Text preview for : en_4j2_9e.pdf part of Daewoo Nubira/Lacetti Also known as: Chevrolet Nubira / Lacetti, Chevrolet Optra Optra5, Suzuki Forenza Reno Covers the 1.4L, 1.6L and 1.8L engine. Year 2004



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SECTION : 9E

INSTRUMENTATION/DRIVER INFORMATION
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.

TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 9E2 Fastener Tightening Specifications . . . . . . . . . . . 9E2 Instrument Cluster Indicator Lamps Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E2 SCHEMATIC AND ROUTING DIAGRAMS . . . . . Instrument Cluster Circuit (1 of 2) . . . . . . . . . . . . Instrument Cluster Circuit (2 of 2) . . . . . . . . . . . . Cigar Lighter And Extra Power Jack Circuit . . . . 9E3 9E3 9E4 9E5 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E20 Glove Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E20 Notchback Deposit Box . . . . . . . . . . . . . . . . . . . . 9E21 Notchback Digital Clock . . . . . . . . . . . . . . . . . . . 9E21 Hatchback Digital Clock . . . . . . . . . . . . . . . . . . . 9E22 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . 9E23 Instrument Cluster Dimmer/Headlamp Leveling Switch . . . . . . . . . . . . . . . . . . . . . . . . . 9E23 Instrument Cluster Indicator Lamps . . . . . . . . . 9E24 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . 9E24 Chime Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E28 GENERAL DESCRIPTION AND SYSTEM OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Instrument Panel Vents . . . . . . . . . . . . . . . . . . . . 9E30 Glove Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Digital Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Speedometer/Odometer/Trip Odometer . . . . . . 9E30 Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30 Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . 9E30 Instrument Cluster Indicator Lamps . . . . . . . . . 9E30 Chime Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E30

DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E6 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E6 Digital Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E7 Instrument Panel Illumination . . . . . . . . . . . . . . . . 9E9 Speedometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E10 Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Gauge . . . . . . . . . . . . . . . . . . . . . . . Instrument Cluster Indicator Lamps . . . . . . . . . Chime Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E10 9E11 9E12 9E13

Chime Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E14 MAINTENANCE AND REPAIR . . . . . . . . . . . . . . 9E18 ONVEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . Center Molding . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Cluster Trim Panel . . . . . . . . . . . . . . Garnish Molding . . . . . . . . . . . . . . . . . . . . . . . . . . 9E18 9E18 9E18 9E19

Ashtray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9E19

9E 2IINSTRUMENTATION/DRIVER INFORMATION

SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application Air Deflector Screws Chime Module Screws Clock Screws Cupholder Screws Deposit Box Screws Driver Knee Bolster Bolts Floor Console Brace Bolts Floor Console Brace Nuts HVAC Controls Screws Instrument Cluster Screws Instrument Cluster Trim Panel Screws Instrument Panel End Bolts Instrument Panel End Screws Instrument Panel Nuts Above the Steering Column Instrument Panel Bolts Behind the HVAC Controls Steering Column Bracket Nut Steering Column Lower Trim Cover Screws Steering Column UClamp Nuts Steering Column Upper Trim Cover Screws NSm 2 4 2 2.5 2.5 10 4 4 4 4 4 20 4 20 4 22 2.5 22 3 LbFt 15 15 16 16 LbIn 18 35 18 22 22 89 35 35 35 35 35 35 35 22 27

INSTRUMENT CLUSTER INDICATOR LAMPS SPECIFICATIONS
Indicator Lamp ABS Warning Airbag Warning Battery Charge Indicator Check Engine Door Open Warning Engine Overheat Fasten Seat Belt Warning High Beam Indicator Low Fuel Level Warning Oil Pressure Warning Parking Brake Indicator and Brake Fluid Warning Service Engine Soon Warning Transaxle Power Mode Indicator Turn Signal Indicators Color Amber Red Red Amber Red Red Red Blue Amber Red Red Amber Amber Green Bulb 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W 14 v 1.4 W
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INSTRUMENTATION/DRIVER INFORMATION 9E 3

SCHEMATIC AND ROUTING DIAGRAMS
INSTRUMENT CLUSTER CIRCUIT (1 OF 2)

[ ] : HATCHBACK

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Rear Fog Relay

ORN[N/B] ORN/BLK[H/B]

Antitheft Control Unit

9E 4IINSTRUMENTATION/DRIVER INFORMATION

INSTRUMENT CLUSTER CIRCUIT (2 OF 2)

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INSTRUMENTATION/DRIVER INFORMATION 9E 5

CIGAR LIGHTER AND EXTRA POWER JACK CIRCUIT

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9E 6IINSTRUMENTATION/DRIVER INFORMATION

DIAGNOSIS
CIGAR LIGHTER
Cigar Lighter Inoperative
Step 1 2 Check fuse F19. Is the fuse blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the fuse. Is the repair complete? 1. Turn the ignition key to ACC. 2. Use a voltmeter to check for voltage at fuse F19. Does the battery voltage available at the fuse F19 match the value specified? Repair the open power supply circuit for fuse F19. Is the repair complete? 1. Remove the electrical connector from the back of the cigar lighter. 2. Turn the ignition key to ACC. 3. Use a voltmeter to check the voltage at the ORN wire. Does the battery voltage available at the YEL wire match the value specified? Repair the open circuit between fuse F19 and the cigar lighter. Is the repair complete? With the ignition key still in the ACC position, connect the voltmeter between the YEL and the BLK wires at the cigar lighter connector. Does the battery voltage match the value specified? Repair the open ground circuit. Is the repair complete? Replace the cigar lighter. Is the repair complete? Action Value(s) Yes Go to Step 2 System OK No Go to Step 3

3

1114 v

Go to Step 5

Go to Step 4

4 5

1114 v

System OK Go to Step 7

Go to Step 6

6



System OK



7

1114 v

Go to Step 9

Go to Step 8

8 9



System OK System OK



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INSTRUMENTATION/DRIVER INFORMATION 9E 7

DIGITAL CLOCK
Digital Clock Inoperative
Step 1 2 Action Check fuses F17, Ef28 and F22. Is either fuse F17, Ef28 and F22 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the blown fuses. Is the repair complete? 1. Turn the ignition ON. 2. Use a voltmeter to check battery voltage available at fuses F17, Ef28 and F22. Does the voltmeter indicate the value specified? Repair the open power supply circuit for the fuse. Is the repair complete? Use a voltmeter to check the battery voltage available at the clock connector terminal 6. Does the voltmeter indicate the value specified? Repair the open circuit between the clock connector terminal 2 and the fuse F22. Is the repair complete? Turn the ignition ON. Is battery voltage available at the clock connector terminal 5? Value(s) Yes Go to Step 2 System OK No Go to Step 3

3

1114 v

Go to Step 5

Go to Step 4

4 5

1114 v

System OK Go to Step 7

Go to Step 6

6



System OK



7



Go to Step 9

Go to Step 8

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9E 8IINSTRUMENTATION/DRIVER INFORMATION
Step 8 Action Repair the open circuit between terminal 5 of the clock connector and fuse F17. Is the repair complete? Check continuity between terminal 3 of the clock connector and ground. Does the multimeter indicate the value specified? Replace the clock. Is the repair complete? Repair the open ground circuit between terminal 3 the clock connector and ground G202. Is the repair complete? Value(s) Yes System OK No

9

0W

Go to Step 10

Go to Step 11

10 11



System OK System OK



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INSTRUMENTATION/DRIVER INFORMATION 9E 9

INSTRUMENT PANEL ILLUMINATION
Instrument Panel Illumination Lamps Inoperative
Step 1 2 Check fuse Ef28. Is fuse Ef28 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the blown fuse. Is the repair complete? 1. Turn the lamp switch on. 2. Use a voltmeter to check battery voltage at fuse Ef28. Does the battery voltage match the value specified? Repair the open power supply circuit to fuse Ef28. Is the repair complete? Use an ohmmeter to check the resistance between ground and the BLK wire of the dimmer control switch connector. Is the resistance equal to the specified value? Repair the open ground circuit. Is the repair complete? 1. Turn the lamp switch on. 2. Use a voltmeter to check for battery voltage at the DK GRN wire of the dimmer control switch connector. Does the battery voltage match the value specified? Repair the open circuit between the DK GRN wire of the dimmer control switch connector and fuse Ef28. Is the repair complete? 1. Disconnect the dimmer control switch. 2. Turn the lamp switch on. 3. Use a voltmeter to check for battery voltage at the DK GRN wire of the dimmer control switch connector. Does the battery voltage match the value specified? Repair the open circuit between the DK GRN wire of the dimmer control switch connector and each lamps. Is the repair complete? Replace the dimmer control switch. Action Value(s) Yes Go to Step 2 System OK No Go to Step 3

3

1114 v

Go to Step 5

Go to Step 4

4 5

0W

System OK Go to Step 7

Go to Step 6

6 7

1114 v

System OK Go to Step 9

Go to Step 8

8



System OK



9

1114 v

Go to Step 11

Go to Step 10

10



System OK



11



System OK



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9E 10IINSTRUMENTATION/DRIVER INFORMATION

SPEEDOMETER
Speedometer Inoperative, Other Gauges and Warning Lamps Are OK
Step 1 Action 1. Connect a scan tool. 2. Check for engine control diagnostic trouble codes (DTCs). Is the vehicle speed sensor DTC set? 1. Turn the ignition OFF. 2. Disconnect the engine control module (ECM) connector. 3. Remove the instrument cluster. 4. Check continuity between ECM terminal K6 (B23 ; HV240, 51 ; SIRIUS D4) and the instrument cluster connector terminal B5. Does the ohmmeter indicate the specified value? Repair the open circuit between the instrument cluster connector terminal B5 and the ECM. Is the repair complete? Replace the speedometer. Is the repair complete? Value(s) Yes Go to Section 1F, Engine Controls Go to Step 4 No Go to Step 2

2

0W

Go to Step 3

3



System OK



4



System OK



FUEL GAUGE
Fuel Gauge Inoperative, Other Gauges and Warning Lamps are OK
Step 1 Action 1. Connect a scan tool. 2. Check for engine control diagnostic trouble codes (DTCs). Is the vehicle speed sensor DTC set? 1. Turn the ignition OFF. 2. Disconnect engine control module (ECM) connector. 3. Remove the instrument cluster. 4. Check continuity between ECM terminal K30 (B31 ; HV240, 40 ; SIRIUS D4) and the instrument cluster terminal B3. Does the ohmmeter indicate the specified value? Repair the open circuit between the instrument cluster connector terminal B3 and the ECM terminal K30 (B31; HV240, 40 ; SIRIUS D4). Is the repair complete? Replace the fuel gauge. Is the repair complete? Value(s) Yes Go to Section 1F, Engine Controls Go to Step 4 No Go to Step 2

2

0W

Go to Step 3

3



System OK



4



System OK



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INSTRUMENTATION/DRIVER INFORMATION 9E 11

TEMPERATURE GAUGE
Temperature Gauge Inoperative, Other Gauges and Warning Lamps are OK
Step 1 Action Allow the engine to cool to room temperature. With the ignition ON, does the temperature gauge always read at the high end of the scale? Disconnect ECM electrical connector. Does the temperature gauge indicator drop to the low end of the scale? Check for a short to ground between the ECM and the temperature gauge. Is there a short to ground? Repair the short to ground. Is the repair complete? Replace the temperature gauge. Is the repair complete? 1. Disconnect the ECM. 2. Turn the ignition ON. 3. Check the voltage at the ECM. Does the the voltage equal the value specified? Check for an open circuit between the ECM and the temperature gauge. Is there an open circuit? Repair the open circuit between the ECM and the temperature gauge. Is the repair complete? 1. Disconnect the ECM. 2. Connect a jumper wire between the ECM connector and ground. 3. Turn the ignition ON. Does the temperature gauge move to the high end of the scale? Value(s) Yes Go to Step 7 No Go to Step 2

2



Go to Section 1F, Engine Controls Go to Step 4

Go to Step 3

3



Go to Step 5

4 5 6

1114 v

System OK System OK Go to Step 9

Go to Step 7

7



Go to Step 8

Go to Step 5

8



System OK



9



Go to Section 1F, Engine Controls

Go to Step 5

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9E 12IINSTRUMENTATION/DRIVER INFORMATION

INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Panel Indicator Lamps Do Not Operate
Step 1 2 Check fuse F4. Is fuse F4 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the blown fuse. Is the repair complete? 1. Turn the ignition ON. 2. Check the voltage at fuse F4. Does the battery voltage match the value specified? Repair the open power supply circuit to fuse F4. Is the repair complete? 1. Remove the instrument cluster. 2. Disconnect the instrument cluster connector. 3. Turn the ignition ON. 4. Check the voltage at terminal B15 and A19. Does the battery voltage match the value specified? Repair the open circuit between fuse F4 and the instrument cluster connector B15 and A19. Is the repair complete? Check the instrument cluster indicator lamp bulbs. Are the bulbs OK? 1. Replace any bulbs that are defective. 2. Check the charging system to make sure the alternator is not overcharging. 3. Repair the charging system, if necessary. Is the repair complete? Replace the instrument cluster. Is the repair complete? Action Value(s) Yes Go to Step 2 System OK No Go to Step 3

3

1114 v

Go to Step 5

Go to Step 4

4 5

1114 v

System OK Go to Step 7

Go to Step 3 Go to Step 6

6



System OK



7 8



Go to Step 9 System OK

Go to Step 8

9



System OK



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INSTRUMENTATION/DRIVER INFORMATION 9E 13

CHIME MODULE

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ORN/BLK

(12)

9E 14IINSTRUMENTATION/DRIVER INFORMATION

CHIME MODULE
Seat Belt Warning Chime Inoperative
Step 1 Action Check the chime module connector to make sure it is connected properly. Is the connector disconnected or partially disconnected? Connect the electrical connector for the chime module. Is the repair complete? Check fuse F4. Is fuse F4 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the fuse. Is the repair complete? 1. Turn the ignition ON. 2. Check the voltage at fuse F4. Is the specified voltage available at fuse F4? Repair the power supply circuit for fuse F4. Is the repair complete? 1. Disconnect the chime module. 2. Turn the ignition ON. 3. Check the voltage at terminal 8 of the chime module connector. Does the voltage equal the specified value? Repair the open circuit between fuse F4 and the chime module connector. Is the repair complete? With the chime module disconnected, use an ohmmeter to check continuity between terminal 5 of the chime module connector and ground. Does the ohmmeter indicate the specified value? Repair the open circuit between terminal 5 of the chime module connector and ground. Is the repair complete? 1. Disconnect the chime module connector. 2. Make sure the driver's side seat belt is unfastened. 3. Use an ohmmeter to check the continuity between terminal 1 of the chime module and ground. Does the ohmmeter indicate the specified value? Replace the chime module. Is the repair complete? Value(s) Yes Go to Step 2 No Go to Step 3

2



System OK



3 4



Go to Step 4 System OK

Go to Step 5

5

1114 v

Go to Step 7

Go to Step 6

6 7

1114 v

System OK Go to Step 9

Go to Step 8

8



System OK



9

[0W

Go to Step 11

Go to Step 10

10



System OK



11

[0W

Go to Step 12

Go to Step 13

12



System OK



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INSTRUMENTATION/DRIVER INFORMATION 9E 15
Step 13 Action 1. Disconnect the seat belt switch. 2. Make sure the driver's side seat belt is unfastened. 3. Use an ohmmeter to check the continuity of the switch. Does the ohmmeter indicate the specified value? Replace the seat belt switch. Is the repair complete? Use an ohmmeter to check the continuity of the wire between terminal 1 of the chime module and the seat belt switch. Does the ohmmeter indicate the specified value? Repair the open circuit between terminal 1 of the chime module and the seat belt switch. Is the repair complete? Repair the open circuit between the seat belt switch connector and ground. Is the repair complete? Value(s) [0 Yes Go to Step 15 No Go to Step 14

14 15

[0W

System OK Go to Step 17

Go to Step 16

16



System OK



17



System OK



DoorOpen Warning Chime Inoperative
Step 1 Action Check the chime module connector to make sure it is connected properly. Is the connector disconnected or partially disconnected? Connect the electrical connector for the chime module. Is the repair complete? Check fuse F4. Is fuse F4 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the fuse. Is the repair complete? 1. Turn the ignition ON. 2. Check the voltage at fuse F4. Is the specified voltage available at fuse F4? Repair the power supply circuit for fuse F4. Is the repair complete? 1. Disconnect the chime module. 2. Turn the ignition ON. 3. Check the voltage at terminal 8 of the chime module connector. Does the voltage equal the specified value? Repair the open circuit between fuse F4 and the chime module connector. Is the repair complete? Value(s) Yes Go to Step 2 No Go to Step 3

2



System OK



3 4



Go to Step 4 System OK

Go to Step 5

5

1114 v

Go to Step 7

Go to Step 6

6 7

1114 v

System OK Go to Step 9

Go to Step 8

8



System OK



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9E 16IINSTRUMENTATION/DRIVER INFORMATION
Step 9 Action With the chime module disconnected, use an ohmmeter to check the continuity between terminal 5 of the chime module connector and ground. Does the ohmmeter indicate the specified value? Repair the open circuit between terminal 5 of the chime module connector and ground. Is the repair complete? 1. Disconnect the chime module connector. 2. Make sure the driver's side door is open. 3. Use an ohmmeter to check the continuity between terminal 4 of the chime module and ground. Does the ohmmeter indicate the specified value? Replace the chime module. Is the repair complete? 1. Disconnect the front door contact switch. 2. Use an ohmmeter to check the continuity between the door contact switch and terminal 4 of the chime module. Does the ohmmeter indicate the specified value? Repair the open circuit between the door contact switch and terminal 4 of the chime module. Replace the door contact switch. Is the repair complete? Value(s) [0W Yes Go to Step 11 No Go to Step 10

10



System OK



11

[0W

Go to Step 12

Go to Step 13

12 13

[0W

System OK Go to Step 15

Go to Step 14

14 15



System OK System OK



Key Reminder Chime Inoperative
Step 1 Action Check the chime module connector to make sure it is connected properly. Is the connector disconnected or partially disconnected? Connect the electrical connector for the chime module. Is the repair complete? Check fuse Ef19. Is fuse Ef19 blown? 1. Check for a short circuit and repair it, if necessary. 2. Replace the fuse. Is the repair complete? 1. Turn the ignition ON. 2. Check the voltage at fuse Ef19. Is the specified voltage available at fuse Ef19? Repair the power supply circuit for fuse Ef19. Is the repair complete? 1. Disconnect the chime module. 2. Check the voltage at terminal 2 of the chime module connector. Does the voltage equal the specified value? Value(s) Yes Go to Step 2 No Go to Step 3

2



System OK



3 4



Go to Step 4 System OK

Go to Step 5

5

1114 v

Go to Step 7

Go to Step 6

6 7

1114 v

System OK Go to Step 13

Go to Step 8

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INSTRUMENTATION/DRIVER INFORMATION 9E 17
Step 8 Action 1. Disconnect the key reminder switch. 2. Use an ohmmeter to check the continuity between the key reminder switch and fuse Ef19. Does the ohmmeter indicate the specified value? Repair the open circuit between the key reminder switch and fuse Ef19. With the key reminder switch and the chime module disconnected, check the continuity between the key reminder switch and terminal 2 of the chime module connector . Does the ohmmeter indicate the specified value? Repair the open circuit between the key reminder switch and terminal 2 of the chime module connector. Replace the key reminder switch. Is the repair complete? With the chime module disconnected, use an ohmmeter to check continuity between terminal 5 of the chime module connector and ground. Does the ohmmeter indicate the specified value? Repair the open circuit between terminal 5 of the chime module connector and ground. Is the repair complete? Replace the chime module. Is the repair complete? Value(s) [0W Yes Go to Step 10 No Go to Step 9

9 10

[0W

System OK Go to Step 12

Go to Step 11

11



System OK



12 13

[0W

System OK Go to Step 15

Go to Step 14

14



System OK



15



System OK



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9E 18IINSTRUMENTATION/DRIVER INFORMATION

MAINTENANCE AND REPAIR
ONVEHICLE SERVICE CENTER MODLING
Removal Procedure
1. 2. 3. Disconnect the mode control cable from the mode door. Remove the center molding. Disconnect the electrical connector.

Installation Procedure
1. 2. 3. Connect the mode control cable from the mode door. Connect the electrical connector. Install the center molding.

INSTRUMENT CLUSTER TRIM PANEL
Removal Procedure
1. 2. Remove the screws and the instrument cluster trim panel. Disconnect the electrical connectors.

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INSTRUMENTATION/DRIVER INFORMATION 9E 19 Installation Procedure
1. 2. Connect the electrical connectors. Install the instrument cluster trim panel with the screws.

GARNISH MOLDING
Removal Procedure
1. 2. Remove the glove box. Remove the screws and the garnish molding.

Installation Procedure
1. Install the garnish molding with the screws.

Tighten
2. Tighten the garnish molding screw to 2 NSm (18 lb in). Install the glove box.

ASHTRAY
Removal Procedure
1. 2. Remove the instrument panel center molding. Remove the screws and the ashtray housing.

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9E 20IINSTRUMENTATION/DRIVER INFORMATION Installation Procedure
1. 2. Install the ashtray housing with screws. Install the instrument panel center molding.

CIGAR LIGHTER
Removal Procedure
1. 2. 3. Remove the instrument panel center molding. Disconnect the cigar lighter and ashtray lamp electrical connector. Remove the cigar lighter housing from the instrument panel.

Installation Procedure
1. 2. 3. 4. Install the cigar lighter housing to the instrument panel. Install the cigar lighter in the cigar lighter housing. Connect the cigar lighter and ashtray lamp electrical connector. Install the instrument panel center molding.

GLOVE BOX
Removal Procedure
1. Remove the screws and the glove box.

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INSTRUMENTATION/DRIVER INFORMATION 9E 21 Installation Procedure
1. Install the glove box with the screws.

NOTCHBACK DEPOSIT BOX
Removal Procedure
1. 2. Remove the glove box. Remove the screws and deposit box.

Installation Procedure
1. 2. Install the deposit box with the screws. Install the glove box.

NOTCHBACK DIGITAL CLOCK
Removal Procedure
1. 2. 3. 4. Disconnect the negative battery cable. Remove the center molding. Disconnect the electrical connector. Remove the screws and digital clock.

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9E 22IINSTRUMENTATION/DRIVER INFORMATION Installation Procedure
1. 2. 3. 4. Install the digital clock with the screws. Connect the electrical connector. Install the center molding. Connect the negative battery cable.

HATCHBACK DIGITAL CLOCK
Removal Procedure
1. 2. 3. Disconnect the negative battery cable. Remove the instrument panel center upper cover. Remove the screws and the clock.

Installation Procedure
1. Install the clock with the screws.

Tighten
2. 3. Tighten the clock screws to 3 NSm (27 lbin). Install the instrument panel center upper cover. Connect the negative battery cable.

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INSTRUMENTATION/DRIVER INFORMATION 9E 23

INSTRUMENT CLUSTER
Removal Procedure
1. 2. 3. 4. Disconnect the negative battery cable. Remove the instrument cluster trim panel. Remove the screws and the instrument cluster. Disconnect the electrical connectors.

Installation Procedure
1. 2. Connect the electrical connectors. Install the instrument cluster with the screws.

Tighten
3. 4. Tighten the instrument cluster screw to 4 NSm (35 lb in). Install the instrument cluster trim panel. Connect the negative battery cable.

INSTRUMENT CLUSTER DIMMER SWITCH
Removal Procedure
1. 2. Remove the instrument cluster dimmer switch assembly. Disconnect the electrical connectors.

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9E 24IINSTRUMENTATION/DRIVER INFORMATION Installation Procedure
1. 2. Connect the electrical connectors. Install the instrument cluster dimmer switch assembly.

INSTRUMENT CLUSTER INDICATOR LAMPS
Removal Procedure
1. 2. 3. Disconnect the negative battery cable. Remove the instrument cluster. Refer to "Instrument Cluster" in this section. Remove the defective bulb from the rear of the cluster.

Installation Procedure
1. 2. 3. Install the new bulb. Install the instrument cluster. Refer to "Instrument Cluster" in this section. Connect the negative battery cable.

INSTRUMENT PANEL
Removal Procedure
1. 2. 3. Disconnect the negative battery cable. Remove the floor console. Refer to Section 9G, Interior Trim. Remove the sun sensor. Refer to Section 7D, Automatic Temperature Control Heating, Ventilation, and Air Condition System. Remove the stereo cassette AM/FM radio. Refer to Section 9F, Audio Systems. Remove the center molding. Remove the instrument cluster dimmer switch assembly.
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4. 5. 6.

INSTRUMENTATION/DRIVER INFORMATION 9E 25
7. Remove the instrument cluster trim panel. Refer to "Instrument Cluster Trim Panel" in this section. 8. Remove the instrument cluster. Refer to "Instrument Cluster" in this section. 9. Remove the glove box and the glove box housing. Refer to "Glove Box" in this section. 10. Remove the knee bolster. Refer to Section 9G, Interior Trim.

11. Remove the screws and the instrument panel side covers. 12. Remove the screw and the instrument panel fuse block.

13. Remove the nuts and the bolts securing the steering column. 14. Disconnect the steering column electrical connector. 15. Lower the steering column.

16. Remove bolts and screws. 17. Remove the connecting pieces.

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9E 26IINSTRUMENTATION/DRIVER INFORMATION
18. Remove the bolt securing the middle of the instrument panel to the body.

19. Remove the instrument panel screws behind the glove box brace.

20. Remove the bolts securing the sides of the instrument panel to body. 21. Disconnect the instrument panel electrical connectors. 22. Remove the instrument panel.

Installation Procedure
1. 2. Position the instrument panel in the vehicle. Connect the instrument panel electrical connectors.

Notice : Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 3. Install the bolts securing the sides of the instrument panel to the body.

Tighten
Tighten the instrument paneltobody bolts to 22 NSm (16 lbft).

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INSTRUMENTATION/DRIVER INFORMATION 9E 27
4. Install the instrument panel screws behind the glove box brace.

5.

Install the bolt securing the middle of the instrument panel to the body.

Tighten
Tighten the instrument paneltobody bolts to 22 NSm (16 lbft).

6.

Install the connecting pieces with bolts and screws.

Tighten
Tighten the connecting pieces bolts to 22 NSm (16 lb ft).

7. 8. 9.

Raise the steering column. Connect the steering column electrical connector. Install the nuts and the bolts securing the steering column.

Tighten
Tighten the steering column nuts to 22 NSm (16 lbft). Tighten the steering column bolts to 22 NSm (16 lbft).

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9E 28IINSTRUMENTATION/DRIVER INFORMATION
10. Install the instrument panel fuse block with the screw. 11. Install the instrument panel side covers with the screws.

12. Install the knee bolster. Refer to Section 9G, Interior Trim. 13. Install the glove box and the glove box housing. Refer to "Glove Box" in this section. 14. Install the instrument cluster. Refer to "Instrument Cluster" in this section. 15. Install the instrument cluster trim panel. Refer to "Instrument Cluster Trim Panel" in this section. 16. Install the instrument cluster dimmer switch assembly. 17. Install the stereo cassette AM/FM radio. Refer to Section 9F, Audio Systems. Remove the center molding. 18. Install the sun sensor. Refer to Section 7D, Automatic Temperature Control Heating, Ventilation, and Air Condition System. 19. Install the floor console. Refer to Section 9G, Interior Trim. 20. Connect the negative battery cable.

CHIME MODULE
(Lefthand Drive Shown, RightHand Drive Similar) Removal Procedure
1. 2. 3. 4. Disconnect the negative battery cable. Remove the knee bolster trim panel beneath the steering column. Disconnect the electrical connector. Remove the screws and the chime module.

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INSTRUMENTATION/DRIVER INFORMATION 9E 29 Installation Procedure
1. Install the chime module with the screws.

Tighten
2. 3. 4. Tighten the chime module screws to 4 NSm (35 lbin). Connect the electrical connector. Install the knee bolster trim panel beneath the steering column. Connect the negative battery cable.

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9E 30IINSTRUMENTATION/DRIVER INFORMATION

GENERAL DESCRIPTION AND SYSTEM OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the floor console. To use the lighter, push it in completely. When the lighter is hot, it will release itself from contact with the heating element. The lighter and the heating element can be damaged if the lighter is not allowed to release itself fully from the heating element.

The odometer measures in kilometers (miles in some countries) the total distance the vehicle has traveled since it was manufactured. It consists of an instrument cluster gauge connected to the VSS on the transaxle output shaft. The trip odometer measures the distance the vehicle has traveled since the odometer was last reset. It consists of an instrument cluster gauge connected to the VSS on the transaxle output shaft. The trip odometer can be reset to zero at any time so that the driver can record the distance traveled from any starting point.

FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge connected to a sending unit in the fuel tank. The fuel gauge indicates the quantity of fuel in the tank only when the ignition switch is turned to ON or ACC. When the ignition is turned to LOCK or START, the pointer may come to rest at any position.

ASHTRAY
The ashtray is located below the audio system. To access the ashtray, pull it out from the center console. The ashtray lamp will go on when the parking lamps or the headlamps are turned on.

INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel can be adjusted up and down and from side to side. The side vents can also be aimed toward the side windows in order to defog them.

TEMPERATURE GAUGE
The temperature gauge consists of an instrument cluster gauge connected to a temperature sensor that is in contact with the circulating engine coolant. The temperature gauge indicates the temperature of the coolant. Prolonged driving or idling in very hot weather may cause the pointer to move beyond the center of the gauge. The engine is overheating if the pointer moves into the red zone at the upper limit of the gauge.

GLOVE BOX
The glove box can be opened by pulling up on the latch handle. The glove box must be removed in order to gain access to the passenger's side airbag module.

DIGTAL CLOCK
The digital clock is located in the instrument panel, above the audio system. The clock is capable of a 12hour or a 24hour display.

INSTRUMENT CLUSTER INDICATOR LAMPS
The instrument cluster contains indicator lamps that indicate the functioning of certain systems or the existence of potential problems with the operation of the vehicle. The indicator lamps are replaceable. For replacement of the indicator lamps contained in the instrument cluster, refer to "Instrument Cluster Indicator Lamps Specifications" and"Instrument Cluster Indicator Lamps" in this section.

INSTRUMENT CLUSTER
The instrument cluster is located above the steering column and in the instrument cluster trim panel. The instrument cluster contains the instruments that provide the driver with vehicle performance information. The instrument cluster contains a speedometer, an odometer, a trip odometer, a temperature gauge, a fuel gauge, and several indicator lamps. For replacement of the indicator lamp bulbs contained in the instrument cluster, refer to "Instrument Cluster Indicator Lamps Specifications" and"Instrument Cluster Indicator Lamps" in this section.

CHIME MODULE
The chime module is located above the instrument panel fuse block and will sound in order to bring attention to one or more of the following conditions: S S S S The lamps are on, the door is ajar, and the ignition switch is not in ACC, ON, or START. The seat belt is unbuckled when the ignition switch is in ON or START. The door is open when the ignition switch is in ON or START. The key is left in the ignition switch when the ignition is in LOCK and the door is open.

SPEEDOMETER/ODOMETER/TRIP ODOMETER
The speedometer measures the speed of the vehicle in km/h (mph in some countries). It consists of an instrument cluster gauge connected to the vehicle speed sensor (VSS) on the transaxle output shaft.

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