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May 1998 Edition

HP LaserJet Family Quick Reference Service Guide Volume II

HP LaserJet Family Quick Reference Service Guide
Volume II

© Copyright Hewlett-Packard Company, 1998 All Rights Reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. Publication number 5021-8942 First edition, May 1998 Warranty The information contained in this document is subject to change without notice. Hewlett-Packard makes no warranty of any kind with respect to this information. HEWLETTPACKARD SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Hewlett-Packard shall not be liable for any direct, indirect, incidental, consequential, or other damage alleged in connection with the furnishing or use of this information.

Trademark credits
MS-DOS® is a U.S. registered trademark of Microsoft Corporation. UNIX is a registered trademark in the United States and other countries, licensed exclusively through X/Open Company Limited.

Hewlett-Packard Company 11311 Chinden Boulevard Boise, Idaho 83714 U.S.A.

Contents
1 2 3 4 5 6 7 8 9 Control panel messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Error listings, descriptions, and recommended actions Service mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 How to access Service mode and related functions Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 DC voltages, test points, and tools Input/Output (I/O) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Printer interface and cabling information Media specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Supported sizes and specifications for paper and special media Toner cartridge information . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Cartridge weights, capacities, and potential service issues Printer options and replaceable parts. . . . . . . . . . . . . . . . . . 101 Support matrix and part numbers for accessories Printer parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Selected high-usage replacement parts Image quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Image defect samples, suspect causes, and remedies

10 Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 Main wiring schematics 11 Services and support/resources and training . . . . . . . . . . . 173 How and where to get training, support, and materials 12 Hewlett-Packard LaserJet Companion . . . . . . . . . . . . . . . . . 179 HP LaserJet information and specifications A Acronyms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 183 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

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Ordering other manuals
The HP LaserJet Quick Reference Service Guide, Volume II, provides support for newer monochrome printers (see the following page for a complete list of supported printers). It has been created to help the HP LaserJet service engineer quickly troubleshoot common printer problems.
For older monochrome printers, see the HP LaserJet Quick Reference Service Guide, Volume I. It provides support for the following printers: LJ 6L, LJ 5Si Mopier, LJ 5Si, LJ 5Si MX, LJ 5L, LJ 6P, LJ 6MP, LJ 5P, LJ 5MP, LJ 5, LJ 5M, LJ 5N, LJ 4V, LJ 4MV, LJ 4P, LJ 4MP, LJ 4L, LJ 4ML, LJ 4+, LJ 4M+, LJ4, LJ 4M, LJ 4Si, LJ 4Si MX, LJ IIISi, LJ IIIP, LJ IIP+, LJ IIP, LJ IIID, LJ III, LJ IID, LJ II, LJ 2686D, LJ 2686A. While the quick reference guides are intended to provide all the information the service engineer will need for on-site repair of HP products, they are not intended to replace the service manual for any HP LaserJet product. For detailed information about the HP LaserJet products described in this guide, see the user guide or service manual for that product. Service manuals for HP LaserJet products are available from Hewlett-Packard. The phone number for the Service Parts Order Desk is:

(800) 227-8164 (U.S. only)
If you are located outside of the U.S., contact your local HP Sales and Service office.

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Supported products
Reference name used in this guide LJ 4000/4000T 4000N/4000TN LJ Companion LJ 5000/5000N/ 5000GN LJ 3100 LJ8000/8000N/ 8000DN LJ Mopier 240 Model number C4118A/C4119A/ C4120A/C4121A LJ C3989A/ C3979A/C4106A C4110A/C4111A/ C4112A C3948A C4085A/C4086A/ C4087A C4228A Maximum pages per month 65K N/A 65K 6K 130K 130K Service Manual part number C4118-99024 HP Central Repair Only C4110-91033 C3948-90958 C4085-91017 C4085-91017

Note
This guide will be updated on a regular basis as the service needs change, as new products are introduced, and as information becomes available.

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1

Control panel messages

Overview
This chapter provides a list of printer control panel messages. Alphabetical messages are listed first, followed by numerical messages. Control panel messages that are self-explanatory are not included. If you need more detailed information, see the service manual for the printer.

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Chapter 1 ­ 7

Alphabetical messages
(number) is a group, group not allowed
· Enter a different one-touch key or an unassigned speed-dial code.

Access denied, menus locked
· Ask the network administrator to unlock the function.

Already in group
· While programming a group-dial code, a fax number has been added that is already in the group. ­ Add the next fax number to the group.

Bad duplexer connection
· · · Re-install the duplexer. If the message persists, make sure that the duplexer is connected and that the connector is not damaged. Replace the duplexer.

Bad opt tray connection
· · · Re-install the optional tray. Make sure that the optional tray is connected and that the connector is not damaged. Replace the optional tray.

8 ­ Control panel messages

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Blacklisted (France only)
· The attempted fax number has received a voice answer or no answer, was busy on the first dial and redials, or was busy with redials pending. ­ Unplug the power cord for the fax machine from the power strip or outlet, and then plug it back in.

1

Busy
· Check the fax number and try resending the fax. If the message appears again, try sending to another fax machine or try again later.

Cancel group edit, ENTER to confirm
· Back space was pressed while in a group-dial code in the Group Dial Setup level of the menu.

1 Press [Start] to return to the group-dial code and continue editing. 2 Press [Enter/Menu] to go to the Group Dial Setup level of the menu. (Press [Enter/Menu] again to choose a different group-dial code.) 3 Press [Stop/Clear] to exit the Menu settings.

Check finisher device alternates with Clear jam
· Check to see if paper is jammed in the external paper-handling finishing device.

Check finisher device alternates with Finisher align error
· Check to see if an alignment error has occurred in the external paper-handling finishing device.

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Chapter 1 ­ 9

Check input device alternates with Paper path open, please close it
· · · Check the doors and trays. Check the tabs and sensor levers in the tray for proper operation. ­ Replace any defective tabs or sensors. Replace the printed-circuit assembly (PCA) controller in the feeder.

Check output device alternates with Close output delivery path
· Make sure the paper path is closed between the printer and the external paper-handling output device.

Chosen language not available
1 Print the job using a driver for a different printer language, or add the requested language to the printer (if available). 2 Press [Go] to continue.

Clear document from scanner
· · Check to see if the document is jammed or if multiple sheets of the document were loaded. Check the special media lever. It should be to the left for regularweight items or to the right for thick items. Thick items must be fed one at a time. Check the control panel configuration for outgoing faxes, including the "send long pages" setting.

·

10 ­ Control panel messages

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Close top cover
· · Check SW101 for proper operation. Verify that the wires are connected. If necessary, replace SW101. ­ If the new switch does not solve the error, the wiring or the engine controller board may be defective.

1

Communication error
1 Try resending the fax. 2 If the call fails again, check that the telephone cord is securely connected. Then check for a dial tone on the phone line by pressing [Manual Dial]. 3 Wait; try resending the fax later.

Note
For additional details, see the HP LaserJet 3100 Product Service Manual.

Configuration err # (number 1-4)
· An error was detected in the static random-access memory (SRAM). ­ Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. · If the error persists, replace the formatter.

Config. stuck addr
· In Service mode only, SRAM stuck address test. ­ Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. · If the error persists, replace the formatter.

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Chapter 1 ­ 11

Config. tied addr.
· In Service mode only, SRAM tied address test. ­ Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. · If the error persists, replace the formatter.

[Date] [Time]
· The battery has failed. You can continue to use the HP LaserJet 3100 product without replacing the battery, but if you re-enter the Menu settings and then turn off the power, the settings are erased again.

Decoding error # (number 1-3)
· · Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the error persists, replace the formatter.

Disk device failure
· Reseat the enhanced input/output (EIO) disk or replace the old disk device with a new disk.

Disk file operation failed
· · Check the filename and directory name. Reattempt the operation.

Disk file system is full
· · Delete the files from the EIO disk and then try again, or add a Flash dual inline memory module (DIMM). Download or delete files from the HP JetAdmin software, and download or delete fonts from the HP FontSmart software.

12 ­ Control panel messages

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Disk is write protected
· Use the HP JetAdmin software to disable the write protection.

1

Documents were lost, START to continue
1 Press [Start]. A report is printed. 2 Check the fax log status column for the "Fax Document was Lost" message. 3 Resend the associated outgoing faxes. Ask the sender to resend incoming faxes.

Duplex error, check duplexer
· · · Check the duplexer for a paper jam. Reseat the duplex assembly, and check the connection. Replace the Duplex unit.

EIO x disk initializing
· Stand by until the EIO disk is done initializing.

EIO x disk spinning up
· Stand by until the disk accessory card is done initializing.

EIO disk x non-functional
· Replace the EIO disk.

Encoding error
· · Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the error persists, replace the formatter.

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Chapter 1 ­ 13

Envelope feeder load
1 Load the requested envelope type and size into the envelope feeder. 2 Make sure that the envelope size and type are set correctly on the Paper-Handling menu in the printer control panel. 3 Press [Go] if the envelope is already loaded in the feeder. 4 Press [-Value+] to scroll through the available types and sizes.

Errors likely in pages: (page range)
· Resend the fax or ask the sender to resend the fax to you.

Fax document was lost
· · If you set up faxes to be sent at a future time or to be polled, print a fax log to identify which faxes were lost. Then re-enter the faxes. Faxes that were received to memory (instead of printing) have been lost. Ask the sender to resend the fax.

Fax memory error # (number 1-5)
· · Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If you set up faxes to be sent at a future time or to be polled, print a fax log to identify which faxes may have been lost. Then, re-enter the faxes. Faxes that were received to memory (instead of printing) have been lost. Ask the sender to resend the fax. If the error persists, replace the formatter.

· ·

Flash device failure
· Remove the Flash DIMM and replace it with a new one.

14 ­ Control panel messages

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Flash file operation failed
· · Check the filename and directory name. Reattempt the operation.

1

Flash file system is full
· · Delete files from the Flash DIMM or add another DIMM. Download or delete files from the HP JetAdmin software, and download or delete fonts from the HP FontSmart software.

Flash is write protected
· Use the HP JetAdmin software to disable the write protection.

Group is empty, use ONE-TOUCH/SPEED DIAL
1 Begin adding fax numbers to the group-dial code by pressing the one-touch key for each number or by pressing [Speed Dial]. 2 Enter the speed-dial code for the fax number. 3 Press [Enter/Menu].

Initializing
· Reseat the DIMM(s).

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Chapter 1 ­ 15

Input device condition xx.yy
1st x = Device number in chain. 2nd x = Device type (3 types): 1 = Input 2 = Output 3 = Stapler/stacker unit yy = Device specific error. · See the documentation that came with the paper-handling device.

Input limit reached
· The maximum number of fax numbers that can be added to an ad-hoc group is 100. Resend the fax, but only to 100 or fewer fax numbers.

Install front duplex cover
· Re-insert the duplexer's front cover.

Install tray x
· · · · Re-insert the specified tray. Check for damaged tabs in the tray. Check for damaged switches in the printer. Replace the PCA controller in the feeder.

Invalid date or time
· Re-enter the date and time.

16 ­ Control panel messages

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Keypad test failed
· · Run the keypad test again. If the error persists, try each of the following in the order given: ­ Check the cabling. ­ Replace the control panel. ­ Replace the formatter.

1

Loading program alternates with Do not power off
· Wait for the program to load.

Long page? START to continue
· Press [Start] to continue scanning. If [Start] is not pressed within 3 seconds, the message disappears and the document scanner stops scanning because it thinks the page has jammed. If sending a fax or copying a document longer than 991 mm (39 in), the control panel configuration can also be set to "Send long pages." This ensures that long pages feed without having to monitor the task. Press [Start] before the document scanner shuts off.

·

Manually feed [type] [size]
1 Load the requested paper into Tray 1. 2 Press [Go] if the appropriate paper is already loaded in Tray 1. 3 Press [-Value+] to scroll through the available types and sizes. 4 Press [Select] to accept the alternate type or size.

Memory full - send unscanned pages
· · Reload the unscanned pages and re-send them to finish the fax job. Scan the unscanned pages to the computer and fax them from the computer.

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Chapter 1 ­ 17

Memory full - stored data lost
· Add more memory to the printer or simplify the print job.

Memory is full
· This message should clear automatically when the next task starts (for example, when you start a copy or receive a fax).

Memory settings changed
· · Try changing the memory settings for I/O Buffering and Resource Saving (although default settings are usually best). Install additional memory in the printer.

Memory shortage job cleared
· · Press [Go] to continue. On the printer control panel, change the setting for resource saving, or add more memory to the printer.

Memory shortage page simplified
· · Press [Go] to continue. Add more memory to the printer.

Modem error # (number 1-3)
· · Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the error persists, try each of the following in the order given: ­ Check the cabling. ­ Replace the LIU. ­ Replace the formatter.

18 ­ Control panel messages

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No answer
· Check the fax number and try resending the fax. If the message appears again, try sending to another fax machine or try again later.

1

No dial tone
· · · Check that the telephone cord is securely connected. Check for a dial tone on the phone line by pressing [Manual Dial]. If necessary, check the wall outlet by plugging in a phone and attempting to place a call.

No fax in (number) tries
· Check the fax number and try resending the fax. If the message appears again, try sending to another fax machine or try again later.

No fax pages in memory to reprint
· Wait for a fax. As soon as a fax is in the memory, the fax will reprint.

No memory for report, erase/print document
· · Print all faxes that have been received in memory. If you have several faxes set up to be sent at a future time or to be polled, use job status to clear them.

No modem installed
· There is a problem with the line interface unit (LIU). ­ Unplug the power cord from the power source, wait 10 seconds, and replug in the power cord. · · If the problem persists, replace the LIU. If the problem persists, replace the formatter.

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Chapter 1 ­ 19

No room in fax log
· The fax log was unable to print because of an error, such as out-ofpaper. ­ Load paper in the paper input bin so the HP LaserJet 3100 product can print the log.

Not enough memory
· Try resending the job. If the error persists, try reducing the amount of activity on the HP LaserJet product. Cancel jobs in memory before resending the job.

Out of memory -- switching to ONE COPY
· The HP LaserJet product continues to copy, but only one copy is output. ­ Divide the copy job into smaller sections and then try copying again. ­ If you are collating the job, turn the collation feature off, make only one copy of the document at a time, or see the user guide for instructions about using the Document Assistant.

Output bin full alternates with Clear paper from [bin name]
1 Remove the media from the face-down tray. 2 Check PS1401 on the sensor PCA. 3 Make sure the sensor flag moves freely.

20 ­ Control panel messages

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Paper bin is empty, please add paper
1 Load paper. 2 If paper is already loaded, remove it. 3 Check for, remove, and discard any jammed sheets. 4 Reload the paper.

1

Password must be 4 digits
· Re-enter a four-digit password.

Paused (memory full)
· · Reduce activity on the HP LaserJet product, or wait for other jobs to finish so memory will be freed. If faxes are set up to be polled or sent at a future time, you may want to cancel these jobs to free memory.

Perform printer maintenance
Reset the maintenance page count only after a maintenance kit has been installed. Resetting the maintenance page count causes PERFORM PRINTER MAINTENANCE to appear after another 150,000 (LJ 5000 series), 200,000 (LJ 4000 series), or 350,000 (LJ 8000) pages have printed. 1 Hold down the [Item-] and [Value-] keys. 2 Turn the printer on. 3 Wait until RESET MAINTENANCE COUNT appears, and then release both keys.

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Chapter 1 ­ 21

PC print timed out
· Let the "print jobs retry" continue for 5 minutes. If the HP LaserJet 3100 product still does not print, resend the print job.

Phone number error
· The maximum number of characters that can be entered is 40. If you have a number longer than 40 characters, break the number into smaller chunks.

1 Enter the first part of the number, and press [Redial/Pause] as the last character in the first number. 2 Enter the second part of the number as if it were a second number going to a group. When the product dials, it will treat both numbers as if they are one.

Polling-in error
· Make sure that the sender's fax machine is ready to be polled, and check the fax number. Then set up to poll again.

Printer comm error^1
· · · Check that the parallel cable is securely connected between the HP LaserJet 3100 product and the computer. If the problem persists, unplug the power cord from the power source for 5 seconds, and then replug it. If the problems persists, replace the formatter.

Printer cover open or no cartridge
· · Verify that the printer door is closed. Check the toner cartridge for proper installation.

22 ­ Control panel messages

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Printer fixing error, replace fixing unit
· · · · There is an error with the print engine. Check the cabling to the heating element. If the problem persists, replace the heating element. If the problem persists, replace the ECU.

1

Printer is busy
· No action is needed. If you already started another job, the job will be completed when the HP LaserJet product becomes available.

Printer laser error, call for service
· · · Open and reclose the printer door. Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the problem persists, replace the laser scanner assembly.

Printer motor error, call for service
· A problem has occurred with the print engine. ­ Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. ­ If the problem persists, replace the motor. ­ If the problem persists, replace the ECU.

Printer paper jam, check paper path
· Check the input areas, the output areas, and the interior for the jam, and then clear the jam. The job should continue to print. If it does not, try reprinting the job.

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Chapter 1 ­ 23

Printer signal error
· · · Open and reclose the printer door. Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the problem persists, replace the laser scanner assembly.

Processing job from Tray x
· Check the tray selected and the type settings. If the printer does not respond after you press the control panel keys, turn the printer off, and then turn the printer on to clear the message. If paper is loaded when the printer is in Power Save mode, it might not be recognized. Open and close the affected source when the printer is in Ready mode.

·

RAM disk device failure
· · Turn the printer off and on to clear the message. If the message persists, install a new RAM disk.

RAM disk file operation failed
· · Check the filename and directory name. Reattempt the operation.

24 ­ Control panel messages

EN

RAM disk file system is full
· Delete files and then try again, or turn the printer off and then turn the printer on to delete all files on the device. (Use HP JetAdmin software, HP FontSmart software, or another software utility to delete files.) If the message persists, increase the size of the RAM disk. ­ Change the RAM disk size from the Configuration menu in the printer control panel.

1

·

RAM disk is write protected
· Use HP JetAdmin software to disable the write protection.

Received error
· Ask the sender to resend the fax.

Redial failed
· Try resending the fax. If the fax still fails to transmit, call the recipient to check that the fax machine is on and working and to verify the fax number.

Remote fax was busy
· Try resending the fax. If the fax still fails to transmit, call the recipient to check that the fax machine is on is on and working and to verify the fax number.

Scan reference error
· · Recalibrate the document scanner. If the problem persists, replace the CIS.

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Chapter 1 ­ 25

Scanner error #1
· · · · · An error has occurred within the SRAM. Press and hold down the [Stop/Clear] key for 7 seconds to reset the product. If the error persists, unplug the power cord from its power source for 10 seconds, and then replug it. If the error persists, replace the CIS. If the error persists, replace the formatter.

Scanner isn't available
· The document scanner mechanism is in use. ­ Wait until the document scanner has finished the current job before sending the next job.

Scanner jam - reload
· Pull open the document release door and then remove the jammed document.

Speed dial (number) is not assigned
· Choose a speed-dial code that has already been assigned a fax number.

System error
· · Unplug the power cord from the power source, wait 10 seconds, and replug the power cord. If the message is still displayed, replace the formatter.

26 ­ Control panel messages

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There are no documents in memory
· No action is required. There are no faxes to retrieve.

1

Tray x empty
· · · · Load the empty tray (x) to clear the message. Inspect the tray for damaged tabs. Check the sensor-arm flags for damage. Be sure the flags can move freely. Replace any defective sensors.

Tray x lifting
· · Verify that the media can be pulled from another tray. Replace the paper input unit.

Tray x load
1 Load the requested paper into the specified tray (x). Ensure that the trays are correctly adjusted for size. 2 Press [Go] to print from the next available tray. 3 Press [-Value+] to scroll through the available types and sizes. 4 Press [Select] to accept the alternate type or size. 5 Inspect the switches in the tray. 6 Remove the tray, and then turn the printer on. Push the switches by hand to see if the switches register.

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Chapter 1 ­ 27

Unrecognized format
· When printing, the incorrect printer driver was selected or an error occurred on the parallel interface.

1 After selecting the Print command in the software application you are using, select the HP LaserJet 3100 as the printer. 2 Reprint the job.

Unsuccessful call
· · Check the fax number and try resending the fax. If the message appears again, try sending to another fax machine or try again later.

Unsupported size in tray [yy]
· Load a supported paper size in the tray.

Use [type] [size] instead?
1 Press [-Value+] to scroll through the available types and sizes. 2 Press [Select] to accept the alternate type or size.

28 ­ Control panel messages

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Numerical messages
XX.YY printer error, press GO to continue
Press [Go] on the printer control panel to clear the error message.

1

13 Paper jam
· · · Remove the jammed paper from the specified location. Check the entire paper path for other pieces of paper. Open and close the top cover to clear the message. Check sensors and flags in the paper path for proper operation.

13.1 Paper delay jam at paper feed area 13.2 Paper stopped jam at paper feed area
· · · · Ensure that the paper trays are loaded properly so that paper can feed from the trays. Check the input area for obstructions such as paper in the paper path or damage to the registration assembly. Verify that the transfer roller is positioned correctly. Check PS 102 and PS 103 (4000 series) and PS 402 and PS 403 (5000 series) for proper operation. ­ Replace any defective sensors or flags.

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Chapter 1 ­ 29

13.5 Paper delay jam at fuser 13.6 Paper stopped jam at fuser
· · · Check the transfer roller and small media belt to ensure that the roller and belt are operating and can feed the paper. Check the paper path for obstructions at the transfer roller, toner cartridge, paper feed guide, and fuser. Check PS 501 and PS 106 (4000 series), PS 1307 (5000 series), or PS 1403 (8000 series) for proper operation. Replace any defective sensors or flags.

13.9 Check left door
· · Inspect the path between the fuser and delivery assemblies. Check the diverter assembly.

13.10 Paper delay jam at paper reversing area/ duplexer
· · · Check the duplexer and the rear area of the printer for obstructions or damage. In the duplexer, check PS 701 and PS 703 for proper operation. Replace the duplexer if a sensor is defective.

13.11 Paper jam
· · · · Check the entire paper path. Reseat the duplexer. Try the Paper Path Test. Replace the duplexer.

30 ­ Control panel messages

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13.11 Paper jam in input device
1 Open the vertical transfer unit (VTU) and remove the media. 2 Verify that the entry or exit sensor can move freely. 3 If the problem persists, open the VTU and override its Open Door sensor, perform a Paper Path test from the 2,000-sheet Input Tray (or 2x500-sheet Input Tray), and make sure the feed rollers are advancing the paper. ­ If the rollers do not rotate, verify the connections at the main drive assembly, pickup assembly, controller PCA, and power supply. If the rollers still do not rotate or do not drop down, replace the pickup assembly. ­ If the rollers rotate and drop down without advancing the paper, replace the feed rollers using the maintenance kit. ­ If the problem persists, replace the VTU.

1

13.12 Paper jam
· · · Check the paper path between the fuser and duplex assembly. Reseat the duplexer. Replace the duplexer.

13.13 Paper jam
· · Check the entire paper path. Remove the duplex assembly and look for paper in the side of the assembly. ­ Retest. · Replace the duplexer.

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Chapter 1 ­ 31

13.20 Paper jam
· · · Check the paper path for obstructions. Check that all assemblies are seated and all doors are closed. Check all sensors and flags in the paper path.

13.21 Door open jam
· · Check that all assemblies are seated and all doors are closed. Check all sensors and flags in the paper path.

13.22 Paper jam in output device
· · · · · Open the flipper jam access door and remove the media. Make sure the sensor flag moves freely. Make sure that the flipper shaft is in place. If the problem persists, replace the flipper assembly. If the problem persists, replace the mailbox controller PCA.

20 Insufficient memory alternates with Press GO to continue
· Press [Go] to print the transferred data (some data might be lost); then simplify the print job or install additional memory.

32 ­ Control panel messages

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21 Page too complex
· · Press [Go] to print the transferred data. (Some data could be lost). To print the job without losing data, select Page Protect=on from the Configuration menu in the printer control panel and then print the job. Afterward, return to Page Protect=auto. Do not leave Page Protect=on; doing so could degrade performance. If this message appears often, simplify the print job or install additional memory.

1

·

22 EIO x buffer overflow alternates with Press GO to continue (too much data sent to EIO card)
· Press [Go] to clear the message. (Data will be lost.)

22 Parallel I/O buffer overflow (too much data sent to parallel port)
· · Check for a loose cable connection. Use a high-quality IEEE-1284 cable. Press [Go] to clear the error message. (Data will be lost.)

22 Serial I/O buffer overflow alternates with Press GO to continue (too much data sent to the serial port)
· · Verify that the correct option for serial pacing is selected on the I/O menu. Print a Menu Map and verify that the serial pacing item (from the I/O Menu on the printer control panel) matches the setting on the computer. Press [Go] to clear the error message. (Data will be lost.)

·

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Chapter 1 ­ 33

40 Bad serial transmission (data transfer error)
· · Verify cable connections. Verify that the printer serial configuration is set the same as the computer. ­ Access the serial baud rate setting from the I/O Menu on the printer control panel. · Press [Go] to clear the error message and continue printing.

40 EIO x bad transmission (connection between printer and EIO card broken)
x = Description 1 = EIO slot 1 2 = EIO slot 2 · · Turn the printer off and reseat the card. Press [Go] to clear the error message and continue printing.

41.3 Unexpected paper size
· · · · Verify that all trays are adjusted correctly for size. (The printer attempts to print the job until size settings are correct.) If you are trying to print from Tray 1, make sure that the paper-size setting in the printer control panel is configured correctly. If you are trying to print from the optional 500-sheet tray, be sure to set the paper-size dial to match the paper size loaded in the tray. Press [Go]. The page containing the error is automatically reprinted. (Or, press [Cancel Job] to clear the job from the printer's memory.)

34 ­ Control panel messages

EN

41.x Printer error alternates with Press GO to continue
· A temporary printing error occurred. x = Description 1 = Unknown misprint error 2 = Beam detect error 4 = No VSYNC error 5 = Media feed error 9 = Noise VSREQ error · Press [Go]. The page containing the error reprints automatically. If the error persists, try the following procedures: ­ Reseat the connections to the laser scanner and the engine controller board. ­ Replace the laser scanner. ­ Replace the engine controller board.

1

50.x Fuser error
x = Description 1 = Low fuser temperature 2 = Fuser warm-up service 3 = High fuser temperature 4 = Faulty fuser 5 = Inconsistent fuser 1 Turn the printer off, wait 20 minutes, and then turn the printer on. 2 If the message persists, reseat the fuser. 3 If the message persists, replace the fuser.

EN

Chapter 1 ­ 35

51.x Printer error (loss of beam detect)
x = Description 1 = Beam detect error 2 = Laser error · · · · Press [Go]. The page containing the error reprints automatically. Turn the printer off and then on. Reseat the cables. Replace the laser scanner.

52.x Printer error (the laser scanner speed is incorrect)
x = Description 1 = Scanner startup error 2 = Scanner rotation error · · · · Press [Go]. The page containing the error reprints automatically. Turn the printer off and then on. Reseat the cables. Replace the laser scanner.

53.xy.zz Printer memory error with an accessory
The DIMM that caused the error will not be used. x = DIMM type 0 = read only memory (ROM) 1 = random access memory (RAM) y = Device location 0 = Internal memory (ROM or RAM) 1 to 3 = DIMM slots 1, 2, or 3 zz = Error number 36 ­ Control panel messages
EN

0 = Unsupported memory 1 = Unrecognized memory 2 = Unsupported memory size 3 = Failed RAM test 4 = Exceeded maximum RAM size 5 = Exceeded maximum ROM size 6 = Invalid DIMM speed 7 = DIMM reporting information incorrectly 8 = DIMM RAM parity error 9 = ROM needs to be mapped to an unsupported address 10 = DIMM address conflict 11 = PDC XROM out of bounds 12 = Unable to make a temporary mapping · · · Turn the printer off, and reseat or replace the specified DIMM. Try the DIMM in another slot. Replace the DIMM that caused the error.

1

55 Printer error alternates with Press GO to continue (internal communications problem)
· · · · · Press [Go]. The page containing the error reprints automatically. Check the power at the site. Replace the formatter PCA. Replace the DC controller. Replace the engine controller board.

EN

Chapter 1 ­ 37

56.x Printer error alternates with Cycle Power to continue
x = Description 1 = Illegal input 2 = Illegal output · · · Press [Go]. The page containing the error reprints automatically. Turn the printer off and on. Check the printer's configuration.

57.x Printer Error
x = Description 4 = Printer fan 7 = Duplex fan · · Check the fan's connector and verify that the fan is not blocked. Replace the fan.

59.x Printer error
x = Description 0 = Motor error 1 = Motor startup error 2 = Motor rotation error · · · · Turn the printer off and then on. Make sure that the fuser or toner cartridge is not hindering gear movement in the drive train. Verify that the cable in the main motor is seated properly. If the error persists, replace the motor.

38 ­ Control panel messages

EN

62.x Printer error (printer memory)
x = Location of problem 0 = Internal memory 1 to 3 = DIMM slots 1, 2, or 3 · Reseat or replace the specified DIMM.

1

64.x Printer error (scan buffer)
· · Turn the printer off and then on. If the message persists, replace the formatter.

66 Error (external paper-handling device)
First x = Device number in chain Second x = Device type (3 types): 1 = Input 2 = Output 3 = Stapler/stacker unit yy = Device-specific error · · · · Press [Go] to clear the message. Turn the printer off and then on. Check all of the cables. Reseat the external paper-handling device.

EN

Chapter 1 ­ 39

66.11 Input device failure
· · · · · Verify that the lifting plate lifts up freely by hand. Verify that the paper size plates are installed correctly and are not bent. Check the pickup roller for proper installation. Check the pickup assembly and replace if necessary. Replace Tray 4.

66.xx.yy Input device failure alternates with Check cables and cycle power
· Check for an error in an external paper-handling device. 1st x = Device number in chain 2nd x = Device type (3 types): 1 = Input 2 = Output 3 = Stapler/stacker unit yy = Device specific error · · · Press [Go] to clear the message. Turn the printer off, and then turn the printer on. Reseat the external paper-handling device.

68 NVRAM full check settings
· · Print a configuration page and check the printer settings to determine which values have changed. Hold down [Cancel Job] while turning the printer on.

40 ­ Control panel messages

EN

69.x Printer error
x = Description 0 = The duplex mechanism has failed. 1 = The duplex side adjust has failed. · · Turn the printer off, and then turn the printer on. Reseat the duplexer.

1

79.xxxx Error (printing)
The printer detected an error. The numbers (xxxx) indicate the specific type of error. · · Turn the printer off and then on. Try printing a job from a different software application. If the job prints, go back to the first application and try printing a different file. (If the message appears only with a certain software application or print job, the customer should contact the software vendor for assistance.)

If the message persists, try the following procedures: · · · · · · Turn the printer off and then on. Reseat or replace the interface cable and power cycle the printer. Remove the DIMMs one at a time and power cycle the printer. If possible, use the parallel interface. With the EIO cards removed from the printer, perform a cold reset. If the error persists, replace the formatter.

EN

Chapter 1 ­ 41

8x.yyyy critical error (EIO accessory)
· The EIO accessory in slot x has encountered a critical error as specified by yyyy. x = Description 1 = EIO slot 1 -The printer detected an error with the EIO card. 2 = EIO slot 2 -The printer detected an error with the EIO card. 6 = EIO slot 1 -The EIO card detected an error. The EIO card may be defective. 7 = EIO slot 2 -The EIO card detected an error. The EIO card may be defective. · · Turn the printer off, and then turn the printer on. Reseat or replace the EIO board.

42 ­ Control panel messages

EN

2

Service mode

Overview
Service mode allows service personnel to verify and manipulate internal printer settings and to access the diagnostic feature. Service mode should be used only by authorized service personnel.

EN

Chapter 2 ­ 43

Service mode tasks
You can perform the following tasks while in Service mode. · · · · · · · · · · · · Verify the page count. Set the page count. Set the maintenance count. Verify and set the serial number. Set the cold reset default. This sets the factory default paper size to either Letter or A4. Turn the diagnostic function on or off (for software developer's use only). Clear the event log. Use the extended Service mode. Reset softswitches. Perform a firmware download. Recalibrate the document scanner. Set the interval at which the PERFORM PRINTER MAINTENANCE message appears on the control panel.

44 ­ Service mode

EN

Accessing Service mode
4000, 5000, and 8000 series only Use the following procedure to access Service mode. 1 Turn the printer off. 2 Press [Select] and [Cancel Job] simultaneously while turning the printer on. Hold the keys down until all lights are illuminated. (If the control panel reads INITIALIZING, the keys were released too soon.) 3 Press the right side of the [Menu] key, and then press [Select]. SERVICE MODE appears. 4 To exit Service mode, press [Go].

2

Accessing Service mode
3100 only Use the following procedure to access Service mode. 1 Press [Backspace#**] to access the extended service menu. 2 Use the [<] and [>] keys to select the choices given in the extended service menu (see the Extended service menu tree, page 52) and press [Enter/Menu]. See the display for further instructions. Notes about some of the menu choices are provided in the Extended service menu tree on page 52.

EN

Chapter 2 ­ 45

Setting the page count
4000, 5000, and 8000 series only The page count is stored in the printer's non-volatile memory. If it is necessary to replace the formatter PCA, the page count should be set to the current value to reflect the age of the print engine. Use the following procedure to set the page count. 1 Before replacing the formatter PCA, print a Configuration Page to verify the current page count and serial number of the printer, if possible. Use the information on the Configuration Page to reset the page count and serial number for the new formatter PCA.

Note
Press the right side of the [Menu] and [Item] buttons to increase the value (+). Press the left side of the [Menu] and [Item] buttons to decrease the value (-). 2 Press [Menu+] to display SERVICE MENU. 3 Press [Item+] to advance to the PAGES=XXXXXX display. XXXXXX represents the page count currently stored in the non-volatile memory. The underlined character denotes the position of the cursor. 4 Press [Select] to advance the cursor one digit to the right. If the last digit is currently selected, the cursor will move to the first digit when you press the [Select] key. 5 Press [Value+/-] to scroll the digit until the correct value is displayed for the underlined digit. (Pressing [Value+] when 9 is the value of the currently selected digit changes the value of the digit to 0). 6 Press [Select] to enter numeric changes to the current digit and to advance the cursor one digit to the right. 7 Press [Go] to exit the Service Menu.

46 ­ Service mode

EN

Setting the maintenance count
4000 and 5000 series only The maintenance count should be reset only after a maintenance kit has been installed. Resetting the maintenance count resets the maintenance counter so that the message PERFORM PRINTER MAINTENANCE displays after another 150,000 (5000 series), 200,000 (4000 series), or 350,000 (8000 series) pages are printed.

Note
MAINTENANCE COUNT in the Service mode Menu sets the page count interval for when the next printer service is due for the printer. The maintenance count is set initially at the factory. Editing this number is similar to editing the PAGES item. 1 Hold down the [Item-] and [Value-] keys. 2 Turn the printer on. 3 Wait until RESET MAINTENANCE COUNT displays and then release both keys.

2

EN

Chapter 2 ­ 47

Setting the serial number
4000 and 5000 series only Re-enter the serial number whenever you replace a formatter. 1 Press [Menu] to display the SERVICE MENU. 2 Press [Item+] three times. SERIAL NUMBER=XXXXXX displays. XXXXXX represents the page count currently stored in the printer's nonvolatile memory. The underlined character denotes the position of the cursor. 3 Press [Select] to advance the cursor one digit to the right. If the last digit is currently selected, the cursor wraps around the first digit when you press the [Select] key. 4 Press [Value+/-] to scroll the digit until the correct value is displayed for the underlined digit. (Pressing [Value+] when 9 is the value of the currently selected digit will change the value of the digit to 0). 5 Press [Select] to enter numeric changes to the current digit and to advance the cursor one digit to the right. 6 Press [Go] to exit the Service Menu.

48 ­ Service mode

EN

Setting the page count, maintenance count, and serial number
8000 series only The page count, maintenance count, and printer serial numbers are stored in non-volatile memory. PAGECOUNT is the total number of images printed by the printer; MAINTCOUNT is the page count when the next preventive maintenance should be performed (every 350,000 images); and S.N. is the printer serial number (also located on the printer back cover). If it is necessary to replace the formatter PCA, these numbers should be set to the current values to accurately reflect the age of the print engine. The printer service manual provides the procedure for setting these values. Before removing the old formatter PCA, print a configuration page to verify the current values, if possible.

2

Note
If it is not possible to print a configuration page, try to verify the values before replacing the formatter PCA by following steps 1 through 5, below.

After verifying the page count, maintenance count, and printer serial number from the old formatter PCA, replace it with the new PCA. 1 Enter Service mode. See "Service mode" in the printer service manual for instructions. 2 When SERVICE MODE is displayed, press [Menu] to access the Service Menu. 3 Press [Items] to display Pages = Maintenance count = Maintenance Interval = Serial Number =. 4 Enter the appropriate values for each item. 5 Press [Go] to exit Service mode.

EN

Chapter 2 ­ 49

Setting the default paper size used in a cold reset
4000, 5000, and 8000 series only Cold reset clears all data from the printer memory and sets all defaults back to the factory setting. The default paper size is stored in NVRAM. Whenever the printer is cold reset, the default paper size is restored. The default paper size is set to the factory setting. Possible values are COLD RESET PAPER=LETTER and COLD RESET PAPER=A4. When replacing the formatter in countries that use the A4 paper size (in place of the letter- size paper), set the cold reset paper size to A4. To customize the cold reset paper size: 1 Enter the Service mode. See "Service Mode in the printer service manual for instructions. 2 Press [Menu] to display SERVICE MENU. 3 Press [Item+] until COLD RESET PAPER=LETTER* or A4 displays. 4 Press [Item+] to toggle between LETTER and A4. 5 Press [Select] to activate your choice. 6 Press [Go] to exit the Service Menu.

50 ­ Service mode

EN

Diagnostics
4000, 5000, and 8000 series only The diagnostics menu item enables or disables the use of the firmware diagnostic features. These features are accessible when DIAGNOSTICS=ON displays. To access the diagnostic features, verify that the printer is in the READY state and press [Select].

Note
This procedure is for software developers only.

2

Clear event log
Select this item to clear the internal event log.

Extended service menu
3100 only Use the extended service menu to run various self-tests and to change softswitch settings, such as the country code softswitch setting. The following page shows the layout of the extended service menu settings in a hierarchical diagram.

EN

Chapter 2 ­ 51

Extended service menu tree
Reports Help T.30 protocol trace SRAM dump Scanner plots Log debug report Task stacks Translations Printer fonts Memory/softswitch Softswitches Clear memory Check documents Edit SRAM SRAM dump Firmware version Control panel Keypad test LCD test Control panel test Sensor states Speaker test All LCD characters Scanner Scanner plots Scanner LED Scanner LED is the contact image sensor light bar test. ADF feed test runs the document feeder pickup rollers once. ADF motor test runs the document scanner motor. See "To change the country code softswitch" on the following pages. Help prints a menu report for the product.

Various tests under Control panel can assist in troubleshooting the product.

ADF feed test

ADF motor test Do TWAIN scan White ref summary Self test

Modem/PTT

Burn-in prints a report Burn-in Individual diagnostics after running the following tests: System reset Program test, Configuration test #1, Modem tone Fax memory test #2, Modem modulation Modem test #2, Scanner Modem type test #1, Scanner LED.

52 ­ Service mode

EN

Self-test in extended service mode
3100 only If you perform a self-test from the extended Service Menu, the printed report will also show the firmware revision number and details.

Note
Print the internal reports before performing extended service mode tests. The reports contain a record of all settings and can assist you in restoring the product to its settings. The table below lists the tests that are performed during a self-test and the actions to take when tests fail. Extended service mode self-test failures Test If the test fails, take these actions:

2

Configuration test #1 Replace the formatter. Fax memory test #1 Program test #1 Configuration test #2 Configuration test #3 Configuration test #4 Fax memory test #2 Fax memory test #3 Fax memory test #4 Fax memory test #5 Modem 1 test #1 Modem 1 test #2 Modem 1 test #3 1 Cycle power by unplugging the power cord
from the power source, waiting 10 seconds, and replugging the power cord.

2 If the test fails again, clear all memory (see
the extended service menu tree, page 52).

3 If the test fails again, replace the formatter.

EN

Chapter 2 ­ 53

Extended service mode self-test failures Test Modem 1 dial tone detect If the test fails, take these actions: 1 Make sure that the telephone cable is
plugged into the correct connector on the product and that the telephone line is operational (use a telephone to test the line).

2 If the test fails again, check the configuration
settings in the control panel.

3 If the test fails again, replace the LIU. Scanner test #1
This test fails under normal conditions if the document scanner is busy. If the document scanner is not busy:

1 Cycle power by unplugging the power cord
from the power source, waiting 10 seconds, and replugging in the power cord.

2 If the test fails again, clear all memory (see
the extended service menu tree).

3 If the test fails again, replace the formatter.

54 ­ Service mode

EN

Other tests in extended service mode
3100 only The following charts shows tests that can be performed in extended service mode and provides a brief explanation of each test: Extended service mode tests Test Keypad test LCD test Control panel test Sensor states Explanation
Tests that all keys are functioning (by pressing the keys in sequence) Tests the control panel display Tests the control panel lights Shows current detector activation levels. Detector 1 and detector 2 are paper-size detectors. The control panel display shows the percentage of time each detector is activated Scrolls through the full list of control panel display characters Tests and recalibrates the document scanner After selecting this menu item, lift the document release door and verify that all of the LEDs in the contact image sensor are lit. Runs the document scanner pickup rollers once Runs the document scanner motor Run individual tests from the self-test sequence (see the extended service mode self-test failures table). Generates tones with various frequencies from 300 Hz to 2425 Hz Generates various fax identification signals

2

All LCD characters Scanner plots Scanner LED

ADF feed test ADF motor test Individual diagnostics Modem tone Modem modulation

EN

Chapter 2 ­ 55

Reports in extended service mode
3100 only The following chart shows reports that can be printed from extended service mode and provides a brief explanation of each report. Extended service mode reports Report T.30 protocol trace SRAM dump Scanner plots Log debug report Explanation
Prints a report of the G3 protocol transmissions and receptions Prints SRAM address values in an address range you select Prints the calibration page Prints detailed fax and memory address information. Fax information includes job number, start time used, fax ID, transmission type, pages, communication mode, and status. Prints address locations of various tasks Prints text strings used in the display, beginning with the number you select. These text strings are printed in the language currently in use by the product. Compare the numbers in this report to the numbers in an English report to translate non-English messages on the display. Prints all characters of fonts available in memory Shows firmware revision information on the control panel display

Task stacks Translations

Printer fonts Firmware version (under "memory/ softswitch") White reference summary (under "scanner")

Displays average, minimum, and maximum white reference values

56 ­ Service mode

EN

Clear memory in extended service mode
3100 only

CAUTION
Clearing memory clears all parameters, which can render the product illegal or inoperable. Print the internal reports before clearing memory in extended service mode. The reports contain a record of all settings and can assist you in restoring the product to its settings. To perform a system reset, use extended service mode to choose Memory/softswitch, and then choose Clear memory. Use the [<] and [>] keys to select the memory you want to clear: · · · · · Documents (and log) deletes all documents stored in memory and all log information. Phonebook deletes all numbers stored in the phonebook. Configuration resets all menu settings printed in the configuration report to their defaults. Softswitches resets all softswitches to their defaults. Counters resets all page counts except the total number of pages printed. These page counts are printed at the end of the configuration report. Everything deletes and resets all of the above. Information retained includes white reference curve, total page count, and serial number.

2

·

EN

Chapter 2 ­ 57

Softswitches
3100 only

Note
Reset the country code softswitch whenever the formatter board is replaced or otherwise removed from the product, or when softswitches are reset to defaults. Extended service mode allows you to change softswitches on the 3100 product. A softswitch is a set of eight bits. See the software service manual for a complete list of softswitches.

To change the country code softswitch
1 Press [Backspace], [#], [*], and [*], in sequence, to access the extended service menu. 2 Press [<]or [>] until Memory/Softswitches appears below Service on the control panel. 3 Press [Enter/Menu]. 4 If Softswitches does not appear below Memory/Softswitches on the control panel, press [<] or [>] until it appears. 5 Press [Enter/Menu]. 6 Use the keypad to enter 101 (the "country code" softswitch). 7 Press [Enter/Menu]. 8 Use the keypad to enter the sequence that corresponds to the country in which the product is used. (See the list on the following page.)

58 ­ Service mode

EN

Country code softswitch sequences
Australia Denmark Finland France Germany Ireland Netherlands Norway Sweden United Kingdom United States Canada 00001011 (0B hex) 00001100 (0C hex) 00001000 (08 hex) 00000111 (07 hex) 00000110 (06 hex) 00000010 (02 hex) 00001101 (0D hex) 00000101 (05 hex) 00000100 (04 hex) 00000001 (01 hex) 00000000 (00 hex) 00101001 (29 hex)

2

9 Press [Enter/Menu] to complete the softswitch change. 10 Press [Stop/Clear]. The product will exit extended service mode within a few minutes.

Firmware download
3100 only Newer versions of the firmware for the HP LaserJet 3100 product can be downloaded to the product.

To perform a firmware download
1 Restart the computer in MS-DOS® mode (do not use an MS-DOS window). 2 Press down and hold [Stop/Clear] while performing step 3. 3 Cycle power by unplugging the power cord from the power source, and then replugging in the power cord. 4 Type the following, substituting the current version of the firmware for XXX: Copy /b leonXXX.rom lpt1:

EN

Chapter 2 ­ 59

Recalibrating the document scanner
3100 only Recalibrate the document scanner if you notice that copies, items scanned to the computer, or faxes you send have black or white lines running through them.

To recalibrate the document scanner
1 Clean the HP LaserJet 3100 product before recalibrating it. (See "Cleaning the HP LaserJet 3100 product" in the product service manual.) 2 On the control panel, press [Enter/Menu]. 3 Press [<] once to display Service and press [Enter/Menu]. 4 Use the [<] and [>] keys to select Scan Correction and press
[Enter/Menu].

5 Insert a blank, bright white piece of letter-sized paper into the document feeder tray. The HP LaserJet 3100 product pulls the piece of paper through and then prints a recalibration test page. Discard this page. The recalibration procedure is complete.

60 ­ Service mode

EN

3

Power supply

Overview
This chapter details the distribution of AC and DC power.

EN

Chapter 3 ­ 61

Distribution of AC and DC power for the LaserJet 4000 series
AC power is supplied to the low-voltage power supply circuit in the engine controller board when the power switch (SW 101) is turned on. The low-voltage power supply circuit supplies +24 V DC and +3.3 V DC to the printer. DC power drives the following items: +24 VDC · · · · main motor scanner motor fan high-voltage power supply

+3.3 VDC · · · sensors ICs on the engine controller board EIO accessories

62 ­ Power supply

EN

3
Low-voltage power supply circuit (4000 series)

EN

Chapter 3 ­ 63

Distribution of AC and DC power for the LaserJet 5000 series
The AC line voltage for the LaserJet 5000 printer is applied through the main switch (SW 101) and supplied to the low-voltage power supply circuit through the fuse (FU1). The low-voltage power supply divides the AC voltage to +24 VDC, +5 VDC and +3.4 VDC and supplies them to the DC controller PCA. This circuit generates a zero-cross signal (ZEROX) and supplies it to the DC controller PCA. DC power is supplied as follows: +3.4 VDC · ICs on the DC controller PCA and the BD PCA

+5 VDC · · laser driver PCA sensors

+24 VDC · · · · · high-voltage power supply PCA to drive the main motor exhaust fan scanner motor clutches solenoids

64 ­ Power supply

EN

3

Low-voltage power supply circuit (5000 series)

EN

Chapter 3 ­ 65

Distribution of AC and DC power for the HP LaserJet 3100
The AC, DC, and high-voltage power supply circuits are all contained within the ECU. The AC power circuitry supplies AC voltage whenever the power cord is connected to the AC power source. AC voltage is distributed to the DC power supply circuitry and to the AC driver circuitry. The AC driver circuitry controls AC voltage to the heating element in the fusing assembly. The DC power distribution circuitry distributes +5 V DC and +12 V DC as follows: +5 V DC · · · · formatter photosensors DC controller circuitry laser/beam detect circuitry

+12 V DC · · · motor scanner motor solenoid

+12VA DC · high-voltage power supply

66 ­ Power supply

EN

Distribution of AC and DC power for the HP LaserJet 8000 series
The AC and DC power supply circuits are contained in the low-voltage power supply (LVPS). The high voltages required for image formation are generated by the high-voltage power supply (HVPS). The lowvoltage power supply and distribution system are illustrated below.

3

Low-voltage power supply circuit (8000 series)

EN

Chapter 3 ­ 67

Protection Systems
Problems on the load side, such as short-circuits, can cause an excessive flow of current from the DC power supplies or can generate abnormal voltage. When this happens, the excess-current and excessvoltage protection systems automatically shut off output voltage to protect the power supplies. If the protection systems are activated and the power supply circuit does not output DC voltage, turn the printer off, correct the problem in the faulty load, and then turn the printer on again.

68 ­ Power supply

EN

4

Input/Output (I/O)

Overview
This chapter provides information on cabling and the printer interface.

EN

Chapter 4 ­ 69

Bidirectional parallel interface
The formatter PCA receives incoming data through its bidirectional interface (IEEE 1284). The bidirectional parallel interface (IEEE-1284 compliant) is compatible with Centronics parallel interfaces. To take advantage of its enhanced capabilities, such as bidirectional communication, the following must be provided: · · Software application support for these features. An IEEE-1284 compliant parallel cable with the correct pin configuration (see Table 4-1).

4000, 5000, and 8000 only The user may configure the HIGH SPEED item in the Control Panel menu. The default setting, YES, allows the I/O to run at the higher speeds supported by most newer computers. When set to NO, the parallel interface runs at the slower mode that is compatible for older computers. The user may also configure the ADVANCED FUNCTIONS item. The default setting, ON, allows for two-way parallel communications. The OFF mode disables this advanced functionality.

70 ­ Input/Output (I/O)

EN

Pin configurations Signal Name nSTROBE DATA 1 DATA 2 DATA 3 DATA 4 DATA 5 DATA 6 DATA 7 DATA 8 nACKNLG BUSY CALL (PE) SELECT nAUTOFd On VDC (GND) nFAULT nSelIn Printer Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 19 THRU 30 32 36 Parallel Port Pin # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 18 THRU 25 15 17

4

EN

Chapter 4 ­ 71

IEEE-1284 compliant parallel cables
HP helped develop the IEEE-1284 standard and is one of the first companies to introduce products that are compliant with it. HP offers four IEEE-1284 compliant parallel cables. Each is described below. Part number C2950A C2951A C2945A C2946A C2947A Length 2 meters (7 feet) 3 meters (10 feet) 2 meters (7 feet) 3 meters (10 feet) 10 meters (33 feet) Connector type Host A to printer B (large) connector Host A to printer B (large) connector Host A to printer C (small) connector Host A to printer C (small) connector Host A to printer C (small) connector

Maximum I/O Cable Lengths
Serial RS-232C RS-422A Parallel (non-IEEE-1284) Parallel (IEEE-1284) with "B" type connector Parallel (IEEE-1284) with "C" type connector
15 meters (50 feet) 610 meters (2000 feet) 3 meters (10 feet) 3 meters (10 feet) 10 meters (33 feet)

72 ­ Input/Output (I/O)

EN

Attaching the printer cables
The printer's parallel port can have one or both of the following connectors: B-type parallel (large) C-type parallel (small)

B-type

C-type

Printer interface connections

RS-232-C/RS-422-A serial interface
For this information, see the wiring diagram for common serial input/output cables in the printer service manual.

4

EN

Chapter 4 ­ 73

Configuring the computer interface
To configure the computer interface, see the HP LaserJet Family Quick Reference Service Guide, Volume I.

74 ­ Input/Output (I/O)

EN

LocalTalk I/O*
The printer implements AppleTalk networking protocol through LocalTalk hardware. The LocalTalk network cable (HP part number 92215N) is connected through the EIO card.

Expanded I/O*
The optional expanded I/O card can be installed in the slots provided on the Formatter PCA. The expanded I/O card provides automatic I/O switching between multiple computers or networks connected to the printer. The network version printers include the HP JetDirect Multi-protocol Network Card with Ethernet/10Base-T and 10Base-2, and LocalTalk.

Flash*
Flash is provided in optional 2 and 4 megabyte (MB) flash memory DIMMs for storage of forms, fonts, and signatures.

Disk*
The optional EIO-based hard disk is used for creating multiple original prints (mopies) and for storing forms, fonts, and signatures.
*This feature does not apply to the HP LaserJet 3100.

4

EN

Chapter 4 ­ 75

76 ­ Input/Output (I/O)

EN

5
Note

Media specifications

Overview
Use media that meet the specifications listed on the following pages. By doing so, you will minimize the incidents of paper jams, prevent premature wear to the printer, and reduce repair costs. Hewlett-Packard recommends testing print media before buying it in large quantities.

For complete paper specifications for all HP LaserJet printers, see the HP LaserJet Family Paper Specification Guide.

EN

Chapter 5 ­ 77

Paper sizes
Metric System Size A0 A3 A4 A5 B4 (ISO) B5 (ISO) Metric Dimensions 841 x 1189 mm 297 x 420 mm 210 x 297 mm 148 x 210 mm 250 x 353 mm 176 x 250 mm U.S. Dimensions 33.1 x 46.8 in 11.7 x 16.5 in 8.3 x 11.7 in 5.8 x 8.3. in 9.8 x 13.9 in 6.9 x 9.8 in

Imperial (U.S.) System Size Ledger Legal Letter Executive Custom JIS B4** JIS B5** J Postcard* J Double Postcard* U.S. Dimensions 11 x 17 in 8.5 x 14 in 8.5 x 11 in 7.3 x 10.5 in 5.8 x 8.2 in to 8.5 x 14 in 10.1 x 14.3 in 7.2 x 10 in 3.9 x 5.8 in 5.8 x 7.9 in Metric Dimensions 279 x 432 mm 216 x 356 mm 216 x 279 mm 191 x 267 mm 149 x 210 mm to 216 x 356 mm 257 x 364 mm 182 x 257 mm 100 x 148 mm 148 x 200 mm

* J - Japanese ** JIS Japanese Industry Standard

78 ­ Media specifications

EN

Paper specifications
Category
Acid content Basis weight: 4000 series Tray 1 4000/4000 N Tray 2 4000 T/4000 TN Tray 2 and Tray 3 4000 series optional 500-sheet tray 4000 series Duplexer 5000 series: Tray 1 Tray 2 or optional 250-sheet Tray Optional 500-sheet Tray Duplexer 3100: Paper input bin Single-sheet input slot Document feeder tray

Specifications
5.5 pH to 8.0 pH 60 to 199 g/m2 (16 to 53 lbs) 60 to 105 g/m2 (16 to 28 lbs) 60 to 105 g/m2 (16 to 28 lbs) 60 to 105 g/m2 (16 to 28 lbs) 60 to 105 g/m2 (16 to 28 lbs)

60 to 105 g/m2 (16 to 28 lbs)

60 to 105 g/m2 (16 to 28 lbs) (up to 42 lbs using the front output slot) 60 to 105 g/m2 (16 to 28 lbs) (up to 42 lbs using the front output slot) 44 to 105 g/m2 (12 to 28 lbs) (up to 67 lbs using the special media lever)

8000 series: Standard output bin Left output bin Optional 2000-sheet input tray Duplexer Optional envelope feeder: 4000 series 8000 series Caliper Curl in ream Condition of cut edge Fusing compatibility

60 to 105 g/m2 (16 to 28 lbs)

75 to 105 g/m2 (20 to 28 lbs) 60 to 90 g/m2 (16 to 24 lbs) 3.0 to 7.0 mils (0.094-0.18 mm) Flat within 5 mm (0.2 in) Cut with sharp blades with no visible fray Must not scorch, melt, offset, or release hazardous emissions when heated to 205°C (400°F) for 0.1 second Long grain 4% to 6% by weight 100-250 Sheffield

5

Grain Moisture content Smoothness
EN

Chapter 5 ­ 79

Paper weight equivalences
Use this table to determine approximate equivalent points in weight specifications other than U.S. bond weight. For example, to determine the equivalent of 20 lb U.S. bond weight paper in U.S. cover weight, locate the bond weight (in row 3, fourt