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LASER PRINTER
ML-6060 ML-6060N

SERVICE
LASER PRINTER

Manual

CONTENTS

1. Precautions 2. Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List
SA MS UN G

6. Electrical Parts List 7. Block Diagram 8. Connection Diagram 9. PCB Diagrams 10. Schematic Diagrams

ELECTRONICS

© Samsung Electronics Co.,Ltd. July 2000 Printed in Korea. VERSION NO. : 1.00 P/N.: JC-0006A

1. Precautions
1-1 Safety Precautions

Read each caution carefully: 1. Do not use this printer near water or when exposed to inclement weather. 2. Do not place this printer on an unstable cart, stand or table; the product may fall, causing serious damage to the product. 3. Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation and to protect the printer from everheating, do not block or cover any of these openings. Do not place the printer in an enclosure unless the enclosure provides adequate ventilation. 4. Never push objects of any kind into the printer through the cabinet ventilation slots as they may touch dangerous high voltage points, create short circuits, cause a fire, or produce an electrical shock. Never spill liquid of any kind on the printer. 5. Do not place the printer in a location where someone may trip on the cords. 6. Select a work surface that is large enough to hold the printer. 7. Position the printer within six feet of the computer and within five feet of an electrical outlet. 8. Operate this printer using the power source (110V, 220V, etc) indicated on the marking label. If you are not sure of the type of power source available, consult your dealer or local power company. 9. If you need to use an extension power cord with this printer, make sure that it uses a three-wire grounded cord and that the total ampere ratings for all of the products using the extension do not exceed the extension cord ampere rating. Also, make sure that the total of all products plugged into the wall outlet does not exceed 15 amperes. 10. Do not allow anything to rest on the power cord or data communications cable. 11. Unplug this printer from the wall outlet before cleaning. Do not use liquid cleaners or aerosol sprays. Use a damp cloth for cleaning. 12. Do not touch the surface of the photo-sensitive drum as marks or scratches may impair print quality.

13. Do not expose the drum unit to direct light for prolonged periods. 14. Use only standard papers, OHP films, and approved envelopes. Feed OHP films though the manual feed slot only. See specifications for approved papers and envelopes. 15. Other than replacing consumables such as paper and toner, refer all questions to qualified service personnel.

LASER STATEMENT (LASERTURVALLISUUS)
WARNING : NEVER OPERATE AND SERVICE THE PRINTER WITH THE PROTECTIVE COVER REMOVED FROM LASER/SCANNER ASSEMBLY. THE REFLECTIVE BEAM, ALTHOUGH INVISIBLE, CAN DAMAGE YOUR EYES.

Class 1 laser product Luokan 1 laserlaite Klass 1 laser apparat Allonpituus 770-795nm Teho 0.29mW±0.02mW

CAUTION VORSICHT

INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEOFFNET. NIGHT DEM STRAHL AUSSETZEN.

ATTENTION

REYONNEMENT LASER INVISIBLE EN CAS D'OUVERTURE. EXPOSITION DANGERUSE AU FAISCEAU. RADIAZIONE LASER INVISIBLE IN CASO DI APERTURA. EVITARE L'ESPOSIZONE LA FASCIO. REDIACION LASER INVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO.

ATTENZIONE PRECAUCION

CAUTION : Avoid exposure to invisible laser radiation when the
development unit is not installed.

Samsung Electronics

1-1

Precautions

1-2 Servicing Precautions
Note : Requirements for AC power are described on the label affixed to the rear of the printer. Check the AC voltage rating requirement before use.
1. Before disassembly, pull the power plug from the AC power connector. 2. To avoid spilling toner inside the machine, do not turn the printer over or on its side before removing the developer cartridge. 3. Faulty installation of DRAMs may cause permanent damage to the Laser Printer. 4. Use only+5V power for video controller-related circuitry. 5. When replacing parts, use only the same type of part as the original. Replacing components with a second vendor's part may cause faulty operation. 6. Check the insulation between the blades of the AC plug and accessible conductive parts (examples : metal panels and input ports). 7. Insulation Checking Procedure: Disconnect the power cord from the AC power source. Connect an insulation resistance meter (500V) to the blades of the AC plug. The insulation resistance between each blade of the AC plug and accessible conductive parts (see left) should be greater than 1 megaohm. 8. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed. 9. Always connect a test instrument's ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument's ground lead last.

1-3 ESD Precautions
Some semiconductor ("solid state") devices are easily damaged from static electricity. Such components commonly are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits (ICs), LargeScale Integrated circuits (LSIs), some field-effect transistors, and semiconductor chip components. The following techniques will reduce the occurrence of component damage caused by static electricity:

CAUTION : Be sure the power is off to the chassis or circuit board, and observe all other safety precautions
1. Immediately before handling any semiconductor components assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist strap device. (Be sure to remove the strap before applying power to the unit under test to avoid potential shock.) 2. After removing ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of an electrostatic charge. 3. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDs. 4. Use only a ground-tip soldering iron when soldering or desoldering ESDs. 5. Use only anti-static solder removal device. Some solder removal devices are not rated as "antistatic;"these can accumulate sufficient electrical

charge to damage ESDs. 6. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are package with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials. 7. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Minimize body motions when handling unpackaged replacement ESDs. Motion such as your clothes brushing together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESC. 9. Handle ICs and EPROMs carefully to avoid bending a pin. 10. Pay attention to the direction of parts when mounting or inserting them on a PCB. 11. Components can be permanently damaged if heated for longer than necessary while welding. All components are susceptible to heat damage.

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2. Specifications
Note: It is subject to change without notice.

Item Engine Print Speed Resolution Source of Light Print Method Feed Method Paper Handling (input)

Specification & Description ML-6060 12PPM (A4 Size, 5% Character Pattern) True 600 x 600 dpi, 1200 DPI class with SRT Laser Diode (LSU:Laser Scanner Unit) + Electrophotography Non-impact Electrophotography Cassette & Manual, Option Feeder *Size (1) Standard : A4, Letter, Legal, B5, Executive, Folio (2) Envelope : MP Tray only Paper Type Monarch Com-10 Intl-DL Intl C5 (3) Universal type Length : 150 ~ 356 mm Width : 90 ~ 216 mm *Weigh : For Cassette, 60 ~ 90 g/m2 For MPF, 60 ~ 143 g/m2 Paper size(mm2) 98.5 x 190.5 104.9 x 241.3 110 x 220 162 x 229

Paper Handing (output) Feed Capacity

Face Down : 250 sheets, Face Up : 20 sheets Cassette : 550 sheets of paper (75g/m2) MP Tray : 100 sheets of paper (75g/m2) 30 sheets of transparencies 10 envelopes or card stocks 25 paper labels Option Cassette : 550 sheets of paper 30 seconds or less (23°C, 50%) Tray1 : 15seconds or less Tray2 : 17seconds or less

Warm-up time First Print Time

Power Rating Power Consumption Power Saving Consumption Certification & Compliance Acoustic Noise Toner Supply Samsung Electronics

AC100~120V/ 220~240V(±15%), 50/60Hz (±3%) During Printing : 250WH (average) During Sleep : Less than 12W Less than 50W during 1 hour when it turned on 110V : UL,CSA,CDRH,FDA 220V : GS,SEMKO,FIMKO,NEMKO,DEMKO Stand by : Less than 35dB, Operating : Less than 48dB Print Cartridge 2-1

Specifications

Item Printing Area

Specification & Description No-print area : 3mm from edge(Top,Bottom,Left,Right) of listed core media No-print area : 3mm from edge(Top,Bottom,Left,Right) of envelope

Operating Environment Storage Environment Weigh External Dimension Print Cartridge

Temperature : 10~30°C, Humidity : 20~80%RH Temperature : 0~35°C, Humidity : 10~90%RH Net : Max 11Kg, Gross : 15.5Kg 409.1 (W) x 362 (D) x 298.5 (H)mm Life Span : 6,000 pages, 5% Pattern Developing : Non-magnetic Contact Developing Charging : Conductive Roller Charging Density Adjustment : 3 step (Light, Medium, Dark) Toner Supply Method : Exchanging the Developer Toner Checking Sensor : None Transfer System : Conductive Roller Transfer Fusing System : Temperature & Pressure Ozone Emission : Less than 0.1 PPM PCL5e,PCL6, optional PostScript Level 3 Compatible 1 bitmap 45 scalable (35 intelligent, 10 truetype) ARM7 TDMI (clock speed 66MHz) Standard : ML-6060,ML-6040 - 4M byte ML-6060N -16M byte Option SIMM Module ; 4, 8, 16, 32,64M byte *Refer to Operator's Guide for instructions on SIMM installation. 2M byte (8M bit x 2 : Program) Flash Memory 512 bytes

Emulation Font

CPU RAM Memory

ROM EEPROM

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Specifications

Item Interface

Specification & Description Bidirectional Parallel Standard - IEEE 1284 COMPATIBLE MODE - IEEE 1284 NIBBLE MODE - IEEE 1284 BYTE MODE - IEEE 1284 ECP WITHOUT RLE - IEEE 1284 ECP WITH RLE USB Interface Standard - USB 1.0 compliant - 12Mbps 1 port

Network Interface 100 Base T or 10 Base T (Autoselect) Ethernet Interface Switching Interface Time Out Automatic (Parallel, USB, Network) 5 min (max.)

Samsung Electronics

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Specifications

Item Network Network Operating Systems

Specification & Description

Windows 95/98 and Windows NT (3.51, 4.x ) Netware (3.x, 4.x), NDS and Bindery Mode /RPRINT, PSERVER Mode UNIX and Apple Talk

Network Protocols Supported

TCP/IP : Windows 95/98, Windows NT, UNIX IPX/SPX : Windows 95/98, Novell Netware DLC/LLC : Windows 95/98, Windows NT Ethertalk : Apple Talk SNMP : for Network Printer Administration

Network Card Interface Network Management S/W

Ethernet 10/100 BaseTX (Auto Negotiation) Samsung's Admin. Software Utility (SyncThru) SNMP and MIB-II Support, GUI based utility for Windows Systems and Test based utility for UNIX Systems HTTP server for web browser based network management (can manage NPC and printer options on Web Browser)

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3. Disassembly and Reassembly
3-1 General Precautions on Disassembly
When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.

Whenever servicing the machine, you must perform as follows: 1. Remove the paper cassette(s), and the print cartridge. Do not expose the cartridge to direct room light or sun light, and be careful not to scratch the drum surface. 2. Turn the power switch off. 3. Unplug all the cables from the printer. 4. Replace with only an authorized component. 5. Do not force to open or fasten a plastic material component. 6. Be careful no obstacles are included when you reassemble components. 7. When you reassemble components, be careful small size components are located in place. 8. If you turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.

Releasing Plastic Latches
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

Samsung Electronics

3-1

Disassembly and Reassembly

3-2 Transfer Roller
1. Open the printer cover. 3. Hold the cap at the both end of the roller, then remove the roller.

2. Remove the cap.

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Disassembly and Reassembly

3-3 Controller Board
1. Remove two screws and remove the controller board. 2. Remove five screws securing the board and unplug all connectors, and then take the controller board out of the printer.

Samsung Electronics

3-3

Disassembly and Reassembly

3-4 Pickup Assembly
1. Turn the printer upside down. Remove four screws, then remove the bar cross bottom. 4. Take the assembly out.

2. Remove three screws from the left base bracket, and take the bracket out.

Push the solenoid if you have difficulty to remove the pickup assembly.

5. Check the pickup rubber wear. If the rubber is heavily worn, replace it with a new one.

3. Remove four screws securing the pickup assembly.
Squeeze this tab to remove the rubber.

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Disassembly and Reassembly

3-5 Main Cover
1. Remove two screws and remove the controller board. 3. Open the printer cover, and open the MP tray.

2. Remove two screws at the back of the printer and unplug one connector from the board, then open the rear cover.

Samsung Electronics

3-5

Disassembly and Reassembly

4. Remove two screws securing the main cover.

6. Slide the main cover upward, out of the printer.

Note that the power switch and the power connecter are properly released when you remove the cover.

5. Unlatch the front ends of the cover.

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Disassembly and Reassembly

3-6 MP (Multi-Purpose) Tray
1. Before you remove the MP tray, you should remove: -Main Cover (see page 3-5)

2. Remove the stoppers securing the MP tray.

3-7 Exit Assembly
1. Before you remove the exit assembly, you should remove: -Main Cover (see page 3-5) 3. If you want to remove the roller shaft, unlatch both ends of the shaft and take it out.

2. Remove the exit tray in the direction of arrow.

4. If you want to remove the exit roller, sqeeze the bottom of the roller and take it out.

Samsung Electronics

3-7

Disassembly and Reassembly

3-8 LSU
1. Before you remove the LSU, you should remove: -Main Cover (see page 3-5) -Exit assembly (see page 3-7)

2. Remove four screws, and remove the LSU. Then unplug two connectors from the LSU.

3-9 HVPS board
1. Before you remove the HVPS board, you should remove: -Main Cover (see page 3-5)

2. Remove four screws and take the HVPS board out.

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Disassembly and Reassembly

3-10 Drive Assembly
1. Before you remove the drive assembly, you should remove: -Main Cover (see page 3-5) 4. Remove the motor assembly. Remove two screws securing the motor to the motor bracket, then take the motor out.

2. Remove six screws securing the drive assembly from the gear bracket and unplug one connector from the motor, and then take the drive assembly out.

3. If you want to remove the motor from the drive assembly, remove three gold screws securing the motor assembly to the gear bracket.

Samsung Electronics

3-9

Disassembly and Reassembly

3-11 Fan
1. Before you remove the fan, you should remove: -Main Cover (see page 3-5)

2. Remove two screws, and remove the fan. Then unplug one connector.

3-12 Solenoid
1. Before you remove the solenoid, you should remove: -Main Cover (see page 3-5)

2. Remove two screws, and remove the solenoid. Then unplug one connector.

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Disassembly and Reassembly

3-13 Fuser Assembly
1. Before you remove the fuser, you should remove: -Main Cover (see page 3-5) To remove the thermistor from the fuser assembly : Remove one screw, and release the wire from the three holders, and then take the thermistor out.

2. Remove four screws and unplug one connector, and then remove the fuser assembly.

To remove the halogen lamp from the fuser assembly : Remove two screws and take the halogen lamp out of the fuser assembly.

To remove the thermostat from the fuser assembly Remove two screws and take the thermostat out.

Note: When you reassemble the halogen lamp, make sure that it is inserted into the slot properly.

Samsung Electronics

3-11

Disassembly and Reassembly

To remove the heat roller from the fuser assembly : 1. Remove the halogen lamp. (see page 3-11) 4. Remove the heat roller.

2. Remove two CS-rings and two gears. Then remove two screws securing the BRKT gear fuser and take the gear fuser out.

CS-ring

To remove the pressure roller from the fuser assembly : Remove the roller.

BRKT gear fuser pressure roller

3. Remove two screws and take the cover fuser out. 4. Remove two screws and take the holder brush ant out.

Holder brush ant

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Disassembly and Reassembly

3-14 Guide Feed & Erase Lamp
1. Before you remove the guide feed & erase lamp, you should remove: -Main Cover (see page 3-5) 4. Remove the guide feed.

2. Release the latches on the erase lamp from the MPF ass'y and unplug one connector, then remove the erase lamp.

erase lamp

3. Remove two screws and raise the guide feed in the direction of arrow.

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3-13

Disassembly and Reassembly

3-15 MPF Assembly and Miscellaneous on MPF Assembly
1. Before you remove the MPF assembly, you should remove: -Main Cover (see page 3-5) To replace the nockup plate : 1. Turn the gear shown in the square in the direction of arrow to release the nockup plate.

2. Unplug two connectors and remove five screws, and then take the MPF assembly out.

2. Remove the spring , then release the right end of the plate .

1

2

To replace the pickup roller : 1. Remove the e-ring.

e-ring

3. Remove the nockup plate.

2. Remove the roller.

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Disassembly and Reassembly

To replace the Paper Empty (PE) sensor : 1. Release the wire from the two holders. 2. Unlatch the PE sensor, then take it out.

To replace the pickup holder and the Adjust End MP: 1. Remove two screws and remove the MPT bracket. 3. Remove the pickup holder.

2. Raise the pickup holder in the direction of arrow.

4. Remove the Adjust End MP

Adjust End MP

Samsung Electronics

3-15

Disassembly and Reassembly

3-16 Engine Board and Miscellaneous
1. Before you remove the engine board, you should remove: -Main Cover (see page 3-5) 4. While you push the latch to release the PCU shield, take the PCU shield out of the printer.

2. Remove six screws from the left and the right base brackets and take them out.

5. Unplug all connectors from the PCU shield, and remove the shield.

3. Remove eight screws securing the PCU shield and remove two screws securing the SCF connector, and then take the PCU shield out of the printer.

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Disassembly and Reassembly

To replace the exit board : Unplug one connector from the controller board and remove one screw securing the board. Then release the wire from two holders and take the board out.

To replace the Cap sensor : Remove two screws and take it out.

To replace the fuser sensor : Remove two screws and take it out.

To replace the actuator empty : Take the sensor out while you squeeze the both ends of the sensor.

Actuator empty

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3-17

Disassembly and Reassembly

To replace the actuator feed 1. Turn the mechanism back and push down the points as shown to unlatch the actuator feed.

To remove the transfer guide : Remove three screws and take the guide out.

2. Turn the unit over again, and remove the actuator feed.

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Troubleshooting

4. Troubleshooting
4-1 DCU Control
In case of ML-6060,you can not use the DCU under `Diagnostic mode' But, you can check set condition by status code

4-1-1 DCU Setup
1) Connect DCU to Controller Board Connector CN9 (4 pins)).

4-1-2 DCU Error Status Code
DCU error code will indicate malfunction area of the machine.

Display 60 62 68 64 70 71 72 73 95

Error status OPEN FUSER ERROR LOW HEAT ERROR OVER HEAT ERROR COVER OPEN ERROR NO PAPER or NO CASSETTE PAPER JAM 0 PAPER JAM 1 PAPER JAM 2 LSU NOT READY

Samsung Electronics

4-1

Troubleshooting

4-1-3 Error Solution
Display 60, 62, 68 Solution 1. Measure the resistance of the AC connector on the Fuser. Normal resistance is 2-4 ohms for 110V, 6-8 ohms for 220V. 2. Check if the fuser lamp works properly. 3. Measure the resistance at Q7 on the engine board. If abnormal, replace U503,CN502, 1. Make sure that paper is loaded in the cassette. 2. Replace U555 sensor (photo interrupter). 3. Replace U7 on controller board. 1. 2. 3. 4. 5. 1. 2. 3. 4. Make sure that paper is loaded in the cassette. Check for pick-up unit. If it is heavily worn, replace it with new one. Replace U554 sensor. Check if the feed clutch works properly. If abnormal, replace the feed clutch or Q3 on the Engine board . Make sure that the paper being used meets the specification. Check if there is a paper jam in the fuser. Replace U554 on the engine board or exits ensor on the frame. Check the fuser roller for any dirt. If dirty, clean the roller.

70

71

72, 73

95

1. Check for CN11,CN6 on the Controller board. 2. Replace U5,OSC1 on the Engine board. 3. Replace LSU.

4-2 Abnormal Image Printing and Defective Roller
If abnormal image prints periodically, check the parts shown below. No
1 2 3 4 5 6 7

Roller
OPC Drum Charge Roller Supply Roller Develop Roller Transfer Roller Heat Roller Pressure Roller

Abnormal image period
95.6mm 38.5mm 45.3mm 47.1mm 56.1mm 69.3mm 72.5mm

Kind of abnormal image
White spot Black spot Horizontal density band Horizontal density band Black side contamination/transfer fault Black spot and fuser ghost Black side contamination

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Troubleshooting

4-3 Print Quality
Notice In the ML-6060 Series system, the Developing/Supplying bias is set to decrease by -50V increments when
the system load is over the specified value. Therefore, if you check the bias without the toner cartridge, the system load is recognized to be infinity and Developing/Supplying bias decreases by -50V increments. At the first warm-up after the printer is powered on and then off, the software does not have the data on system load, so the Developing/Supplying bias measures -500V/-650V, the basic voltage. And, from the second warm-up and on, the software has the data on system load, so the bias measures -450V/-600V, which is less -50V than the basic voltage.

Without cartridge Developing Bias Supplying Bias 4-3-1 No Image
NO

First Warm-up -500V -6500V

Second Warm-up -450V -600v

No image? YES

A on next page

Is the OPC terminal of machine well-connected to Frame?

NO

Repair or replace the GND terminal.

YES

Is the OPCshaft of CRU well-connected to GND terminal
YES

NO

Repair or replace he GND terminal

Does the video data line to LSU transit to High/Low when printing? YES

NO

Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board.

The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine.

Samsung Electronics

4-3

Troubleshooting

A

Transfer voltage OK? (on the transfer roller shaft) YES

NO

Are the connection terminal and connection correct? YES

NO

Repair or replace terminal.

Replace HVPS or repair defective component.

(

Developing and supplying voltage are OK? YES

Sealing tape is removed from the cartridge? YES

Does the counter indicate over the toner's guarranty life? YES

(

4-4

(

Replace the toner cartridge.

(
NO Is the connection terminal OK? YES Replace HVPS or repair defective component. NO Remove the tape. NO Repair or replace terminal. NO Transfer roller might be out of its location. -> Locate the roller into its place. This could occurrs when the power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window. Normal Developing -500V Without Cartridge -450V

Samsung Electronics

Troubleshooting

4-3-2 All Black

All black in printing area? YES

NO

Does the video data line to LSU transit to High/ Low when printing? YES

NO

Check the path among video controller, engine board, HVPS, LSU for the shortage or open. -> Repair or replace the boards.

Replace LSU.

Is the Hsync/ signal received in LSU? YES

NO

Replace LSU.

Is Main high Voltage supplied from HVPS? YES

NO

Repair orReplace HVPS.

Is C/R well connected to Main high voltage terminal?

NO

Repair orReplace terminal.

Samsung Electronics

4-5

Troubleshooting

4-3-3 Vertical White Line (Band)

White line missing definitely?

NO

Check if the printout is still has the same problem even right after passed through the transfer roller. YES

NO

The ribs in fuser or toner on the roller may invoke the image problem. -> Replace the fuser cover or the defective part. The image is originally black or the black part is far close to the top. -> Use the pattern which has the image below bigger than 10mm from the top.

YES

Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU. Preventive obstacles through the path between OPC of developer and LSU prevent the path -> Remove the obstacles. Dirt of dust stuck onto the external glass of LSU -> Remove the obstacles.

Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the developer. Check both if the toner cartridge's counter is over its guaranty and amount of the toner material. -> Replace the toner cartridge.

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Troubleshooting

4-3-4 Dark Image

NO

'Dark' selected via RCP? YES

Change to 'Normal' and test.

NO Same at 'Normal'? YES

END

Works correctly with -500V of developing Bias voltage?

(

Works correctly after replaced LSU? YES

The power of LSU is set high or internal problem. -> Replace LSU or adjust volume.

(

Samsung Electronics

(

(

NO

Repair or replace the defective component.

YES

NO

Toner over supply due to the adjustment fault of metering blade in developer. -> Replace developer.

Normal Developing Supplying -500V -650

Without Cartridge -450V -600V

4-7

Troubleshooting

4-3-5 Background

Recommended paper used? YES

NO

Print 20 to 30 pages using the recommended paper.

- Adjust voltage or replace HVPS. - Repair or replace after checking the terminals' contacts.

NO

Transfer, charge and developing voltage are OK? YES

YES

Same problem occurs?

NO

END

Operating/ storage atmosphere is too high temperature /humidity? YES

NO

Dirt or dust around the charge roller? YES

NO

Replace the toner cartridge.

Solve the problem under the recommended condition (10-32 degree Centigrade).

Clean the charge roller or replace step-up device /terminal after check.

Check terminals or contacts and 'Guide-Deve Spring' are misplaced. -> Repair or replace transfer roller etc. Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose. -> If not, replace PTL.

NO

Work OK? YES

Internal blade or suppying part of the developer is defective. -> Replace the toner cartridge.

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Troubleshooting

4-3-6 Ghost

Is it regular interval of 95.6mm? YES

NO

Is it regular interval of 47.1mm? YES

NO

Is it regular interval of 56.1mm? (as transfer roller interval) YES

Replace PTL assembly.

NO

PTL lamp works OK? YES

A specific part of the transfer roller has ruined or its resistance value is changed. -> Replace transfer roller. Transfer roller cannot force regularly due to the gears eccentricity of transfer roller. -> Replace the defective component.

YES

(

Developing /suppying voltage normal? (-500V/ -650V) YES

Irregularity of NIP between rollers in developer. -> Replace developer.

(

Bias voltage is OK? (-500V)

NO

Adjust the Bias voltage or replace HVPS.

YES

Operating/storage temperature is too low or not recommended paper used? YES Use the machine with recommended paper and at normal condition.

NO

There may be a problem in toner layer control in toner cartridge. -> Replace the developer.

(

Samsung Electronics

(

(
NO - Repair or replace HVPS . - Check and repair or replace the terminal contacts.

Check HVPS contacts and HVPS's selfoutput. -> If failed, repair/replace HVPS.

NO

Transfer voltage is set to standard?

Transfer roller is well -connected to or not. -> Replace the defective component.

(
Normal Developing Supplying -500V -650 Without Cartridge -450V -600V

4-9

Troubleshooting

4-3-7 Black Dot
The problem randomly occured due to the toner fallen. -> Clean the machine.

Is it regular interval of 38.5mm? YES

NO

When taking out the cartridge, toner leaks? YES

NO

Bad image removes by scratching? YES

NO

The problem occured since the obstacles stuck to charge roller. -> Replace developer and C/R.

Toner leaks and toner material dropped onto the paper. -> Replace the developer.

Check toner is stuck onto the P/R or H/R in fuser. -> Clean it or replace.

4-3-8 Horizontal Band
NO Black band is far about 10mm from white band? NO The OPC is damaged under the direct sunlight for around 5 minutes. -> If the same problem persists in 10 hours, replace the developer.

Black band?

YES Problem of internal contacts in OPC. -> Replace developer.

The black band has regular interval? YES

NO

This occurs when no Hsync/ at LSU. -> Replace LSU.

95.6mm interval?

NO

Does it appear at every 69.3mm at specific place? YES

NO

YES

Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.5mm). -> Repair/replace HVPS, developer.

The OPC is damaged due to the irregular transfer voltage of HVPS. -> Repair OPC or the developer -> If the same problem perststs repair/replace HVPS

Heat roller is ruined. -> Replace the roller.

4-10

Samsung Electronics

Troubleshooting

4-3-9 Irregular Density

OK after taking out and rocking the toner cartridge? YES

NO

When gray pattern printing, irregular density persists? YES

NO

Transfer/ charge/developing voltage drops while printing? YES

NO

Defective agitator in the toner supplying part of developer. ->Replace the developer. Check if the 'guide deve spring' works OK and repair/repalce.

Check high voltage output and repair/ replace terminals/HVPS.

It is over the guaranty life of toner cartridge. (Check the counter and replace it.)

PTL lamp works OK? YES

NO

Replace lamp.

Any obstacles on the PTL lamp? YES

NO

Bad images NO aroung the no image area? YES

Irregualrity of toner suppy from developer. -> Replace developer.

Clean the window of PTL.

Light distortion due to the mirror ruined or LSU's diffused reflection. -> Replace LSU.

Samsung Electronics

4-11

Troubleshooting

4-3-10 White Spot

Is it regular interval of 95.6mm? YES

NO

Is it regular interval of 47.1mm?

YES

Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace developer. When putting in/out the developer, scratch is made. -> Replace the developer.

D/R in developing unit has the defect. -> Replace the developer.

4-3-11 Trembling at the End When OHP Printing

'Transparency' selected via RCP? YES

NO

Select 'Transparency' mode.

Recommended OHP film used? YES

NO

Use the recommended film.

Operating atmosphere is too high temperature/ humidity

NO

Transfer voltage OK? (on the teansfer roller shaft) YES

NO

Repair or replace the HVPS

YES

Solve the problem under the recommended condition (10~32 degree centigrade)

Are the connection terminal and connection correct? YES

NO

Repair or replace terminal

Replace HVPS or repair defective component

4-12

Samsung Electronics

Troubleshooting

4-3-12 Poor Fusing Grade

After printing NO completed, any error related fuser?

The machine NO placed under the severe low temperature for a long time?

While printing, NO the voltage of pin 60 of U17(CPU) on controller board is 1.5V ~2.0V?

Thermistor's contact is OK?

NO

YES

YES

YES

YES

Both ends of thermostat open?

NO

Place the machine at normal temperature and re-test.

Re-assemble thermistor.

YES

Replace thermostat and re-test.

Open the top cover. When black printing, is the fuser NIP width is 3.03.5mm?

NO

Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring's force: 3 Kg)

YES

Replace the contol component on engine board. Check any contact problem in thermistor and repair.

The paper used is too thick or contains too much cotton in it. -> Re-test with the recommended paper.

Samsung Electronics

4-13

Troubleshooting

4-3-13 Poor transfer and poor fusing when ENVELOPE printing

'ENVELOPE' selected via RCP YES

NO

Select 'ENVELOPE'mode via RCP

Transfer voltage is OK? YES

NO

Replace or repair HVPS.

Are the connection terminal and connection correct?

NO

Repair orReplace HVPS.

YES

Is C/R well connected to Main high voltage terminal?

NO

Repair or Replace terminal.

Replace HVPS or repair defective component.

4-14

Samsung Electronics

Troubleshooting

4-4 Malfunction
4-4-1 No Power (LED Off)

Plug in the power cord? YES

NO

Check the voltage first and plug the power cord.

The power NO voltage supplying is the same as rating? YES

Supply the power as the rating.

The fan revolves when powered on? YES

NO

Connections NO on board are OK? YES

Re-connect firmly and re-test.

LEDs blink once when powered on? YES

NO

Fuse of SMPS is open? YES

NO

Replace the fuse.

The On-Line key is being pressed NO or shortage on the panel board? YES

The connection error between controller board and panel board or malfunction of boards. -> Replace the boards.

Shortage between 5V and GND, or between 24V and GND? YES

NO

Toner cartridge is in the set? YES

NO

Put in the cartridge.

Repair/replace the board.

Remove the shortage or replace the board.

Detect failure due to the board which detects top cover open or switch error. -> Replace the board or switch.

Samsung Electronics

4-15

Troubleshooting

4-4-2 Fuser Error

Measure the resistance at the both ends of AC line with covers open.

NO Less than 10ohm?

Thermostat is open due to the heat etc. -> Replace the thermostat.

YES

Remove the covers.

AC is being supplied?

NO

Re-assemble the top cover and close it.

YES

Check the fusing control part and CN501on the engine board. -> Replace the component or replace the engine board.

The voltage of pin #60 of U17 (CPU) on the controller is about 2.0V when printing? YES

NO

Thermistor, connecting point or engine board defected. -> Repair/replace the component/board.

END

4-16

Samsung Electronics

Troubleshooting

4-4-3 Paper Jam (Mis-feeding)

Sounds the solenoid on when starts print? YES

NO

The engine board and joint board defected. -> Replace boards. The solenoid defected. -> Replace it. The pick-up unit is assembled wrong. -> Re-assemble or replace the unit.

Does the paper move? YES

NO

Does the paper move more than NO 100mm? YES

Too many papers in the feeder? YES

Feeder sensor and paper width detect sensor are assembled reverse? YES

NO

The sensor and joint boards defected. -> Repair/replace.

Reduce the amount and re-test.

Switch them.

Paper guides fit the paper width? YES

NO

Take out the paper and re-insert.

Paper end curled?

NO

Does the extender pulled out?

NO

Pull out the extender.

YES Use the recommended and quality paper.

YES Use the MPF for the thick paper such as envelope and cardstock.

Samsung Electronics

4-17

Troubleshooting

4-4-4 Paper Jam (Jam 1)

Paper NO stopped before the OPC? YES

Paper NO stopped before the fuser? YES

The actuator of NO paper exit sensor works OK? YES

Check the actuator exists and its operation and around the engine board. -> Replace.

Check the LSU and if it has the defect. ->Replace it.

Is the paper rolled around the presseure roller? YES

NO

Feeds NO multiple pages?

YES

Check the roller and ribs of fuser are in place, and remove burrs, if any. -> Remove the factors of jam.

Remove the fuser, remove the paper and replace the pressure roller, if necessary.

Reduce the amount and retest.

Severe skew when feeding? YES

NO

The paper came out through between fuser and developer? YES

NO

Check the input path to the fuser (such as mis-assembly).

Adjust the paper guides to fit the paper width. The force of springs pressing the developer is weak. -> Check guide-DEVE.

Too thin or sensitive paper to static electricity? YES

NO

Check guide transfer is grounded. Check the shutter prevents feeding.

Use the recommended paper.

4-18

Samsung Electronics

5. Exploded Views and Parts List(ML-6060)

5-1 Main Exploded View & Parts List 5-2 Cover Exploded View & Parts List 5-3 Frame Exploded View & Parts List 5-4 Exit Exploded View & Parts List 5-5 Fuser Exploded View & Parts List 5-6 Rack-MPF Exploded View & Parts List 5-7 Drive Exploded View & Parts List 5-8 Pick-Up Exploded View & Parts List 5-9 Cassette Exploded View & Parts List

Samsung Electronics

5-1

Exploded Views and Parts List

5-1 Main Exploded View
0

SA

MS

UN

G

SA

MS

UN

G

1

20 2
23

19 3 4 22
7

9 5 6 8 11 10 17 21 16 15 25 24 12
11-1 13-4
13-2

18

11-2

14
13-5 13-3

13

13-1

12

5-2

Samsung Electronics

Exploded Views and Parts List

Main Parts Lists
Location No. 1 2 3 4 5 6 7 8 9 10 11 11-1 11-2 12 13 13-1 13-2 13-3 13-4 13-5 14 15 16 17 18 19 20 21 22 23 24 25 Description ELA HOU TOP-HOUSING UNIT-LSU ELA UNIT-MOTOR ELA UNIT-DEVE ELA HOU-MPF MEA RACK-FEEDER CST CBF-HARNESS-MOTOR MEA UNIT-FEEDER PMO-CAP SENSOR PMO-HOLDER SCF CN MEA UNIT-BRKT BOTTOM(L) FOOT-RUBBER PMO-BRKT BASE L IPR-BAR CROSS BOTTOM MEA UNIT-BRKT BOTTOM(R) FOOT-RUBBER IPR-PLATE CST GAIDE PMO-BRKT BASE R SCREW-TAPTITE IPR-GROUND SCF BASE SHIELD-PCU PCT-INSULATOR PCU PBA MAIN-ENGINE_V1 PBA MAIN-ENGINE_V2 ELA UNIT-FRAME BASE PBA MAIN CTRL PBA MAIN CTRL ELA UNIT-FUSER ELA UNIT-FUSER CBF HARNESS-LSU PCB PWR-HVPS MEA RACK-HOU EXIT PMO-DUCT FAN MEA RACK-CAST,SCF ELA HOU-SCF Indicate part is for electrical safety components SEC. Code * JC59-00004A JC96-01656A * JC96-01650A JC97-01323A * JC97-01324A JC72-00320A JC72-00327A JC97-01315A * * JC70-00098A JC97-01316A * * * * * JC70-00080A JC72-00334A JC92-01187A JC92-01190A * JC92-01171A JC92-01215A JC96-01778B JC96-01778C * JC92-01175A * JC72-00582A * * Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SA. : Service Available

SA X O O X O O X O O O O X X O O X X X X X O O O O X O O O O X O X O X X

Remark

550SHEETS

110V 220V 6060 6060N 110V 220V

OPTIONAL OPTIONAL

O: Service available X: Service not available

Samsung Electronics

5-3

Exploded Views and Parts List

5-2 Cover Exploded View

0
SA

MS

UN

G

1

11

10 2

9 18

12 3
3-7

13 16 17
3-6

15

4 5 7 6 8 4

14

3-3

3-1

3-5
SA MS UN

3-4 3-7

3-2

G

5-4

Samsung Electronics

Exploded Views and Parts List

Cover Parts Lists
Location No. 0 1 2 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 S1 Description ELA-HOU COVER MAIN PMO-COVER OPEN PMO-COVER MAIN MEA UNIT-MP TRAY PMO-COVER-MP NPR-BADGE (45) PMO-TRAY EXTENSION MP PMO-TRAY HOLDER MP IPR-GUIDE LATCH PMO-ADJUSTER_P SIDE PMO-TRAY LINK MP STOPPER HINGE OPEN PMO-LENS LED PMO-KEY BUTTON PMO-KEY SAVE MODE PBA LED PANEL-II PMO-GUIDE EXIT PMO-BUSHING F/DOWN PMO-COVER REAR PMO-STACKER REAR IPR-SPRING LOCKER REAR PMO-COVER CONTROLLER PMO-CAP REAR PMO-SUPPORT MP TRAY PMO-LEVER_EMPTY, MP PMO-STOPPER_EXIT,P SCREW-TAPTITE SEC. Code Refer to table below * * JC97-01325A * * * * * * * * * * * * * * * * * JC72-00358A * * * * * Q'ty 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 7

SA. : Service Available

SA O X X O X X X X X X X X X X X X X X X X X O X X X X X

Remark

O: Service available X: Service not available Description ELA-HOU COVER MAIN ELA-HOU COVER MAIN ELA-HOU COVER MAIN ELA-HOU COVER MAIN ELA-HOU COVER MAIN ELA-HOU COVER MAIN Samsung Electronics SEC Code JC96-01612A JC96-01612G JC96-01612H JC96-01612J JC96-01612K JC96-01612M Model ML-6060/XAC,ML-6060/XAR,ML-6060/XEG,ML-6060/XEU ML-6060XET,ML-6060/XEU,ML-6060/XSA,ML-6060N/XAA ML-6060/XEC ML-6060/XEF ML-6060S/XAC,ML-6060S/XEU ML-6060N/XEG,ML-6060N/XEU ML-6060N/XEF 5-5

Exploded Views and Parts List

5-3 Frame Exploded View

0

15-1 15-2

15 2

15-3

44
19-2

19
16-1
19-1

46 45

1
46

47 48 47

3

16-2 16-3 16-4

17 16

7

45

21
18-1 18-2

38 20 10 37 5 37 36 30
30-1

18 8 11

14 13

22-1

34

22-2

22
22-3 22-4

42 9

43 23

30-2 31-3 31-2 30-3 31-1 32-2

35 33 28
28-2 28-1

24-1 24-2

24 26
25-1 25-2

31 32
29-1

32-1

25 41

27
29-2

29-3

29-4

29 4

5-6

Samsung Electronics

Exploded Views and Parts List

Frame Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 13 14 15 15-1 15-2 15-3 16 16-1 16-2 16-3 16-4 17 18 18-1 18-2 Description ELA UNIT-FRAME BASE FAN-DC-HAWK PMO-GUIDE RIB CBF HARNESS-INLET ASS'Y PMO-HOLDER WIRE KEY DEVE CBF HARNESS-ENGINE_CONTROL CBF-HARNESS_FUSER PBA SUB-EXIT SENSOR CBF-HARNESS-THERMISTOR JOINT CBF-HARNESS-MP_CLUTCH ENG PBA SUB-FUSER_SW PMO-FRAME COVER IPR-TERMINAL FU ELA-UNIT-HOLDER TR L PMO-BUSHING TR SPRING TR L PMO-TRANSFER HOLDER ELA-UNIT-HOLDER TR R PMO-BUSHING TR SPRING TR R PMO-TRANSFER HOLDER IPR-PLATE TR GEAR-TR 29 ELA UNIT-GUIDE DEVE L PMO-GUIDE DEVE L SPRING GUIDE DEVE JC31-00004A * * * * * * * * * JC92-01261A * * JC96-01730A * * * JC96-01729A * * * * JC66-00039A * * * 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 SEC. Code Q'ty

SA. : Service Available

SA

Remark

O X X X X X X X X X O X X O X X X O X X X X O X X X

O: Service available X: Service not available

Samsung Electronics

5-7

Exploded Views and Parts List

Frame Parts Lists
Location No. 19 19-1 19-2 20 21 22 22-1 22-2 22-3 23 24 24-1 24-2 25 25-1 25-2 26 27 28 28-1 28-2 29 29-1 29-2 29-3 29-4 30 30-1 30-2 30-3 Description ELA UNIT-GUIDE DEVE R PMO-GUIDE DEVE R SPRING GUIDE DEVE ELA HOU-VARISTOR IPR-TERMINAL TR ELA UNIT-SENSOR DEVE PBA SUB-SWITCH PMO-HOLDER ACTUATOR PMO-ACTUATOR DEVE GROUND FU ELA UNIT-TERMINAL TR L ICT-SHAFT HV LARGE SPRING-HV LARGE ELA UNIT-TERMINAL TR S ICT-SHAFT HV LARGE SPRING-HV SMALL GROUND-HVPS IPR-REMOVE KEY ELA UNIT-ACTUATOR FEED PMO-ACTUATOR FEED PMO-HOLDER ACTUATOR ELA UNIT-GUIDE TRANSFER PMO-HADER SAW PLATE IPR-PLATE SAW IPR-GUIDE TRANSFER PMO-GUIDE RIB TR ELA UNIT-GUIDE FEED PMO-GUIDE OPTIC GUIDE FEED PMO-HOLDER G/PAPER SEC. Code * * * * * * * * * * * * * * * * * JC70-00139A * * * * * * * * JC96-01653A * * * Q'ty 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

SA. : Service Available

SA X X X X X X X X X X X X X X X X X O X X X X X X X X O X X X

Remark

O: Service available X: Service not available

5-8

Samsung Electronics

Exploded Views and Parts List

Frame Parts Lists
Location No. 31 31-1 31-2 31-3 32 32-1 32-2 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 Description ELA UNIT-PTL GUIDE PLATE FEED PMO-HOLDER PTL PBA SUB-PTL ELA UNIT-EMPTY ACT PMO-ACTUATOR EMPTY HAWK SPRING EMPTY PMO-HINGE GUIDE FEED GND ICU PMO-CAP SENSOR GND MP GEAR-P/UP DRIVE GROUND MOTOR IPR-GUIDE DUST IPR-OPC-HAWK CAP CONNECTOR L CAP CONNECTOR U MEC-ROLLER TRANSFER GEAR IDLE Z27 RING-CS WASHER-PLAIN IPR-WASHER SPRING SU SEC. Code * * * * * * * JC72-00321A * * * * * * * * * JC75-10963B * * * * Q'ty 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1

SA. : Service Available

SA X X X X X X X O X X X X X X X X X O X X X X

Remark

O: Service available X: Service not available

Samsung Electronics

5-9

Exploded Views and Parts List

5-4 Exit Exploded View

0

12

9

10 11 9 8 7 6 5 13 1

3 4 3 2

5-10

Samsung Electronics

Exploded Views and Parts List

Exit Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Description MEA RACK-HOU EXIT PMO-FRAME REAR GEAR-IDLE 15 RING-CS GEAR-IDLE 25 SPRING-F/DOWN PMO-HOLDER EXIT_F/DOWN PMO-ROLLER-EXIT, MAIN PMO-ROLLER-EXIT, FR MEC-BEARING EXIT RMO-RUBBER EXIT PMO-SHAFT EXIT_F/DOWN GEAR-EXIT RMP-RUBBER EXIT_F/UP SEC. Code JC97-01338A * * * * * * * * * * * JC66-40209A * Q'ty 1 1 1 2 1 4 4 4 4 2 4 1 1 4

SA. : Service Available

SA O X X X X X X X X X X X O X

Remark

O: Service available X: Service not available

Samsung Electronics

5-11

Exploded Views and Parts List

5-5 Fuser Exploded View

2 4 12 10 11 9 13 7 1

0

3 6 8 1

35 36 5

14 15 16 17 1

18 30 19 20 26 33 25 34 29

31

28 32 27

22

37

23

21 24

5-12

Samsung Electronics

Exploded Views and Parts List

Fuser Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Description ELA UNIT FUSER (110V) ELA UNIT FUSER (220V) SCREW TAPTITE M3 x 8, BH+ SCREW TAPTITE M3 x 10, FH+ SCREW MACHINE M3 x 6 THERMISTOR-FUSER ELECTRODE FU R ELECTRODE FU M ELECTRODE FU L THERMOSTAT BRKT GEAR FUSER GEAR-IDLE 25 GEAR-IDLE 15 RING-CS COVER FUSER ROLLER EXIT_F/UP EXIT_F/UP (SPRING) SPRING-CLAW GUIDE-CLAW LAMP-HALOGEN LAMP-HALOGEN ROLLER-HEAT ROLLER PRESSORE FRAME FUSER GEAR FUSER, Z32 BUSHING HR-L BUSHING HR-R SPRING-BEARING PR BUSHING PR GUIDE REAR SHAFT EXIT_F/UP BUSHING_TX GEAR-EXIT RUBBER EXIT RUBBER EXIT F/UP ACTUATOR EXIT SPRING-ACTUATOR HOLDER BRUSH BRUSH ANTISTATIC HOLDER SHAFT SEREW TAPTITE M3X6,BH+ Indicate part is for electrical safety components Samsung Electronics SEC. Code JC96-01778B JC96-01778C * * * JC14-00001A * * * * * * * * * * * * * 4713-001135 4713-001136 JC71-20901A JC75-10956A * * * * * * * * * * * * * * * * * * Q'ty 1 1 6 1 2 1 1 1 1 1 1 1 1 2 1 3 3 4 4 1 1 1 1 1 1 1 1 2 2 1 1 3 1 3 1 1 1 1 1 1 4

SA. : Service Available

SA O O X X X O X X X X X X X X X X X X X O O O O X X X X X X X X X X X X X X X X X X

Remark 110V 220V

110V 220V

O: Service available X: Service not available 5-13

Exploded Views and Parts List

5-6 Rack-MPF Exploded View

0

4 11 16 8 10 20 21 14 2 1 6 13 22 26 19 9 5 7 24 25 16 18 17 15 18 3 12

5-14

Samsung Electronics

Exploded Views and Parts List

Rack-MPF Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description ELA HOU-MPF PHOTO-INTERRUPTER SCREW-TAPTITE WASHER-PLAIN SOLENOID CBF-HARNESS-MP_EMPTY SPRING KNOCK UP SPRING-PICK UP, MP BRACKET_MP PMO-PLT KNOCK_UP, MP ICT-SHAFT_P/U, MP PMO-GEAR P/U MP PMO-CAM PICK UP MP PMO-FRAME_MP PMO-HOLDER_P/U,MP PMO-HOUSING_P/U, MP PMO-BEARING-PICK UP RMO-RUBBER_P/U, MP PMO-IDLE PICK UP, MP RPR-PAD KNOCKUP, MP RCR-FRICTION PAD 1 MP RCR-FRICTION PAD 2 MP PMO-RING KNOCK UP MP SCREW TAPTITE PMO-ADJUST END MP RING-E RING-CS SEC. Code JC96-01650A 0604-001095 6003-000125 * * * * * * * * * * * * * * * * * * * * * * * * Q'ty 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1

SA. : Service Available

SA O O O X X X X X X X X X X X X X X X X X X X X X X X X

Remark

O: Service available X: Service not available

Samsung Electronics

5-15

Exploded Views and Parts List

5-7 Drive Exploded View

0

2 16

9

11

10

12 4

5

15

16 14

8

6

7

13

3

1

5-16

Samsung Electronics

Exploded Views and Parts List

Drive Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Description ELA UNIT-MOTOR MOTOR-STEP IPR-BRKT GEAR IPR-BRKT MOTOR GEAR-RDCN 145-70 GEAR-RDCN 90-24 GEAR-OPC DRV 135 GEAR-OPC DRIVE2 GEAR-FEED DRV GEAR-CLUTCH 56 GEAR-FUSER DRV23 PMO-CLUTCH LEVER SPRING-CLUTCH WASHER-PLAIN MPR-POLYWASHER 8 WASHER-PLAIN SCREW-MACHINE SEC. Code JC96-01656A JC31-00002A * * * * * * * * * * * * * * * Q'ty 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 5

SA. : Service Available

SA O O X X X X X X X X X X X X X X X

Remark

O: Service available X: Service not available

Samsung Electronics

5-17

Exploded Views and Parts List

5-8 Pick-Up Exploded View

0 8 2 5 11 24 25 7 2 5 9

21 26 6

5

2 14 23

12

18 2 13 5 15 3 19 10 1 15 22 4 20 17 16 10

5-18

Samsung Electronics

Exploded Views and Parts List

Pick-Up Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Description MEA RACK-FEEDER SCREW-TAPTITE WASHER-PLAIN SPRING-FEED(1) SPRING-FEED(2) BEARING-PICK UP GEAR-P/UP DRIVE GEAR-FEED GEAR-PICK UP(12) IPR-SHAFT FEED IPR-SHAFT FEED IDLER IPR-SHAFT PICK UP GROUND_FEED IPR-GUIDE_FEED PMO-HOUSING P/UP PMO-ROLLER FEED L PMO-ROLLER FEED S PMO-SUB HOLDER FEED PMO-FRAME_FEED PMO-HOLDER FEED(1) PMO-HOLDER FEED(2) PMO-IDLE PICK_UP PMO-ROLL_FEED, DRV 12 RMO-RUBBER PICK_UP RMO-LEVER PICK_UP SPRING PICK UP(12) RING-CS SEC. Code JC97-01324A * * * * * * * * * * * * * * * * * * * * * * * * * * Q'ty 1 1 4 1 1 4 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

SA. : Service Available

SA O X X X X X X X X X X X X X X X X X X X X X X X X X X

Remark

O: Service available X: Service not available

Samsung Electronics

5-19

Exploded Views and Parts List

5-9 Cassette Exploded View

0

22 21 11 15 18 12

19

17 5

16 3

4

10

7

14 13 24 2 23

20

1

8 9 6

5-20

Samsung Electronics

Exploded Views and Parts List

Cassette Parts Lists
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 Description MEA RACK-FEEDER CST (500) PMO-COVER GUIDE EXT PMO-FRAME CASSETTE PMO-GUIDE EXT CST PMO-GUIDE PAPER PMO-GUIDE SIDE CST PMO-INDICATOR PAPER PMO-SIDE GUIDE EXT PMO-SUB GUIDE CAST PMO-HOLDER INDICATOR PMO-LOCKER PLATE IPR-FINGER IPR-GUIDE EXT LOCK IPR-GUIDE PAPER SCF IPR-GUIDE PLT PAPER IPR-PLATE KNOCK UP IPR-PLATE SPR LOCK IPR-SPR PLT G/SIDE SPRING PLATE K/UP 1 SPRING PLATE K/UP 2 SPRING LOCKER PLATE RCR-PAD FINGER SCREW TAPTITE M3 x 10 NI LABEL(R)-CASSETTE SEC. Code JC97-01323A * * * * * * * * * * * * * * * * * * * * * * * Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 7 1

SA. : Service Available

SA O X X X X X X X X X X X X X X X X X X X X X X X

Remark

O: Service available X: Service not available

Samsung Electronics

5-21

Exploded Views and Parts List

MEMO

5-22

Samsung Electronics

6. Electrical Parts Lists
6-1 Main PBA
SEC CODE
JC92-01219A 0105-001032 0404-000112 0407-000101 0801-001072 0803-000118 0803-000275 0803-000468 0803-001393 0803-003058 0904-001319 TEST PAPER "D2,D6" "D1,D3,D4,D5,D7,D8" U8 U12 U6 "U2,U10,U20" U19 U24 U26

LOCATION NO.

Q'ty
1 2 2 6 1 1 1 3 1 1 1 PBA MAIN CTRL PAPER-ART

DESCRIPTION
"75g,W210,-,WHITE,HANSOI,L297"

DIODE-SCHOTTKY "RB420D,25V,100mA,SOT-23,TP" DIODE-ARRAY "DA204K,20V,100mA,C2-3,SOT-23,T" IC-CMOS LOGIC "74ACT32,OR GATE,SOP,14P,150MIL" IC-TTL IC-TTL IC-TTL IC-TTL IC-TTL IC-USC "74F14,INVERTER,SOP,14P,150MIL," "74F32,OR GATE,SOP,14P,150MIL,Q" "74LS273,D FLIP-FLOP,SOP,20P,30" "7407,BUFFER/DRIVER,SOP,14P,150" "74F1071,ESD,SOP,20P,-,-,TP,PLA" "USBN9602-28M,8BIT,SOP,28P,300MIL, 48MHZ,ST,-,PLASTIC,3.3V,-,0TO+70C,-,-,-,-,-"

1006-000243 1103-000133 1105-001213 1107-001121

"U1,U7" U11 "U3,U9" "U32,U33"

2 1 2 2

IC-LINE TRANSCEIVER IC-EEPROM IC-DRAM

"74ACT245,SOP,20P,-,OCTAL,ST,PL"

"93C66,256x16BIT,SOP,8P,150MIL," "416C1204,1Mx16BIT,SOJ,42P,400M"

IC-FLASH MEMORY"29F800,1Mx8/512Kx16Bit,TSOP ,787MIL, ,48P 70nS,5V,10%,PLASTIC,0to+70C,100uA,CMOS,ST"

1203-000496 1203-001026

U14 "U15,U16"

1 2

IC-VOL. SUPERVISORY IC-POSI.FIXED REG.

"7705,SOP ,150MIL,PLASTIC,20V" ,8P "33269,DPAK,3P,265MIL,

PLASTIC,3.37/3.33V,-,-40TO+150C,800MA,-,ST" 2007-000029 2007-000029 2007-000221 2007-000241 2007-000290 2007-000300 2007-000300 2007-000308 2007-000312 2007-000409 2007-000449 2007-000468 2007-000468 2007-000468 2007-000493 2007-000551 2007-000766 2007-000774 2007-000781 2007-000781 2007-000781 "R136,R138,R152" "R3,R4,R24,R26,R30,R37,R96" R59 R124 "R28,R32,R76,R141,R143" "R1,R5,R7,R8,R48,R49,R52,R60,R63,R64" "R75,R146,R153" "R40,R50,R51,R61,R66,R71,R74,R120" R111 R144 "R12,R147,R151" R132 "R41,R56,R78,R79,R81,R83,R84,R86,R87,R89" "R93,R95,R100,R104,R105,R109,R115,R119" "R90,R97" "R112,R121" R77 "R6,R135" "R108,R114,R118" "R19,R20,R21,R22,R23,R25,R27,R31,R34,R38" "R2,R9,R10,R11,R13,R14,R15,R16,R17,R18" 3 7 1 1 5 10 3 8 1 1 3 1 10 8 2 2 1 2 3 10 10 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP "0OHM,5%,1/10W,DA,TP,2012" "0OHM,5%,1/10W,DA,TP,2012" "1.2KOHM,5%,1/10W,DA,TP,2012" "1.5KOHM,5%,1/10W,DA,TP,2012" "100OHM,5%,1/10W,DA,TP,2012" "10KOHM,5%,1/10W,DA,TP,2012" "10KOHM,5%,1/10W,DA,TP,2012" "10OHM,5%,1/10W,DA,TP,2012" "10OHM,5%,1/8W,DA,TP,3216" "15KOHM,5%,1/10W,DA,TP,2012" "180OHM,5%,1/10W,DA,TP,2012" "1KOHM,5%,1/10W,DA,TP,2012" "1KOHM,5%,1/10W,DA,TP,2012" "1KOHM,5%,1/10W,DA,TP,2012" "2.2KOHM,5%,1/10W,DA,TP,2012" "20OHM,5%,1/10W,DA,TP,2012" "330OHM,5%,1/10W,DA,TP,2012" "33KOHM,5%,1/10W,DA,TP,2012" "33OHM,5%,1/10W,DA,TP,2012" "33OHM,5%,1/10W,DA,TP,2012" "33OHM,5%,1/10W,DA,TP,2012"

Samsung Electronics

9-1

Electrical Parts List

Main PBA
SEC CODE
2007-000781 2007-000872 2007-000931 2007-000964 2007-000964 2007-000964 2007-001133 2007-001133 2007-001216 2007-007961 2011-001094 2011-001094 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000239 2203-000239 2203-000260 2203-000389 2203-000455 2203-000455 2203-000455 2203-000595 2203-000595 2203-000634 2203-000634 2203-000784 2203-000818 2203-000818 2203-000891 2203-000938 2203-001002 2203-001132 2203-001158 2402-000168 2404-000128 2404-000468 2404-000468 R134 "R47,R92" "R113,R117,R122,R126,R129,R130,R131" R145 "R46,R55,R58,R65,R67,R72,R98,R102,R107" "R29,R33,R35,R36,R39,R42,R43,R44,R45,R54" "R57,R68,R80,R110" R91 R142 "RA1~RA10" "RA11,RA12,RA13,RA14,RA15,RA16,RA17" "C104,C106,C111,C121,C136,C140,C147" "C172,C173,C176,C177,C178,C179" "C19,C23,C24,C26,C27,C28,C29,C30,C32,C41" "C44,C47,C50,C51,C52,C56,C57,C58,C59,C60" "C5,C6,C7,C9,C10,C11,C15,C16,C18" "C62,C63,C64,C65,C67,C68,C69,C71,C72,C73" "C77,C78,C79,C80,C84,C85,C86,C88,C89,C90" "C92,C94,C95,C96,C97,C98,C99,C102,C103" "C13,C17,C20,C25,C74,C141,C174,C175" "C145,C152,C156,C164,C165,C166,C167" "C161,C162,C180,C181,C182,C183" "C53,C117,C143" "C160,C168,C169,C170,C171,C186" "C187,C188,C189,C190,C191,C192,C193,C194" "C4,C14,C31,C37,C40,C66,C83,C109,C151" "C114,C120,C126,C130,C135,C138,C142,C146" "C127,C132" "C115,C124,C131,C184" "C93,C101" "C8,C22,C163" "C21,C33,C34,C35,C36,C38,C39,C43,C45,C46" "C48,C49,C61,C139" C76 "C113,C119,C125,C129,C134,C137,C185" "C42,C70,C75,C81,C91,C110,C128" C100 C55 C87 "C1,C2,C82,C105,C122,C158" "C12,C54,C107,C108,C123,C133,C153" C155

LOCATION NO.
"R69,R70,R82,R88,R94,R99,R103,R106"

Q'ty
8 1 2 7 1 9 10 4 1 1 10 7 7 6 10 10 9 10 10 9 8 7 6 3 6 8 9 8 2 4 2 3 10 4 1 7 7 1 1 1 6 7 1 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-NETWORK R-NETWORK

DESCRIPTION
"33OHM,5%,1/10W,DA,TP,2012" "4.7KOHM,5%,1/10W,DA,TP,2012" "470OHM,5%,1/10W,DA,TP,2012" "5.1KOHM,5%,1/10W,DA,TP,2012" "5.1KOHM,5%,1/10W,DA,TP,2012" "5.1KOHM,5%,1/10W,DA,TP,2012" "68OHM,5%,1/10W,DA,TP,2012" "68OHM,5%,1/10W,DA,TP,2012" "82OHM,5%,1/10W,DA,TP,2012" "1ohm,1%,1W,DA,TP,6432" "39ohm,5%,63mW,L,CHIP,8P,TP" "39ohm,5%,63mW,L,CHIP,8P,TP" "100nF,+80-20%,50V,Y5V,TP,2012," "100nF,+80-20%,50V,Y5V,TP,2012," "100nF,+80-20%,50V,Y5V,TP,2012,"

"C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP"

"C-CERAMIC,CHIP""100nF,+80-20%,50V,Y5V,TP,2012," "C-CERAMIC,CHIP""100nF,+80-20%,50V,Y5V,TP,2012," "C-CERAMIC,CHIP""100nF,+80-20%,50V,Y5V,TP,2012," "C-CERAMIC,CHIP""100nF,+80-20%,50V,Y5V,TP,2012," "C-CERAMIC,CHIP""100nF,+80-20%,50V,Y5V,TP,2012," "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-CERAMIC,CHIP" "C-AL,SMD" "C-TA,CHIP" "C-TA,CHIP" "C-TA,CHIP" "0.1nF,5%,50V,NP0,TP,2012" "0.1nF,5%,50V,NP0,TP,2012" "10nF,10%,50V,X7R,TP,2012" "0.015nF,5%,50V,NP0,TP,2012" "1nF,5%,50V,NP0,TP,2012" "1nF,5%,50V,NP0,TP,2012" "1nF,5%,50V,NP0,TP,2012" "0.22nF,5%,50V,NP0,TP,2012" "0.22nF,5%,50V,NP0,TP,2012" "0.022nF,5%,50V,NP0,TP,2012" "0.022nF,5%,50V,NP0,TP,2012" "0.33nF,5%,50V,NP0,TP,2012" "0.033nF,5%,50V,NP0,TP,2012" "0.033nF,5%,50V,NP0,TP,2012" "4.7nF,10%,50V,X7R,TP,2012" "0.47nF,5%,50V,NP0,TP,2012" "0.047nF,5%,50V,NP0,TP,2012" "0.68nF,5%,50V,NP0,TP,2012" "0.068nF,5%,50V,NP0,TP,2012"

"100uF,20%,16V,GP,TP,8.3x8.3x6.3mm" "10uF,20%,16V,-,TP,6032,-" "33uF,20%,16V,GP,TP,7343,-" "33uF,20%,16V,GP,TP,7343,-"

6-2

Samsung Electronics

Electrical Parts List

Main PBA
SEC CODE
2804-001163 2804-001278 OSC3 OSC2

LOCATION NO.

Q'ty
1 1

DESCRIPTION
OSCILLATOR-CLOCK"20MHz,50ppm,10TTL & CMOS,ST,5V" OSCILLATOR-CLOCK "48MHZ,100PPM, 10 TTL & CMOS,ST,5V,40MA"

2804-001348

OSC1

1

OSCILLATOR-CLOCK "45.032242MHz,100ppm,10TTL&CMOS,BK,5V,40mA"

2901-000229 2901-000229 3301-000317 3301-000317 3702-000118 3702-001121 3709-000177 3711-002811 3711-002812 3711-002813 3711-003205 3711-003408 3711-003409 3711-003969 3711-003981 3722-001101 4701-001020 JC11-10511A JC11-10512A JC13-00006A

"F1,F2,F5,F6,F7,F8,F9,F10" F11 "L11,L12,L13" "L2,L3,L4,L5,L6,L7,L8,L9,L10" CN8 CN4 "U4,U5" CN5 CN6 CN2 CN9 CN12 CN13 CN11 CN3 CN7 "U22,U23" U25 U21 U17

8 1 3 9 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1

FILTER-EMI SMD"50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP" FILTER-EMI SMD"50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP" CORE-FERRITE BEAD CORE-FERRITE BEAD "AB,2x1.25x0.9mm,-,-" "AB,2x1.25x0.9mm,-,-"

CONNECTOR-RIBBON "36P,FEMALE,ANGLE,AU" CONNECTOR-RIBBON "60P,MALE,STRAIGHT,AUF" CONNECTOR-CARD EDGE"72P,1.27mm,ANGLE,SN" CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER "BOX,10P,1R,2mm,STRAIGHT,SN" "BOX,11P,1R,2mm,STRAIGHT,SN" "BOX,12P,1R,2mm,STRAIGHT,SN" "BOX,4P,1R,2.0mm,STRAIGHT,SN" "BOX,2P,1R,2mm,STRAIGHT,SN"

CONNECTOR-HEADER "BOX,3P,1R,2mm,STRAIGHT,SN" CONNECTOR-HEADER CONNECTOR-HEADER JACK-USB "BOX,2P,1R,2.5mm,STRAIGHT,SN" "BOX,28P,2R,2mm,STRAIGHT,SN"

"4P/2C,8.38mm,AU,IVR,#22-28" "5-80MHz,15dB,-,0.03W"

FREQ-ATTENUATOR

IC MASK ROM-LOW "ML-165,KM23C16005BG,SOP ,44P,60" IC MASK ROM-HIGH "ML-165,KM23C16005BG,SOP ,44P,60" IC ASIC- SPGPE+ "ML-6060,KS32C61200,QFP,240P,36.4x4"

JC41-00036A

PCB-HAWK CONTROLLER

1

PCB-CTRL_6040A "ML-6040A,FR-4,4LAYER,1.6T,145X180MM"

Samsung Electronics

6-3

Electrical Parts List

6-2 Engine PBA
SEC CODE
JC92-01190B 0401-000005 0402-000012 0402-000104 0402-000129 0402-000314 0402-000351 0501-000010 0604-000142 0604-001033 0604-001207 0801-001262 1003-001291 "D1~D3,D5~D9,D506" D502 BD502 "D4,D10,D505" D503 D501 "Q1,Q2,Q3,Q7,Q9" U503 "U4,U554,U555" U501 U5 U2

LOCATION NO.

Q'ty
1 9 1 1 3 1 1 5 1 3 1 1 1 PBA MAIN-ENGINE DIODE-SWITCHING DIODE-RECTIFIER DIODE-BRIDGE DIODE-RECTIFIER DIODE-RECTIFIER DIODE-RECTIFIER TR-SMALL SIGNAL PHOTO-COUPLER

DESCRIPTION
"1N4148,100V,200MA,DO-35,TP" "UF4007,1KV,1A,DO-41,TP" "D3SBA60,600V,4A,-,ST" "1N4003,200V,1A,DO-41,TP" "D10SC4M,40V,10A,ITO-220" "1N4937,600V,1A,DO-41,TP" "KSC1008,NPN,800mW,TO-92,TP,120" "TR,-,200mW,DIP-4,ST"

PHOTO-INTERRUPTER"TR,-,150mW,DIP-4,ST" PHOTO-COUPLER IC-CMOS LOGIC IC-MOTOR DRIVER "TRIAC,-,-,DIP-6,ST" "74HC4060,BINARY COUNTER,DIP,16" "A2918SWH,DIP,18P,1220MIL,-,+-1.5A,ST, PLASTIC,-,-20to+85C,20W,45V,-"

1202-000103 1203-000002 1404-000167 1405-000147 2001-000021 2001-000045 2001-000071 2001-000105 2001-000118 2001-000119 2001-000281

U3 U504 TH501 TNR502 R512 R63 R507 "R16,R528" R503 R516 "R2,R3,R7,R8,R9,R20, R21,R54,R58,R61"

1 1 1 1 1 1 1 2 1 1 10

IC-VOLTAGE COMP.

"393,DIP,8P,300MIL,DUAL,36V,CMO"

IC-POSI.ADJUST REG. "431,TO-92,3P,-,PLASTIC,2.44/2." THERMISTOR-NTC VARISTOR R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON(S) R-CARBON R-CARBON "5ohm,10%,3150K,18.7mW/C,TP" "470V,4500A,17x12mm,BK" "27OHM,5%,1/4W,AA,TP,2.4X6.4MM" "1.8KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "22KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "1.5KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "180OHM,5%,1/2W,AA,TP,2.4X6.4MM" "680OHM,5%,1/4W,AA,TP,2.4X6.4MM" "100OHM,5%,1/8W,AA,TP,1.8X3.2MM"

2001-000281 2001-000290 2001-000362 2001-000429 2001-000435 2001-000525 2001-000537 2001-000588 2001-000613 2001-000793 2001-000812

R527 R49 "R29,R31,R51,R525" "R25,R45,R50,R56" R60 R504 "R46,R47" R514 R65 R68 "R5,R10,R11,R12,R22, R64,R67,R520,R529"

1 1 4 4 1 1 2 1 1 1 9

R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON

"100OHM,5%,1/8W,AA,TP,1.8X3.2MM" "10KOHM,5%,1/8W,AA,TP,1.8X3.2MM" "150OHM,5%,1/8W,AA,TP,1.8X3.2MM" "1KOHM,5%,1/8W,AA,TP,1.8X3.2MM" "1MOHM,5%,1/8W,AA,TP,1.8X3.2MM" "22OHM,5%,1/4W,AA,TP,2.4X6.4MM" "24KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "3.3KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM" "47OHM,5%,1/8W,AA,TP,1.8X3.2MM" "5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM"

2001-000832 2001-000876 2001-001070 2001-001150 2003-000455

"R13,R32,R521" R57 R502 "R501,R505" R513

3 1 1 2 1

R-CARBON R-CARBON R-CARBON(S) R-CARBON(S) R-METAL OXIDE(S)

"510OHM,5%,1/8W,AA,TP,1.8X3.2MM" "6.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM" "120OHM,5%,1/2W,AA,TP,2.4X6.4MM" "470KOHM,5%,1/2W,AA,TP,2.4X6.4MM" "100ohm,5%,2W,AA,TP,4x12mm"

6-4

Samsung Electronics

Electrical Parts List

Engine PBA
SEC CODE
2003-000706 2003-000767 2003-002123 2004-000345 2004-000432 2004-000481 2004-000699 2004-004006 2005-001058 2005-001114 2201-000017 2201-000019 2201-000119

LOCATION NO.
R511 R519 "R509,R510" "R4,R28,R30,R52,R526" R517 R515 "R40,R69" R518 "R44,R48" R506 "C20,C25,C27,C32" "C24,C502" "C5,C12,C13,C23,C33, C508,C513,C519,C520"

Q'ty
1 1 2 5 1 1 2 1 2 1 4 2 9 R-METAL OXIDE(S) R-METAL OXIDE(S) R-METAL OXIDE(S) R-METAL R-METAL R-METAL R-METAL R-METAL R-WIRE WOUND

DESCRIPTION
"47Kohm,5%,2W,AA,TP,4.3x12mm" "680ohm,5%,2W,AA,TP,4x12mm" "100Kohm,5%,1W,AA,TP,2.5x6.5mm" "15Kohm,1%,1/8W,AA,TP,1.8x3.2mm" "1Kohm,1%,1/4W,AA,TP,2.4x6.4mm" "2.4Kohm,1%,1/4W,AA,TP,2.4x6.4m" "3.3Kohm,1%,1/8W,AA,TP,1.8x3.2m" "2.3Kohm,1%,1/4W,AA,TP,2.4x6.4m" "0.39ohm,1%,1W,AA,TP,4.3x12mm"

"R-WIRE WOUND,NON""0.44ohm,5%,2W,AA,TP,3.8x11mm" "C-CERAMIC,DISC" "C-CERAMIC,DISC" "C-CERAMIC,DISC" "1nF,10%,50V,Y5P,TP,5x3.5,5" "10nF,+80-20%,500V,Y5V,TP,13.5x4mm,5" "100nF,+80-20%,50V,Y5V,TP,8x3,5"

2201-000119 2201-000391 2201-000469 2201-002071 2202-000121 2301-000010 2301-000323 2301-001340 2401-000183 2401-000532 2401-000603 2401-000698 2401-001197 2401-002144 2401-002300 2401-002420 2801-003885 3301-000344 3301-001015 3601-000002 3602-000001 3711-000028 3711-000217 3711-000484 3711-002809 3711-003359 3711-003409 3711-003968 3711-003981

C523 "C29,C30" "C18,C19,C521,C522" "C503,C504,C506" C31 C516 "C501,C505" C509 "C517,C518" C507 C512 C515 C510 C17 "C16,C28" C514 OSC1 "BD1,BD3,BD10" "BD503,BD504" F501 "FC1,FC2" CN3 CN501 CN1 CN5 CN14 "CN6,CN504" CN503 CN8

1 2 4 3 1 1 2 1 2 1 1 1 1 1 2 1 1 3 2 1 2 1 1 1 1 1 2 1 1

"C-CERAMIC,DISC" "C-CERAMIC,DISC" "C-CERAMIC,DISC" "C-CERAMIC,DISC"

"100nF,+80-20%,50V,Y5V,TP,8x3,5" "0.022nF,5%,50V,SL,TP,5x3,5" "0.33nF,10%,500V,Y5P,TP,5.5x3,5" "2.2nF,20%,400V,Y5U,TP,12x7,10"

"C-CERAMIC,MLC-AXIAL""100pF,10%,50V,Y5P,TP,1.9x3.5,-" "C-FILM,PEF" "C-FILM,PEF" "C-FILM,MPPF" C-AL C-AL C-AL C-AL C-AL C-AL C-AL C-AL CRYSTAL-UNIT "100nF,5%,100V,TP,11.5x12.5mm,5" "220NF,20%,275V,TP,18X8.5X26MM,22.5" "10nF,10%,630V,TP,16x5.5x10.5mm,7.5" "1000uF,20%,35V,WT,TP,12.5x25,5" "150uF,20%,400V,GP,BK,22x35,10" "1uF,20%,50V,GP,TP,5x11,5" "2200uF,20%,16V,WT,TP,12.5x25,5" "33uF,20%,50V,GP,TP,6.3x7,-" "47uF,20%,16V,GP,TP,5x11,5" "47uF,20%,50V,GP,TP,6.3x11,5" "470uF,20%,16V,GP,TP,10x12,5mm" "6.81984MHz,30ppm,28-AAM,20pF,75ohm,TP"

CORE-FERRITE BEAD "ZZ,3.5x6.5mm,-,-" CORE-FERRITE BEAD "AA,3.6x0.6x5mm,-,-" FUSE-AXIAL LEAD FUSE-CLIP "250V,5A,SLOW-BLOW,GLASS,5.2x20mm" "-,-,30mohm"

CONNECTOR-HEADER"BOX,4P,1R,2mm,STRAIGHT,SN" CONNECTOR-HEADER"1WALL,3P,1R,3.96mm,STRAIGHT,SN" CONNECTOR-HEADER"3WALL,5P,1R,2mm,STRAIGHT,SN" CONNECTOR-HEADER"BOX,8P,1R,2mm,STRAIGHT,SN" CONNECTOR-HEADER"BOX,10P,1R,2.5mm,STRAIGHT,SN" CONNECTOR-HEADER"BOX,3P,1R,2mm,STRAIGHT,SN" CONNECTOR-HEADER"BOX,3P,1R,2.5mm,STRAIGHT,SN" CONNECTOR-HEADER"BOX,28P,2R,2mm,STRAIGHT,SN"

Samsung Electronics

6-5

Electrical Parts List

Engine PBA
SEC CODE
3711-004443 JC26-00003A JC27-00001A JC27-00002A JC27-60101A JC27-60101B JC27-60101C JC33-10501B JC39-40511A JC39-40511A

LOCATION NO.
CN502 T501 LF501 LF502 L501 L503 L502 L553 "BD501,BD505,R508" "J3,J4,J17,J18,J22,J25 ,J26,J27,J28,J31"

Q'ty
1 1 1 1 1 1 1 1 3 10

DESCRIPTION
CONNECTOR-HEADER"1WALL,2P,1R,7.92mm,STRAIGHT,SN" TRANS POWER-SW_V2"ML-5200A,220V,-" COIL FILTER-SQ2828 COIL FILTER-SQ2116 COIL FILTERCOIL FILTERCOIL FILTERSOLENOID-6000 CBF HARNESSCBF HARNESS"ML-5200A,18.0mH,0.20ohm,58T" "ML-5200A,4.8mH,0.43ohm,45T" "-,300UH,-,-" "-,9UH,-,-" "-,6UH,-,-" "ML-6000,24VDC,72W,57,39X39X22," "ML-80,JUMPER,AWG22,52mm,SILVER" "ML-80,JUMPER,AWG22,52mm,SILVER"

JC39-40511A

"J4