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DVD-Video Recorder

DVD+RW Basic Engine VAE8015 VAE8020

Contents
1 2 3 4 5 6

Page

Technical Specifications 2 Safety Instructions, Warnings and Notes 3 Directions for Use (No DFU necessary) 4 Mechanical Instructions 5 Service Modes, Error Codes and Fault Finding 7 Block Diagram and Testpoint Overviews Block Diagram 17 Testpoint Overview Servo Board 43015 18 Testpoint Overview Servo Board 43353 19 7 Electrical Diagrams and Print-Layouts Diagram Servo Board 43015: Processor (Diagram 1) 20 Servo Board 43015: MACE 3 (Diagram 2) 21 Servo Board 43015: Driver (Diagram 3) 22 Servo Board 43015: Dec./Encoder (Diagram 4) 23 Servo Board 43015: Power (Diagram 5) 24 Servo Board 43353: Processor (Diagram 1) 27 Servo Board 43353: MACE 3 (Diagram 2) 28 Servo Board 43353: Driver (Diagram 3) 29 Servo Board 43353: Dec./Encoder (Diagram 4) 30 Servo Board 43353: Power (Diagram 5) 31 8 Alignments (No alignments necessary)35 9 Circuit Descriptions 35 List of Abbreviations 40 IC Data 41 10 Spare Parts List 42

PWB 25-26 25-26 25-26 25-26 25-26 32-33 32-33 32-33 32-33 32-33

© Copyright 2002 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.

Published by MW 0272 Service PaCE

Printed in the Netherlands

Subject to modification

EN 3122 785 12471

EN 2

1.

VAE8015 / 8020

Technical Specifications

1. Technical Specifications
VAE8010 functionality: · Loading of 8 cm and 12 cm discs by a motorized tray · Disc type recognition and in case of a DVD+RW disc laser power calibration · Servo control for disc rotation, sledge movements, tilt, focus and actuator position · EFM+ encoding / decoding for DVD, and EFM decoding for CD · Writes and read DVD+RW discs and reads DVD, CD and CD-R/RW discs · Linking control, header insertion and sector number updating at record · Interfacing to the MPEG back-end (S2B) for control and (I2S and V4) for data · The back-end has to provide MPEG data processing, data buffering, construction · of logical format for Lead-in, Data area and Lead-out part of the DVD+RW dis

Safety Instructions, Warnings and Notes

VAE8015 / 8020

2.

EN 3

2. Safety Instructions, Warnings and Notes
2.1
2.1.1

Safety Instructions
General Safety Safety regulations require that during a repair: · Connect the unit to the mains via an isolation transformer. · Replace safety components, indicated by the symbol , only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard. Safety regulations require that after a repair, you must return the unit in its original condition. Pay, in particular, attention to the following points: · Route the wires/cables correctly, and fix them with the mounted cable clamps. · Check the insulation of the mains lead for external damage. · Check the electrical DC resistance between the mains plug and the secondary side: 1. Unplug the mains cord, and connect a wire between the two pins of the mains plug. 2. Set the mains switch to the 'on' position (keep the mains cord unplugged!). 3. Measure the resistance value between the mains plug and the front panel, controls, and chassis bottom. 4. Repair or correct unit when the resistance measurement is less than 1 M. 5. Verify this, before you return the unit to the customer/ user (ref. UL-standard no. 1492). 6. Switch the unit `off', and remove the wire between the two pins of the mains plug.

2.2
2.2.1

Warnings
General · All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD, symbol ). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are at the same potential as the mass of the set by a wristband with resistance. Keep components and tools at this same potential. Available ESD protection equipment: ­ Complete kit ESD3 (small tablemat, wristband, connection box, extension cable and earth cable) 4822 310 10671. ­ Wristband tester 4822 344 13999. Be careful during measurements in the live voltage section. The primary side of the power supply (pos. 1005), including the heatsink, carries live mains voltage when you connect the player to the mains (even when the player is 'off'!). It is possible to touch copper tracks and/or components in this unshielded primary area, when you service the player. Service personnel must take precautions to prevent touching this area or components in this area. A 'lightning stroke' and a stripe-marked printing on the printed wiring board, indicate the primary side of the power supply. Never replace modules, or components, while the unit is `on'.

·

·

2.2.2

Laser · · The use of optical instruments with this product, will increase eye hazard. Only qualified service personnel may remove the cover or attempt to service this device, due to possible eye injury. Repair handling should take place as much as possible with a disc loaded inside the player. Text below is placed inside the unit, on the laser cover shield:

2.1.2

Laser Safety · This unit employs a laser. Only qualified service personnel may remove the cover, or attempt to service this device (due to possible eye injury). Laser Device Unit Type Wavelength Output Power ·

Beam divergence

: Semiconductor laser GaAlAs : 650 nm (DVD) : 780 nm (VCD/CD) : 20 mW (DVD+RW writing) : 0.8 mW (DVD reading) : 0.3 mW (VCD/CD reading) : 60 degree

CAUTION VISIBLE AND INVISIBLE LASER RADIATI ON WHEN OPEN AVO ID EXPOSURE TO BEAM ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING VED ÅBNING UNDGÅ UDSÆTTELSE FOR STRÅLING ! ADVARSEL SYNLIG OG USYNLIG LASERSTRÅLING NÅR DEKSEL ÅPNES UNNGÅ EKSPONERING FOR STRÅLEN VARNING SYNLIG OCH OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD BETRAKTA EJ STRÅLEN VARO! AVATT AESSA OLET ALTTIINA NÄKYVÄLLE JA NÄKYMÄTT ÖMÄLLE LASER SÄTEILYLLE. ÄLÄ KAT SO SÄT EESEEN VORSICHT SICHTBARE UND UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEÖFFNET NICHT DEM STRAHL AUSSETSEN DANGER VISIBLE AND INVISIBLE LASER RADIATI ON WHEN OPEN AVO ID DIRECT EXPOSURE TO BEAM AT TENTION RAYO NNEMENT LASER VISIBLE ET INVISIBLE EN CAS D'OUVERTURE EXPOSITION DANGEREUSE AU FAISCEAU

Figure 2-2 Warning text

Figure 2-1 Class 1 Laser Product Note: Use of controls or adjustments or performance of procedure other than those specified herein, may result in hazardous radiation exposure. Avoid direct exposure to beam.

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VAE8015 / 8020

Directions For Use

3.

Directions For Use
Not applicable

Mechanical Instructions

VAE8015 / 8020

4.

EN 5

4. Mechanical Instructions
Index of this chapter: 1. General 2. Disassembly 3. Re-assembly Note: Figures below can deviate slightly from the actual situation, due to the different set executions. 4.2.2 PWB 1. Flip the module180 degrees, so you can access the PWB. 2. Disconnect the four flex foils from the PWB connectors (1100, 1300, 1302, and 1303) at the component side. For the flex foil on connector 1100, you first must remove the cable clamp [3]. The easiest way to do this is to push down the two fixation pins of the clamp (via the holes in the PWB) by means of a pencil or small screwdriver. 3. Disconnect the remaining cables (tray- and fan-motor cable) at the solder side of the PWB 4. Remove the four screws (Torx 8) that hold the PWB [4]. 5. Now you can remove the board. 4.2.3 DVD-M Caution: Never try to align the DVD-Module! ! ! Only the factory can do this properly. Service engineers are only allowed to exchange the sledge motor assy.

4.1

General
· · Follow the disassemble instructions in described order. Do not place the unit with its PWB on a hard surface (e.g. table), as it could damage the components on it. Always place something soft (a towel or foam cushion) under it. Never touch the lens of the laser. Take sufficient ESD measures during (dis)assembly.

· ·

4.2

Disassembly

3 4

1
OPU

Disc motor

2
DVD-M

1
Loader

Tilt monitor

2
1

CL 26532126_011.eps 191102

2
PWB

Figure 4-2 Basic Engine disassembly (part 2)

3 4
CL 26532126_010.eps 191102

1. Slide the 'tray pin' in the direction of the arrow [1], in order to release the disc tray. 2. Flip the module180 degrees and pull out the tray [2]. Now you can access the DVD-Module. 3. Remove the four screws [3] with a Torx 6 screwdriver, and lift the DVD-M upwards [4] at the side of the disc-motor. It hinges in the bracket at the side of the tilt-motor.

Figure 4-1 Basic Engine disassembly (part 1)

You can divide the Basic Engine into the following parts: 1. Loader (fan, clamp, and tray assy). 2. PWB (or 'mono board'). 3. DVD-Module (OPU, turntable motor, and sledge-motor assy). 4.2.1 Loader 1. Disconnect the 2-wire fan cable from the PWB. 2. Remove the fan assy, by releasing the four side clamps [1] while moving it upwards. 3. Remove the clamp assy, by releasing the two side clamps [2] while moving it upwards.

EN 6
4.2.4

4.

VAE8015 / 8020

Mechanical Instructions

Sledge-motor Assy Caution: Never try to align the DVD-Module! ! ! Only the factory can do this properly. Service engineers are only allowed to exchange the sledge motor assy.

1 1

1

2
CL 26532126_014.eps 191102

Figure 4-3 Sledge-motor assy

1. Place the DVD-Module, with the laser facing downwards, on a soft surface. 2. Remove the three screws [1] that hold the sledge-motor assy, and lift the assy upwards. You can replace it now. 3. If necessary, it is now also possible to replace the sledgerack [2] that is hinged in the sledge assy.

4.3

Re-assembly
To re-assemble the module, do all processes in reverse order. Be sure to: · Sledge-motor assy: Mesh the teeth of the sledge motor and sledge rack properly, during mounting of the sledgemotor assy. · DVD-M: Point the laser up (towards the tray), when you mount the DVD-M in the bracket. · Complete module: Place all wires/cables in their original positions

Service Modes, Error Codes and Fault Finding

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5.

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5. Service Modes, Error Codes and Fault Finding
Index of this chapter: 1. General 2. Start-up Measurements 3. Diagnostic Software 4. Nuclei Error Codes 5. Fault Finding 5.2.2 Oscillator Check Table 5-3 Table of clock signals. Signal Test point Description Ref. Clock MACE Ref. Clock HDR65 Spec. Tolerance Unit

OSCOUT I219

8.483 +/- 70 kHz MHz 8.501 +/- 70 kHz MHz

5.1

General
CROUT · · · Impedance of measuring-equipment should be > 1 MOhm. For testing the Basic Engine, connect it to a DVD-recorder of the DVDR1000, 900, or 800 series. Most tests are done by software commands. Together with the software command you will find a Ref.# nbr. This is the number of the diagnostic nucleus used for this test. You can find information that is more detailed in the chapter 'Diagnostic Nuclei'. Levels: Most measurements are digital measurements. The signal levels specification in this document are defined as follows: ­ low < 0.3V ­ high > 3.0V ­ LOW < 0.4V ­ HIGH > 4.5V PSEN I443 I223

OEN Flash 5.324 +/- 70 kHz MHz ROM

RA/FO/SL I326/I334/ Servo clock 2.120 +/- 20 kHz MHz I343 On the mono board, there are two external oscillators (OSCOUT and CROUT), which are the reference for all clock signals derived in several ICs. To check whether the program (in the MACE microprocessor) is running after power 'on', you can monitor the PSEN (OEn of Flash ROM) on I223 (see test point overview in chapter 6). You can measure the Servo clocks at I326 (RAdial), I334 (FOcus), and I343 (SLedge).

·

5.2
5.2.1

Start-up Measurements
Power Supply Check Table 5-1 Table of supply input voltages. Signal Test point Description +3V3 +5 +4V6 -5 +12 GND I007 I008 I010 I011 I012 Specifi- Tolercations ance 1% 1% 1% 1% 1% Unit V V V V V

5.3

Diagnostic Software
Due to the complexity of a DVD recorder, the time to find a defect in the recorder can become long. To reduce this time, the recorder has been equipped with Diagnostic and Service software (DS). The DS offers functionality to diagnose the DVDR hardware and tests the following: · Interconnections between components. · Accessibility of components. · Functionality of the audio and video paths. This is also valid for the Basic Engine. One can access this functionality via several interfaces: 1. End user/Dealer script interface. 2. Player script interface. 3. Menu and command interface. This part describes all interfaces from the outside world to the diagnostic software, how to use these interfaces, and how to access them. First some definitions: · Diagnostic Nucleus. Part of the Diagnostic Software. Each nucleus contains an atomic and software independent diagnostic test, testing a functional part of the DVD player hardware on component level. · Script. Part of the Diagnostic Software. Each script contains a sequence of Diagnostic Nuclei to be executed. · Service PC. PC used by a service or repair person to communicate with the Diagnostic Software in the DVD player.

Input of supply +3.3 Input of supply +5 Input of supply +4.6 Input of supply -5 Input of supply +2

I015, I016 Input of supply

Table 5-2 Table of derived supply voltages. Signal Test point Description D3V3 A3V3 +5V D5V -5 +12 Vbias GND I006 I007 I008 I009 I011 I012 I014 Digital 3V3 Analogue 5V Digital 5V OPU 3V3 Neg. voltage 12V Bias voltage Specifi- Tolercations ance +3.3 +5 +5 +3.3 -5 +12 -1.7 2% 2% 2% 2% 2% 2% 2% 2% 0% Unit V V V V V V V V V 5.3.1 The module operates in power 'off' and power 'on' only. There is no standby mode at module level. In power 'off', the module does not respond to any communication or signal. Before starting the measurement, connect the power supply to the mono board via connector 1000, and the PC interface cable to the Service Interface connector of the 'test recorder'.

Analogue 3V3 +3.3

+3V3E F001

I017, I018 Input of supply 0

End User/Dealer Script Interface The End user/Dealer script interface gives a diagnosis on a stand-alone DVD recorder; no other equipment is needed. During this mode, a number of hardware tests (nuclei) are automatically executed to check if the recorder is faulty. The diagnosis is simply a 'fail' or 'pass' message. If the message 'FAIL' appears on the display, there is apparently a failure in the recorder. If the message 'PASS' appears, the nuclei in this mode have been executed successfully. There can be still a failure in the recorder because the nuclei in this mode do not cover the complete functionality of the recorder.

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VAE8015 / 8020

Service Modes, Error Codes and Fault Finding
Group number Group name 4 5 6 7 8 9 10 11 12 13 14 NVRAM Front Panel Basic Engine Analogue board (DVDR only) DVIO (DVDR only) Loop nuclei (DVDR only) Library sub nuclei (I2C nuclei) User interface Furore (SACD only) DAC (SACD only) Miscellaneous

Note: As this mode is meant for a complete DVD Recorder, and does not add much for testing the Basic Engine, reference is made to the appropriate DVD Recorder Service Manual for a detailed description: · DVDR1000: 3122 785 11600 · DVDR990: 3122 785 12430 · DVDR98x: 3122 785 11970 · DVDR8xx: 3122 785 12200 5.3.2 Player Script Interface The Player script will give the opportunity to perform a test that will determine which of the DVD recorder's modules are faulty, to read the error log and to perform an endurance loop test. To successfully perform the tests, connect the DVD recorder to a TV set. To be able to check results of certain nuclei, the player script expects some interaction of the user (i.e. to approve a test picture or a test sound). Some nuclei (e.g. nuclei that test functionality of the DVDR module) require that a DVD+RW disc is inserted. Only tests within the scope of the diagnostic software will be executed hence only faults within this scope can be detected. See note above (paragraph 5.3.1). 5.3.3 Menu and Command Interface Each nucleus contains an atomic and independent diagnostic test, testing a functional part of the DVD player hardware on component level. Each Nucleus returns a result message to its caller. Some tests (e.g. generating a colour bar) can only return an "OK" result. Internal communication will be done via a uniform interface between the diagnostic Engine, Scripts, and the Diagnostic Nuclei. The Diagnostic Engine can only operate if a certain (minimal) set of hardware is functioning properly. To test this set of hardware, a set of basic diagnostic nuclei is embedded in the DVD player. Each basic diagnostic nucleus will only test that part of the hardware which is required for execution of the diagnostic Engine, e.g. a RAM test will only test that part of RAM that is used by the diagnostic engine. After the Diagnostic Engine is operational, it is possible to do a full RAM diagnostic. All basic diagnostic nuclei start with prefix 'Basic'. In the overview, each Diagnostic Nucleus consists of a reference number, a reference name, and remarks. Reference number and name are coupled and one of them is enough for unique identification. Nuclei Numeration Each nucleus has a unique number of four digits. This number is the input of the command mode.

For testing the Basic Engine, group number 6 is defined Error handling Each nucleus returns an error code. This code contains six numerals, which means:

[ XX YY ZZ ] Error code Nucleus number Nucleus group number
CL 06532152_013.eps 051200

Figure 5-2 Error code The nucleus group numbers and nucleus numbers are the same as above. Hardware required · Service PC. · One free COM port on the Service PC. · Special cable to connect DVD recorder to Service PC. The service PC must have a terminal emulation program (e.g. OS2 Warp Terminal, ProComm, or HyperTerminal) installed and must have a free COM port (e.g. COM1). Activate the terminal emulation program and check that the port settings for the free COM port are: · 19200 bps, · 8 data bits, · No parity, · 1 stop bit, · No flow control. Connect the free COM port via a special cable to the RS232 port of the DVD recorder. This special cable will also connect the test pin, which is available on the connector, to ground (i.e. activate test pin). Code number of PC interface cable: 3122 785 90017. Command Mode Interface Activation Connect the recorder to the mains. The following text will appear on the screen of the terminal (program):
DVD Video Recorder Diagnostic Software version 48 Basic SDRAM Data bus test passed Basic SDRAM Address bus test passed Basic SDRAM Device test passed (M) enu, (C) ommand or (S) 2B-interface? DD:> [M] : @ C
CL 16532095_073.eps 150801

[ XX YY

] Nucleus number Nucleus group number
CL 06532152_012.eps 051200

Figure 5-1 Nucleus code The following groups are defined: Table 5-4 Nucleus groups Group number Group name 0 1 2 3 Basic / Scripts Host decoder Audio / Video encoder (DVDR only) VSM (DVDR only)

Figure 5-3 Opening screen for Command Mode

Service Modes, Error Codes and Fault Finding
The first line indicates that the Diagnostic software has been activated and contains the version number. The next lines are the successful result of the SDRAM interconnection test and the basic SDRAM test. The last line allows the user to choose between the three possible interface forms. If pressing 'C' has made a choice for Command Interface, the prompt ("DD>") will appear. The diagnostic software is now ready to receive commands. The commands that can be given are the numbers of the nuclei. Command Overview We provide an overview of the nuclei and their numbers. This overview is preliminary and subject to modifications. Table 5-5 Nuclei overview Ref. # 600 Function name DS_BE_S2B_Pass Description It switches the RS232 port and the S2B port in passthrough mode. This means that the player hangs. The only way to exit this nucleus is via a power off of the player 639 640 Ref. # 630 631

VAE8015 / 8020
Function name DS_BE_RadialATLS Calibration

5.

EN 9

Description It allows the radial loop to be calibrated.

DS_BE_GetStatistics It retrieves the statistical inInfo formation from the Basic Engine DS_BE_ResetStatisti It erases the statistical inforcsInfo mation DS_BE_ReadErrorlo It retrieves the error log from g the Basic Engine DS_BE_ResetErrorlo It erases the fatal error log g and the cumulative error log DS_BE_GetSelfTest Result It retrieves the result of the Self Test of the Basic engine, which is executed during power-on. It allows the radial initialisation

632 633 634 638

DS_BE_RadialInit

DS_BE_GetOPUInfo It retrieves the OPU number from the EEPROM of the Basic engine. DS_BE_WriteReadPl It writes data to the BE which usR is stored on a DVD disc and read it back from the DVD disc. This is only done when the result of the self-test contains no errors. DS_BE_WriteReadPl It writes data to the BE which usREndlessLoop is stored on a DVD disc and read it back from the DVD disc, while repeating in an endless loop. This is only done when the result of the self-test contains no errors. Errors are stored in NVRAM.

641

601

DS_BE_S2B_Engine It checks the S2B interface with the Basic Engine by sending an 'echo' command DS_BE_Version DS_BE_Reset DS_BE_FocusOn It returns the version number of the Basic Engine It resets the Basic Engine It puts the laser of the basic engine into focus (focus loop) It switches the focus loop off 642

602 603 604

605 606 607 608 609 615 616 617

DS_BE_FocusOff

DS_BE_DiscMotorOn It switches the disk motor (= spindle motor) on DS_BE_DiscMotorOff It switches the disk motor (= spindle motor) off DS_BE_RadialOn DS_BE_RadialOff DS_BE_TrayIn DS_BE_TrayOut DS_BE_WriteRead It closes the radial loop It opens the radial loop It closes the disc tray It opens the disc tray It writes data to the BE which is stored on a DVD disc and read it back from the DVD disc. This is only done when the result of the self-test contains no errors.

Menu Mode Interface Activation Connect the recorder to the mains. The following text will appear on the screen of the terminal (program):
DVD Video Recorer Diagnostic Software version 48 Basic SDRAM Data bus test passed Basic SDRAM Address bus test passed Basic SDRAM Device test passed (M) enu, (C) ommand or (S) 2B-interface? Main Menu 1. 2. 3. 4. 5. 6. 7. 8. 9. Digital Board Analogue Board Front Panel Basic Engine DVIO Progressive Scan Board Loop tests Log Scripts -> -> -> -> -> -> -> -> -> [M] : @ M

618

DS_BE_WriteReadE It writes data to the BE which ndlessLoop is stored on a DVD disc and read it back from the DVD disc, while repeating in an endless loop. This is only done when the result of the self-test contains no errors. Errors are stored in NVRAM. DS_BE_SledgeMotor It moves the sledge full Slow stroke several times slow enough to allow visual inspection of unhampered movement DS_BE_Tilt It tests the tilt mechanism control loop, or allow its proper functioning to be measured It reads one data byte from the EEPROM

Select>
CL 16532095_074.eps 150801

625

Figure 5-4 Opening screen for Menu Mode The first line indicates that the Diagnostic software has been activated and contains the version number. The next lines are the successful result of the SDRAM interconnection test and the basic SDRAM test. The last line allows the user to choose between the three possible interface forms. If pressing 'M' has made a choice for Menu Interface, the Main Menu will appear.

626

627 629

DS_BE_ReadEepro m

DS_BE_OptimiseJitte It performs jitter optimisation r

EN 10

5.

VAE8015 / 8020

Service Modes, Error Codes and Fault Finding
Error # Description 60300 60301 60400 60401 60402 60403 60404 60405 60500 60501 60502 60503 60504 60600 60601 60602 60603 60604 60700 60701 60702 60703 60704 60800 60801 60802 60803 60804 60805 The Basic Engine was successfully reset Basic-Engine time-out error The focus on test was successfully completed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine Focus loop could not be closed The focus off test was successfully completed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The disk motor was successfully switched on The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The disk motor was successfully switched off The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The Radial loop was successfully closed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The Radial loop could not be closed The Radial loop was successfully opened The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The tray was successfully closed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The tray was successfully opened The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The data was successfully written on and read from a DVD disc The tray-in command failed The read-TOC command failed The VSM interrupt initialisation failed The set irq command failed No disc or wrong disc inserted

Menu Structure 1. Digital Board 2. Analogue Board 3. Front Panel 4. Basic Engine 1. Reset 2. S2B Pass-through 3. S2B Echo 4. Focus On 5. Focus Off 6. Version 7. Self Test 8. Get Self Test Result 9. Basic Engine Test 10. Laser Test 11. Focus Test 12. Tilt Test 13. Optimise Jitter 14. Statistics Info 15. Log 1. Read Error Log 2. Reset Error LogSpindle Motor 16. Spindle Motor 1. Spindle Motor On 2. Spindle Motor Off 3. Spindle Motor Test 17. Radial 1. Radial On 2. Radial Off 3. Radial Initialisation 4. Radial ATLS Calibration 18. Sledge 1. Sledge test 2. Sledge test slow 19. Tray 1. Tray In 2. Tray Out 5. DVIO 6. Progressive Scan Board 7. Loop Tests 8. Log 9. Scripts

5.4

Nuclei Error Codes
60900 In the following table the error codes will be described. Table 5-6 Nuclei error codes overview Error # Description 60000 The player hangs, the RS232 port and the S2B port were successfully switched in pass-through mode. The only way to exit is to power 'off' the player The S2B interface with the Basic Engine was successfully checked The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The Echo loop could not be closed A wrong echo pattern was received The version number of the Basic Engine was successfully returned The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The Front Panel failed 61600 61601 61602 61603 61604 61700 61701 61702 61703 61704 61705 61500 61501 61502 61503 61504 60901 60902 60903 60904

60100 60101 60102 60103 60104 60105 60106 60200 60201 60202 60203 60204 60205

Service Modes, Error Codes and Fault Finding
Error # Description 61706 61707 61708 61709 61710 61711 61712 61713 61714 61715 61716 61717 61718 61719 61720 61721 61722 61723 61724 61725 61726 61727 61728 61729 61800 61801 61802 62500 62501 62502 62503 62504 62600 62601 62602 62603 62604 62700 62701 62702 62703 62704 62705 62900 62901 62902 62903 62904 62905 63000 63001 63002 63003 The rec-pause command failed The VSM BE out DMA initialisation failed The VSM BE out initialisation failed The VSM BE out DMA start failed The VSM BE out start failed The rec command failed The VSM out underrun error occurred The record complete interrupt was not raised The get irq command failed There was no interrupt raised by BE The VSM DMA did not finished The stop command after writing failed The VSM Sector processor initialisation failed The VSM sector processor DMA initialisation failed The VSM sector processor DMA start failed The VSM sector processor start failed The seek command failed The VSM sector processor error occurred The read timeout occurred The stop command after reading failed There was a difference found in data at a specific disc sector The result of the self test contains errors An error interrupt was raised by BE The calibrate-record command failed This test succeeded I2c initialisation failed The result of the self test contains errors 63800 Everything went well The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine Everything went well The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The data byte was successfully read from the EEPROM The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The user entered an invalid input This nucleus succeeded The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine Jitter command could not be completed The adaptive track-loss slicer calibration was successfully executed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error 64100 64101 64102 64103 64104 64105 64106 64107 64108 64109 64110 64111 64112 63801 63802 63803 63804 63805 63900 63901 63902 63903 63904 64000 64001 64002 64003 64004 63401 63402 63403 63404 63301 63302 63303 63304 63400 63300 63200 63201 63202 63203 63204 63101 63102 63103 63104 63100

VAE8015 / 8020

5.

EN 11

Error # Description 63004 Unexpected response from Basic Engine The statistics were retrieved successfully from the Basic Engine The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The statistical information was successfully erased The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The error log was successfully retrieved from the Basic Engine The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The fatal error log and the cumulative error log were successfully erased The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The result of the self test was successfully retrieved The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The result of the self test contains errors The radial initialisation was successfully executed The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The result of the self test was successfully retrieved The Basic Engine returned an error number Parity error from Basic Engine to Serial Communication time-out error Unexpected response from Basic Engine The data was successfully written on and read from a DVD disc The tray-in command failed The read-TOC command failed The VSM interrupt initialisation failed The set irq command failed No disc or wrong disc inserted The rec-pause command failed The VSM BE out DMA initialisation failed The VSM BE out initialisation failed The VSM BE out DMA start failed The VSM BE out start failed The rec command failed The VSM out underrun error occurred

EN 12

5.

VAE8015 / 8020

Service Modes, Error Codes and Fault Finding

Error # Description 64113 64114 64115 64116 64117 64118 64119 64120 64121 64122 64123 64124 64125 64126 64127 64128 64129 64130 64131 64132 64133 64200 64201 64202 The record complete interrupt was not raised The get irq command failed There was no interrupt raised by BE The VSM DMA did not finished The stop command after writing failed The VSM Sector processor initialisation failed The VSM sector processor DMA initialisation failed The VSM sector processor DMA start failed The VSM sector processor start failed The seek command failed The VSM sector processor error occurred The read timeout occurred The stop command after reading failed There was a difference found in data at a specific disc sector The result of the self test contains errors An error interrupt was raised by BE The calibrate-record command failed To many retries BE update RAI command after writing failed BE find first recordable address command failed DVD+R disc is full This test succeeded I2C initialisation failed The result of the self test contains errors

5.5

Fault Finding
Below you will find faultfinding trees for all the main parts of the Basic Engine.

Service Modes, Error Codes and Fault Finding
5.5.1 Basic Engine

VAE8015 / 8020

5.

EN 13

BASIC ENGINE FUNCTIONAL TEST
Basic Engine Check

Basic Engine S2B Echo test (communication test) Command:601 on service mode

nok

-Check/change PCB

Basic Engine selftest Command:638 on service mode

nok

-Check/change PCB -Check/change DVDM

Basic Engine Tray Open/ Close test Command: 616/615 on service mode Check BE FW version Command:602 service mode

nok

-Check/change loader -Check/change PCB

nok

-load latest fw

Insert DWD+RW disc

DVD+RW read write test Command:617(618)

nok

-Check/change PCB -Check/change DVDM

Insert DVD DL disc

Read test on normal mode

nok

-Check/change DVDM -Check/change PCB

Insert DWD+R disc

DVD+RW read write test Command:641(642) on service mode

nok

-Check/change PCB -Check/change DVDM

Insert CD disc

Read test on normal mode

nok

-Check/change DVDM
CL 26532126_016.eps 191102

Figure 5-5 Basic Engine functional testing

EN 14
5.5.2 Loader

5.

VAE8015 / 8020

Service Modes, Error Codes and Fault Finding

Loader Checking
Basic Engine Loader Check

Tray is not Opening/Closing Command: 615/616

nok

-Check wire soldering on tray motor -Check tray motor wire connector -Check tray mechanical movement -Check tray switch -Check wire soldering at tray switch

Tray is partly opening

nok

-check movement manually -check geasing

Noise under playing

nok

-check clamper bridge/ clamper positioning
CL 26532126_017.eps 191102

Figure 5-6 Loader testing 5.5.3 DVD-M

DVDM checking
Basic Engine DVDM Check

Communication

nok

-check OPU flex connection (PSB and OPU side)

Read TOC with all discs

nok

-check PCS PCB soldering -main motor/sledge motor/ tilt motor flex -OPU shafts (grease/oil) -sledge motor/mechanism -gearrack/gear -hinges - surface of turntable

Disc error/Disc warning DVD+R/RW

nok

-check sledge motor/ mechanism -check gear rack/gear
CL 26532126_018.eps 191102

Figure 5-7 DVD-M testing

Service Modes, Error Codes and Fault Finding
5.5.4 PWB

VAE8015 / 8020

5.

EN 15

PCB Checking
Basic Engine PCB Check

Check:
-MACE wrong -7306 burned -7302 burned -S2B connector -7000 bad soldering -power connector -2209 missing -2210 missing -MACE wrong -S2B connector

Communication

nok

selftest

nok

Firmware upgrade

nok

-MACE soldering wrong -Flash Eeprom wrong -S2B connector -EPLD reflow -7206 wrong -3204 missing -5202 missing -2200 missing -2228 missing -7302 bad soldering -7302 burned out -7000 bad soldering -Mace wrong -HDR65 wrong -MACE wrong -7000 bad soldering -1300 bad soldering -1100 bad soldering -7302 wrong -7202 wrong -3342 missing -2015 bad soldering -HDR 65 bad soldering -MACE wrong -1300 bad soldering -2020 missing -2111 missing -2015 broken -5201 missing -3335 reflow -MACE wrong -Awesome wrong -S2B connector -MACE wrong -Awesome wrong -S2B connector

Basic Engine Tray Open/ Close

nok

Read TOC DVD+RW, DVD+R (Disc error, Disc Warning)

nok

Read TOC DVD single and dual layer (bad playability)

nok

Read TOC CD

nok

NO/BAD Recording

nok

TOC upgrade

nok

-HDR 65 wrong
CL 26532126_019.eps 191102

Figure 5-8 Mono board testin

EN 16

5.

VAE8015 / 8020

Service Modes, Error Codes and Fault Finding

Personal Notes:

Block Diagram.

VAE8015 / 8020

6.

17

6. Block Diagram.
Block Diagram
LOADER
Tilt Motor M Disc Motor M Tray Motor M IIC PCS Sledge M RADIAL FOCUS IIC TZA1032 laser 650nm Actuator 650nm PD TZA1030 TZA1030 FS diode

Tray Sense

OPU64
780nm LDGU+OPIC

LADIC

DROPPI

M

tilt sensor

EEprom

1303

4P

1300

11P U,V,W coil U+,UV+,VW+,WHall+,Hall-

1301

4P

1302

8P

OPU Flex 45p 1100

-5V 1304 2P

L1+, L1L2+, L2-

TR+ TR-

+SIN, -SIN +COS, -COS

SLSL+

FOC+ FOC-

RAD+ RAD-

ROHM

ROHM

Tilt Motor Driver BA5944FP 7306 TOC TOS TTEN

Disc Motor Driver BA6665FM 7301 TACHO1 TACHO2 TACHO3

PCSpre_amp 7304 SINH COSPH REFSIN REFCOS

ROHM

RFP RFN PPN LASP PD1 PD2 Q1..Q6

EFMCLKP EFMCLKN EFMDATAP EFMDATAN

IIC OSTR FTC IRQn TSDEN

VBIAS

STAB Fan control 7312 FAN_IN

MEN DATA-IN DATA-OUT V4 FLAG SYNC

Servo Driver BA5938FM 7302 ACT-EMFP ACT-EMFN RAC-SW RA SL FO TRAYIN TRAYOUT EPLD EPM3032AT C44-10 DA[0..7] ALE RD-U WR-U INT_HDR65 CS_HDR65

SAA7831 7402

HDR 65
ENCODER/DECODER
SIDA SICL SILD

S2B

multibus 0-11 offset RFN/RFB scan

moto1,moto2 RXD TXD SUR CPR AIRQn ARESETn DLOAD

1402

WOBBLE PROCESSOR

TZA1031 7101
FEN REN TLN MIRN TILTN PW PCS flash ADC ADC

SAA7830 7203

MOTOR

AWESOME
7401

SPIDRE
SIGNAL PROCESSOR

MEN

CE1 A1,2 CALF XDN TRAYSW FWRN,PSEN-U DAC Micro UA[0..19]

Flash Rom DA[0..7] 7202 RFP,RFN RF-REF PPNO BCA SIDA SICL SILD

+12V PGND 3V3 4V3 +5V -5V GND

3V3 to OPU64

3V3 7001

MONO BOARD

CL 26532126_003 .eps 081102

POWER 4V6

MACE 3 SERVO & uP

SRAM 32k 7204

ADC

PPNO

APPLICATION
1000

IIS

Block Diagram.

VAE8015 / 8020

6.

18

Test Point Overview Servo Board 43015

-5V

D3V3S MACE dig.

5V Spidre

Clock Mace3 A3V3A 8,483 Mhz MACE Ana

PSEN-P 5,324 Mhz

+5V EEPROM

+12V RES-U GND

+5V +4V6 D3V3 DEC HDR65 Awesome

+3V3

+3V3 TDA8703

SDA

SCL -5V Spidre -5V Spidre

RFN out

RFP out Clock HDR65 8,501 Mhz

CL 26532126_033.eps 291102

F001 F101 F102 F104 F105 F106 F107 F108 F109 F110 F111 F112 F113 F121 F127 F128 F129 F130 F210 F211 F212 F213 F214 F215 F216 F217 F218 F222 F223 F226 F228 F229 F232 F237 F238 F239 F240 F241 F242 F302 F303 F304 F305 F306 F307 F308 F309 F310 F311 F312 F313 F314 F315 F316 F317 F318 F319 F320 F321 F322 F323 F400 F401 F402 F403 F404 F405 F406 F407

A1 B3 B3 B3 B3 B3 A2 A2 B2 B3 B2 B3 B3 A2 B3 B3 B3 B3 A3 A3 A3 A3 A3 A3 A3 A2 A2 B2 A2 A2 A2 A2 A3 A4 A4 A4 A2 A2 A3 C1 C1 C1 B1 B1 A1 A1 A1 A1 A3 C3 C3 C1 C1 C1 C1 C2 C1 C1 C1 A2 A2 B4 B3 B3 B4 B3 B3 A3 A3

F409 F410 F411 F412 F413 F414 F415 F416 F417 F418 F419 F420 F421 F422 F423 F424 F425 F426 I006 I007 I008 I009 I010 I011 I012 I013 I014 I015 I016 I017 I018 I019 I020 I100 I102 I103 I104 I105 I106 I107 I108 I113 I114 I115 I119 I120 I121 I124 I125 I126 I127 I128 I129 I130 I131 I132 I133 I202 I203 I204 I205 I208 I211 I214 I215 I216 I217 I218 I219

A3 B4 B4 B4 A4 A4 B4 B4 B4 B3 A4 A4 A4 A4 A4 A4 C3 B4 A1 A1 A1 A2 A1 A1 A1 A1 A1 A1 A1 C4 C4 B4 B1 A2 A3 A3 A3 A3 A3 A2 B3 B3 B3 B3 B2 B2 B2 A2 B2 B2 B3 B3 B3 B3 B3 B3 C4 A4 A4 A4 A4 A4 A4 A4 A4 B2 A3 A2 A2

I220 I221 I223 I224 I225 I226 I227 I228 I229 I230 I231 I234 I237 I238 I239 I240 I241 I244 I245 I246 I247 I258 I259 I260 I261 I262 I263 I264 I266 I267 I268 I269 I270 I271 I272 I273 I274 I275 I276 I277 I278 I279 I280 I281 I282 I283 I284 I285 I286 I287 I288 I289 I290 I291 I292 I293 I294 I295 I296 I297 I298 I299 I300 I301 I302 I304 I306 I307 I308

A3 A3 A4 A3 A3 A4 A2 A3 A3 A3 A3 A3 A2 A3 B3 A3 A3 B3 A3 A3 B3 A4 A4 A4 A2 A2 A2 A3 A4 A4 A4 A4 A3 A4 A3 A4 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A4 A4 A4 A4 A4 A4 A3 A3 A4 A4 A3 A2 A2 B2 B2 B2 C2 B1 C2 C2 B2

I309 I310 I311 I312 I314 I315 I316 I317 I319 I321 I322 I324 I325 I326 I327 I328 I329 I330 I331 I332 I333 I334 I335 I336 I337 I338 I339 I341 I342 I343 I344 I345 I346 I347 I349 I350 I351 I352 I353 I354 I355 I356 I357 I358 I359 I360 I361 I362 I363 I364 I365 I366 I367 I368 I369 I370 I371 I372 I373 I374 I375 I376 I377 I378 I401 I402 I403 I404 I405

B2 C2 B2 B2 B2 B2 B1 B2 B2 B2 B2 B1 B2 A3 C1 C2 B3 C1 B2 B1 B1 A3 B2 C2 B1 C2 C1 B2 B2 A3 B2 B1 C1 C1 B1 C1 C1 B1 B1 A1 B1 B1 A3 B1 B1 B1 B2 A3 B1 A3 B2 B2 B2 A3 B2 A2 C1 C1 B3 B2 B2 C1 A2 A2 B3 B2 B3 B2 B3

I407 I408 I409 I410 I411 I412 I414 I415 I417 I418 I419 I420 I421 I422 I423 I425 I426 I429 I431 I432 I434 I435 I437 I438 I440 I441 I442 I443 I444 I445 I446 I447 I448 I449 I450 I451 I452 I453 I454 I455 I456 I457 I458 I459 I460 I461 I462 I463 I464 I465 I466 I467 I468 I469 I470 I471 I472 I473 I474 I475 I499 I900 I901 I902 I903

B4 B3 B3 B4 B4 C3 B3 B3 B3 B3 B3 B3 C4 C3 B3 C4 C3 B2 B3 B4 B2 B3 B3 B3 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 C4 B4 B4 B4 C4 C4 C4 B4 C4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 A3 B4 A2 B3 A3 A3 A3 A3

Block Diagram.

VAE8015 / 8020

6.

19

Test Point Overview Servo Board 43353
F001 F002 F003 F004 F005 F006 F007 F008 F009 F101 F102 F104 F105 F106 F107 F108 F109 F110 F111 F112 F113 F121 F127 F128 F129 F130 F210 F211 F212 F213 F214 F215 F216 F217 F218 F222 F223 F226 F228 F229 F232 F237 F238 F239 F240 F241 F242 F302 F303 F304 F305 F306 F307 F308 F309 F310 F311 F312 F313 F314 F315 F316 F317 F318 F319 F320 F321 F322 A1 A1 A1 A1 A1 A1 A1 A1 A1 B3 B3 B3 B3 B3 A2 A2 B2 B3 B2 B3 B3 A2 B3 B3 B3 B3 A3 A3 A3 A3 A3 A3 A3 A2 A2 B2 A2 A2 A2 A2 A3 A4 A4 A4 A2 A2 A3 C1 C1 C1 B1 B1 A1 A1 A1 A1 A3 C3 C3 C1 C1 C1 C1 C2 C1 C1 C1 A2 F323 F400 F401 F402 F403 F404 F405 F406 F407 F409 F410 F411 F412 F413 F414 F415 F416 F417 F418 F419 F420 F421 F422 F423 F424 F425 F426 I006 I007 I008 I009 I010 I011 I012 I013 I014 I015 I016 I017 I018 I019 I020 I100 I102 I103 I104 I105 I106 I107 I108 I113 I114 I115 I119 I120 I121 I124 I125 I126 I127 I128 I129 I130 I131 I132 I133 I202 I203 A2 B4 B3 B3 B4 B3 B3 A3 A3 A3 B4 B4 B4 A4 A4 B4 B4 B4 B3 A4 A4 A4 A4 A4 A4 C3 B4 A1 A1 A1 A2 A1 A1 A1 A1 A1 A1 A1 C4 C4 B4 B1 A2 A3 A3 A3 A3 A3 A2 B3 B3 B3 B3 B2 B2 B2 A2 B2 B2 B3 B3 B3 B3 B3 B3 C4 A4 A4 I204 I205 I208 I211 I214 I215 I216 I217 I218 I219 I220 I221 I223 I224 I225 I226 I227 I228 I229 I230 I231 I234 I237 I238 I239 I240 I241 I244 I245 I246 I247 I258 I259 I260 I261 I262 I263 I264 I266 I267 I268 I269 I270 I271 I272 I273 I274 I275 I276 I277 I278 I279 I280 I281 I282 I283 I284 I285 I286 I287 I288 I289 I290 I291 I292 I293 I294 I295 A4 A4 A4 A4 A4 A4 B2 A3 A2 A2 A3 A3 A4 A3 A3 A4 A2 A3 A3 A3 A3 A3 A2 A3 B3 A3 A3 B3 A3 A3 B3 A4 A4 A4 A2 A2 A2 A3 A4 A4 A4 A4 A3 A4 A3 A4 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A4 A4 A4 A4 A4 A4 A3 A3 A4 A4 I296 I297 I298 I299 I300 I301 I302 I304 I306 I307 I308 I309 I310 I311 I312 I314 I315 I316 I317 I319 I321 I322 I324 I325 I326 I327 I328 I329 I330 I331 I332 I333 I334 I335 I336 I337 I338 I339 I341 I342 I343 I344 I345 I346 I347 I349 I350 I351 I352 I353 I354 I355 I356 I357 I358 I359 I360 I361 I362 I363 I364 I365 I366 I367 I368 I369 I370 I371 A3 A2 A2 B2 B2 B2 C2 B1 C2 C2 B2 B2 C2 B2 B2 B2 B2 B1 B2 B2 B2 B2 B1 B2 A3 C1 C2 B3 C1 B2 B1 B1 A3 B2 C2 B1 C2 C1 B2 B2 A3 B2 B1 C1 C1 B1 C1 C1 B1 B1 A1 B1 B1 A3 B1 B1 B1 B2 A3 B1 A3 B2 B2 B2 A3 B2 A2 C1 I372 I373 I374 I375 I376 I377 I378 I401 I402 I403 I404 I405 I406 I407 I408 I409 I410 I411 I412 I414 I417 I418 I419 I420 I421 I422 I423 I425 I429 I431 I434 I435 I437 I438 I440 I441 I442 I443 I444 I445 I446 I447 I448 I449 I450 I451 I452 I453 I454 I455 I456 I457 I458 I459 I460 I461 I462 I463 I464 I465 I466 I467 I468 I469 I470 I471 I472 I473 C1 B3 B2 B2 C1 A2 A2 B3 B2 B3 B2 B3 B4 B4 B3 B3 B4 B4 B4 B3 B3 B3 B3 B3 C4 C3 B3 C4 B2 B3 B2 B3 B3 B3 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 C4 B4 B4 B4 C4 C4 C4 B4 C4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 B4 A3 I474 I475 I498 I499 I900 I901 I902 I903 B4 A2 A4 B3 A3 A3 A3 A3

-5V

D3V3S MACE dig.

5V Spidre

Clock Mace3 A3V3A 8,483 Mhz MACE Ana

PSEN-P 5,324 Mhz

+5V EEPROM

+12V RES-U GND

+5V +4V6 D3V3 DEC HDR65 Awesome

+3V3

+3V3 TDA8703

SDA

SCL -5V Spidre -5V Spidre

RFN out

RFP out Clock HDR65 8,501 Mhz

CL 26532126_041.eps 291102

Electrical Diagrams and Print-Layouts

VAE8015 / 8020

7.

20

7. Electrical Diagrams and Print-Layouts
Servo Board 43015: Pre- Processor
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1100 A2 2100 B10 2101 C9 2102 B11 2104 D12 2105 D12 2106 D12 2110 H11 2111 C2 2116 F4 2121 D9 2122 E12 2125 C12 2126 B4 2127 B5 3100 F12 3101 C9 3102 G4 3103 G12 3105 G4 3107 D9 3108 D12 3114 F2 3115 G2 3121 F4 3122 F5 3129 E11 3130 C12 3131 C4 3132 C5 5100 B10 5102 B12 5104 G10 7101 B10 F101 G9 F102 C11 F104 C13 F105 C13 F106 C13 F107 D2 F108 E2 F109 F11 F121 F4 F127 F2 F128 G2 F129 C11 F130 C13

PRE-PROCESSOR
A
1100 54132 RAD1 FOC2 FOC+ 3 RAD+
+5V

A

5100 I100 600R 2100 100n

I102 5102 I133 600R 2102 100n -5V

B

4 5 6 2126 2127 10n 7 OpcStr 8 EfmClkN-L 3131 3132
OPTION

Vbias
+3V3E

B

10n

IrqN

VDD2

VDD1

3101

10K

1R

1R

9 10 EfmClkP-L EfmDataP-L EfmDataN-L
+3V3E

NC 2101 33 PPN 10n 25 RFP1 PP-AMP

VDDD

PPN

F110

7101 TZA1031HL9

15 17 24

39 63 54

F104 F105 F106

PPNO 46 F102 RFP 41 RFN 42

PPNO RFPout 3130 2125 10n 100R F130 RFNout RF-REF

C

11 12 13 14 15 2111 100n

RFP RFN

C

26 RFN1 RF-AMP 28 RFP2 29 RFN2 BCA

RFREF 44 F129 BCA 36 CALF 10 A1 12 A2 11 BETA BCA CALF
-5VB

AMEAS LASP

16 17

A1

D

18
+3V3E

A2 CCALF 58 I103 2106 CA1 56 I104 CA2 57 I105 2105 2104 27n 10n 10n

19 SDA 20 SCL 21 22 23
-5V

F111 3107
LASP

D
3108 I121 100R
AMEAS

100R 2121 3n3 16 LASP I119 Q1 Q2 Q3 23 Q1 22 Q2 21 Q3 20 Q4 NORM 19 Q5 18 Q6 62 CMPP TS1 3122
-5V

F107 F108 MEAS2dr MEAS1dr

ALFA 14 I120 ALFA XDN 8 D1 7 D2 6 D3 5 D4 4 S1 3 S2 2 MON1 64
CTRL SWI

2122

XDN TILTN TLN REN FEN 3129 MIRN 150K PW MON1 MON2

24
+5V

E

25 26 27 28 29 30 31 I125 I126 I127 I128 I129 I130 FTC 2116 100n RFP RFB RFN I113 I114 680R 3102 I115
OPTION

6n8

Q6 Q5 Q4 Q3 F121 Q2 Q1 I124 3121 680R Mace_DAC

Q4 Q5 Q6

E

F112 32 TS1 F113 31 TS2 51 EFMDP 50 EFMDN EFMTIM 49 EFMCP 48 EFMCN F101 47 TIMOUT
TO ALFA CIRC

MON REG + LOGIC

MON2 1 SROUT 13 F109 TEST 53 I106 SIDA 37 SIDA

TS2 EfmDataP-S EfmDataN-S EfmClkP-S EfmClkN-S

F

32 33 34 35 36 37 38 F127

1K5

3100 10K SICL SILD 3103
-5VB

F

I131 3114 100R I132 3115 F128 100R TS1

CTRL CURR

RFP

DACs
BANDGAP REF

SERIAL SICL 38 BUS INTERF SILD 35 RREF 60 I107 GNDD

GND1

GND2

VSS1

NC 680R 3105

G

39 40 TSDEN 41 42 43 44
+3V3E

TS2

27 30 34 45 52 61 40 55 59 43 RFN -5V 5104 I108 600R 2110
-5VB

VSS2

47K

G

PPN

45

100n

H

H

Q{Q1,Q2,Q3,Q4,Q5,Q6,RFN,RFP,TS1,TS2,PPN}

I

I

CL 26532126_034.eps 221102

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Electrical Diagrams and Print-Layouts

VAE8015 / 8020

7.

21

Servo Board 43015: MACE3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
1200 B1 1201 G5 1202 F1 1203 G18 2200 B11 2202 C15 2203 D15 2207 E5 2208 E10 2209 I6 2210 I6 2211 H16 2212 J6 2214 N18 2218 N14 2219 N14 2220 N15 2221 N15 2222 N15 2223 N15 2224 N15 2225 N16 2226 N16 2227 N16 2228 N16 2229 I5 2230 I5 2231 I6 2232 N18 2233 N9 2234 N9 3200 B12 3201 B12 3203 C16 3204 D16 3205 C12 3210-A D10 3210-B D9 3210-C D9 3210-D D9 3214 H15 3216 C12 3217 C12 3220 G15 3221 C11 3222 E13 3224 F5 3225 G6 3226-A G13 3226-B G13 3226-C G13 3226-D G13 3227 G6 3231-A G13 3231-B G13 3231-C H13 3231-D H13 3235 I18 3236 H14 3237 J6 3238 K5 3241 M11 3244 M11 3245 M7 3246 M9 3249 N11 3250 M9 3251 N8 3252 N8 3253 I6 3254 I6 3255 J6 3256 J6 3257 J6 3258 J6 3259-A D8 3259-B C12 3259-C C12 3260-A M11 3260-B M11 3260-C M11 3261 L8 3262 M6 3264 E2 3265 E3 3266 E7 3267 F13 3268 F13 3269 H5 3270 H5 3271 I5 3272 D8 3274 M11 3275 L11 3276 L11 3277 D5 4201 E7 4202 E7 4203 F13 4205 F13 4206 H14 4209 L7 4210 E2 5201 M18 5202 M14 7200 B12 7201 E6 7202 D15 7203 E7 7204 H15 7205 M6 F210 F6 F211 F6 F212 F6 F213 F6 F214 H6 F215 I6 F216 K7 F217 K7 F218 K7 F222 K9 F223 K9 F228 D2 F229 D2 F232 E7 F237 F13 F238 F13 F239 M11 F240 H6 F241 H6 F242 H6

MACE3
A
1200 52207-2290 1 2

DA(0:7)

A

SINPH COSPH 3200 XDN
D3V3S

B

3 4 5 6 7 8 9

3201 ARESETn 10K I202 7200 BC857B

B

2200 100n

10K

A1 A2 CALF VRIN TILTN TLN I204

3205 I208 I211 3216 10K 3217 10K 3259-C RXD 47R 3259-B TXD 47R 10K 100n I203 2202
D3V3S

C

10 11 12 13 14 15 16

C
1R
D5V

REN DEBMOVXD DEBCLOCK DEBMOVXA DEBSERVO OFFTRACK CS-HDR65 FEN MIRN PW FTC F228 3272 10K
D3V3S

3203 1R

CE-RAM

DLOAD

ATIP-IN

SCCLK

3221 4K7 I216 IrqN

OPTION

INT2

D3V3S

INT1

LLP

10u 2203 7202 M29W400BT 25 A0 24 A1 23 A2 22 A3 21 A4 20 A5 19 A6 18 A7 8 A8 7 A9 6 A10 5 A11 4 A12 3 A13 2 A14 1 A15 48 A16 17 A17 15 RB_ 26 E_ 28 G_ 11 W_ 12 RP_ 47 BYTE_ 10K 3214
D3V3S

T1

D3V3S

3204 37 VCC DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15|A-1 29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

I205 47R 6 3210-C 3 47R 8 3210-A 1 MON1 MON2 MEAS1dr RES-U RES-P MEAS2dr
D3V3

3259-A

47R

7 3210-B 2 47R

47R

D3V3S

D

17 18 19 20 21

UA(1) p114
D3V3S

DA(0) DA(1) DA(2) DA(3) DA(4) DA(5) DA(6) DA(7)

D

F229

UA(2) UA(3) UA(4) UA(5) 3222 10K UA(6) UA(7) EAN-WAITN
D3V3S

3277 1K

I214 3 VCC 2207 470n RESET 7201 ADM810 GND 1 2 I259

D3V3S

3266

PPNO

3264

22 24 23

4210

100K 3265

100K

D3V3S

10K

5 3210-D 4

2208

4201 I264 4202
OPTION

100n

142 F232

TRAYSW 141 140 139 137 136 134 131 129 128 125 124 122 121 120 119 118 117 116 115 114 113 111 110 130 133 132 138 135 127 126 123 112 109

D3V3S

E
OPTION

I260

I297

I296
D3V3S

I217

UA(8) UA(9) UA(10) UA(11)

E

7203 SAA7830HL

144

143

LLP

ATIP-IN

EWN

SCCLK

OTD

PORE

DEB-OUT

HRESET

VSS3C3

NC11

NC10

VDD3C3

VSS3P1

VSS3P7

VDD3P1

VDD3P7

VSS3P6

P3-1-TXD1

VDD3P6

P3-0-RXD1

INT2-PLUM

RWN-BOOTS

INT1-HDR65

LOW-ADDR

P3-4-RXD2

P3-5-TXD2

INTERN

P3-2-INT0

P3-3-INT1

MON-D

MON-A

NC9

CE3

CE2

CE1

T1

3267 10K

3268

10K

1202 52207-2290 1 2

UA(12) I266 WR-U RD-U RD-P UA(17) UA(18) SYS-RSTn ALE UA(13) UA(14) UA(15) UA(16)

1 LASERON WRITEON WobbleOut EAN-WAITN TERMINAL 3224 1M IrqN ARESETn CSTCC 2 8M467 1 1201 3 I219 3225 330R 3227 24K CROUT
A3V3A

NC1 NC2 PCODE TEST1 TEST2 ATEST OSCIN OSCOUT NC3 IREF VSSA1 VDDA1 SIN-PHI COS-PHI PW XDET ACT-EMFP ACT-EMFN A1 A2 CALF UREF UOPB ALPHA0 VSSA2 VDDA2 D1-TILTN D2-TLN D3-REN D4-FEN S1-MIRN S2-PW VRIN FTCH

NC8 P3-6-WRN P3-7-RDN SRSTN

108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

2 F210 F211 I218 TEST2 F212 F213 I220 3 4 5 6 7 8 9 I221 10 11 12 13 14 F214 15 16 17 18 I261 3269 1K I262 3270 1K I263 3271 1K 2231 10n 2229 10n 2230 10n
OPTION

WR-P F237 F238 4205

4203 I267

F

3 4 5 6 7 8 9

F

EAN-WAITN ALE-ASTB VSS3P5 VDD3P5 UDA7 UDA6 UDA5 UDA4 UDA3 UDA2 UDA1 UDA0 VSS3C2 VDD3C2 UA0-P1-0 UA1-P1-1 UA2-P1-2 UA3-P1-3 UA4-P1-4 UA5-P1-5 UA6-P1-6 UA7-P1-7 PSENN-CS VSS3P4 VDD3P4 UA8 UA9 UA10 UA11 UA12 P4-7-PXT2EN P5-7-DEFO-N P5-4-RP-FOK P5-6-DEFI-N P5-5-TL-FTL TOSTOC-EN UA13 P4-6-PXT2 P4-5-PXT0 P4-4-PXT1 P4-3-A19 P4-2-A18 P4-1-A17 P4-0-A16 VDD3P3 VSS3P3 NC7 UA15 UA14 NC6

16 13 NC 14 9 10 VSS1 VSS2 PSEN-U I268 DA(0:7)

I258 I291 I292

D3V3S

3226-A 47R 3226-C 47R 3231-A 47R 3231-C 47R

I286 DA(7) 3226-B I287 DA(6) 47R I288 DA(5) FWRN

G

10 11 12 13 14 15 16 I900 I901 I902 I903

LLP OFFTRACK

G

I293 I294 I295 I270 I272

3226-D I289 DA(4) 47R I290 DA(3) 3220
D5V

SINPH DEBMOVXD COSPH DEBMOVXA DEBSERVO XDN DEBCLOCK ACT-EMFP ACT-EMFN INT-HDR65 A1 INT-GA A2 I240 I245 TACHO1 CALF 2209 100n F242 F241 F240 I224 I225 2210 100n

1203 SMT UA(2) UA(3) UA(4) 1 2 3 4 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 RD-P WR-P UA(16) UA(15)
D3V3S

3231-B I269 DA(2) 47R I271 DA(1)

27 46

UA(1)

3231-D I273 DA(0) 47R PSEN-P I223 UA(0) UA(1) UA(2)
D3V3S

10K I215 option UA(0)

H

17 18 19 20 21 22 24 23
SCLM SDAM

4206

PSEN-U 2211
D3V3S

DA(0)

UA(5) UA(6)

D3V3S

5 6 7 8

H

3236

10K

19 20 21 22 23 F215 24

7204 CY7C1399 CE-RAM 20

28 100n
VCC CE_ WE_ OE_

DA(1)

UA(7) WR-P UA(8) RD-P UA(18) 3235 I226

27 22

DA(2) RES-P DA(3) RES-U
D5V

UA(3) UA(4) UA(5)

9 10 11 12 13 14

I
OPTION

Mace_DAC

UA(0) UA(6) UA(1) UA(7) UA(2) UA(3) UA(4)
D3V3S

25 26 27 28 29 30 31 32 33

21 23 24 25 26 1 2 3 4 5 6 7 8 9 10

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 I|O7 I|O6 I|O5 I|O4 I|O3 I|O2 I|O1

10K ALE 19 18 17 16 15 13 12 11 DA(7) DA(6) DA(5) DA(4) DA(3) DA(2) DA(1) DA(0) UA(12) UA(13) UA(14) FWRN UA(9) UA(10) UA(11) PSEN-P

I
DA(4)

I274 TILTN TLN REN FEN I276 I278 I280 I282 I284

A3V3A

3253 27K 3255 27K 3257 27K 3254 27K 3256 27K 3258 27K

I275 I277 I279 I281 I283 I285

RD-U DA(5) WR-U DA(6) DA(7) UA(0)

15 16 17 18 19 20 21 22 23 24 25

UA(5) UA(8) UA(6) UA(9) UA(7) UA(10) UA(8) UA(11) UA(9) UA(12) UA(10) UA(13) UA(11) UA(12) UA(13) UA(14)

J

MIRN PW VRIN I227 FTC

J

2212 10n 3237 22K

I228 I229

34 35 36

UA(17)

A10 I|O0 A11 A12 A13 A14 GND

3238

2K2

FTCl NC4 NC5

P5-2-CLO

P5-1-SDA

REF-COS

P5-0-SCL

STEP-A0

RAC-SW

REF-SIN

VDD3C1

VDD3P2

K

VSS3C1

VSS3P2

P5-3

RA

SL

TOC

TOS

FO

K

43

50

51

53

42

37

38

39

40

41

44

45

46

47

48

49

52

54

55

56

57

58

59

60

61

62

63

64

65

66

70

71

67

68

69

72

F216

F217

F218

F222

F226

F223

14
D3V3S

OPTION

3261

10K

D3V3S

TRAYIN

TRAYOUT

TOS

TTEN

TOC

RAC-SW

OpcStr

REFCOS

4209

REFSIN

MEN

D3V3S

3275 10K 3276 10K UA(19) UA(18) UA(17) UA(16) UA(15) UA(14)

RA

SL

L

FO

p114

L
UA(0:19)

maes47 F239 3274
D3V3S

10K FWRN I231 3260-A AIRQ 3241 47R 3260-B SUR 47R 3260-C CPR 3249 47R D3V3 5202 100MHZ 100n 2220 100n 2221 2218 100n 2219 100n 2222 100n 2223 100n 2224 100n 2225 100n 2226 100n 2227 100n 2228 100n I237
D3V3S

M
D5V

I239 3262
D3V3S

M
5201 100MHZ 2214 100n 2232 100n I230
A3V3A

1K2 I244 3245 7205 BC857B 4K7 I247 TSDEN

I234

3246 I298 SCL I238 I246 47R 3250 47R 2233 150p 2234 3251 2K2 3252 150p 2K2
D3V3S

10K 3244

I299 SDA

D3V3S

I241

10K

10K

N

D3V3S

N

CL 26532126_035.eps 221102

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

Electrical Diagrams and Print-Layouts

VAE8015 / 8020

7.

22

Servo Board 43015: Driver
1 2 3 4
2302 I306

5
3305
D5V

6

7

8

9

10

11

12
RAD+

13

14

I307 I310
OPTION

5301 100MHZ
+12V

FOC+

FOC-

DRIVER
A
1300 52271-1190 11WCOIL 10VCOIL 9 UCOIL 8 U7 V2310 1n 6 U+ 5 HALLI330 I327 7301 BA6665FM F302 F303 F304 3 5 7 1 2 9 10 4 6 2314 1n I371 I339 3307 82R I372 11 12 15 2318 1n I346 I347 13 14
A3 A2 A1 NC1 NC2 H1+ H1NC3 NC4 H2+ H2NC5 H3+ H3+ + + + + + DRIVER GAIN CONTROL

47n 2303 4u7

4R7

3367 2337 47n I375 2336 I374 470R 3368 I312 470R 3366 I309 470R
OPTION

3310

1R 3311

1R 3312

1R 3313

25
VCC RNF VM2 NC6 + REV PS REV PS EC + - ECR CNF VH FG1 FG2 FG3

28 27

1R

A
I300 3300 2335 2n2 2K7 3364 2K7 I377 ACT-EMFN

I314

26 3316 I328 24 3361 56K 2311 22n 23 22 21 20 19 18 17 16 F311 TACHO1 F312 F313 TACHO2 T3-MOTO2 I338 470R 2315 3328 100n I336 3325
D3V3DEC

I321

47n

3369 470R

4305

I373

3321 I329 MOTOR 56K

3319

3317

2R2

2R2

I302 MEN

3302 I304 2300 10n 2301 10u 5300 1R 1R 3314 I311 3315 3308 I308 3309 3303 1K 3304 1K 100MHZ 1R
+12V

I301 3365 2K7 2338 2n2

I378 ACT-EMFP

B

2K7

4 V+ 3 W+ 2 W1 HALL+

B

470R 7302 BA5938FM I316 1 VOLX2

H BIAS

21 10 22
VCC3 VCC2 VCC1 X2 VO4-

27

I317

C
D5V

I324

2 VOL+

X2

X2

VO4+

26

I325

C
4301 I319 3352 F323 3320 I326 RA 15K 3K3 2309 1n

GND

MT1

MT2

3329 100n

2316

100K

8

29

30

I332

4300

I333 3 VIN1
- + + +

VIN5 VIN4 BIAS MUTE + VIN3 VREF X2 X2 VO3+ -

25 24 23

I331

3353

F322 12K

3335 I350 I352 3336 82K 4 2
A3V3

2313

I353

FO 2K2 2312

7 MUTE 5 NC1 6 NC2 9 NC3

3327

2n2

10K

D

RAC-SW

100n 3326

I334

3323

I337

470R 1%

82R

I351

4 VIN2

I335

3324
D3V3S

470R

1%

D
3351 3331 4K7
D5V

VOLTAGE CONTROL

2317

2319

3370

3 1302 1 2322 I355
D5V

8 2331 PH-S 100n 3337 I356 2325 100n 27K 3338 I357 REFSIN 10K 1301
1 2 3 4

10K

2320

1n

GND1

TRAYSW I376 TR+ TR-

X2

GND2

I349 2321 1n

LOGIC TRAY FWD REV

13 VO2-

X2

VO3GND3

17

E

2 -SIN 100n 3 +SIN 4 +COS 5 -COS 6 7 SL+ 8 SLF305 F306

MT 29 30
MT1 MT2

20K

12

18

100n 3332

1

SINPH

I345

VO2+

10K

10n

LM833D 7304-A

20 19

I341 I344

I342

3330 I343 SL 3K3

D3V3S 11 NC5

15 16 8

14

28

E

I358 3339 82K 4 6 I360 5 7 LM833D 8 7304-B
D5V

I359

I354 COSPH 2323 22n 2324 25 3343 I364 REFCOS 2327 100n 10K PREVCC 1 COMP1-OUT COMP1-IN1- 2 6 COMP2-OUT COMP2-IN2+ 4 23 RESET-OUT COMP2-IN2- 5 8 REG2-OUT 11 POWVCC 9 7306 BA5944FP 22u

5302 100MHZ
+12V

F

52271-XX90

F

3342 I363 27K

REGVCC COMP1-IN1+ 3

3340 I361 2326 15n 3K3

3341 I362 TOC 1K

G

RESET 24 52271-XX90 1303-1 1303-2 1303-3 1303-4 1 L12 L2+ 3 4 3359 F320 L2L1+ F307 F308 F309 F310 15 OUT212 OUT113 OUT1+
OPTION

G

REGVCC 10 REG1-OUT

RESET-IN 7 IN2 17 I365 I366 I369 3346
D3V3S

14 OUT2+

LEVEL SHIFT LEVEL SHIFT

IN1 18 BIAS 19

3344 I367 2328 15n 3K3 470R

3345 I368 TOS 1K

470R 2329

H
PH-S

3347

100n

1304
1 2

7312 LD1117

+12V

2K
3

REG2 REG2-SW 21 ON/OFF DRIVER DRIVER-MUTE 22 MUTE HEATSINK 27 26 I370 TTEN 3348
D5V

H

F314 2334 100n 2339

2

F319 4306 7308 BSH205 F321 2332 100n 7309 BC847B MEN

OUT GND

IN

PREGND POWGND 20 16

1

F315 6301
+12V

F316

100K

BAS316 3355 3K3 100K 3357 3358

I

FANSPEED

7311 BC847B

F317 F318

I

7310 BC847B 2333 22u

CL 26532126_036.eps 221102

1300 A1 1301 E7 1302 E1 1303-1 G1 1303-2 G1 1303-3 G1 1303-4 H1 1304 H1 2300 B10 2301 B11 2302 A5 2303 A5 2304 A7 2305 A8 2309 D13 2310 B3 2311 B7 2312 D8 2313 D11 2314 B3 2315 B7 2316 C6 2317 D13 2318 C3 2319 E12 2320 E8 2321 E9 2322 E1 2323 F9 2324 F9 2325 E3 2326 G10 2327 G3 2328 H10 2329 H10 2331 E3 2332 H4 2333 I4 2334 H1 2335 B13 2336 A10 2337 A10 2338 B13 2339 H2 3300 A13 3302 B13 3303 B12 3304 B13 3305 A5 3307 C1 3308 C12 3309 B12 3310 A6 3311 A6 3312 A7 3313 A7 3314 C12 3315 B12 3316 B9 3317 B9 3318 B9 3319 B9 3320 C13 3321 B7 3323 D8 3324 D12 3325 B8 3326 D12 3327 D9 3328 B7 3329 C6 3330 D13 3331 D12 3332 E12 3335 D5 3336 D3 3337 E3 3338 E4 3339 E3 3340 G10 3341 G11 3342 F3 3343 F4 3344 H10 3345 H11 3346 H10 3347 H9 3348 H9 3351 D12 3352 C13 3353 D8 3354 H3 3355 I3 3356 I3 3357 I4 3358 I5 3359 H4 3361 B7 3362 I2 3364 A13 3365 B13 3366 A10 3367 A10 3368 A10 3369 A10 3370 E7 4300 C9 4301 C12 4305 B7 4306 H5 5300 B11 5301 A8 5302 F10 6301 I3 7301 A4 7302 C9 7304-A D3

7304-B F3 7306 F8 7308 H4 7309 H5 7310 I4 7311 I2 7312 H4 F302 A2 F303 A2 F304 A2 F305 F2 F306 F2 F307 G2 F308 G2 F309 G2 F310 H2 F311 C6 F312 C6 F313 C6 F314 H2 F315 I2 F316 I3 F317 I3 F318 I4 F319 H4 F320 H4 F321 I4 F322 D8 F323 C13

2304

10n 2305

10u

3318

2R2

I322

I315

2R2

RAD-

TRAYIN

3354

10u

1K2

3356

3362

1

2

10K

4K7

3

4

5

1K

6

7

8

9

TRAYOUT

10

11

12

1R

13

14

Electrical Diagrams and Print-Layouts

VAE8015 / 8020

7.

23

Servo Board 43015: Decoder / Encoder
1 2 3 4 5 6 7
5401
D3V3dec

8
100MHZ 100n 2402

9

10
D3V3dec

11

12

13

14

DECODER / ENCODER
A
F419 F420 F421 F422 F423 F424 MEAS1-dec F409 3451 1K2 3400 1K2
D3V3dec D3V3dec

5402
D3V3

100MHZ 100n 2424 100n 2425 100n 2428 100n 2429 100n 2430 100n 2431 2422 100n 2423 100n 2426 100n 2427 100n 2432

I499 100n

D3V3dec

7401 AWESOME2 19 MOTO2

MOTO1
MOTO1IN 4 17 90 88 87 86 84 98 97 96 92 80 24 21 20 10 3 9 52 12 11 18 31 49 54 57 55 60 72 79 78 99 74 28 27 22 70 2

AVDD MOTOR WobbleOut
Multibus(10)
5 77 44 13 23 43 42 40 39 38 37 36 35 34 33 32 45 61 62 63 64 65 66 67 68 53 7 8 6 29 30 15 14 73 71 48 56 MOTO1 WZEROX

VDD

DVDD

2405 100n I412 3409 I425 10K 10K 3408 I422 I406 2413 100n

A

TACHO1 MEASCFLG

D3V3dec

D3V3dec

D3V3dec

D3V3dec

D3V3dec

D3V3dec

D3V3dec

CL1 CFLAG

D3V3dec

I401

5400 600R 2400 2401 10u 10n
A3V3

B

7402 SAA7831HL 90 86 79 74 64 52 42 32 29 20 11 6
VDDD53 VDDD52 VDDD51 VDDD8 VDDD7 VDDD6 VDDD4 VDDD2 VDDD3 VDDD1 VDDA2 VDDA1

Multibus(9) Multibus(8) Multibus(7) Multibus(6) Multibus(5) Multibus(4) Multibus(3) Multibus(2) Multibus(1) Multibus(0) Multibus(11) DA(0) DA(1) DA(2) DA(3) DA(4) DA(5) DA(6) DA(7)

MEAS3-dec MEAS3-clk

2447

96 MEAS1 3439 RFPout 2434 10p 10R RF-REF 2446 10R 3407 I407 I410 10 HFINP 9 HFINN HF ADC PLL & BIT DET EFM/EFMPLUS DEMODULATOR SUBCODE DECODER

CD/DVD DEC/ERR CORR INTERNAL SRAM CD/DVD ENCODER

OTD 21 M-BUS0 72 M-BUS1 71 M-BUS2 70 M-BUS3 69 M-BUS4 68

I474

4400

I475

Multibus(0) Multibus(1) Multibus(2) Multibus(3) Multibus(4) Multibus(5) Multibus(6) Multibus(7) Multibus(8) Multibus(9) Multibus(10) Multibus(11)

OFFTRACK Multibus(11)

WRITEON

CROUT SCCLK CS-HDR65 RD-U WR-U ALE SIDA-hdr65 SICL-hdr65 SILD-hdr65 WRITEDATAp WRITECLKP LASERON INT1_HDR65 TACHO1

C

3440 RFNout

8 HFADCREF 7 IREF 24K I414 23 SIDATA|PWM 25 SISTROBE 22 SICLOCK F403 2406 100n I417 2407 100n I418 I420 2409 100n F401 I423 13 AGCOUT 1 WDEC1 WOBBEL PROC. 2 WDEC2 4 WIN 3 WDEC3 95 MEAS2 26 WZEROX 27 WSYNC 92 PANIC LASERON ENCODE WRITE 80 LASER-ON CTRL 83 WRITEDATAP WRITE CLOCK PLL HF ADC

DA(0:7) SIDA SICL SILD

100n

F426

BCA

24 BCA

MEASCFLG 94

ATIP-IN

MEASCFLG

SERIAL INTERF TO ANAL0G PRE-PROC.

HW DEBUG

10n SIDA-hdr65 SILD-hdr65 SICL-hdr65

3468 3463 3469 100R 100R 100R INT1 INT2 F410 F400 F406 F407

M-BUS5 67 M-BUS6 66 M-BUS7 65 M-BUS8 62 M-BUS9 61 M-BUS10 60 M-BUS11 59 EBUOUT 50 V4 49

HEADER INSERT

D

I419 PPNO

2408
OPTION

22n

EfmDataN-S EfmDataN-L

I405 3401-D I404

100 76 59 50 46 41 26 16

95

EfmDataP-L

I402

1K5 3401-A I408 1K5 I409

DGND

EfmDataP-S

93 AGND2 94 AGND1 91 89 85

I403 3401-B

MOTOR MOTO2IN CTRL VCLMP VRBS VRB LOADFREQ VRT MEAS3 VRTS MEAS3CLK ADC NTEST2 FRO9 WOBBLE PLL BUNRI FRO8 & AGC FRO7 MODE AIN FRO6 FRO5 TEST NC1 FRO4 T1 FRO3 TEST2 FRO2 ADIP DETECTION CHECK2 FRO1 & FRO0 ERROR CORRECTION PORE-EPLD PORE ATIP-IN WRITEON SYSCLK ENCODE DA0 TC0 WRTCTRL DA1 TC1 ADIP CROUT DA2 ADDRESS SCCLK DA3 NC2 DA4 CS DA5 RDI DA6 uP WRI DA7 INTERFACE ALE CSOUT SIDATAIN SIDA SICLKIN SICL WOBBLE AGC SISTROBEIN SILD INT1 INT2 WRDATAP WRDATAIN LINKING WRDATAN WRCLK RANDOMISE WORDLOCK LASERON BLOCK WRCLK-DIV32 INT1-HDR65 ADRLOCK TACHO1 SYNCLOCK

I421

I411

2414 PPNO 2n2

T1 TEST2 maes47 SYS-RSTn CL1

B
I498 3471 RES-U 47K

C

NC

VSS

1K5 3401-C 1K5

D

OPTION

3461 1K LLP WRITECLKP 3470 I473 I429 EfmClkP-L EfmClkP-S I434 EfmClkN-L EfmClkN-S I437 I431 1K 3410-A 3410-B

F418

IIS/EBU/ 8-BIT PAR OUTPUT INTERFACE IIS/ 8-BIT PAR INPUT INTERFACE

STOPCLK 48 SYNC 53 IISDATAO 55 FLAG 54 WCLK 56 BCLK 57 IISDATAI 58 CFLAG WS SCLK I459
D3V3dec

E

1K5 1K5

E
1402 30 29 3450-B 47R I460 28 27 26

WRITEDATAp 84 WRITEDATAN I435 I438 81 WRITECLKP 82 WRITECLKN

3410-C 1K5 3410-D1K5 TACHO1 TACHO2

MOTOR CTRL + TACHO

99 T1 100 T2 97 T3|MOTO2 98 MOTO1

SUB 75 EFM/EFMPLUS MODULATOR SUBCODE SFSY 77 INSERT RCK 76 DA20 40 DA21 39 DA(0) DA(1) DA(2) DA(3) DA(4) F411 F413 F414 F416 F412 F415 F417 DA(5) DA(6) DA(7) DLOAD SUR AIRQ CPR TXD FANSPEED

F425

F

T3-MOTO2 MOTO1 I440 CL1
D3V3dec

I461 ARESETn

3450-C 47R

I462

25 24

F

3415 100R

I441

47 CL1 14 MUXSW CLOCK CTRL

DA22 38 DA23 37 MICROPROCESSOR INTERFACE DA24 36 DA25 35 DA26 34 DA27 33

I463 I465 I467 I469 I471

3450-D 47R 3449-B 47R 3449-D 47R

I464 3449-A I468 47R 3449-C I472 47R I470 I466

23 22 21 20 19 18

I442

15 CRIN

3416 I443

3417 330R SYS-RSTn

I444 16 CROUT 93 PORE 17 TCB-TDI-TC(TEST1)

G

1M 1401

G

CSTCC

8M467 F405 F404 F402

(TEST2) 18 TCB-TRSTN 87 SDA 88 SCL 91 SYSCLK

TEST CTRL

INT 30 WRI 43 RDI 44 ALE 45 CS 46

I445 INT1_HDR65 WR-U RD-U 10K ALE 3418-C 10K 3418-D
D3V3dec

3418-A 10K 3418-B

3419-A 47R 3419-B 47R 3419-C 47R 3419-D 47R 3431-A 47R 3431-B 47R 3431-C 47R 22p 2416 22p 2418 I457 I455 I453 I451 I449 I447

RXD

3420-A

I446

17 16

3420-B

I448

WCLK

15 14

3420-C

I450

IISDATA0

13 12

H

5

12 19 28 31 41 51 63 73 78 85 89

3420-D

I452

BCLK

11 10

H

10K 3430-A 10K 3430-B 10K 3430-C

3448-A

I454

FLAG

9 8

3448-B

I456

SYNC

7 6

3448-C

I458

IISDATA1

5 4

I

10K

I

22p

22p

3 2 1

OPTION

CL 26532126_037.eps 221102

1401 G1 1402 E14 2400 B5 2401 B5 2402 A8 2405 A11 2406 D2 2407 D2 2408 D1 2409 D2 2413 A12 2414 B11 2415 I9 2416 I10 2417 I10 2418 I10 2419 I10 2420 I11 2421 I11 2422 A4 2423 A4 2424 A4 2425 A5 2426 A5 2427 A5 2428 A5 2429 A5 2430 A6 2431 A6 2432 A6 2434 C1 2435 I11 2436 I11 2437 I11 2438 I12 2439 I12 2440 I12 2441 I12 2446 C2 2447 B11 3400 A2 3401-A D7 3401-B D7 3401-C D7 3401-D D7 3407 C2 3408 A11 3409 A11 3410-A E2 3410-B E2 3410-C E2 3410-D E2 3415 F2 3416 G1 3417 G2 3418-A G8 3418-B G8 3418-C H8 3418-D H8 3419-A G9 3419-B G9 3419-C H9 3419-D H9 3420-A G13 3420-B G13 3420-C H13 3420-D H13 3430-A H8 3430-B I8 3430-C I8 3431-A H9 3431-B I9 3431-C I9 3439 C1 3440 C1 3448-A H13 3448-B I13 3448-C I13 3449-A F13 3449-B G13 3449-C G13 3449-D G13 3450-B F13 3450-C F13 3450-D F13 3451 B1 3461 D1 3463 C7 3468 C7 3469 C7 3470 E2 3471 B11 4400 B5 5400 B5 5401 A7 5402 A4 7401 A8 7402 B3 F400 D8 F401 D2 F402 H2 F403 D2 F404 H2 F405 G2 F406 D8 F407 D8 F409 B1 F410 D8 F411 G8 F412 G8 F413 G8 F414 G8 F415 G9 F416 G9 F417 G9 F418 D2

F425 F12 F426 B1

83

VSSD21

VSSD41

VSSD42

VSSD51

VSSD52

VSSD1

VSSD3

VSSD6

VSSD7

VSSD8

VSSA1

VSSA2

82 1 25 47 51 58 69 75

81

22p 2420

22p 2436

22p 2437

22p 2439

2415

22p 2417

22p 2419

2421

22p 2435

22p 2438

1

2

3

4

5

6

7

8

9

10

11

12

22p 2440

22p 2441

13

14

Electrical Diagrams and Print-Layouts

VAE8015 / 8020

7.

24

Servo Board 43015: Power
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1000 C2 1500 H2 1501 H3 2002 D6 2003 D7 2004 D7 2005 D7 2008 G7 2009 G7 2010 D9 2011 D9 2012 D9 2013 D10 2014 F8 2015 F8 2016 F9 2017 F9 2018 G9 2019 G9 2020 E9 3005 E8 3006 F9 4000 C5 4001 C5 7000 E8 7001 G8 F001 G10

POWER
A A

B

B

POS TESTING

C

4000 1000 1 2 3 4 5 6 F002 F003 F004 F005 F006 F007 F008 F009 I015 I016

I006 I007 I008 D3V3 A3V3 +5V D5V

C

4001 I009 I010

I011 I017 I012 +12V I018 -5V

D
PH-S

7 8

D
2002 10n 2003 10n 2011 2004 10n 2005 2010 2012 10