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SERVICE MANUAL
Published in Sep. '01 842BL110 2BL70760 Revision 2.1
Revision history
Version 1.0 2.0 2.1 Date July-2001 31-Jan-2002 3-Apr-2002 1-5-51 Replaced pages Remarks
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
Safety warnings and precautions
Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol. Symbols The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol. General warning. Warning of risk of electric shock. Warning of high temperature. indicates a prohibited action. The specific prohibition is shown inside the symbol. General prohibited action. Disassembly prohibited. indicates that action is required. The specific action required is shown inside the symbol. General action required. Remove the power plug from the wall outlet. Always ground the printer.
1. Installation Precautions
WARNING · Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. ............................................................................................ · Connect the ground wire to a suitable grounding point. Not grounding the printer may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. .............................................................................................................................
CAUTION: · Do not place the printer on an infirm or angled surface: the printer may tip over, causing injury. ....
· Do not install the printer in a humid or dusty place. This may cause fire or electric shock. .............. · Do not install the printer near a radiator, heater, other heat source or near flammable material. This may cause fire. ..........................................................................................................................
· Allow sufficient space around the printer to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
· Always handle the machine by the correct locations when moving it. .............................................. · Always use anti-toppling and locking devices on printers so equipped. Failure to do this may cause the printer to move unexpectedly or topple, leading to injury. ................................................ · Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. .............................................................................................................................. · Advice customers that they must always follow the safety warnings and precautions in the printer's instruction handbook. ..........................................................................................................
2. Precautions for Maintenance
WARNING · Always remove the power plug from the wall outlet before starting machine disassembly. .............
· Always follow the procedures for maintenance described in the service manual and other related brochures. .........................................................................................................................................
· Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. .................................................................................................
· Always use parts having the correct specifications. .......................................................................... · Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...............................................................................................................................
· When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ...............................................................
· Always check that the printer is correctly connected to an outlet with a ground connection. ........... · Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
· Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. .............................................................................................................................. · Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. .................................................................................................
CAUTION · Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. .........................................................
· Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
· Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
· Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. .........................................................................................................
· Do not remove the ozone filter, if any, from the printer except for routine replacement. ..................
· Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ......................................................................................................
· Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ..............................................................................................
· Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ...... · Remove toner completely from electronic components. ...................................................................
· Run wire harnesses carefully so that wires will not be trapped or damaged. ................................... · After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .................................................................................. · Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
· Handle greases and solvents with care by following the instructions below: .................................... · Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely. · Ventilate the room well while using grease or solvents. · Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on. · Always wash hands afterwards. · Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ......................................................................................................................... · Should smoke be seen coming from the printer, remove the power plug from the wall outlet immediately. ......................................................................................................................................
3. Miscellaneous
WARNING · Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ................................................................................
CONTENTS 1-1 Specifications
1-1-1 Specifications ........................................................................................................................................... 1-1-2 Parts names ............................................................................................................................................. (1) Printer ............................................................................................................................................... (2) Operator panel .................................................................................................................................. 1-1-3 Machine cross section .............................................................................................................................. 1-1-4 Drive system ............................................................................................................................................. (1) Drive system 1 (drive motor and eject motor drive trains) ................................................................ (2) Drive system 2 (paper feed motor drive train) ................................................................................... 1-1-1 1-1-3 1-1-3 1-1-4 1-1-5 1-1-6 1-1-6 1-1-7
FS-9100DN/9500DN
1-1-1 Specifications
Type ............................................... Desktop laser printer Printing system ............................... Electro photographic system Paper .............................................. Cassette: Plain paper (60 to 90 g/m2) MP tray: Plain paper (60 to 90 g/m2), Thick paper (90 to 200 g/m2) Special paper: Transparencies, tracing paper, colored paper, letterhead and envelopes Note: Use the MP tray for special paper. Printing sizes .................................. Maximum: A3/Ladger Minimum: A5R /51/2" × 81/2" (When the MP tray is used) Print speed ..................................... FS-9100DN model [Cassette/MP tray] A4: 36 pages/33 pages per min. B4: 22 pages/19 pages per min. A3: 19 pages/16 pages per min. Letter: 36 pages/33 pages per min. Legal: 22 pages/19 pages per min. Ledger: 19 pages/16 pages per min. Duplex print A4/Letter: 29 pages per min. FS-9500DN model [Cassette/MP tray] A4: 50 pages/46 pages per min. B4: 31 pages/27 pages per min. A3: 26 pages/22 pages per min. Letter: 50 pages/46 pages per min. Legal: 31 pages/27 pages per min. Ledger: 26 pages/22 pages per min. Duplex print A4/Letter: 37 pages per min. First print time ................................ 7 s or less (A4, Ecopower mode off) 67 s or less (A4, Ecopower mode on) Warm-up time ................................. 60 s or less (room temperature 23 °C/73.4 °F, 60% RH) Paper feed system ......................... 2 universal type cassettes, and MP tray Paper loading capacity ................... Cassette: 500 sheets (80 g/m2, 0.11 mm) MP tray: 200 sheets (80 g/m2, 0.11 mm) Printout stacking capacity .............. Face down tray: 500 sheets with paper full sensor Photoconductor .............................. aSi drum (diameter 40 mm) Charging system ............................ Single positive corona charging Exposure light source .................... Semiconductor laser Exposure scanning system ............ Polygon mirror Developing system ......................... Dry, reverse developing (magnetic brush) Developer: 1-component, magnetism toner Toner replenishing: automatic from a toner container Transfer system ............................. Transfer roller Separation system ......................... Separation electrode Fixing system ................................. Heat roller and press roller Heat source: halogen heaters (120 V specifications: main 600 W, sub 400 W/220-240 V specifications: main 600 W, sub 420 W, Control temperature: 165 °C/329 °F (at normal ambient temperature) Abnormally high temperature protection device: 170 °C/338 °F thermostats Fixing pressure: 107.8 N Charge erasing system .................. Exposure by cleaning lamp (LED array) Cleaning system ............................ Cleaning blade Controller hardware ....................... CPU: Power PC750CX 350 MHz (FS-9100DN model) Power PC750CX 400 MHz (FS-9500DN model) Code ROM: 4 MB (2 system DIMM PWBs in sockets) Font ROM: 4 MB (PCL6 and KPDL3) Main RAM: 32 MB (standard) Option expanding RAM: 2 sockets (Maximum 288 MB, including the standard RAM) Option memory card: 1 slot (CompactFlash card) Option interface: 2 slots (KUIO-LV)
1-1-1
FS-9100DN/9500DN Host computer interface ................. Parallel: Bi-directional parallel (IEEE 1284 Nibble/ECP mode) Serial: RS-232C Network: 10Base-T/100Base-TX Option network interface card (KUIO slot No. 2): 10Base-T/100Base-TX/10Base-2 Controller software ......................... Emulation: PCL6, KPDL3, KCGL Fonts: PCL6, KPDL3 Smoothing ...................................... KIR Toner saving ................................... EcoPrint mode Resolution ...................................... Fast 1200 mode with KIR, 600 dpi with KIR, 300 dpi with KIR Dimensions .................................... Printer main unit: 585 (W) × 639 (D) × 615 (H) mm 231/16" (W) × 253/16" (D) × 243/16" (H) Paper feeder PF-70: 560 (W) × 566 (D) × 251 (H) mm 215/8" (W) × 221/16" (D) × 1715/16" (H) Paper feeder PF-75: 560 (W) × 566 (D) × 251 (H) mm 215/8" (W) × 221/16" (D) × 1715/16" (H) Weight ............................................ Printer main unit: 52.5 kg/115.5 lbs (including toner containers) Paper feeder PF-70: 19.1 kg/42 lbs Paper feeder PF-75: 22.1 kg/48.6 lbs Floor requirements ......................... 891 (W) × 560 (D) mm 351/16" (W) × 221/16" (D) Functions ........................................ Self-diagnostics, sleep mode (energy saving) Power source ................................. 120 V AC, 60 Hz, Max. 10.8 A/10.9 A (FS-9100DN/9500DN) 220 - 240 V AC, 50/60 Hz, Max. 5.6 A/5.7 A (FS-9100DN/9500DN) Power consumption ....................... Maximum: 1400 W Printing: 680 W/790 W (FS-9100DN/9500DN) Ready: 140 W/150 W (FS-9100DN/9500DN) Sleep mode: 16 W or less Options ........................................... Expanding DIMM (16/32/64/128 MB), compact flash card, hard disk unit HD-3, paper feeder PF-70/75, finisher DF-70/75, barcode reader, network interface card IB-20/21/ 21E
1-1-2
FS-9100DN/9500DN
1-1-2 Parts names
(1) Printer
!
@
1
0
9 #$ % ^ 8 2 7 3 6 5 4
&
< ¤ / )
(
· -- >
*
fi fl
Figure 1-1-1 1 Operator panel 2 Front cover 3 Lower paper cassette 4 Paper guide 5 Paper stopper 6 Upper paper cassette 7 Handles for transport 8 MP (Multi-Purpose) tray 9 Power switch 0 Face-down tray ! Toner container @ Toner container release lever # Waste toner box $ Cleaning knob % Main charger unit ^ Cleaning brush & Power cord * Power cord connector ( Option unit connector ) Handles for transport / Side cover ¤ Conveying cover lock lever < Conveying cover > Parallel cable connector fi Network cable connector fl Serial cable connector Optional hard disk unit slot (OPT1/HDD) -- Optional network interface card slot (OPT2) · Memory card slot
1-1-3
FS-9100DN/9500DN (2) Operator panel
0
6 ! 7 @ 8 9
#
READY
DATA
ATTENTION
Ready - - - A4 PLAIN
INTERFACE SIZE TYPE
GO MENU ENTER CANCEL
5
4
3
2
1
Figure 1-1-2 1 GO key 2 CANCEL key 3 ENTER key 4 MENU key 5 Arrow keys 6 Ready indicator 7 Data indicator 8 Attention indicator 9 Message display 0 Interface indicator ! Paper size indicator @ Paper type indicator # Paper jam indicator
1-1-4
FS-9100DN/9500DN
1-1-3 Machine cross section
Light path Paper path
Figure 1-1-3 Machine cross section 1 2 3 4 5 6 7 8 9 Paper feed section Main charging section Laser scanner unit Developing section Transfer and paper conveying section Cleaning and erasing section Fuser section Eject and switchback section Duplex unit
1-1-5
FS-9100DN/9500DN
1-1-4 Drive system
(1) Drive system 1 (drive motor and eject motor drive trains)
As viewed from machine rear
Figure 1-1-4
1 2 3 4 5 6 7 8
Drive motor gear Drum gear Z76H/Z30H Drum gear Z70H Gear Z76H/Z35H Gear Z50H Gear Z36S/Z31H Gear Z37H/28H Gear Z34H
9 0 ! @ # $ % ^
Registration clutch gear Gear Z63H/Z45S Gear Z37S Gear Z24S Joint gear Z32S Eject motor gear Gear Z47S/Z28S Eject gear Z30S
1-1-6
FS-9100DN/9500DN (2) Drive system 2 (paper feed motor drive train)
As viewed from machine rear Figure 1-1-5
1 2 3 4 5 6 7 8 9 0
Paper feed motor gear Gear Z76H/Z35S Feed gear Z25 Feed gear Z25 Feed gear Z25 Feed gear Z25 Gear Z41S/Z24S/P30 Upper paper feed clutch gear Paper feed drive belt Gear Z41S/Z24S/P30
! @ # $ % ^ & * ( )
Lower paper feed clutch gear Gear Z41S/P15 Bypass drive belt Gear Z60S/P20 Gear Z41S/P18 Gear Z40S/Z32S Container drive belt Gear Z24S/P40 Gear Z40S/Z25S Container gear
1-1-7
CONTENTS 1-2 Handling precautions
1-2-1 Drum ......................................................................................................................................................... 1-2-1 1-2-2 Toner ........................................................................................................................................................ 1-2-1 1-2-3 Installation environment ........................................................................................................................... 1-2-1
FS-9100DN/9500DN
1-2-1 Drum
Note the following when handling or storing the drum. · When removing the image formation unit, never expose the drum surface to strong direct light. · Keep the drum at an ambient temperature between 20 °C/4 °F and 40 °C/104 °F and at a relative humidity not higher than 85% RH. Avoid abrupt changes in temperature and humidity. · Avoid exposure to any substance which is harmful to or may affect the quality of the drum. · Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
1-2-2 Toner
Store the toner in a cool, dark place. Avoid direct light and high humidity.
1-2-3 Installation environment
1. Temperature: 10 - 32.5 °C/50 - 90.5 °F 2. Humidity: 20 - 80 % RH 3. Power supply: 120 V AC ±10 %, 10.8 A/10.9 A (FS-9100DN/9500DN) 220 - 240 V AC 10 %, 5.6 A/5.7 A (FS-9100DN/9500DN) 4. Power source frequency: 50 Hz ±0.2 %/60 Hz ±0.2 % 5. Installation location · Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams. · Avoid extremes of temperature and humidity, abrupt ambient temperature changes, and hot or cold air directed onto the machine. · Avoid dust and vibration. · Choose a surface capable of supporting the weight of the machine. · Place the machine on a level surface (maximum allowance inclination: 1 ° ). · Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents. · Select a room with good ventilation. 6. Allow sufficient access for proper operation and maintenance of the machine. Machine front: 100 cm/393/8" Machine rear: 10 cm/315/16" Machine left: 60 cm/235/8" Machine right: 70 cm/279/16"
d a c
f
b
e
a: 585 mm/231/16" b: 615 mm/243/16" c: 665 mm/263/16"
d: 1032 mm/405/8" e: 920 mm/361/4" f: 1055 mm/419/16"
Figure 1-2-1 Installation dimensions
1-2-1
CONTENTS 1-3 Installation
1-3-1 Unpacking and installation ....................................................................................................................... 1-3-1 (1) Installation procedure ........................................................................................................................ 1-3-1 1-3-2 Installing the cassette heater (option) ...................................................................................................... 1-3-9 1-3-3 Installing DIMMs (option) ......................................................................................................................... 1-3-11 1-3-4 Installing the network interface card (option) .......................................................................................... 1-3-12 1-3-5 Installing the hard disk (option) .............................................................................................................. 1-3-13 1-3-6 Installing the memory card (option) ........................................................................................................ 1-3-14
FS-9100DN/9500DN
1-3-1 Unpacking and installation
(1) Installation procedure
Start
Unpacking.
Removing the tapes.
Placing the proper location.
Installing the toner container.
Installing the waste toner box.
Connecting the printer to the computer.
Connecting the power cord.
Printing a status page for test.
Completion of the machine installation.
1-3-1
FS-9100DN/9500DN Unpacking.
Figure 1-3-1 Unpacking
Paper size plate (4) Printer
CD-ROM
Toner container Installation guide
Waste toner box Power cord (220-240 V models only)
Quick configuration guide (for network interface)
Figure 1-3-2 List of shipped components
1-3-2
FS-9100DN/9500DN Removing the tapes. 1. Remove the tape holding the front cover. 2. Remove the tape holding the MP tray. 3. Remove the two tapes holding the paper cassettes.
Tape
Tape
Tapes
Figure 1-3-3
Tape
4. Remove the tapes holding the conveying cover.
Figure 1-3-4
5. Pull out the upper paper cassette and remove the two tapes holding the bottom plate. 6. Pull out the lower paper cassette and remove the two tapes holding the bottom plate.
Tape
Figure 1-3-5
1-3-3
FS-9100DN/9500DN Placing the proper location. 1. Place the printer in a proper location.
Rear: 10 cm (315/16") Right: 70 cm (279/16")
Left: 60 cm (235/8")
Front: 100 cm (393/8")
Figure 1-3-6
Installing the toner container. 1. Open the printer front cover all the way.
Front cover
Figure 1-3-7
2. Take out the toner container from the bag. 3. Tap the new toner container on the top 5 to 6 times.
Toner container
Figure 1-3-8
1-3-4
FS-9100DN/9500DN
4. Thoroughly shake the toner container (in the directions of the arrows) ten times or more to loosen and mix the toner inside.
Toner container
Figure 1-3-9
5. Grasp the handle on the toner container and insert the toner container along the rail of the printer.
Toner container
Figure 1-3-10
6. Hold the toner container by hands and fully insert it into the printer.
Figure 1-3-11
1-3-5
FS-9100DN/9500DN Installing the waste toner box. 1. Install the waste toner box as shown in the figure. 2. Close the front cover.
Waste toner box
Figure 1-3-12
Connecting the printer to the computer. There are various ways of connecting the printer to the computer, such as through the parallel interface connecter, serial interface connecter, or through the network interface connecter.
Printer (Right side)
Parallel interface
Serial interface Power cord Network
Figure 1-3-13
1-3-6
FS-9100DN/9500DN
· Parallel interface connection 1. Plug one end of the printer cable (not included) into the parallel interface connection on the right side of the printer. 2. Close the clips on both sides to fix the connector in place. Plug the other end of the printer cable Into the computer`s parallel Interface connection.
Parallel printer cable
Figure 1-3-14
· Serial interface connection 1. Plug one end of the printer cable (not Included) Into the serial Interface connection on the right side of the printer. 2. Securely tighten the screws on both sides of the connecter. Plug the other end of the printer cable Into the computer`s serial Interface connection.
Serial printer cable
Figure 1-3-15
· Network interface connection 1. Plug the network cable (not included) into the network interface connection on the right side of printer.
Network cable
Figure 1-3-16
1-3-7
FS-9100DN/9500DN Connecting the power cord. 1. Plug the power cord into the power cord connector on the rear of the printer. (220 - 240 V models only) 2. Connect the other end of the power cord into a power outlet.
Power cord connector (220 - 240 V models only) Power cord
Figure 1-3-17 Printing a status page for test. 1. Add paper in the paper cassette. 2. Turn on the printer power switch. "Adding toner" will be displayed and the toner supply action will be taken for about 8 minutes. 3. Press the MENU key on the operation panel. 4. Press the or key repeatedly until [Print Status page] is displayed. 5. Press the ENTER key twice. A status page is printed.
Completion of the machine installation.
1-3-8
FS-9100DN/9500DN
1-3-2 Installing the cassette heater (option)
Cassette heater installation requires the following parts: · Cassette heater (P/N 34860030): for 120 V specifications · Cassette heater (P/N 33960020): for 220 - 240 V specifications · Binding band (P/N M2107120) · Two binding screws BVM4X6 (P/N B1304060) · Caution label (P/N 20305130) · Fax kit label (P/N 3CM05010) Procedure 1. Pull the upper and lower cassettes out. 2. Install the cassette heater to the bottom of the machine with two screws (M4X06), and bind the wire of the cassette heater with the band. 3. Put the wire of the cassette heater out of the machine through the aperture of the rear frame. 4. Stick the caution label in front of the cassette heater.
Cassette heater
Screws Aperture
Caution label Band
Figure 1-3-18 5. Remove the five screws and the two connectors and then remove the power supply mount from the rear side of the machine. Pay attention not to reverse the black wire and white wire when refitting the connector.
Connectors
Power supply mount
6. Remove the two screws and pull out the wire of the cassette heater that has been put out of the rear frame while raising the power supply unit. 7. Insert the connector of the cassette heater into the connector of the machine. 8. Fold the wire of the cassette heater and insert it into the clamp of the power supply mount as shown in the figure.
Power supply mount
Figure 1-3-19
Power supply unit Clump Wire of the cassette heater Wire of the cassette heater Connector
Figure 1-3-20
1-3-9
FS-9100DN/9500DN 9. Stick the label below the power switch. 10. Refit all the removed parts.
Label
Figure 1-3-21
1-3-10
FS-9100DN/9500DN
1-3-3 Installing DIMMs (option)
Procedure · Installing DIMM 1. Remove two screws and then remove the main controller PWB (see page 1-6-24). 2. Open the clips on both ends of the DIMM socket. 3. Insert the DIMM into the socket, so that the notches on the DIMM align with the corresponding protrusions in the socket.
DIMM
Figure 1-3-22 4. Close the clips of the DIMM socket to secure the DIMM. 5. When you finish installing the DIMM, reinsert the main controller PWB into the printer.
Clip
Clip
Figure 1-3-23 · Removing DIMM 1. To remove a DIMM, carefully pull the end clips outwards, then pull the DIMM out of the socket.
Clip
Clip
Figure 1-3-24
1-3-11
FS-9100DN/9500DN
1-3-4 Installing the network interface card (option)
Procedure 1. Remove the two screws from the option interface slot cover.
Option interface slot cover
Figure 1-3-25 2. Insert the network interface card and secure it with the screws removed in step 1.
Network interface card
Figure 1-3-26
Network cable
3. Connect the network cable.
Figure 1-3-27
1-3-12
FS-9100DN/9500DN
1-3-5 Installing the hard disk (option)
Procedure 1. Remove two screws and remove the slot cover.
Slot cover
Figure 1-3-28 2. Insert the optional hard disk unit into the slot.
Hard disk unit
Figure 1-3-29
3. Tighten the two screws to secure the hard disk unit to the main controller PWB.
Hard disk unit
Figure 1-3-30
1-3-13
FS-9100DN/9500DN
1-3-6 Installing the memory card (option)
Procedure 1. Turn off the printer. Note: Do not insert or remove a memory card (CompactFlash) while power in on. If the memory card is removed while the printer is on, damage could result in the printer's electronics or the memory card. 2. Insert the memory card in the slot. Insert it as its label surface facing toward outside, connector end first. Push it in all the way.
Memory card
Figure 1-3-31
1-3-14
CONTENTS 1-4 Service and maintenance mode
1-4-1 Service mode ........................................................................................................................................... 1-4-1 (1) Executing service mode .................................................................................................................... 1-4-1 1-4-2 Maintenance mode ................................................................................................................................... 1-4-7 (1) Maintenance mode ........................................................................................................................... 1-4-7 (2) Executing a maintenance item .......................................................................................................... 1-4-8 (3) Contents of maintenance mode items ............................................................................................ 1-4-10 1-4-3 Maintenance ........................................................................................................................................... 1-4-27 (1) Replacing the toner container ......................................................................................................... 1-4-27
FS-9100DN/9500DN
1-4-1 Service mode
The printer is equipped with the service mode that can be accessed in the manu system. The service mode is intended for use by the service person for maintenance and service for the items explained in the following sections. (1) Executing service mode
Message display Ready A4 PLAIN 1 Press the MENU key.
Print Menu Map 2 Press the or key several times until [Others >] is displayed. Others > >MSG Language English 4 Press the or key several times until [>Service >] is displayed. >Service >
3 Press the ENTER key.
5 Press the
key.
Service mode items
>>Print Status Page >>Developer
To print a status page for service purpose. See page 1-4-2. To initial setting for the developer. See page 1-4-3. To performing a drum refreshing. See page 1-4-3.
>>Drum
1-4-1
FS-9100DN/9500DN Service items Description Printing a status page for service purpose Description Service information on the status page include various settings for the printer, service statistics, etc. Purpose To understand the machine environments and general settings. Method 1. Enter the service mode [>>Printing Status Page]. 2. Press the Enter key. "?" will be displayed. 3. Press the Enter key. The status page is printed. (See the figure below)
>>Print Status Page
Controller firmware version
Released date of the firmware
Firmware version:
Released:
Jun/30/2001
Service information
[0104/A003] [C1] [22.00AFUB] [03/03] /t/P00/S00/F00/N00/D10:DM0301.DAN /0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /AAADCFE/ /AAADCFE/AAADCFE/AAADCFE/AA/DC/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ /0000/ Total page 9690
/RS2/FF/00/AI.E/81/31/50 /808880888080808000/808880888080808000/808880888080808000/808880888080808000/ /808880888080808000/808880888080808000/808880888080808000/808880888080808000/ /808880888080808000/808880888080808000/808880888080808000/808880888080808000/ /808880888080808000/808880888080808000/808880888080808000/808880888080808000/ /808880888080808000/808880888080808000/808880888080808000/808880888080808000/ /20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/ SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E DN:SPL9200007 SN:SPL9200010
Service information (See the next page.)
Figure 1-4-1
1-4-2
FS-9100DN/9500DN Service items Detail of service information
Service information [0104/A103] [C1] [22.00AFUB] [03/03] Total page 9690 1 2 3 4 5 /t/P00/S00/F00/N00/D10:DM0301.DAN 6 7 8 9 0 ! /0020/0020/1061/0811/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ 0/ # $ @ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ % /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ ^ /AAADCFE/ & /AAADCFE/AAADCFE/AAADCFE/AA/DC/ * ( ) /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ / /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ ¤ /AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/AAADCFE/ <
Description
/0000/ >
/RS2/FF/00/AI.E/81/31/50 fi fl ° · , OE /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ ,, (1) /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ ,, (2) /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ ,, (3) /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ ,, (4) /8088808880808000/8088808880808000/8088808880808000/8088808880808000/ ´ /20A11080/1020B200/20001080/81000000/00000000/10101010/10101010/ SPD1:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E SPD2:0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E Á DN:SPL9200007 SN:SPL9200010 ^ ¨
Item 1 Engine controller PWB flash ROM information 2 Operator panel PWB mask ROM information 3 Boot ROM and flash DIMM type information [ROM version] [ROM version]
Description
First 6 digits: boot ROM version Last 3 digits: flash DIMM type MXI: Macronix / SHB: SHARP (LH28F160B) FUB: Fujitsu (bottom type) / FUT: Fujitsu (top type) HUB: HYUNDAI (bottom type) / HUT: (top type) - - -: Other type flash DIMM / ***: Mask DIMM
1-4-3
FS-9100DN/9500DN Service items Item 4 Software jumper switch information (Hexadecimal) Description Description First byte Bit 7: always 0 (MSB) Bit 6: 0 Non MICR mode Bit 5: 0: For Europe 1: For U.S. Bit 4: 0: Kyocera 1: OEM Bit 3: always 0 Bit 2: always 0 Bit 1: 0: Overseas 1: Domestic (Japan) Bit 0: always 0 (LSB) Second byte OEM information: Displayed in OEM mode only.
5 Total page counter 6 Toner install information 7 Parallel I/O information 8 Serial I/O error code 00: Normal Bit 2: 1: Parity error Bit 1: 1: Overrun error Bit 0: 1: Framing error 01: Partial lock 02: Full lock 01: ID error 02: Version error 03: Checksum error 04: NVRAM crush error 00: Normal downloaded Bit 7: Error occurred (MSB) Bit 6: Reserved Bit 5: OEM data Bit 4: Operator panel message data (File name displayed) Bit 3: Program data Bit 2: Macro data Bit 1: Host data Bit 0: Font data (LSB) Top offset / Left offset / Page length / Page width MP tray / Cassette 1 / Cassette 2 / Cassette 3 / Cassette 4 / Duplex unit MP tray / Cassette 2 / Cassette 3 / Cassette 4 / Duplex unit Cassette 1 (total) / Cassette 1 (small) / Cassette 1 (large) Cassette 2 (total) / Cassette 2 (small) / Cassette 2 (large) MP tray (total) / MP tray (small) / MP tray (large) *"Small" means sizes A4/letter or smaller *Total = large x 2 + small PF-70 cassette 1 (total) / PF-70 cassette 1 (small) / PF-70 cassette 1 (large) PF-70 cassette 2 (total) / PF-70 cassette 2 (small) / PF-70 cassette 2 (large) PF-75 (total) Duplex unit (total) / Duplex unit (small) / Duplex unit (large) *"Small" means sizes A4/letter or smaller *Total is calculated with the expression large x 2 + small. Face-down Drum / Developer / Fuser
9 Operation panel key lock status (Displayed only when locked) 0 NVRAM error code (Displays only when error occurred)
! NVRAM downloading status
@ Printable area information # Left offset $ Top offset % Life counter of paper feed position (Main body of printer)
^ Life counter of paper feed position (Option paper feeder, duplex unit)
& Life counter of paper eject position * Life counter of each unit ( Toner low FPR display threshold ) MP kit replacement threshold
1-4-4
FS-9100DN/9500DN Service items Item / Life counter of document finisher DF-70 Description Description Total pages / Tray 1 page / Tray 2 page Staple (total) / Staple (front) / Staple (rear) / Staple (upper left) / Staple (lower left) / Staple (two positions) *Total pages = Tray 1 page + Tray 2 page *Staple (total) = Staple (upper left) + Staple (lower left) + Staple (two positions) *Staple (front) = Staple (upper left) + Staple (two positions) *Staple (rear) = Staple (upper left) + Staple (two positions) Total / Face-down tray / Book-let tray total / Book-let tray (small) / Book-let tray (large) *"Small" means sizes A4/letter or smaller *Total = face-down tray + book-let tray total Total / front / rear / upper left / lower left / two positions (page end) / two positions (book-let) total / two positions (book-let) 2 - 3 sheets / two positions (book-let) 4 - 6 sheets / two positions (book-let) 7 - 10 sheets *Front = Upper left + two positions (page end) + two positions (book-let) total *Rear = Lower left + two positions (page end) + two positions (book-let) total *Total = Upper left + lower left + two positions (page end) + two positions (book-let) total Bit 7: EEPROM error of Drum (MSB) Bit 6: EEPROM error of large capacity stacker Bit 5 - 1: Reserved Bit 0: EEPROM error of first cassette of optional paper feeder PF-70 (LSB) RS2: RS-232C Preset value of FRPO 14 (Hexadecimal) 2 digits of integer part and 1 digit of fraction part (total print density from shipping from factory) 0 to 80 °C ("" = Humidity/temperature sensor is abnormal.) 5 to 100 %RH (in 1% increment)
¤ Life counter of book-let finisher DF-75 (1)
< Life counter of book-let finisher DF-75 (2)
> EEPROM error of each unit
fi Serial interface information fl Drum sensitivity information Calibration table setting -- Average print density (%) · Operation panel message language , Current temperature OE Current humidity ,, Various correction values for maintenance mode ´ Engine parameter setting Media type attributes SPD information (slot 1) Á SPD information (slot 2) ¨ Drum serial number ^ Printer serial number
Media type 1 to 28 (14 to 20: Reserved)
1-4-5
FS-9100DN/9500DN Service items Description Initializing the developer unit Description Feeds toner from the toner container to the developer unit. Purpose To execute when the developer unit has been replaced. Method 1. Enter the service mode [>>Developer]. 2. Press the Enter key. "?" will be displayed. 3. Press the Enter key. 4. Turn off and on the printer. Toner is fed from the toner container to the developer unit. Drum surface refreshing
>>Developer
>>Drum
Description The drum rotates for approximately 5 minutes without printing operation. Purpose To clean the drum surface when an image problem occurs. Method 1. Enter the service mode [>>Drum]. 2. Press the Enter key. "?" will be displayed. 3. Press the Enter key. Drum surface refreshing will start.
1-4-6
FS-9100DN/9500DN
1-4-2 Maintenance mode
(1) Maintenance mode The printer is equipped with a maintenance function which can be used to maintain and service the machine. To run the maintenance mode, Insert a compact flash card to which the API program has been written into the printer and load the API program to the printer using either method. * Turn off and on the printer. The API program will be automatically loaded into the printer. * Load the API program with read program. * Enter the MENU mode and display the [>>Read Program Maintenance API] in the [Memory Card>], then press the ENTER key. The maintenance mode can be executed from the MENU mode. If the compact flash card is removed from the printer and then the printer is turned off and on, the API program will be deleted from the printer and the maintenance mode will be deleted from the MENU mode.
1-4-7
FS-9100DN/9500DN (2) Executing a maintenance item
Message display Ready A4 PLAIN 1 Press the MENU key. Print Menu Map 2 Press the or key several times until [Maintenance >] is displayed. Maintenance > Mode [##] Maintenance > Mode [##] ?
The test page is printed.
3 Press the ENTER key.
4 Press the ENTER key.
3 Press the [##] indicates the version of the maintenance mode.
key.
>Default Data [U002] Set >Print Without [U005] Paper ### >Drive Motor [U030] >
Initializing data for engine controller See page 1-4-10. Printing without paper See page 1-4-10. Checking motor operation See page 1-4-10. Checking switches for paper conveying See page 1-4-11. Checking clutch operation See page 1-4-11. Setting folio size See page 1-4-12. Checking the printer cover switch See page 1-4-12. Setting the amount of slack in the paper See page 1-4-13. Performing fine adjustment of the motor speed See page 1-4-14. Setting control voltages See page 1-4-15. Setting toner refresh operation See page 1-4-16. Checking the toner motor operation See page 1-4-16.
>Check Switches> [U031] >Check Cluches > [U032] >Set Folio Size [U035] ###### >Check Cover SW> [U038]&InterLock >Set of Paper > [U051] Loop >Adjust Motor > [U053] Speed >Adjust High > [U101] Voltage >Adjust Toner > [U112] Refresh >Toner MT Move [U135] Continued to the next page
1-4-8
FS-9100DN/9500DN
>Ignore Toner [U136] Empty ### >Set Toner Mode [U144] ###### >Check Sensor > [U150] >Adjust Fixing> [U161] Heater >Turn Fixing > [U196]Heater ON >Display TEMP > [U199] >Set Bulk Feeder [U208] Size ## >Adjust Finish.> [U237]Limit #### >Set LSU Type [U274] # >Print Menu [U392] >Initialize [U393] Menu >
Switching empty toner status detection See page 1-4-16. Setting toner loading operation See page 1-4-17. Checking sensors See page 1-4-17. Setting the fixing control temperature See page 1-4-18. Turning the fixing heater on See page 1-4-19. Checking the fixing temperature See page 1-4-19. Setting the paper size for the paper feeder PF-75 See page 1-4-20. Setting finisher stack quantity See page 1-4-20. Setting LSU type See page 1-4-21. Outputs of the history of events of the service calls and paper jam See page 1-4-21. Initializing data for FRPO See page 1-4-22. Adjusting leading edge margin for each paper cassette See page 1-4-22. Checking size in MP tray See page 1-4-23. Displaying the amount of paper remaining in each paper cassette See page 1-4-23. Adjusting left margin for each paper cassette See page 1-4-24. Checking size in MP tray See page 1-4-24. Adjusting margins of image printing See page 1-4-25. Executing aging mode See page 1-4-25. Checking connection status of each optional equipment See page 1-4-26.
>
>Set Paper Feed> [U394] Top Reg. >Check MP tray [U395] Size ### >Check cassett> [U396] Remain >Set Paper Feed> [U398] Regist >Set FRPO > [U395] Parameter >Adjust Margin> [U402] >Aging Mode [U950] >
>Option Check > [U951]
1-4-9
FS-9100DN/9500DN (3) Contents of maintenance mode items Maintenance item No. U002 Initializing data for engine controller Description
Description Initializing the backup RAM for engine controller to return to the original settings. Purpose Used to return the machine settings to initial settings. Method 1. Enter the maintenance mode and press the 2. Press the ENTER key. "?" will be displayed. or key to display "U002".
>Default Data [U002] Set?
3. Press the ENTER key. Each setting will be initialized. To keep the setting, press the CANCEL key. U005 Printing without paper Description Switches to the machine operation control without paper Purpose To check the overall operation of the machine. Method 1. Enter the maintenance mode and press the or key to display "U005". 2. Press the ENTER key. "?" will be displayed. 3. Press the or key to turn on or off printing without paper.
>Print Without [U005] Paper?Off
4. Press the ENTER key. The setting is set. To keep the setting, press the CANCEL key. U030 Checking motor operation Description Drives each motor. Purpose To check the operation of each motor. Method 1. Enter the maintenance mode and press the or key to display "U030".
>Drive Motors > [U030]
2. Press the 3. Press the Display FEED Motor MAIN Motor EJECT MT (FW) EJECT MT (REV) key to display the submenu screen. or key to select the motor to activate. Operation Paper feed motor operates Drive motor operates Eject motor rotates forward Eject motor rotates in reverse
4. Press the ENTER key. "Execute" will be displayed and operation will start.
>>FEED Motor [030.1] Execute
5. To stop operation, press the ENTER key or the CANCEL key.
1-4-10
FS-9100DN/9500DN Maintenance item No. U031 Checking switches for paper conveying Description
Description Displays the on-off status of each paper detection switch on the paper path. Purpose To check if the switches for paper conveying operate correctly. Method 1. Enter the maintenance mode and press the
>Check Switches> [U031]
or
key to display "U031".
2. Press the 3. Press the Display
key to display the submenu screen. or key to select the switch to check. Switches Feed switch 1 (FSW1) Feed switch 2 (FSW2) Feed switch 3 (FSW3) MP feed switch (MPFSW) Registration switch (RSW) Eject switch (ESW) Feedshift switch (FSSW) Duplex paper conveying switch (DUPPCSW)
Check SW F1 Check SW F2 Check SW F3 Check SW MP Check SW RES Check SW EJE Check SW BRA Check SW DUP
4. Turn on or off the switch manually to check the switch status. 0: Off 1: On
>>Check SW F1:0 [031.1] SW F2:0
U032 Checking clutch operation Description Turns each clutch on. Purpose To check the operation of each clutch. Method 1. Enter the maintenance mode and press the or key to display "U032".
>Check Clutches> [U032]
2. Press the 3. Press the Display PF1 Clutch PF2 Clutch PFMP Clutch FEED1 Clutch FEED2 Clutch FEED3 Clutch MPTF Clutch RES Clutch DUPF Clutch key to display the submenu screen. or key to select the clutch to operate. Clutches Upper paper feed clutch (PFCL-U) Lower paper feed clutch (PFCL-U) MP paper feed clutch (MPPFCL) Feed clutch 1 (FCL1) Feed clutch 2 (FCL2) Feed clutch 3 (FCL3) MP feed clutch (MPFCL) Registration clutch (RCL) Duplex feed clutch (DUPFCL)
4. Press the ENTER key. "Execute" will be displayed and operation will start.
>>PF1 Clutch [032.1] Execute
5. To stop operation, press the ENTER key or the CANCEL key.
1-4-11
FS-9100DN/9500DN Maintenance item No. U035 Setting folio size Description
Description Sets the type of paper when using Folio or Oficioll. Purpose To prevent image loss that occurs depending on the difference of paper type. Method 1. Enter the maintenance mode and press the or 2. Press the ENTER key. "?" will be displayed. 3. Press the or key to select folio or oficioll. key to display "U035".
>Set Folio Size [U035]?Folio
4. Press the ENTER key. The setting is set. To keep the setting, press the CANCEL key. U038 Checking the printer cover switch Description Displays the on-off status of each cover switch. Purpose To check if the switches of covers operate correctly. Method 1. Enter the maintenance mode and press the or key to display "U038".
>Check Cover SW> [U038]&InterLock
2. Press the 3. Press the Display Left cover 1 Left cover 2 Front cover Int. Lck key to display the submenu screen. or key to select the switch to check. Switches Conveying cover switch (CCSW) Side cover switch (SCSW) Front cover switch (FRCSW) Safety switch 1 and 2 (SSW1 and 2)
3. Open and close the cover to check the switch status. 0: Off 1: On
>>Left Cover 1:1 [038.1] 2:1
1-4-12
FS-9100DN/9500DN Maintenance item No. U051 Setting the amount of slack in the paper Description
Description Changes the preset value of the amount of slack of resist or feed. Purpose To adjust when the leading edge of the image is not printed or fluctuates irregularly or paper is bent in Z shape. Method 1. Enter the maintenance mode and press the
>Set of Paper > [U051] Loop
or
key to display "U051".
2. Press the 3. Press the Display
key to display the submenu screen. or key to select the item for which the preset value is to be changed. Description Amount of slack of resist in feeding from the paper cassette in the printer Amount of slack of resist in feeding from the MP tray Amount of slack of resist in feeding for duplex printing Amount of slack of feed in feeding from the MP tray Amount of slack of feed in feeding from the upper cassette in the printer Amount of slack of feed in feeding from the lower cassette in the printer Amount of slack of feed in feeding from the upper cassette in PF-70 Amount of slack of feed in feeding from the lower cassette in PF-70 Amount of slack of feed in feeding from PF-75 Setting range -30 to +20 -30 to +20 -30 to +20 -30 to +20 -30 to +20 -30 to +20 -30 to +20 -30 to +20 -30 to +20 Initial setting 0 0 -3 0 0 0 0 0 0
RES FEEDER RES MPT RES DUP FEED MPT FEED CASS1 FEED CASS2 FEED CASS3 FEED CASS4 FEED 3000F
4. Press the ENTER key. "_" will blink.
>>RES FEEDER [051.1] ##
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the key to change the preset value. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key. or
1-4-13
FS-9100DN/9500DN Maintenance Description item No. U053 Performing fine adjustment of the motor speed Description Performs fine adjustment of the speeds of the motors. Purpose Used to adjust the speed of the respective motors when the magnification is not correct. Method 1. Enter the maintenance mode and press the
>Adjust Motor > [U053] Speed
or
key to display "U053".
2. Press the 3. Press the Display
key to display the submenu screen. or key to select an item for which the preset value is to be changed. Description Drive motor speed adjustment Eject motor speed adjustment Polygon motor speed adjustment Setting range 0 to +14 -20 to +20 -20 to +20 Initial setting 10 7 2
Main Motor Eject Motor Polygon Motor
4. Press the ENTER key. "_" will blink.
>>Main Motor [053.1] ##
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the or key to change the preset value. MAIN MOTOR Increasing the setting makes the image longer in the auxiliary scanning direction, and decreasing it makes the image shorter in the auxiliary scanning direction. POLYGON MOTOR Increasing the setting makes the image longer in the main scanning direction and shorter in the auxiliary scanning direction; decreasing the setting makes the image shorter in the main scanning direction and longer in the auxiliary scanning direction. EJECT MOTOR Normally no change is necessary but this can be used as countermeasures against wrinkles (waving) of paper. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key.
1-4-14
FS-9100DN/9500DN Maintenance item No. U101 Setting control voltages Description
Description Changes the developing bias voltage and transfer voltage by changing the developing bias control voltage and transfer control voltage. Purpose To check or change the developing bias and transfer voltage. Method 1. Enter the maintenance mode and press the or key to display "U101".
>Adjust High > [U101] Voltage
2. Press the 3. Press the Display DEV BIAS DEV DUTY DEV SBIAS TC DATA key to display the submenu screen. or key to select an item for which the preset value is to be changed. Description Developing bias AC component frequency at image formation Developing bias AC component duty at image formation Developing bias shift amount Transfer control voltage Setting range -255 to 255 (KHz) -100 to +100 (%) -1 to +1 0 to 255 (uA) Initial setting 0 0 0 0
Increasing the DEV BIAS setting makes the image darker; decreasing it makes the image lighter. Increasing the DEV DUTY setting makes the image lighter; decreasing it makes the image darker. Increasing the DEV SBIAS setting makes the image darker; decreasing it makes the image lighter. Increasing the TC DATA setting makes the transfer voltage higher, and decreasing it makes the voltage lower. 4. Press the ENTER key. "_" will blink.
>>DEV BIAS [101.1] ### KHz
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the key to change the preset value. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key. or
1-4-15
FS-9100DN/9500DN Maintenance item No. U112 Setting toner refresh operation Description
Description Sets the toner refresh operation time and the developing bias on time at power on and after printing. Purpose To change the toner refresh operation time and the developing bias on time at power on and after printing if image flow level is low. Method 1. Enter the maintenance mode and press the or key to display "U112".
>Adjust Toner > [U112] Refresh
2. Press the 3. Press the Display ON TIME BIAS TIME key to display the submenu screen. or key to select an item for which the preset value is to be changed. Description toner refresh operation time Developing bias on time Setting range 50 to 150 (sec) 500 to 1000 (msec) Initial setting 120 700
4. Press the ENTER key. "_" will blink.
>>ON TIME [112.1] ### sec.
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the key to change the preset value. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key. U135 Checking the toner motor operation Description Turns the toner motor on. Purpose To turn on the toner motor and check toner agitation operation. Method 1. Enter the maintenance mode and press the or key to display "U135". 2. Press the ENTER key. "Execute" will be displayed and operation will start. or
>Toner MT Move [U135] Execute
3. To stop operation, press the ENTER key or the CANCEL key. U136 Switching empty toner status detection Description Sets whether empty toner status detection is performed when the amount of toner remaining in the toner container is small. Purpose If this item is set to OFF, when the amount of toner remaining in the toner container is small, printing can be continued using the toner in the developer unit. Method 1. Enter the maintenance mode and press the or key to display "U136". 2. Press the ENTER key. "?" will be displayed. 3. Press the or key to turn on or off empty toner status detection.
>Ignore Toner [U136] Empty?Off
4. Press the ENTER key. The setting is set. To keep the preset value, press the CANCEL key.
1-4-16
FS-9100DN/9500DN Maintenance item No. U144 Setting toner loading operation Description
Description Sets toner loading operation after completion of printing. Purpose To set whether or not toner is loaded on the drum after low density printing. Normally no change is necessary from the initial setting. Method 1. Enter the maintenance mode and press the 2. Press the ENTER key. "?" will be displayed. or key to display "U144".
>Set Toner Mode [U144] ? Mode2
3. Press the Display MODE0 MODE1 MODE2 or key to select the desired mode. Description Toner not loaded Toner not loaded Toner loaded
Initial setting: MODE2 4. Press the ENTER key. The setting is set. To keep the setting, press the CANCEL key. U150 Checking sensors Description Displays the status of each sensor. Purpose To check if the sensors operate correctly. Method 1. Enter the maintenance mode and press the or key to display "U150".
>Check Sensor > [U150]
2. Press the key to display the submenu screen. The status of each sensor will be displayed. Display Ton WatTon F-down Switches Toner container sensor (TCS) Overflow sensor (OFS) Paper full sensor (PFS)
3. Turn on or off the switch to check the status of the sensor. 0: Off 1: On
>>Ton:0 WstTon:0 [150.1] F-down:0
1-4-17
FS-9100DN/9500DN Maintenance item No. U161 Setting the fixing control temperature Description Changes the fixing control temperature. Purpose Normally no change is necessary. However, can be used to prevent curling or creasing of paper, or solve a fixing problem on thick paper. Method 1. Enter the maintenance mode and press the or key to display "U161". Description
>Adjust Fixing> [U161] Heater
2. Press the 3. Press the Display CONTROL TEMP 1ST TEMP 2ND TEMP Print TEMP(L) Print TEMP(M) Print TEMP(S) L/L UP H/H DOWN TEMP DUP DOWN TEMP key to display the submenu screen. or key to select the item for which the preset value is to be changed. Description Control temperature during printing Primary stabilization fixing temperature Secondary stabilization fixing temperature Fixing control temperature for large size printing Fixing control temperature for middle size printing Fixing control temperature for small size printing Fixing temperature increase amount at low temperature and low humidity Fixing temperature decrease amount at high temperature and high humidity Fixing temperature decrease amount for duplex printing Setting range 100 to 200 (°C) 100 to 200 (°C) 100 to 200 (°C) -30 to +30 (°C) -30 to +30 (°C) -30 to +30 (°C) 0 to +20 (°C) 0 to +20 (°C) 0 to +20 (°C) Initial setting 165/175* 120/130* 165/175* 5 0/15* 0 5 0 10
*: FS-9100DN/9500DN > The respective temperatures are to be set such that 2ND TEMP = 1ST TEMP. 4. Press the ENTER key. "_" will blink.
>>CONTROL TEMP [161.1] ###
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the key to change the preset value. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key. or
1-4-18
FS-9100DN/9500DN Maintenance item No. U196 Turning the fixing heater on Description Turns the fixing heater M or S on. Purpose To check fixing heaters turning on. Method 1. Enter the maintenance mode and press the
>Turn Fixing > [U196] Heater ON
Description
or
key to display "U196".
2. Press the 3. Press the Display
key to display the submenu screen. or key to select the heater to turn on. Description Fixing heater M (FH-M) Fixing heater S (FH-S)
Main Heater ON Sub Heater ON
4. Press the ENTER key. "Execute" will be displayed and the heater will be turned on for three seconds. Note Do not open or close the cover when the heater is on. Either do not turn on the heater continuously.
>>Main Heater ON [196.1] Execute
5. To turn off the heater, press the ENTER key or the CANCEL key. U199 Checking the fixing temperature Description Displays the fixing temperature, the ambient temperature and the absolute humidity. Purpose To check the fixing temperature, the ambient temperature and the absolute humidity. Method 1. Enter the maintenance mode and press the or key to display "U199".
>Display TEMP > [U199]
2. Press the key to display the submenu screen.
>>FIX TEMP [199.1] ###
3. Press the Display
or
key to select the item to check. Description Fixing temperature (°C) Ambient temperature (°C) Absolute humidity (%)
FIX TEMP SURROUND TEMP HUMIDITY
1-4-19
FS-9100DN/9500DN Maintenance Description item No. U208 Setting the paper size for the paper feeder PF-75 Description Sets the size of paper used in the optional paper feeder PF-75. Note that the setting cannot be changed on inch-specification machines since the paper size for the paper feeder PF-75 is fixed. Purpose To change the setting when the size of paper used in the paper feeder PF-75 is changed. Method 1. Enter the maintenance mode and press the 2. Press the ENTER key. "?" will be displayed. or key to display "U208".
>Set Bulk Feeder [U208] Size? A4
3. To keep the setting, press the CANCEL key. Display A4 B5 LT Description A4 size B5 size Letter size
4. Press the ENTER key. The setting is set. To keep the setting, press the CANCEL key. U237 Setting finisher stack quantity Description Sets the number of sheets of stack on the intermediate tray in the optional finisher. Purpose To change the setting when a stack malfunction has occurred. Method 1. Enter the maintenance mode and press the or key to display "U237".
>Adjust Finish.> [U237] Limit
2. Press the 3. Press the Display Main Tray Middle Tray key to display the submenu screen. or key to select the item for which the preset value is to be changed. Description Number of sheets of stack on the main tray Number of sheets of stack on the intermediate tray for sort printing or staple printing Preset value 3000 or 1500 sheets 50 or 30 sheets
4. Press the ENTER key. "?" will be displayed.
>>Main Tray [237.1] ? 3000
5. Press the or key to change the preset value. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key.
1-4-20
FS-9100DN/9500DN Maintenance item No. U274 Setting LSU type Description
Description Sets the LSU type in accordance with the number of the label stuck on the LSU. Sets the output power of LSU according to the types of machine. Purpose To set when the LSU is replaced. Method 1. Enter the maintenance mode and press the or key to display "U274".
>Set LSU Type [274.1] #
2. Press the Display LSU Type LSU Power or key to select an item for which the preset value is to be changed. Description LSU type LSU output power Setting range 0 to 3 High/Low (FS-9500DN/9100DN) Initial setting 1
3. Press the ENTER key. 4. Press the or key to change the preset value. 5. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key. U392 Outputs of the history of events of the service calls and paper jam Description Outputs the history of events conditions of the service calls and paper jam. Purpose To check the event conditions of the service calls and paper jam. Method 1. Enter the maintenance mode and press the or key to display "U392".
>Print Menu [U392]
>
2. Press the key to display the submenu screen. 3. Press the ENTER key. "?" will be displayed.
>>Print Event [392.1] Log?
4. Press the ENTER key. History output starts. If it will not start, press the CANCEL key.
1-4-21
FS-9100DN/9500DN Maintenance item No. U393 Initializing data for FRPO Description Initializes each preset value of FRPO. Purpose To reset each preset value of FRPO to the initial values. Method 1. Enter the maintenance mode and press the
>Initialize [U393] Menu >
Description
or
key to display "U393".
2. Press the key to display the submenu screen. 3. Press the ENTER key. "?" will be displayed.
>>FRPO INIT [393.1] ?
4. Press the ENTER key. Each setting will be initialized. To keep the setting, press the CANCEL key. U394 Adjusting the leading edge margin of image printing for each paper cassette Description Adjusts the leading edge margin of image printing for each paper cassette. Purpose To adjust the leading edge margin if it is displaced depending on the paper cassette. Before adjusting this item, use U402 to adjust the leading edge margin for the upper cassette of the printer. Method 1. Enter the maintenance mode and press the or key to display "U394".
>Set Paper Feed> [U394] Top Reg.
2. Press the 3. Press the Display Cassette 2 Cassette 3 Cassette 4 MP Duplex key to display the submenu screen. or key to select the item for which the preset value is to be changed. Description Leading edge margin for lower cassette of the printer Leading edge margin for upper cassette of PF-70 Leading edge margin for lower cassette of PF-70 Leading edge margin for MP tray Leading edge margin for duplex printing Setting range -128 to +127 -128 to +127 -128 to +127 -128 to +127 -128 to +127 Initial setting 0 0 0 +5 -20
4. Press the ENTER key. "_" will blink.
>>Cassette 2 [394.1] ###
5. Press the or key to move "_" to the digit position at which the value is to be changed and press the or key to change the preset value. If the preset value is increased, the margin will be larger. If the preset value is decreased, the margin will be smaller. 6. Press the ENTER key. The value is set. To keep the preset value, press the CANCEL key.
1-4-22
FS-9100DN/9500DN Maintenance item No. U395 Checking the size in MP tray Description Displays the size of paper set in the MP tray. Purpose To check to see if the size switch of the MP tray operates correct