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Service
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Service Department. Technical Information
Service
Maintenance
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2. Service work ss
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3. General
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4. Descriptions of work
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5. Exhaust emissions test
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6. Glossary
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2010 Volkswagen AG, Wolfsburg MEX5R006120
Golf Variant 2007 , Golf Variant 2010 , Jetta 2005
Maintenance - Edition 09.2009
Contents
1 Engine list . . . . . . . . . . . . . . . . . . . . . . . . . . ..V.ol.kswag.e. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2 Service work . . . . . . . . . . . . . . .V.ol.kswa. . . . . . . . . . . . . . . . oe.s.not .g. . . . . . . . . . . . . . . . . . . .
.. . . 6
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2.1 Service tables for "Rest of World" markets . . . . . . . . . . . . . . . . . . .a.a. t. . . . . . . . . . . . . . . . .
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2.2 Service scope for North American and Canadian markets . . . . . . . . . e o. a. . . . . . . . . . . . . 11
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2.3 Service scope for "Restsof World" markets up to model year 2007 . . . . . .c . . . . . . . . . . . . 17
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2.4 Service scope for "Rest of World" markets from model year 2008 . . . . . . . . . . . . . . . . . . . . 25
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2.5 Service intervals for "Rest of World" markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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2.6 Service intervals for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . . . . . 35
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2.7 Information on LongLife service or time or distance dependent service . . . . . . . . . . . . . . 36
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3 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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3.1 Tow starting/towing for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . 37
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3.2 Raising vehicle with lifting platform and trolley jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.3 Sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
3.4 Connecting vehicle diagnostic tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
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3.5 Vehicle identification number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.6 Vehicle data sticker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.7 Countries with elevated sulphur content in diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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3.8 Severe operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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3.9 Engine code and engine number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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3.10 Engine oils for North American and Canadian markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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3.11 Engine oils for "Rest of World" markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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3.12 RME fuel -biodiesel- for vehicles up to 05.2006 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
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3.13 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
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4 Descriptions of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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4.1 Removable towing bracket: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
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4.2 Swivel joints: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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4.3 Driving light assist and cornering light: Check function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
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4.4 Automatic gearbox: Check ATF level, 09G gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.5 Battery: Check battery terminal clamps for secure seating . . . . . . . . . . . . . . . . . . . . . . . . 56
4.6 Battery: Check using battery tester with printer VAS 5097A . . . . . . . . . . . . . . . . . . . . . . . . 58
4.7 Front passenger front airbag: Check activation / deactivation for vehicles without seat
occupied recognition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.8 Checking tyres: Condition, wear pattern, inflation pressure, tread depth . . . . . . . . . . . . . . 59
4.9 Brake and clutch system: Change brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.10 Brake fluid level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.11 Brake system: Perform visual check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . 72
4.12 Front and rear brake pads/linings: Check thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.13 Checking diesel particulate filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
4.14 6-speed dual clutch gearbox (DSG) 02E: Change oil and filter . . . . . . . . . . . . . . . . . . . . . . 74
4.15 Electric windows: Check positioning (open and close functions) . . . . . . . . . . . . . . . . . . . . 75
4.16 Vehicle system test: Perform test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4.17 Protective bellows: Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.18 Renewing rubber buffers for engine cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.19 Haldex coupling (Jetta 4motion): Change oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
4.20 Poly V-belt: Adjust tension on engines without automatic tensioning roller . . . . . . . . . . . . 81
4.21 Poly V-belt: Check condition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
4.22 Dash panel insert: Adapt menu language versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
4.23 Compass: Set compass zone and calibrate compass (for North American, Canadian and
Mexican markets) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4.24 Cooling system: Check frost protection and coolant level . . . . . . . . . . . . . . . . . . . . . . . . . . 88
4.25 Fuel filter: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.26 Air filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.27 Memory seat: Perform initialisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Contents i
Golf Variant 2007 , Golf Variant 2010 , Jetta 2005
Maintenance - Edition 09.2009
4.28 Engine and components in engine compartment (from above and below): Perform visual
check for leaks and damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.29 Engine cover -top-: Removing and installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.30 Removing and installing engine compartment cover -bottom- (noise insulation) . . . . . . . . 116
4.31 Engine oil level: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
4.32 Engine oil: Drain or extract; renew oil filter and replenish engine oil . . . . . . . . . . . . . . . . . . 117
4.33 Checking breakdown set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
4.34 Panorama sliding roof: Check function, clean guide rails if necessary and grease with special
grease, clean wind deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.35 Performing road test (driving behaviour, noises, air conditioner etc.) . . . . . . . . . . . . . . . . 135
4.36 Wheel securing bolts: Tighten to prescribed torque setting . . . . . . . . . . . . . . . . . . . . . . . . 136
4.37 Reading radio code with fault reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.38 Radio/navigation system: Activate anti-theft coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
4.39 Tyre pressure monitoring: Perform basic setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
4.40 Renewing tyre pressure sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4.41 Dust and pollen filter: Clean housing and renew filter element . . . . . . . . . . . . . . . . . . . . . . 146
4.42 Headlight adjustment: Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
4.43 Service interval display: Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
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Service interval display:eRecode (for "RestdoesWorld" markets) . . . . . . . . . . . . . . . . . . . . . . 154
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4.45 Service interval ydisplay: Recode at delivery inspection (for North American and Canadian
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4.46 Service interval display: Recode at first oil change servicer ac North American and Canadian
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4.47 Sunroof: Check function, clean and grease guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
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4.48 Window wash/wipe system and headlight washer system: Check function . . . . . . . . . . . . 160
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4.49 Wiper blades: Check park position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
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4.50 Wiper blade protection: Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
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4.51 Track rod ends: Check play, security and boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
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4.52 Auxiliary heater: Set weekday in menu of combi-instrument . . . . . . . . . . . . . . . . . . . . . . . . 169
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4.53 Door arrester: Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
4.54 Transportation mode: Switch off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
4.55 Transportation devices: Remove blocking pieces from front axle springs . . . . . . . . . . . . . . 172
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4.56 Underbody sealant: Perform visual check for damage to underbody sealant, underbody
panels, routing of lines and plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
4.57 Clock and date: Set to correct time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
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4.58 Camshaft drive toothed belt: Check (TDI unit injector engines) . . . . . . . . . . . . . . . . . . . . . . 174
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4.59 Toothed belt and toothed belt tensioning roller: Renew (TDI engines) . . . . . . . . . . . . . . . . 174
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4.60 Camshaft drive toothed belt: Renew (2.0 l FSI and TFSI) . . . . . . . . . . . . . . . . . . . . . . . . . . 175
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4.61 Camshaft drive toothed belt: Check (4-cylinder petrol engines 1.4 l and 1.6 l) . . . . . . . . . . 175
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4.62 Spark plugs: Renew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
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5 Exhaust emissions test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
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5.1 Exhaust emissions test for petrol engines with OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
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5.2 Exhaust emissions test for diesel engines with OBD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
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6 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ii Contents
Golf Variant 2007 , Golf Variant 2010 , Jetta 2005
Maintenance - Edition 09.2009
1 Engine listagen AG. Volkswagen AG do
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Petrol and diesel engines are listed separately.
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The engine codes are listed in alphabetical
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Petrol engines page 1
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Diesel engines page 4
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Petrol engines
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Engine codes AXX BGP BGQ
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spec
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Capacity 2.0 2.5 2.5
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in litres
Number of cylinders
4 5 5
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Valves per cylinder
4 4 4
Output/kW at rpm
147/5700 110/5200 110/5200
Torque/Nm at rpm
280/2000 228/4000 228 / 4000
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Compression ratio
10.5 9.5 9.5
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Injection/ignition
MPI Bosch Motronic MPI Bosch Motronic MPI Bosch Motronic
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RON unleaded, at least 95 91 91
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Engine codes BLG BLF BLR
page 48
Capacity 1.4 1.6 2.0
in litres
Number of cylinders
4 4 4
Valves per cylinder
4 4 4
Output/kW at rpm
125/6000 85/5800 110/6000
Torque/Nm at rpm
240/1750...4500 155/4000 200/3500
Compression ratio
10.0 12.0 11.5
Injection/ignition
Motronic Motronic MPI Bosch-Motronic
MED 9.5.10 MED 9.5.10 FSI
FSI FSI
RON unleaded, at least 95 98 95
also 91 RON, but with also 95 RON, but with re also 91 RON, but with re
reduced output duced output duced output
Camshaft drive Timing chain Toothed belt Toothed belt
Petrol engines
Engine codes BMY BLY BSE
page 48
Capacity 1.4 2.0 1.6
in litres
Number of cylinders 4 4 4
Valves per cylinder 4 4 2
1. Engine list 1
Golf Variant 2007 , Golf Variant 2010 , Jetta 2005
Maintenance - Edition 09.2009
Engine codes BMY BLY BSE
page 48
Capacity 1.4 2.0 1.6
in litres
Output/kW at rpm 103/5600 110/6000 75/5600
Torque/Nm at rpm 220/2000Vtokswagen AG d
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AG. ol 4000 200/3500 148/3800
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Compression ratioy Vol 10 gu 10.5 10.5
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Injection/ignition Motronic MED 17.5.1
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RON unleaded, at least 95 95 95
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Camshaft drive Timing chain Toothed belt Toothed belt
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