and operation

16. MIC GAIN Control
This transceiver uses a high quality dynamic microphone. The microphone gain is
adjustable with the MIC GAIN control. By turning the knob clockwise, the microphone




English
gain is increased.
17. Q.UP (Quick UP) Key
This key allows fast selection of the operating channel upward. Each time this key is
pressed, the channel number moves up by 10 channels.
18. RF GAIN Control
This transceiver uses a high sensitivity and selectivity receiver circuit. The receiver
gain is adjustable with the RF GAIN control. By turning the knob clockwise, the
receiver gain is increased. It is convenient to reduce the receiver gain in case of very
strong signals from local stations and to increase it in case of weak signals or long
distance communications.
19. PA/SQL Control
SQUELCH CONTROL
The SQUELCH control allows to silent the receiver by cutting the background noise.
Turn the SQUELCH knob clockwise until the background noise is cut. Turn the
SQUELCH knob counter clockwise (SQUELCH opening) to listen to the weakest
signals.

PA CONTROL
The radio includes the PA (Public Address) function, in order to spread audio
messages through an external speaker. To use the PA function, connect an external
speaker (optional) to the PA jack (24) located on the rear side of the radio. Turn the
PA/SQL knob completely counter clockwise to the PA position. The PA icon (Q)
appears on the LCD display. Now it is possible to press the PTT key (27) and speak
into the microphone to spread your message through the external speaker. Adjust the
microphone gain with the MIC GAIN knob (16) to the desired level.
20. OFF/VOL (OFF / Volume) Control
This knob switches the radio ON and OFF and it adjusts the volume control. If no
signals are being received on the operating channel, it is suggested to open the
SQUELCH and adjust the volume to the desired level while listening to the
background noise.
21. MICROPHONE Connector
Connect the supplied dynamic microphone to this connector, locking it through the
ring nut.




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Controls and operation

Rear Panel

22 23 24 25
English




S-METER PA EXT
ANTENNA



POWER
13.2V DC




26

22. ANTENNA Connector
Antenna connector. Refer to the section INSTALLATION OF THE ANTENNA.
23. S-METER Jack
This jack is for connecting an external S-METER (optional).
24. PA Jack
If the PA function has to be used, connect to the external speaker (optional) to this
jack. Refer to item no. 19.
25. EXT (External Speaker) Jack
This jack is for connecting an external speaker (optional).
26. 13.2VDC POWER CORD
13.2VDC power cord input.




IMPORTANT !
Do never attempt to open the cabinet of the transceiver. No user serviceable parts inside.
Internal modifications or tampering may cause damage to the product, modify its
technical specifications and will void warranty rights. If service or repair are required,
please go to an authorised service centre or specialized technician.



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Controls and operation

Microphone




English
27 28 29 30




31




27. PTT (Push-to-Talk) Key
Connect the supplied dynamic microphone to this connector, locking it by tightening
the ring nut.
28. UP (Channel Selector) Key
Each time this key is pressed, the channel number will move upward by one channel.
29. LOCK (Keypad Lock) Key
The LOCK function is enabled when pressing this key, in order lock the keypad and
prevent entering unwanted commands. When the LOCK function is enabled, the
LOCK icon (O) appears on the LCD display.
30. DOWN (Channel Selector) Key
Each time this key is pressed, the channel number will move downward by one
channel.
31. MICROPHONE Plug
6-pole microphone plug with locking ring nut, to be connected to the microphone
connector (21) located on the front side of the radio.




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Installation

Installation
Before installing the main unit in the vehicle, check and select the most convenient location, in
order that the radio will be easy to reach and comfortable to operate, without disturbing or
English




interfering with the vehicle drive. Use the supplied bracket and hardware to install the radio. The
bracket screws must be well tightened in order not to become loosen with the vehicle
vibrations. The car mounting bracket can be installed over or below the radio and the radio may
be inclined as desired according to the specific type of installation (under dashboard or track
cabin roof installation).

Installation of the Main Unit
Before connecting the radio to the vehicle electric system, make sure that radio is switched off,
with the OFF/VOL (20) knob completely turned counter clockwise at OFF position. The DC
power cable (26) of the radio is complete with a fuse holder with fuse located on the red positive
(+) wire. Connect the DC power cable to the vehicle electric system, with special attention to
respect correct polarity, even if the radio is protected against polarity inversion. Connect the red
wire to the positive (+) pole and the black wire to the negative (-) pole of the vehicle electric
system. Make sure that the wires and terminals are firmly and stably connected, in order to
prevent cables from disconnecting or causing short circuits.

Installation of the Antenna
A specific mobile antenna adjusted for 27 MHz frequency range must be used. The antenna
installation must be done by a specialised technician or service centre. Please pay special
attention to carefully install the antenna on the vehicle with perfect connection to ground. Before
connecting the antenna to the radio, it is necessary to check the correct operation of the
antenna with low standing wave ratio (S.W.R.), using adequate instruments. If not, the
transmitter circuit of the radio could be damaged. The antenna must be usually installed on the
highest part of the vehicle, free from obstacles and as far away as possible from any source of
electric or electromagnetic noise. The RF antenna coaxial cable must not be damaged or
pressed on its way between antenna and the radio. The correct operation of the antenna and
the low standing wave ratio (S.W.R.) must be checked periodically. Connect the RF antenna
coaxial cable to the antenna connector (22), located on the rear side of the radio.




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Installation - Frequency bands table

Checking Operation of the Radio
Once radio has been connected to the vehicle electric system and to the antenna, the correct
operation of the system may be checked. Please proceed as follows :




English
1) Check that the power cable is correctly connected.
2) Check that the RF antenna coaxial cable is correctly connected.
3) Connect the microphone to the connector (21), located on the front side of the radio.
4) Rotate the SQUELCH (19) knob counter clockwise.
5) Turn radio on using the OFF/VOL (20) knob and adjust volume to the desired level.
6) Select the desired channel, using the channel selector knob (13) or the channel selector
keys on the microphone (28 and 30).
7) Rotate the SQUELCH (19) knob clockwise, to cut the background noise.
8) Press the PTT (27) key to transmit and release it to receive.
9) Check the level of the received and transmitted signals on the digital bar S/RF Meter (L)
on the LCD display.
The transceiver will work correctly.

Frequency Bands Table
The transceiver INTEK M-490 PLUS includes an advanced multi-standard programmable
circuit, which allows to program different frequency bands, specifications and operating modes,
in conformity with the regulations in the country where the product is used. 10 programmable
frequency bands are available, as per the below table :

COUNTRY CODE COUNTRY SPECIFICATIONS (CH, operating modes, TX power)
I0 ITALY 40CH AM / FM 4W
I2 ITALY 36CH AM / FM 4W
DE GERMANY 80CH FM 4W - 12CH AM 1W
D2 GERMANY 40CH FM 4W - 12CH AM 1W
EU EUROPE 40CH FM 4W - 40CH AM 1W
CE CEPT 40CH FM 4W
SP SPAIN 40CH AM / FM 4W
FR FRANCE 40CH FM 4W - 40CH AM 1W
40CH FM 4W UK FREQUENCIES -
UK UK
40CH FM 4W CEPT FREQUENCIES
PL POLAND 40CH AM / FM 4W POLISH FREQUENCIES


Attention ! This radio has been factory pre-programmed on the CE frequency band (CEPT
40CH FM 4W), since this standard is currently accepted in all the European countries. Please
refer to the information table at page 15 (Restrictions on the use of CB transceivers).

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Frequency band selection / programming

Frequency Band Selection / Programming
The radio must be programmed and used exclusively on a frequency band allowed in the
country where the product is used. It is possible to program a different frequency band, as per
English




the following procedures :
1) Switch off the radio.
2) Press and hold the F (11) key while turning on the radio, using the OFF/VOL (20) knob.
3) The current country code (Q) will blink on the LCD display (2 digits).
4) Now select the desired new country code, using the channel selector knob (13).
5) Shortly press the F (11) key to confirm.
When the channel number readout is set, on the LCD display (first two digits) the country code
will always appear together with the channel number (please refer to SELECTION OF
CHANNEL / FULL FREQUENCY READOUT at page 7