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SERVICE MANUAL
COMPACT COMPONENT SYSTEM
1 2005 MB349

EX-A1
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PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28

TABLE OF CONTENTS

COPYRIGHT © 2005 Victor Company of Japan, Limited

No.MB349 2005/1

SPECIFICATION
General Power source Power consumption Weight External dimensions (W I H ID) DVD player Playable discs Video output Color system Horizontal resolution SCART connector I 1 Audio output Analog sound output Speakers I 2 Output power (IEC 268-3) Headphones I 1 Subwoofer I 1 Digital sound output Optical I 1 Other output Audio input Sound input Level 1 Level 2 Tuner FM tuner AM tuner Speaker Type Speaker Power handling capacity Impedance Sound pressure level Dimension (W I H I D) Weight (1 unit) Designs and Specifications are subject to change without notice. Receiving frequency Antenna Receiving frequency Antenna 60 W (30W + 30W) at 4 Fitting impedance : 4 11 mW/32 Fitting impedance : 16 500 mVrms/10 k -21 dBm to -15 dBm AV COMPU LINK I 2 (Ø3.5) AUX I 1 250 mV/50 k 500 mV/50 k 87.5 MHz to 108.0 MHz 75 - unbalanced type 522 kHz to 1629 kHz External antenna jack (loop antenna) 1-way bass-reflex type Magnetically shielded type 8cm cone I 1 30 W 4 81 dB/W m 120 mm I161 mm I 239 mm 1.6 kg (10% THD) to 16 to 1 k AC 230 V 50 Hz 24 W (in operation) 1.1 W (on standby) 3.0 kg 232 mm I 100 mm I 269 mm DVD VIDEO, DVD AUDIO, VCD, Super VCD, CD, CD-R/RW (CD, VCD, MP3, JPEG format), DVD-R/ RW (video format) PAL 500 lines

1-2 (No.MB349)

SECTION 1 PRECAUTION
1.1 Safety Precautions voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
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(1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassembling. (5) Leakage shock hazard testing After reassembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15kF AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC

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1.2

Warning

(1) This equipment has been designed and manufactured to meet international safety standards. (2) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (3) Repairs must be made in accordance with the relevant safety standards. (4) It is essential that safety critical components are replaced by approved parts. (5) If mains voltage selector is provided, check setting for local voltage. 1.3 Caution

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. 1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)

(No.MB349)1-3

1.5 Safety Precautions (U.K only) (1) This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. (2) Any unauthorised design alterations or additions will void the manufacturer's guarantee; furthermore the manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom. (3) Essential safety critical components are identified by ( ) on the Parts List and by shading on the schematics, and must never be replaced by parts other than those listed in the manual. Please note however that many electrical and mechanical parts in the product have special safety related characteristics. These characteristics are often not evident from visual inspection. Parts other than specified by the manufacturer may not have the same safety characteristics as the recommended replacement parts shown in the Parts List of the Service Manual and may create shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 1.5.1 Warning (1) Service should be performed by qualified personnel only. (2) This equipment has been designed and manufactured to meet international safety standards. (3) It is the legal responsibility of the repairer to ensure that these safety standards are maintained. (4) Repairs must be made in accordance with the relevant safety standards. (5) It is essential that safety critical components are replaced by approved parts. (6) If mains voltage selector is provided, check setting for local voltage.

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1-4 (No.MB349)

1.6

Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.6.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body.

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(3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode. 1.7 Handling the traverse unit (optical pickup)

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(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it. 1.8 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit. Apply solder to the short land sections before the flexible wire is disconnected from the connecto on the servo board. (If the flexible wire is disconnected without applying solder, the pickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land sections after connecting the flexible wire. ͸±®¬ ´¿²¼ -»½¬·±² °·½µ«°

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(No.MB349)1-5

1.9

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1-6 (No.MB349)

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS
The DVD mechanism was running changed. The label is added to the lower left on the back of a center unit as the discernment method of a DVD mechanism from goods appearance. Please refer to each model and the following manuals about the goods with which the label is not stuck on the position of a figure. EX-A1 B, E, EN version EX-A1 EE, EV, A version MB156 MB181
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(No.MB349)1-7

SECTION 3 DISASSEMBLY
3.1 Main body section 3.1.1 Removing the top cover (See Fig.1) (1) From the top side of the main body, remove the four screws A attaching the top cover.

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1-8 (No.MB349)

3.1.2 Removing the AL panel L and AL panel R (See Figs.2 to 7.) Remove the top cover. (1) Remove the two screws B, screw C and screw C' attaching the bridge A. (See Fig.2.) Reference: When attaching the screw C' attach the lug wire with it. (See Fig.2.) (2) Remove the two screws C attaching the bridge B. (See Fig.2.) (3) Remove the two screws C' attaching the bridge C. (See Fig.2.) (4) From the back side of the main body, remove the three screws D attaching the bridge C. (See Fig.3.) Reference: When attaching the screws C' attach the lug wires with them. (See Fig.2.) From the top side of the main body, remove the two screws E attaching the AL panel L and AL panel R. (See Fig.4.) From the bottom side of the main body, remove the three screws F attaching the wood bar. (See Fig.5.) Remove the six screws G and two screws H attaching the AL panel L and AL panel R. (See Fig.6.) Remove the AL panel L and AL panel R in the direction of the arrow 2 while extending the back section of the AL panel L and AL panel R in the direction of the arrow 1. (See Fig.7.)

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3.1.3 Removing the front panel assembly (See Fig.8) Remove the top cover, AL panel L and AL panel R. (1) Removing the three screws J attaching the front panel assembly. (See Fig.8.) (2) Release the claws a attaching the front panel assembly and remove the front panel assembly in the direction of the arrow. (See Fig.8.) Note: When attaching the front panel assembly, confirm that the connector CN804 on the front board is disconnected in the connector CN704 on the micom board certainly.

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(No.MB349)1-11

3.1.4 Removing the rear panel (See Fig.9.) [For A version] From the back side of the main body, remove the sixteen screws K and screw L attaching the rear panel. [For B/E/EN/EV/EE version] From the back side of the main body, remove the fifteen screws K and screw L attaching the rear panel. 3.1.5 Removing the switching power unit (See Figs.9 and 10) Remove the top cover, AL panel L and AL panel R. (1) From the back side of the main body, remove the screw L attaching the switching power unit. (See Fig.9.) (2) From the right side of the main body, disconnect the wire from the connector CN201 on the main board. (See Fig.10.) (3) Remove the screw M attaching the switching power unit. (See Fig.10.) (4) From the top side of the switching power unit, remove the spacer fixing the lug wire. (See Fig.10.) (5) Take out the switching power unit from the main body in the direction of the arrow. (See Fig.10.)

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1-12 (No.MB349)

3.1.6 Removing the tuner (See Figs.11 and 12) Remove the top cover and rear panel. (1) From the top side of the main body, remove the two screws N attaching the bridge C. (See Fig.11.) Reference: When attaching the screws N, attach the lug wires with them. (See Fig.11.) (2) Release the claws b of the tuner holder and take out the tuner from the main body. (See Fig.12.) (3) Disconnect the card wire from the connector CN1 on the tuner. (See Fig.12.)

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ÝÒï Fig.12 3.1.7 Removing the headphone board (See Fig.13) Remove the top cover, AL panel L, AL panel R and front panel assembly. (1) From the left side of the main body, disconnect the wire from the connector CN401 on the main board. (2) Remove the screw P attaching the headphone board. (3) Remove the engagement section c toward this side, remove the headphone board from the joint d in the direction of the arrow.

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3.1.8 Removing the main board (See Figs.14 and 15) Remove the top cover, AL panel L, AL panel R, rear panel and switching power unit. Reference: Remove the front panel assembly as required. (1) From the top side of the main body, disconnect the card wires from the connectors (CN202 and CN204) on the main board. (See Fig.14.) (2) Disconnect the wires from the connectors (CN205 and CN401) on the main board. (See Fig.14.) (3) Disconnect the wire from the connector CN706 on the micom board. (See Fig.14.) (4) Disconnect the wires from the connectors (CN310 and CN312) on the digital amplifier board assembly. (See Fig.14.) (5) Remove the screw Q attaching the lug wire to the bracket A. (See Fig.14.) (6) Disconnect the lug wire from TP201 on the main board. (See Fig.14.) (7) Remove the spacer fixing the lug wire. (See Fig.15.) (8) Remove the four screws R attaching the main board and remove the main board from the main body. (See Fig.15.) Reference: When attaching the main board, attach the screws R after fitting the holes of the main board to the joints e and f of the main body. (See Fig.15.)

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1-14 (No.MB349)

3.1.9 Removing the micom board (See Figs.16 and 17) Remove the top cover, AL panel L, AL panel R, front panel assembly, rear panel, switching power unit and main board. (1) From the top side of the main body, disconnect the card wires from the connectors (CN631 and CN701) on the micom board. (See Fig.16.) (2) Disconnect the card wire from the connector CN705 on the micom board and take out the tuner after releasing the claws g of the tuner holder. (See Fig.16.) Reference: Remove the tuner as required. Disconnect the wire from the connector CN311 on the digital amplifier board assembly. (See Fig.16.) Disconnect the card wire from the connector CN611 on the main board. (See Fig.17.) [For A version] Disconnect the card wire from the connector CN601 on the main board. (See Fig.17.) [For B/E/EN/EV/EE version] Remove the two screws S and screw S' attaching the micom board. (See Fig.17.)

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Reference: When attaching the screw S', attach the bracket D with it. (See Fig.17.) When attaching the micom board, attach the screw S and screw S' after fitting the holes of the main board to the joints (h,i,j,k) of the main body. (See Fig.17.)

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(No.MB349)1-15

3.1.10 Removing the digital amplifier board (See Figs.18 to 20) Remove the top cover, AL panel L, AL panel R, front panel assembly, rear panel, switching power unit, main board and micom board. (1) From the back side of the main body, disconnect the card wire from the connector CN313 on the digital amplifier board assembly. (See Fig.18.) Reference: When connecting the wire, connect the wire to connector CN313 on the digital amplifier board assembly after pass it through the section m of the side cover L. (See Fig.18.) (2) From the top side of the main body, remove the two screws T and two screws U attaching the bracket C. (See Fig.18.) (3) Take out the bracket C with the headphone board from the main body. Reference: When attaching the bracket C to the bottom chassis, attach it after fitting the holes to the projections n of the bottom chassis. (See Fig.18.) (4) Take out the digital amplifier board assembly. (5) Release the joints (p,q,r) of the deus case A and deus case B, and remove the deus case A in the direction of the arrow. (See Fig.19.) (6) Remove the screw V attaching the heat sink. (See Fig.20.) (7) Remove the solder from the soldered sections (s,t) attaching the digital amplifier board to the deus case B and bend the joints (u,v) in the direction of the arrow. (See Fig.20.) (8) Take out the digital amplifier board from the deus case B. Reference: When attaching the digital amplifier board to the deus case B, fit the joints (u,v,w,x) of the deus case B to the holes of the digital amplifier board. (See Fig.20.)

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1-16 (No.MB349)

3.1.11 Removing the speaker terminal board (See Fig.21.) Remove the top cover, AL panel L, AL panel R, front panel assembly, the rear panel, switching power unit, main board and micom board. (1) From the back side of the main body, disconnect the wire from the connector CN313 on the digital amplifier board assembly. Reference: When connecting the wire, connect the wire to connector CN313 on the digital amplifier board assembly after pass it through the section y of the side cover L. (See Fig.21.) (2) From the top side of the main body, remove the screw W attaching the speaker terminal board. Reference: When attaching the speaker terminal board, attach the screw W after fitting the hole of the speaker terminal board to the joint z of the side cover R. 3.1.12 Removing the component video terminal board (See Fig.21) [For A version] Remove the top cover, AL panel L, AL panel R, front panel assembly, rear panel, switching power unit, main board and micom board. From the top side of the main body, remove the screw X attaching the component video terminal board. Reference: When attaching the component video terminal board, attach the screw X after fitting the hole of the component video terminal board to the joint aa of the side cover L. 3.1.13 Removing the scart terminal board (See Fig.22) [For B/E/EN/EV/EE version] Remove the top cover, AL panel L, AL panel R, front panel assembly, rear panel, switching power unit, main board and micom board. From the top side of the main body, remove the screw X attaching the scart terminal board. Reference: When attaching the scart terminal board, attach the screw X after fitting the hole of the scart terminal board to the joint aa of the side cover L.

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(No.MB349)1-17

3.1.14 Removing the DVD mechanism assembly (See Fig.23.) Remove the top cover, AL panel L, AL panel R, front panel assembly, rear panel, switching power unit, main board and the micom board. (1) From the top side of the main body, remove the three screws Y attaching the DVD mechanism assembly. (2) Take out the DVD mechanism assembly from the main body.

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Remove the DVD mechanism assembly from the main body. (See "3.1.13 Removing the DVD mechanism assembly".) 3.2.1 Removing the tray assembly (See Figs.1 to 3) (1) From the right side of the DVD mechanism assembly, push the slide cam and pull the tray assembly out of the DVD mechanism assembly in the direction of the arrow. (See Fig.1.) (2) From the top side of the DVD mechanism assembly, remove the two screws A attaching the leaf spring to the bushing and remove the leaf spring. (See Fig.2.) (3) Remove the bushing of the tray assembly from the projection a on the DVD mechanism assembly and move the tray assembly in the direction of the arrow. (See Fig.3.) (4) Remove the claw b of the tray assembly from the DVD mechanism assembly and take out the tray assembly. (See Fig.3.)

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(No.MB349)1-19

3.2.2 Removing the traverse mechanism assembly (See Figs.4) (1) From the bottom side of the DVD mechanism assembly, remove the four screws B attaching the traverse mechanism assembly and take out the DVD traverse mechanism assembly with the DVD servo board.

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1-20 (No.MB349)

3.2.4 Removing the pickup (See Figs.5,7 to 9) Remove the traverse mechanism assembly. (1) From the side of the traverse mechanism assembly, solder the short land sections c on the pickup. (See Fig.5.) (2) Release the lock of the connector on the pickup in the direction of the arrow and disconnect the card wire. (See Fig.7.) Caution: Solder the short land sections c on the pickup before disconnecting the card wire from the connector on the pickup. If the card wire is disconnected without attaching solder, the pickup may be destroyed by static electricity. (See Figs.5 and 7.) When attaching the pickup, be sure to remove solders from the short land sections c after connecting the card wire to the connector on the pickup. (See Figs.5 and 7.) Remove the screw D attaching the plate and thrust spring. (See Fig.7.) Remove the engagement section g attaching the plate to the feed holder and remove the plate with the thrust spring. (See Fig.7.) Remove the shaft of the pickup from the section h on the traverse mechanism assembly and remove the shaft from the section i while moving it in the direction of the arrow. (See Fig.8.) Remove the pickup from the section j of the traverse mechanism assembly and take out the pickup with the shaft. (See fig.8.) From the bottom side of the pickup, remove the two screws E attaching the SW actuator and LEAD spring. (See Fig.99.) Pull the shaft out of the pickup. (See Fig.9.)

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(No.MB349)1-21

3.2.5 Attaching the pickup (See Figs.5,7 to 10) See "3.2.4 Removing the pickup". (1) Attach the shaft, SW actuator and LEAD spring to the pickup. (See Fig.9.) (2) Align the pickup to the section j of the traverse mechanism assembly first, and set the both ends of the shaft of the pickup in the sections g and i of the traverse mechanism assembly. (See Fig.8.) (3) Attach the plate and thrust spring. (See Fig.7.) (4) Remove solders from the short land sections c after connecting the card wire to the connector on the pickup. (See Figs.5 and 7.) (5) Turn the feed gear M in the direction of the arrow 1 to move the pickup in the direction of the arrow 2. (See Fig.10.)

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1-22 (No.MB349)

3.2.7 Removing the spindle motor board (See Figs.11 and 13) Remove the traverse mechanism assembly. Remove the DVD servo board. (1) From the top side of the traverse mechanism assembly, remove the wires from the soldered section k on the spindle motor board. (See Fig.11.) (2) From the bottom side of the traverse mechanism assembly, remove the three screws H attaching the spindle motor board. (See Fig.13.)

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(No.MB349)1-23

SECTION 4 ADJUSTMENT
4.1 Jigs and test instruments Remote controller Test disc : VT501, VT502 4.2 Adjustment and check method

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(No.MB349)1-27

SECTION 5 TROUBLESHOOTING This service manual does not describe TROUBLESHOOTING.

1-28 (No.MB349)

(No.MB349)1-29

Victor Company of Japan, Limited AV & MULTIMEDIA COMPANY AUDIO/VIDEO SYSTEMS CATEGORY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan

(No.MB349)

Printed in Japan VPT

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