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Lexmark Optra S 4059-XXX

Extracted From Service Manual

4059-XXX

First Edition: September 2002
The following paragraph does not apply to any country where such provisions are inconsistent with local law: LEXMARK INTERNATIONAL, INC. PROVIDES THIS PUBLICATION "AS IS" WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow disclaimer of express or implied warranties in certain transactions, therefore, this statement may not apply to you. This publication could include technical inaccuracies or typographical errors. Changes are periodically made to the information herein; these changes will be incorporated in later editions. Improvements or changes in the products or the programs described may be made at any time. Publications are not stocked at the address given below; requests for publications should be made to your point of purchase. Comments may be addressed to Lexmark International, Inc., D22A/035-3, 740 New Circle Road NW, Lexington, Kentucky 40550, U.S.A. Lexmark may use or distribute any of the information you supply in any way it believes appropriate without incurring any obligation to you. Lexmark and Optra are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.

© Copyright Lexmark International, Inc. 1998, 2002 All rights reserved.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS This software and documentation are provided with RESTRICTED RIGHTS. Use, duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software clause at DFARS 252.227-7013 and in applicable FAR provisions: Lexmark International, Inc., Lexington, KY 40550.

4059-XXX

7. Parts Catalog How To Use This Parts Catalog ·
SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description. AR: (As Required) in the Units column indicates that the quantity is not the same for all machines. CC: (Color Code) in the Description column indicates the part is identified by a color marking on the part. NS: (Not Shown) in the Asm-Index column indicates that the part is procurable but is not pictured in the illustration. PP: (Parts Packet) in the Description column indicates the part is contained in a parts packet. INDENTURE: The indenture is marked by a series of dots located before the parts description. The indenture indicates the relationship of a part to the next higher assembly. For example: INDENTURE RELATIONSHIP OF PARTS (No dot) MAIN ASSEMBLY (One dot) o Detail parts of a main assembly (One dot) o Subassembly of the main assembly (Two dot) o o Detail part of a one-dot subassembly (Two dot) o o Subassembly of a one-dot subassembly

· · · · ·

The Optra S laser printer is available in eleven models. The model designations are as follows: 1250 (4059-121) 1255 (4059-125) 1620 (4059-162) 1625 (4059-165) 1650 (4059-160) 1855 (4059-185) 2420 (4059-242) 2450 (4059-240) 2455 (4059-245) 1855-C01 (4059-185) 3455 (4059-345) The parts catalog uses the four digit model number to identify model specific FRUs.

Parts Catalog 7-1

4059-XXX

Assembly 1: Covers

7-2 4059 Service Manual

4059-XXX
AsmIndex 1-1 1-2 1-2 1-3 1-4 NS 1-5 1-5 1-6 1-7 1-8 1-8 1-8A 1-9 NS 1-10 NS 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 1-11 99A0917 99A0458 99A0630 99A0631 99A0632 99A0633 99A0634 99A0535 99A0536 99A0537 99A0538 99A0539 99A0540 99A0541 99A0011 99A0012 99A0008 99A0007 99A0023 99A0020 99A0022 99A0021 Part Number 99A0553 99A0463 99A0464 99A0016 99A0004 Units 1 1 1 1 1 3 1 1 1 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Support, Paper Spacer, Front 2450/2455/3455 Spacer, Front 1620/1650/2420/1250/1255/1855/1625 Cover, Fuser Wick Assembly Spring, Latch Screw, Right Side Cvr Mtg PP 99A0263 Cover, RIght Side 1250/1620/1650/2420/1855/1625 Cover, Right Side 2450/2455/3455 Hinge, Upper Front Cover Label, TLI/ID/Serial No. - Blank Cover Assembly, Lower Front 1250/1255/1620/1625/1650/1855/2420 Cover Assembly, Lower Front 2450/2455/3455 Cap, MPT 2450/2455/3455 O-Ring, Lower Front Door Screw, Upper Front Cvr Mtg PP 99A0263 Kit, Upper Front Cover with Labels Labels, Upper Front Cover Bezel, Operator Panel, English Bezel, Operator Panel, France Bezel, Operator Panel, Italy Bezel, Operator Panel, Germany Bezel, Operator Panel, Spain Bezel, Operator Panel, Denmark Bezel, Operator Panel, Netherlands Bezel, Operator Panel, Norway Bezel, Operator Panel, Sweden Bezel, Operator Panel, Brazil/Portugal Bezel, Operator Panel, Finland Bezel, Operator Panel, Japan

Parts Catalog 7-3

4059-XXX

Assembly 1: Covers (continued)

7-4 4059 Service Manual

4059-XXX
AsmIndex 1-12 1-13 1-13 NS 1-14 1-14 1-14 1-15 1-16 1-17 NS NS NS 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 NS 99A0814 99A0816 99A0815 99A0817 99A0834 99A0577 99A0552 99A0573 99A0550 99A0031 99A0036 99A0017 99A0019 99A0018 99A0296 99A0003 99A0013 Part Number 99A0001 99A0009 99A0010 Units 1 1 1 5 1 1 1 1 1 1 6 1 2 1 1 1 2 1 1 2 1 1 1 Description Operator Panel Assembly Cover, Left Side 1250/1255/1620/1650/2420/1855/1625 Cover, Left Side 2450/2455/3455 Screw, Left Side Cvr Mtg PP 99A0263 Door, Left Panel 1650/1855/2420 Door, Left Panel 1250/1255/1620/1625 Door, Left Panel 2450/2455/3455 Switch, Cover Open w/Operator Panel Cable Assembly Latch, Upper Cover Cover, Laser Assembly Screw, Laser Cover PP 99A0263 Cover Assembly, Redrive Cap Nut, Front Spacer Mounting 2450/2455/3455 Shield, ESD Cover Open Bracket, Cover Open Switch Spring, Cover Open Switch Screws, Contact Mounting PP 99A0263 Cable, Smart Cartridge 3455 Contact, Smart Cartridge Ground 3455 Contact, Smart Cartridge 3455 Cover, Smart Cartridge Contact 3455 Plunger, Overstress Smart Cartridge 3455 Cable Tie

Parts Catalog 7-5

4059-XXX

Assembly 2: Frame

7-6 4059 Service Manual

4059-XXX
AsmIndex 2-1 2-2 2-2 2-3 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-11 2-12 2-12 2-13 2-14 2-15 2-16 Part Number 99A0425 99A0463 99A0464 99A0033 99A0034 99A0867 99A0551 99A0114 99A0113 99A0045 99A0039 99A0058 99A0558 99A0828 99A0904 99A0561 99A0111 99A0043 99A0049 Units 1 1 1 1 1 1 1 1 1 2 2 4 1 1 1 1 1 1 1 1 3 1 1 4 5 2-16A 2-17 2-18 2-19 2-20 99A0805 99A0466 99A0026 99A0028 99A0038 1 1 1 1 1 Description Support, Cross Brace Spacer, Front 2450/2455/3455 Spacer, Front 1250/1255/1620/1650/2420/1855/1625 Duct, Left Stacker 2450/2455/3455 Duct, Left Stacker 1250/1620/1650/2420/1855/1625 Duct, Main Body Support, Left Lower Stacker Duct, LVPS Left Side Pan, Drip ITC Latch, Cartridge Assembly Roller, Developer Support Pad, Machine Mounting Transfer Plate Assembly Transfer Plate Assembly 3455 Plate Assembly, Stacker Ground 2450/2455/3455 Support, Right Stacker 1250/1255/1620/1650/2420/1855/1625 Right Sideframe Track, Cartridge Guide RH Fan, Auxiliary 2420/2450/3455 Contact Kit PP 99A0585 o Contact, Doctor Blade/TAR/Developer Roll o Contact, PC Drum o Contact, Charge Roll o Block, Contact Mounting o Screw, Contact Mounting Contact, Charge Brush 3455 Sensor, Toner Cartridge Level Tray Bias Arm Assembly Spring, Tray Bias Pan, Center Assembly

Parts Catalog 7-7

4059-XXX

Assembly 2: Frame (continued)

7-8 4059 Service Manual

4059-XXX
AsmIndex 2-21 2-22 2-23 2-24 2-25 2-26 2-26 2-27 2-28 2-29 2-30 2-30 2-31 2-32 2-33 2-34 2-35 NS 2-36 2-36 2-37 2-37 2-37 NS 2-38 2-39 99A0030 99A0803 99A0377 99A0378 99A0794 99A0499 99A0062 99A0138 Part Number 99A0056 99A0055 99A0042 99A0053 99A0063 99A0046 99A0804 99A0549 99A0029 99A0128 99A0189 99A0037 99A0899 99A0044 99A0567 99A0555 99A0556 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 1 1 1 1 1 1 1 1 Description Deflector, Upper PF Deflector, Inner Frame, EP Module Sensor, Input Spring, PA Out Activate Cover, Gap 1620/1625/1650/1855/2420/2450/2455 Cover, Gap 3455 Shield, ESD Assembly with label Left Side Frame Board, Input Tray (ITC) Frame Extension 1650/2420/1855 Frame Extension 2450/2455/3455 Pan, Motor Drip Track, Cartridge Guide LH Link, Gear Release Bracket, Counterbalance Hinge Spring Spring, Counterbalance Screw PP 99A0263 Fan, Main Fan, Main 3455 Flag Kit, Standard Bin Level 1650/1855/2420 Flag Kit, Standard Bin Level 2450/2455/3455 Flag, Standard Bin Level 1855-C01 Flap, 250 Paper Output Bin 1855-C01 Bracket, Level Sensor 1650/2420/2450/3455 Sensor, Standard Bin Level 1620/1625/1650/1855/2420/2450/2455/3455

Parts Catalog 7-9

4059-XXX

Assembly 3: Printhead

7-10 4059 Service Manual

4059-XXX
AsmIndex 3-1 3-1 3-1 3-1 NS Part Number 99A0065 99A0398 99A0066 99A0829 Units 1 1 1 1 3 Description Printhead Assembly, 1620/1625/1650/1250/1255 Printhead Assembly, 1855 Printhead Assembly, 2420/2450/2455 Printhead Assembly, 3455 Screw, Printhead Mounting PP 99A0263

Parts Catalog 7-11

4059-XXX

Assembly 4: Paper Feed (Autocompensator)

7-12 4059 Service Manual

4059-XXX
AsmIndex 4-1 4-2 4-3 NS Part Number 99A0060 99A0067 99A0070 Units 1 1 2 1 Description Sensor, Paper Out Internal Tray Pick Arm Assembly (250) Pick Rolls Screw, Hanger PP 99A0263

Parts Catalog 7-13

4059-XXX

Assembly 5: Paper Feed - Multipurpose Unit

7-14 4059 Service Manual

AsmIndex 5-1 5-2 5-3 5-4 5-5

Part Number 99A0075 99A0071 99A0076 99A0081 99A0083

Units 1 1 1 1 1

Description Screw, Socket Set M4X5 mm 1250/1255/1650/1620/2420/1855/1625 Arm Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 Pick Roll Assembly 1250/1255/1620/1650/2420/1855/1625 Spring Assembly, Separator 1620/1650/1250/1255/2420/1855/1625 MPT Pad Assembly Kit o Restraint Pad o MPT Pad Assembly 1250/1255/1620/1650/2420/1855/1625 Deflector Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 Deflector, Lower Screw, Lower Deflector Mounting 8 mm PP 99A0263 2450 Screw, Lower Deflector Mounting 12mm PP 99A0263 1250/1255/1620/1650/2420/1855/1625 O-Ring, Lower Front Door Flag, MPT Paper Out 1250/1255/1650/1620/2420/1855/1625 Plate Assembly, MPT 1620/1650/1250/1255/2420/1855/1625 Sensor, MPT Paper Out 1250/1255/1620/1650/2420/1855/1625 Screw, Damper 1620/1650/1250/1255/2420/1855/1625 Screw, Frame Mounting PP 99A0263 1620/1650/1250/1255/2420/1855/1625 Clip, Pick Roll Shaft PP 99A0267 Solenoid, MPT (Frame) 1620/1650/1250/1255/2420/1855/1625 Bushing, Pick Roll Shaft 1250/1255/1620/1650/2420/1855/1625

5-6 5-7 5-8 5-8

99A0077 99A0080

1 1 2 2

5-9 5-10 5-11 5-12 5-13 5-14

99A0021 99A0084 99A0082 99A0078 99A0073

1 1 1 1 2 1

NS 5-15 5-16 99A0072 99A0074

2 1 2

Parts Catalog 7-15

4059-XXX

Assembly 6: Paper Feed - Alignment

7-16 4059 Service Manual

4059-XXX
AsmIndex 6-1 6-2 6-3 6-4 6-5 NS NS Part Number 99A0089 99A0492 99A0566 99A0559 99A0565 99A0490 Units 1 1 1 1 1 1 2 Description Alignment Assembly Paper Feed Screw, Paper Reference Adjustment Nut Lever, Bellcrank Release Washer, Reference Adjustment Clip, Reference Ground Screw, Alignment Asm Mtg PP 99A0263

Parts Catalog 7-17

4059-XXX

Assembly 7: Paper Feed - Output

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4059-XXX
AsmIndex 7-1 7-1 7-1 7-2 7-2 NS NS NS NS NS 99A0891 99A0921 Part Number 99A0090 99A0091 99A0502 99A0109 99A0110 99A0104 99A0107 Units 1 1 1 1 1 1 1 2 1 1 Description Deflector Assembly, Inner 500 2450/2455 Deflector Assembly, Inner 250 1620/1650/1250/1255/2420/1855/1625 Deflector Assembly, Inner 250 1855-C01 Deflector Assembly Outer 500 2450/2455 Deflector Assembly Outer 250 1620/1650/1250/1255/2420/1855/1625 Spring, Upper Diverter Separator, Upper Screw, SEMS-Duplex Path PP 99A0263 Deflector Assembly, Inner 500 3455 Restraint, Door Hinge

Parts Catalog 7-19

4059-XXX

Assembly 8: Integrated Paper Tray - 250 Sheet

7-20 4059 Service Manual

4059-XXX
AsmIndex 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12 NS NS NS NS 99A0501 99A0452 Part Number 99A0115 99A0504 99A0894 99A0120 99A0892 99A0119 99A0123 99A0461 99A0121 99A0126 99A0124 99A0127 99A0893 Units 1 1 1 2 1 4 1 1 1 4 1 1 1 2 1 1 1 Description Tray, Integrated 250 Sheet Tray, Integrated 250 Sheet 1855-C01 Latch, Back Restraint Restraint Pad Restraint, Side 250 Sheet Tray Wear Strips Indicator Assembly, Paper Size Label, Tray Number Clip, 250 Tray Wear Finger, Autosize Plate, Snap-In Slider, Autosize 250 Restraint, Back 250 Sheet Tray Screw, Deflector Mounting PP 99A0263 Washer, Latch Mounting Screw, Latch Mounting PP 99A0263 Strip Assembly, Paper Tray Insert 1855-C01

Parts Catalog 7-21

4059-XXX

Assembly 9: Main Drive

7-22 4059 Service Manual

4059-XXX
AsmIndex 9-1 9-1 9-1 9-2 9-3 9-4 NS NS NS 99A0260 Part Number 99A0129 99A0130 99A0801 99A0134 99A0275 99A0954 Units 1 1 1 1 1 1 4 3 2 Description Gearbox, w/Motor 2420/2450/2455 Gearbox, w/Motor 1620/1650/1250/1255/1855/1625 Gearbox, w/Motor 3455 Shaft, Power Takeoff Spring, Power Takeoff Shaft Gear, Bevel Screw, Gearbox Mounting PP 99A0263 Screw, Motor Mounting PP 99A0263 Clip, Cable

Parts Catalog 7-23

4059-XXX

Assembly 10: Developer Drive

7-24 4059 Service Manual

4059-XXX
AsmIndex 10-1 10-2 10-3 10-4 10-5 Part Number 99A0135 99A0136 99A0564 Units 1 1 1 1 2 Description Developer Drive Assembly Shaft, Developer Drive Coupler, Gear #55 Screw, Developer Drive Ground PP 99A0263 Screw, Developer Drive Mtg PP 99A0263

Parts Catalog 7-25

4059-XXX

Assembly 11: Fuser

7-26 4059 Service Manual

4059-XXX
AsmIndex 11-1 11-1 11-1 11-1 11-1 11-1 11-1 11-1 11-1 11-1 11-1 11-2 11-2 11-3 Part Number 99A0473 99A0474 99A0475 99A0476 99A0477 99A0478 99A0524 99A0525 99A0526 99A0830 99A0831 99A0146 99A0725 99A0918 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Fuser Assembly w/100V 750W Lamp 2420/2450/2455 Fuser Assembly w/115V 750W Lamp 2420/2450/2455 Fuser Assembly w/220V 750W Lamp 2420/2450/2455 Fuser Assembly w/100V 500W Lamp 1620/1650/1855/1625 Fuser Assembly w/115V 500W Lamp 1620/1650/1855/1625 Fuser Assembly w/220V 500W Lamp 1620/1650/1855/1625 Fuser Assembly w/100V 500W Lamp 1250/1255 Fuser Assembly w/115V 500W Lamp 1250/1255 Fuser Assembly w/220V 500W Lamp 1250/1255 Fuser Assembly w/115V 750W Lamp 3455 Fuser Assembly w/220V 750W Lamp 3455 Wiper Assembly, Dry Wiper Assembly, Wet Cover, Fuser Assembly with Thermistor, Thermal Fuse, and LH & RH Fuser Lamp Contact Assemblies Screw, Contact Assembly PP 99A0263 Exit Roll Assembly Detack Assembly 1250/1255/1620/16251650/ 1855/2420/2450/2455 Detack Assembly 3455 Hot Roll Assembly 1250/1255 Hot Roll Assembly 1620/1650/1855 Hot Roll Assembly 2420/2450/2455 Hot Roll Assembly 3455 Retainer, Backup Roll Bearing

11-4 11-5 11-6 11-6 11-7 11-7 11-7 11-7 11-8 99A0147 99A0156 99A0833 99A0562 99A0563 99A0149 99A0832 99A0144

4 1 1 1 1 1 1 1 2

Parts Catalog 7-27

4059-XXX

Assembly 11: Fuser (continued)

7-28 4059 Service Manual

4059-XXX
AsmIndex 11-9 11-9 NS 11-10 11-11 11-12 11-13 11-14 11-15 11-16 11-17 11-17 11-17 11-18 11-19 11-20 11-21 11-22 11-23 11-23 11-23 11-23 11-24 11-24 11-25 11-25 11-26 11-27 11-28 99A0157 99A0148 99A0142 99A0143 99A0150 99A0163 99A0162 99A0161 99A0890 99A0164 99A0713 99A0412 99A0410 99A0196 99A0170 99A0171 99A0826 99A0546 99A0557 99A0547 Part Number 99A0158 99A0160 99A0159 99A0173 Units 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 2 2 2 1 1 Description Backup Roll, CBM 30 mm 2420/2450/3455 Backup Roll, CBM 22 mm 1620/1650/1250/1255/1855/1625 Spacer, Backup Roll 1620/ 1650/1250/1255/1855 Solenoid Assembly, Envelope Conditioner 1620/1625/1650/1855/2420/2450/2455/3455 Screw, Solenoid Mounting PP 99A0263 Screw, Board Cover Mounting PP 99A0263 Cover, Fuser Board 1620/1650/2420/2450/2455/1855/1625 Wire, Ground Screw, Ground Wire PP 99A0263 Clamp, DC Fuser Cable Board Assembly, Fuser w/o Driver 1250/1255 Board Assembly, Fuser w/Driver 1620/1650/2420/2450/2455/1855/1625 Board Assembly, Fuser 3455 Clamp, AC Fuser Cable Screw, Fuser Cover Assembly PP 99A0263 Retainer, Hot Roll Bearing Bearing, Hot Roll Bushing, Hot Roll Bellcrank, Backup Roll 1250/1255 Bellcrank, Backup Roll 1620/1650/1855/1625 Bellcrank, Backup Roll 2420/2450/2455 Bellcrank, Backup Roll 3455 Guide, Fuser Entry 1620/1650/2420/2450/2455/1855/1625/3455 Guide, Fuser Entry 1250/1255 Spring, Backup Roll Bellcrank 1250/1255 Spring, Backup Roll Bellcrank 1620/1650/2420/2450/2455/1855/1625/3455 Retainer, Backup Roll Bellcrank PP 99A0267 Gear, Hot Roll Gear, Idler

Parts Catalog 7-29

4059-XXX

Assembly 11: Fuser (continued)

7-30 4059 Service Manual

4059-XXX
AsmIndex 11-29 11-30 11-31 11-32 11-33 11-34 11-35 11-36 11-36 11-36 11-36 11-36 11-36 NS NS NS 99A0145 99A0919 99A0140 99A0141 99A0177 99A0178 99A0175 99A0176 Part Number 99A0297 99A0169 99A0172 99A0166 99A0897 99A0167 Units 1 1 1 1 2 2 1 1 1 1 1 1 1 7 3 2 Description Link, Solenoid 1620/1650/2420/2450/1855/1625/2455/3455 Sensor, Narrow Media Flag, Exit Sensor Guide Assembly, Lower Exit w/Narrow Media Sensor Spring, Redrive Idler Roller, Redrive Idler Tie, Wire PP 99A0577 Lamp, 115V 750W CC Red 2420/2450/2455/3455 Lamp, 115V 500W CC White 1250/1255/1620/1625/1650/1855 Lamp, 100V 500W CC Yellow 1250/1255/1620/1625/1650/1855 Lamp, 100V 750W CC Purple 2420/2450/2455 Lamp, 220V 750W CC Orange 2420/2450/2455/3455 Lamp, 220V 500W CC Black 1250/1255/1620/1650/2455 Screw, Hanger PP 99A0263 2450/1250 Clip, Fuse Mounting Standoff, Fuser Control Board

Parts Catalog 7-31

4059-XXX

Assembly 12: Transfer

7-32 4059 Service Manual

4059-XXX
AsmIndex 12-1 12-1 12-2 12-3 12-4 Part Number 99A0179 99A0498 99A0349 99A0184 99A0186 Units 1 1 1 1 1 Description Transfer Roll Assembly Transfer Roll Assembly 1855-C01 PRC Arm, Transfer Roll Assembly Right Spring, Transfer Roll Right Erase Lamp Assembly Kit o Lamp, Erase Assembly o Lens, Erase Lamp Shaft, Transfer Pivot Spring, Transfer Roll Left Arm, Transfer Roll Left Retainer, Pivot Shaft PP 99A0267

12-5 12-6 12-7 NS

99A0185 99A0181 99A0354

1 1 1 1

Parts Catalog 7-33

4059-XXX

Assembly 13: Charging

7-34 4059 Service Manual

AsmIndex 13-1 13-2 13-3 NS

Part Number 99A0512 99A0513 99A1033

Units 1 1 1 1

Description Link Assembly, Charge Left Kit Link Assembly, Charge Right Kit Roll Assembly, Charge Screw, Charge Roll PP 99A0263

Parts Catalog 7-35

4059-XXX

Assembly 14: Electronics

7-36 4059 Service Manual

4059-XXX
AsmIndex 14-1 14-1 14-1 14-1 14-1 14-2 Part Number 99A0900 99A0901 99A0902 99A0903 99A0946 1342514 Units 1 1 1 1 1 1 Description Engine Board Assembly with laser cable 1250/1255 Engine Board Assembly with laser cable 1620/1625/1650 Engine Board Assembly with laser cable 1855/1855-C01 Engine Board Assembly with laser cable 2420/2450/2455 Engine Board Assembly with jumpers 3455 Power Cord Set, 8 ft. - U.S., Canada (LV), Nicaragua, Venezuela, Peru (LV), Bolivia, Colombia, Costa Rica, Ecuador, El Salvador, Guatemala, Honduras, Mexico, Panama Europe, 6 ft. Power Cord Set, 6 ft. - Argentina (HV), Paraguay (HV), Uruguay (HV), APG (LV) Power Cord Set, 8 ft. - U.K., Ireland Power Cord Set, 6 ft. - Israel Power Cord Set, 6 ft. - Switzerland Power Cord Set, 6 ft. - South Africa Power Cord Set, 8 ft. - Chile (HV) Power Cord Set, 8 ft. - Denmark Power Cord Set, 6 ft. - Italy Power Cord Set, 8 ft. - Peru (HV) Power Cord Set, 8 ft. straight 1855-C01 Power Cord Set, 6 ft. straight 1855-C01 Power Cord Set, 8 ft. right angle 1855-C01 Power Cord Set, 6 ft. right angle 1855-C01 Fuse, 110 V ac LVPS Fuse, 220 V ac LVPS, 110 V ac 2420/2450/2455/3455 LVPS, 110 V ac 1620/1650/1625/1855 LVPS, 110 V ac 1250/1255 LVPS, 220 V ac 2420/2450/2455/3455 LVPS, 220 V ac 1620/1650/1855/1625 LVPS, 220 V ac 1250/1255

14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-2 14-3 14-3 14-4 14-4 14-4 14-4 14-4 14-4

1339538 1342536 1342537 1339539 1339540 1339541 1342534 1339543 1339542 1374067 99A0471 99A0493 99A0496 99A0497 99A0215 99A0205 99A0214 99A0216 99A0218 99A0199 99A0201 99A0203

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Parts Catalog 7-37

4059-XXX

Assembly 14: Electronics (continued)

7-38 4059 Service Manual

4059-XXX
AsmIndex 14-5 14-6 14-7 14-7 14-8 99A0220 99A0827 99A0376 Part Number Units 1 1 1 1 1 Description Screw, HVPS Mounting PP 99A0263 Screw, Engine Bd Mounting Top PP 99A0263 High Voltage Power Supply High Voltage Power Supply 3455 Interconnect Board Assembly 2450/2455/3455 o 3 Slot Interconnect Board Assembly 1650/1855/2420 o 2 Slot Interconnect Board Assembly 1250/1255/1620/1625 o 1 Slot Screw, Int Board Mounting PP 99A0263 Screw, Int Board Shield Ground PP 99A0263 Screw, Int Shield Mounting PP 99A0263 Screw, Int Shield Mounting PP 99A0263 Screw, Controller Bd Mounting Front PP 99A0263 Screw, Parallel Connector Mounting Screw, Controller Bd Mounting Back PP 99A0263 Controller Board Assembly 1250/1620 Controller Board Assembly 1255 Controller Board Assembly 1625 Controller Board Assembly 1650/2420 Controller Board Assembly 1855 Controller Board Assembly 2450 Controller Board Assembly 2455 Controller Board Assembly 3455 Screw, Engine Bd Mtg Bottom PP 99A0263 Screw, Engine Bd Mtg Front PP 99A0263 Screw, Engine Bd Mtg Top PP 99A0263 Cable, Deflector Clip, EMC Six Finger

14-8

99A0930

1

14-8

99A0960

1

14-9 14-9 14-9 14-9 14-10 14-11 14-12 14-13 14-13 14-13 14-13 14-13 14-13 14-13 14-13 14-14 14-14 14-14 NS NS 99A0575 99A0346 99A0187 99A0840 99A0841 99A0183 99A0842 99A0139 99A0844 99A0845 99A0426

2 1 2 3 2 2 2 1 1 1 1 1 1 1 1 2 2 2 1 1

Parts Catalog 7-39

4059-XXX

Assembly 14: Electronics (continued)

7-40 4059 Service Manual

4059-XXX
AsmIndex 14-15 NS 14-16 14-16 14-16 14-17 14-18 14-18 14-18 14-19 14-19 14-19 NS NS NS NS NS NS 14-20 14-20 14-21 NS NS NS NS NS NS 99A0260 99A0213 99A0239 99A0238 99A0235 99A0207 99A0206 99A0204 99A0224 99A0229 99A0230 99A0243 99A0244 99A0245 Part Number 99A0236 99A0408 Units 1 1 6 4 2 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 4 6 1 1 2 2 1 1 2 Description Cover, INA Blank Cover, INA Flat (Blank) Screw, INA Cover Mounting PP 99A0263 2450 Screw, INA Cover Mounting PP 99A0263 Screw, INA Cover Mounting PP 99A0263 Engine Board Shield Assembly Shield, Inner Assembly 1250/1620/1625 o Cover, INA Blank Shield, Inner Assembly 1650/2420/1855 o Cover, INA Blank Shield, Inner Assembly 2450/2455/3455 o Cover, INA Blank Shield, Outer 1250/1255/1620/1625 Shield, Outer 1650/2420/1855 Shield, Outer 2450/2455 Shield, Interconnect Board 2450/2455/3455 Shield, Interconnect Board 1625/1650/1855/2420 Shield, Interconnect Board 1250/1255 Shield, Interconnect Board Mylar 2450/2455/3455 Shield, Interconnect Board Mylar 1625/1650/1855/2420 Shield, Interconnect Board Mylar 1250/1255 Screw, Outer Shield Mounting PP 99A0263 Screw, Outer Shield Mounting PP 99A0263 2450 Screw, Eng/Controller Mtg Ground PP 99A0263 Screw, Eng/Int Shield Ground PP 99A0263 Screw, Controller/Int Ground PP 99A0263 Screw, Int/Pan Mounting PP 99A0263 Screw, Eng/Int Ground PP 99A0263 Clip, Cable Screw, Cable Clip PP 99A0263

Parts Catalog 7-41

4059-XXX

Assembly 14: Electronics (continued)

7-42 4059 Service Manual

4059-XXX
AsmIndex 14-22 14-23 14-23 14-24 14-25 14-25 14-25 14-26 14-27 14-28 14-29 Part Number 99A0138 99A0030 99A0803 99A0255 99A0129 99A0130 99A0801 99A0256 99A0128 99A0254 99A0257 Units 1 1 1 1 1 1 1 1 1 1 1 Description Sensor, Standard Bin Level Fan, Main Fan, Main 3455 Cable, Main Drive Motor Gearbox, w/Motor 2450/2420/2455 Gearbox, w/Motor 1620/1650/1250/1255/1855/1625 Gearbox, w/Motor 3455 Cable, Integrated Tray Board, Input Tray (ITC) Cable, Auto Connect Bottom Cable, Auto Connect Top 1650/1855/2420/2450/2455/3455

Parts Catalog 7-43

4059-XXX

Assembly 14: Electronics (continued)

7-44 4059 Service Manual

4059-XXX
AsmIndex 14-30 14-31 14-32 14-33 14-34 14-34A 14-34B Part Number 99A0049 99A0466 99A0296 99A0001 99A0576 99A0815 99A0814 Units 1 1 1 1 1 2 1 Description Fan, Auxiliary 2450/2455/3455 Sensor, Toner Cartridge Level Switch, Cover Open w/Operator Panel Cable Assembly Operator Panel Assembly Cable, Front Harness Contacts, Smart Cartridge Cable, Smart Cartridge 3455

Parts Catalog 7-45

4059-XXX

Assembly 14: Electronics (continued)

7-46 4059 Service Manual

4059-XXX
AsmIndex 14-35 14-35 14-35 14-35 14-36 14-37 14-37 14-37 14-38 14-39 14-40 14-40 14-40 14-41 Part Number 99A0065 99A0398 99A0066 99A0829 99A0247 99A0251 99A0889 99A0888 99A0249 99A0173 99A0170 99A0171 99A0826 99A0027 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Printhead Assembly, 1620/1625/1650/1250/1255 Printhead Assembly, 1855/1855-C01 Printhead Assembly, 2420/2450/2455 Printhead Assembly, 3455 Cable, Hysnc Cable, Laser Cable, Laser 3455 Cable, Laser 1855/1855-C01 Cable, Envelope Conditioner 1620/1625/1650/1855/2420/2450/2455 Solenoid Assembly, Envelope Conditioner 1620/1625/1650/1855/2420/2450/2455/3455 Board Assembly, Fuser w/o Driver 1250/1255 Board Assembly, Fuser with Driver 1620/1625/1650/1855/2420/2450/2455 Board Assembly, Fuser 3455 Cover, Fuser Assembly with Thermistor, Thermal Fuse and RH Fuser Lamp Contact Assembly Sensor, Narrow Media Cable, Fuser D.C. Cable, Fuser A.C. Cable, Mirror Motor

14-42 14-43 14-44 14-45

99A0169 99A0252 99A0258 99A0250

1 1 1 1

Parts Catalog 7-47

4059-XXX

Assembly 15: 250 Sheet Tray

7-48 4059 Service Manual

4059-XXX
AsmIndex 15-1 15-2 15-3 NS 15-4 15-5 15-6 15-7 15-8 15-9 15-10 15-11 15-12 15-13 15-13B 15-14 15-15 15-16 NS 15-17 15-18 15-19 15-20 15-21 15-22 15-23 15-24 15-25 15-25 15-25A 15-26 99A0284 99A0397 99A0627 99A0063 99A0277 99A0278 99A0280 99A0274 99A0273 99A0279 99A0445 99A0281 99A0070 99A0438 99A0448 99A0266 99A0026 99A0419 99A0058 99A0288 99A0272 99A0275 99A0282 99A0451 99A0450 99A0276 Part Number 99A0287 Units 1 3 2 2 1 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 3 1 1 1 1 Description Pick Arm Assembly Screw, Auto Comp Mounting PP 99A0263 Roll Assembly, Pick Bearing, Drive Roll Arm, Paper Out 250 Base, 250 Option Tray Bias Arm Assembly Spring, Tray Bias Pad, Machine Mounting Sensor, Option Pass Thru Shaft, 250 Drive Spring, Power Takeoff Cable, 250 Tray Option Roller, Skewed Backup Retainer, Roller Roll Assembly, Drive 500 Dual Screw, Wear Plate Mounting PP 99A0263 Wear Plate, Pass Thru 250 Tray Bellcrank, Roller Release Bearing, Drive Shaft Low Gear, Feed Roll Gear, Bevel Bearing, Drive Shaft Stud Assembly, 250 Frame Cable, 250 Auto Connect Option Screw, Switch Activate Spring Mounting PP 99A0263 Screw, Option Board Mounting PP 99A0263 Board, Option Tray 1250/1620/1650/2420/2450 Board, Option Tray 1255/1625/1855/2455/3455 Jumper, 2-pin Spring, Switch Activate

Parts Catalog 7-49

4059-XXX

Assembly 15: 250 Sheet Tray (continued)

7-50 4059 Service Manual

4059-XXX
AsmIndex 15-27 15-27 15-28 15-29 15-30 15-31 15-32 15-33 15-34 15-35 15-36 15-37 15-38 NS NS NS NS Part Number 99A0115 99A0504 99A0119 99A0120 99A0123 99A0461 99A0121 99A0126 99A0124 99A0127 99A0894 99A0893 99A0892 99A0429 99A0286 99A0446 99A0501 Units 1 1 4 2 1 1 1 4 1 1 1 1 1 1 1 1 1 Description Tray Assembly, 250 Sheet Option Tray Assembly, 250 Sheet 1855-C01 Wear Strips Restraint Pad Indicator Assembly, Paper Size Label, Tray Number (2-5) Clip, 250 Tray Wear Finger, Autosize Plate, Snap-In Slider, Autosize 250 Latch, Back Restraint Restraint, Back 250 Sheet Tray Restraint, Side 250 Sheet Tray Label, Options Circle 1255/1625/1855/2455 Spring, Backup Roller Aligner Assembly, Paper Strip Assembly, Paper Tray Insert 1855-C01

Parts Catalog 7-51

4059-XXX

Assembly 16: 500 Sheet Tray

7-52 4059 Service Manual

4059-XXX
AsmIndex 16-1 16-2 16-3 16-4 16-5 16-6 16-7 16-8 16-9 16-10 16-11 16-12 16-13 16-14 16-15 16-16 16-17 16-18 16-19 16-20 16-21 16-22 16-23 16-23 16-24 16-25 16-26 16-27 16-28 16-29 16-30 99A0274 99A0063 99A0280 99A0446 99A0405 99A0070 99A0298 99A0058 99A0419 99A0026 99A0288 99A0895 99A0292 99A0123 99A0461 99A0457 99A0126 99A0124 99A0418 99A0120 99A0289 99A0896 99A0894 99A0447 99A0284 99A0397 99A0275 Part Number 99A0350 Units 1 3 1 2 1 4 1 1 1 1 4 1 1 1 4 1 1 2 1 1 1 1 1 1 1 3 1 1 1 1 1 Description Sensor, Paper Low Screw, Auto Comp Mounting PP 99A0263 Pick Arm Assembly Pick Roll Assembly Base, 500 Bottom Pad, Base 500 Spring, Tray Bias Tray Bias Arm Assembly Sensor, Option Pass Thru Restraint, Side 500 Sheet Tray Wear Strips Indicator Assembly, Paper Size Label, Tray Number (2-5) Clip, 500 Tray Wear Finger, Autosize Plate, Snap-In Slider, Autosize 500 Restraint Pad Tray, 500 Sheet Restraint, Back 500 Sheet Tray Latch, Back Restraint Shaft, 500 Drive Board, Tray 1250/1620/1650/2420/2450 Board, Tray 1255/1625/1855/2455/3455 Spring, Power Takeoff Screw, Board Mounting PP 99A0263 Bearing, Drive Shaft Low Aligner Assembly, Paper Retainer, Aligner Assembly PP 99A0267 Gear, Feed Roll Spring, Switch Activate

Parts Catalog 7-53

4059-XXX

Assembly 16: 500 Sheet Tray (continued)

7-54 4059 Service Manual

4059-XXX
AsmIndex 16-31 16-32 16-33 16-34 16-35 16-36 16-37 16-38 16-39 16-40 16-41 16-42 16-43 16-44 NS 99A0451 99A0450 99A0276 99A0443 99A0429 Part Number 99A0286 99A0278 99A0273 99A0279 99A0281 99A0444 99A0282 99A0438 99A0277 Units 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 Description Spring, Backup Roller Bellcrank, Roller Release Gear, Bevel Bearing, Drive Shaft Cable, 500 Auto Connect Top Stud Assembly, 500 Frame Cable, 500 Auto Connect Bottom Bearing, Drive Roll Wear Plate, Pass Thru Screw, Wear Plate Mounting PP 99A0263 Roller, Skewed Backup Retainer, Roller Roll Assembly, Drive 500 Arm, Paper Out 500 Label, Options Circle 1255/1625/1855/2455

Parts Catalog 7-55

4059-XXX

Assembly 17: 500/500 Dual Tray

7-56 4059 Service Manual

4059-XXX
AsmIndex 17-1 17-2 17-3 17-4 17-5 17-5 17-6 17-7 17-8 17-9 17-10 17-11 17-12 17-13 17-14 17-15 17-16 17-17 17-18 17-19 17-20 17-21 17-22 17-23 17-24 17-25 17-26 17-27 17-28 17-29 17-30 99A0276 99A0450 99A0451 99A0438 99A0447 99A0405 99A0070 99A0293 99A0298 99A0514 99A0026 99A0419 99A0058 99A0288 99A0895 99A0292 99A0123 99A0461 99A0457 99A0126 99A0124 99A0418 99A0120 99A0289 99A0896 99A0894 99A0569 99A0277 Part Number 99A0350 Units 1 3 1 2 1 1 2 1 1 4 1 1 4 1 1 1 4 1 1 2 1 1 1 1 1 2 1 1 1 2 1 Description Sensor, Paper Low Screw, Auto Comp Mounting PP 99A0263 Pick Arm Assembly Pick Roll Assembly Base, 500 Top Base, 500 Bottom Screw, Dual 500 Mounting Tray Bias Arm Assembly Spring, Tray Bias Pad, Base 500 Sensor, Option Pass Thru Restraint, Side 500 Sheet Tray Wear Strips Indicator Assembly, Paper Size Label, Tray Number (2-5) Clip, 500 Tray Wear Finger, Autosize Plate, Snap-In Slider, Autosize 500 Restraint Pad Tray, 500 Sheet Restraint, Back 500 Sheet Tray Latch, Back Restraint Cable Assembly Dual Tray Auto Connect Wear Plate, Pass Thru 500 Tray Screw, Wear Plate Mounting PP 99A0263 Roll Assembly, Drive 500 Dual Retainer, Roller Roller, Skewed Backup Bearing, Drive Roll Shaft, 500 Drive

Parts Catalog 7-57

4059-XXX

Assembly 17: 500/500 Dual Tray (continued)

7-58 4059 Service Manual

4059-XXX
AsmIndex 17-31 17-32 17-33 17-34 17-35 17-36 17-37 17-38 17-39 17-40 17-41 17-42 17-43 17-44 17-45 17-46 17-47 17-47 17-48 17-49 NS 99A0460 99A0429 99A0300 99A0898 99A0274 99A0286 99A0472 99A0278 99A0273 99A0063 99A0279 99A0281 99A0444 99A0443 99A0284 99A0397 Part Number 99A0275 99A0280 99A0446 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 1 Description Spring, Power Takeoff Bearing, Drive Shaft Low Aligner Assembly, Paper Retainer, Aligner Assembly PP 99A0267 Board, Tray (Bottom) Cable, 500 Tray Board to Board Power Gear, Feed Roll Spring, Backup Roller Cable Assembly, 500/500 Dual Bellcrank, Roller Release Gear, Bevel Spring, Switch Activate Bearing, Drive Shaft Cable, 500 Auto Connect Top Stud Assembly, 500 Frame Arm, Paper Out 500 Board, Tray (Top) 1250/1620/1650/2420/2450 Board, Tray (Top) 1255/1625/1855/2455/3455 Screw, Board Mounting PP 99A0263 Nut, Dual 500 Mounting Label, Options Circle 1255/1625/1855/2455

Parts Catalog 7-59

4059-XXX

Assembly 18: Duplex

7-60 4059 Service Manual

4059-XXX
AsmIndex 18-1 18-2 18-3 18-4 18-5 18-6 18-7 18-8 18-9 18-10 18-11 18-12 18-13 18-14 18-15 18-16 18-17 18-18 18-19 NS NS NS NS 99A0340 99A0345 99A0261 99A0432 99A0428 99A0339 99A0312 99A0328 99A0329 99A0321 99A0320 Part Number 99A0344 99A0322 99A0324 99A0326 99A0323 99A0314 Units 1 1 1 4 4 2 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 Description Cover, System Board Main Frame Assembly Idler Assembly, Belt Tension Spring, Aligner Guide Assembly, Paper Spring, Chassis Ground Screw, Motor Mount 3 mm PP 99A0413 Belt, Motor 114 Gear Pulley, Main Drive 96/54 Gear Motor Assembly Cable, D.C. Motor Tach Cam Follower Assembly Kit PP 99A0299 Actuator Assembly, Deflector Screw, Actuator Assembly Mounting PP 99A0413 Guide, Return RH Upper Screw, Upper Return Guide Mounting PP 99A0413 Guide, Return RH Lower Tray Assembly, Jam Removal Switch Assembly, Front Cover Roll, Debuckle Shaft, Debuckle Retainer 6 mm - Backup Roll PP 99A0404 Screw, M3x6L:G Supradrive PP 99A0413

Parts Catalog 7-61

4059-XXX

Assembly 18: Duplex (continued)

7-62 4059 Service Manual

4059-XXX
AsmIndex 18-20 18-21 18-22 18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-32 18-33 18-34 18-35 18-36 18-37 18-38 18-38 NS 18-39 18-40 99A0317 99A0434 99A0279 99A0191 99A0403 99A0916 99A0956 99A0306 99A0316 99A0315 99A0325 99A0280 99A0311 99A0274 99A0310 99A0341 99A0342 99A0343 Part Number Units 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 2 4 Description Screw, Tray Open Switch Mounting PP 99A413 Sensor, Exit - Optical Guide, LH Lower Guide, Return LH Upper Screw, LH Upper Return Guide Mounting PP 99A0413 Base Assembly, w/Tray Bias Shaft, Duplex Drive Spring, Duplex Shaft Gear, Pass Thru Idler Bearing, Drive Shaft Low Cable, Auto Connect Bottom Gear, Pass Thru Drive Roll Cable, Auto Connect Top Screw, Main Frame Assembly Mounting PP 99A0413 Gear, Duplex Bevel Pan, System Board Drip Bearing, Drive Shaft Fuse, .8A SB Board, System Level 1 Board, System Level 2 Kit, Duplex Option Card Jumper Screw, System Board Mounting PP 99A0413 Screw, System Board Cover PP 99A0413

Parts Catalog 7-63

4059-XXX

Assembly 18: Duplex (continued)

7-64 4059 Service Manual

4059-XXX
AsmIndex 18-41 18-42 NS 18-43 18-44 18-45 18-46 18-47 18-48 18-49 18-50 18-51 18-52 99A0330 99A0435 99A0338 99A0332 99A0307 99A0335 99A0334 99A0327 Part Number 99A0305 99A0303 Units 1 1 1 1 1 1 1 2 2 1 3 1 1 2 2 2 18-53 18-54 18-55 18-56 18-57 18-58 18-59 18-60 18-61 NS NS NS NS 99A0058 99A0429 99A0336 99A0333 99A0337 99A0319 99A0433 99A0304 99A0308 1 2 1 1 1 1 4 1 1 1 2 4 1 Description Top Cover Assembly, Movable Top Cover Assembly, Fixed Retainer, 6 mm Top Cover PP 99A0404 Guide, Lower Entry Guide Assembly, Paper Decurl Guide, Center Drive Upper Air Plenum Spring, Decurl Shaft Bushing Frame, Outer Screw, Outer Frame PP 99A0413 Guide Assembly, Center Drive Fan Mounting Kit PP 99A0269 o Screw, Fan Mounting M4x30 o Washer, Fan - M4 o Nut, Fan - M4 Fan, Cooling Duplex Retainer, 5 mm Main Drive PP 99A0404 Main Drive Assembly Sensor, Input Optical Spring, Decurl Shaft Switch Assembly, Top Cover Open Retainer, 6 mm Drive Roll PP 99A0404 Shaft Assembly, Drive Shaft Assembly, Decurl Screw, Tensioner PP 99A0413 Retainer, 6 mm Clutch Roll PP 99A0404 Feet, Duplex Base Label, Options Circle 1255/1625/1855/2455

Parts Catalog 7-65

4059-XXX

Assembly 19: Output Expander

7-66 4059 Service Manual

4059-XXX
AsmIndex 19-1 19-2 19-3 19-4 19-5 19-6 19-6 19-6 19-7 19-8 19-9 19-10 19-11 19-12 19-13 99A0347 99A0406 99A0915 99A0571 99A0483 99A0924 99A0925 99A0482 99A0366 99A0480 Part Number 99A0107 99A0104 99A0369 99A0052 Units 1 1 1 1 11 1 1 1 1 1 1 1 1 2 1 Description Diverter, Upper Also order 99A0104 Spring, Upper Diverter Shaft Assembly, Exit Also order PP 99A0572 Shaft Assembly, Lower Exit Also order PP 99A0572 Screw, PP 99A0263 Board, Output Expander Level 1 1650/2420/2450 Board, Output Expander Level 2 1855/2455/1650/2420/2450 Board, Output Expander DC motor Level 3 1650/1855/2420/2450/2455/3455 Cover, Front Control Board with ESD Brush Tray, Output Expander Spring, Diverter Diverter, Actuator Arm Spring, Output Tray Bracket, Attach Output Expander Assembly, Mechanical Linkage Level 1 1650/1855/2420/2450/2455 Output Expander Assembly, Mechanical Linkage Level 2 1855/2455/3455 Cover, Left Side Spring, Diverter Spring, Sector Bias Latch, Output Tray Shaft Bearing PP 99A0572 Sensor, Bin Full Level 1 1650/2420/2450 Sensor, Dual Bin Full Level 2 1855/2455/3455 Flag Kit, Output Paper Level

19-13 19-14 19-15 19-16 19-17 19-18 19-19 19-19 19-20

99A0914 99A0372 99A0415 99A0416 99A0481 99A0350 99A0414 99A0378

1 1 2 1 1 2 1 1 1

Parts Catalog 7-67

4059-XXX

Assembly 19: Output Expander (continued)

7-68 4059 Service Manual

4059-XXX
AsmIndex 19-21 19-21 19-22 19-22 19-23 19-24 19-25 19-26 19-27 19-28 19-29 19-30 Part Number 99A0062 99A0409 99A0914 99A0374 99A0368 99A0363 99A0371 99A0361 99A0362 99A0364 99A0351 99A0370 Units 1 1 1 1 1 3 1 1 1 1 1 1 Description Level Sensor Bracket Level 1 1650/2420/2450 Level Sensor Bracket Level 2 1855/2455/3455 Output Expander Assembly, Mechanical Linkage Door Assembly, Rear Access Shaft Assembly, Lower Also order PP 99A0572 Pulley, Drive Cover, Right Side Belt, 160 Gear Arm Assembly, Belt Idler Spring, Belt Tensioner Sensor, Output Expander Pass Thru Shaft Assembly, Middle Level 1 1650/1855/2420/2450/2455 Also order PP 99A0572 Shaft Assembly, Middle 40T Level 2 3455 Also order PP 99A0572 Frame Assembly, Output Expander Level 2 3455 Label, Options Circle 1855/2455/3455

19-30 19-31 NS

99A0913 99A0912 99A0429

1 1 1

Parts Catalog 7-69

4059-XXX

Assembly 20: Envelope Feeder

7-70 4059 Service Manual

4059-XXX
AsmIndex 20-1 20-2 20-3 20-4 20-5 20-5A 20-6 20-7 20-8 20-9 20-9 NS NS NS NS NS NS 99A0484 99A0491 99A0400 99A0489 99A0487 Part Number 99A0389 99A0391 99A0379 99A0393 99A0380 99A0407 99A0390 99A0488 99A0382 99A0383 99A0402 Units 1 1 1 1 1 1 1 7 1 1 1 6 1 1 1 1 1 Description Paper Weight Assembly Guide, Edge Cover, Top Clutch, Restraint/Gear Cover, Right Side Base Assembly Support, Slide Out Roller, Support Motor, Stepper D.C. Board Assembly, Electronic Control Board Assembly, Electronic Control 1855/2455/3455 Screw, Top/Motor/Board Belt, Gear Drive Bracket, Stack Limiter Spring, Restraint Roll Shaft Spring, Latch Return Flag, Envelope Out Sensor

Parts Catalog 7-71

4059-XXX

Assembly 20: Envelope Feeder (continued)

7-72 4059 Service Manual

4059-XXX
AsmIndex 20-11 Part Number Units 1 1 1 1 3 2 1 1 1 1 1 20-12 20-13 20-14 NS NS NS NS NS NS NS NS NS NS 99A0384 99A0385 99A0494 99A0429 99A0427 99A0469 99A0381 99A0388 99A0485 1 1 1 1 3 2 3 1 1 1 1 1 1 Description Gear Kit, PP 99A0271 o Gear, Feed o Gear, Master Cam o Gear, Drive Roll Shaft o Gear, Master/Feed Kick o Gear, Drive Idler o Gear, Comp Drive/Clutch o Gear, Kick Roll Connect o Gear, Kick CNCT Idler o Gear, Feed Shaft Right o Gear, Drive Idler Rear Cover, Left Side Switch, Envelope Out Sensor, Envelope Pass Thru Retainer, 4 mm PP 99A0404 Retainer, Clip 5 mm Shaft PP 99A0404 Retainer, 6 mm PP 99A0404 Retainer, 7 mm Shaft PP 99A0404 Shaft, Drive Pressure Roller Cable, Auto Connect Front Spring, Cam Clutch Label, Options Circle 1255/1625/1855/2455 Label, Envelope Orientation Icon 1255/1625/1855/2455 Deflector Guide

Parts Catalog 7-73

4059-XXX

Assembly 21: High Capacity Feeder

7-74 4059 Service Manual

4059-XXX
AsmIndex 21-1 21-2 NS NS 21-3 21-4 21-5 21-6 21-7 21-7A 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17 NS 21-18 21-19 21-20 21-21 21-22 21-23 99A0655 99A0657 99A0948 99A0690 99A0716 99A0658 99A0650 99A0661 99A0671 99A0691 99A0656 99A0680 99A0681 99A0662 99A0461 99A0698 Part Number 99A0660 Units 1 3 6 6 2 4 2 1 1 4 2 1 3 1 2 1 1 1 4 4 1 4 1 2 1 1 4 Description Frame, Printer Support Frame 2 Screw, Printer Support 2 Frame Mounting PP 99A0675 Washer, Printer Support Frame 2 Star PP 99A0677 Nut, Printer Support Frame 2, 8-32 Hex PP 99A0676 Clamp, Feed Frame Screws, Feed Frame Clamp PP 99A0675 Bearing, Nyliner Leadscrew Top Cover, Side Deflector Assembly Front Strip, Wear Transfer Lead Screw Assembly Label, Tray Option Numbers Screw, Deflector Mounting 8-18 x 7/8 inch PP 99A0675 Bearing, Leadscrew Bottom Magnet, Door Frame Assembly Tray Assembly, Elevator Card Assembly, 2000 Option Control Nut, 6-32 Hinge Mounting PP 99A0676 Washer, Hinge Mounting Flat PP 99A0677 Cable, Optical Sensor Washer, Hinge Mounting Star PP 99A0677 Door Assembly, Front Hinge, Door Kit, Door Switch Spring and Bumper Washer, Door Switch Spring Mounting PP 99A0677 Screw, Card Assembly Mounting PP 99A0675

Parts Catalog 7-75

4059-XXX

Assembly 21: High Capacity Feeder (continued)

7-76 4059 Service Manual

4059-XXX
AsmIndex 21-24 21-25 21-26 21-26 21-27 21-28 21-28 21-29 21-30 21-31 21-32 21-33 21-34 21-35 21-36 21-37 21-38 21-39 21-40 21-41 21-41A 21-42 21-43 21-44 21-45 21-46 21-47 21-48 21-49 99A0714 99A0669 99A0670 99A0664 99A0665 99A0663 99A0697 99A0699 99A0653 99A0719 99A0696 99A0219 99A0686 99A0188 Part Number Units 1 4 3 3 6 1 1 2 2 1 2 2 2 1 4 1 1 2 1 4 2 1 2 4 1 1 2 1 2 Description Nut, Door Switch Spring Mounting PP 99A0676 Washer, Card Assembly Mounting PP 99A0677 Guide, Rear Paper with thumb screws Use with 99A0696 Guide, Rear Paper with retainer arm Use with 99A0219 Screw, Top Frame Mounting PP 99A0675 Frame Assembly, Top with labels Frame Assembly, Top with labels Screw, Top Frame Clamp Mounting PP 99A0675 Washer, Top Frame Clamp PP 99A0677 Clamp, Top Frame Mounting Nut, Base Mounting PP 99A0676 Washer, Base Mounting PP 99A0677 Screw, Base Mounting PP 99A0675 Pulley, Idler Spacer, Motor Mounting Cable, PS Internal Wiring Switch, Lower Limit Microswitch Nut, 2-56 Lower Limit Switch Mounting PP 99A0676 Motor Assembly Washer, Motor Plate Mounting PP 99A0677 Washer, Power Supply Ground PP 99A0677 Belt, Drive Nut, Power Supply Ground PP 99A0676 Screw, Motor Plate Mounting PP 99A0675 Connector, Appliance Inlet with Tye Wrap Cord, AC External Jumper Nut, Power Supply Cover PP 99A0676 Cover, Power Supply Screw, Power Supply Board Mounting PP 99A0675

Parts Catalog 7-77

4059-XXX

Assembly 21: High Capacity Feeder (continued)

7-78 4059 Service Manual

4059-XXX
AsmIndex 21-50 21-51 21-52 NS NS NS 21-53 21-54 21-55 21-56 21-57 NS NS NS 21-58 21-59 99A0659 99A0695 99A0654 99A0651 99A0667 99A0715 99A0682 99A0683 99A0684 99A0685 Part Number Units 2 1 1 1 1 1 1 2 1 1 3 6 6 10 1 1 Description Washer, Power Supply Board PP 99A0677 Power Supply Board Cable, Low Voltage Power Supply Cable, HCIT-TOC Power Cable, HCIT Power Passthru Cable, HCIT-14Pin Flex Bushing Nut, 2-56 Paper Low Switch Mounting PP 99A0676 Switch, Paper Low Sensor Assembly, Paper Out/Upper Limit Screw, Printer Support 1 Frame Mounting PP 99A0675 Washer, Printer Support Frame 1 Star PP 99A0677 Nut, Printer Support Frame 1 8-32 Hex PP 99A0676 Screw, Door to Door Frame Mounting PP 99A0675 Frame, Printer Support 1 Parts Kit, Paper Size Switch Assembly including cable, switch, lockwasher, nut and knob Washer, Sensor Bracket Mounting PP 99A0677 Screw, Sensor Bracket Mounting PP 99A0675

21-60 21-61

2 2

Parts Catalog 7-79

4059-XXX

Assembly 21: High Capacity Feeder (continued)

7-80 4059 Service Manual

4059-XXX
AsmIndex 21-62 21-63 21-64 21-65 21-66 21-67 21-68 21-69 21-70 NS 21-71 21-72 21-73 21-74 21-75 21-76 21-77 21-78 21-79 21-79 21-80 NS NS 99A0274 99A0278 99A0688 99A0401 99A0277 99A0286 99A0445 99A0280 99A0275 99A0272 99A0446 99A0276 99A0451 Part Number 99A0281 99A0279 99A0273 Units 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 4 4 Description Cable, 250 Auto Connect Bearing, Drive Shaft Gear, Bevel Screw, Frame Mounting PP 99A0263 Roll Assembly, Drive 250 Option Roll, Skew Backup Retainer, Roller PP 99A0267 Screw, Wear Plate Mounting PP 99A0675 Plate Wear, Pass Thru Spring, Backup Roller Stud Assembly, 250 Frame Bearing, Drive Shaft Low Spring, Power Takeoff Shaft, 250 Drive Aligner Assembly, Paper Retainer, Aligner Assembly PP 99A0267 Gear, Feed Roll Bellcrank, Roller Release Card Assembly, 2000 Tray Option Card Assembly, 2000 Tray Option 1255/1625/1855/2455/3455 Screw, 2000 Tray Option Card Mounting PP 99A0263 Foot, Stabilizer PP 99A0672 Mounting Feet PP 99A0687

Parts Catalog 7-81

4059-XXX

Assembly 21: High Capacity Feeder (continued)

7-82 4059 Service Manual

4059-XXX
AsmIndex 21-81 21-82 21-83 21-84 21-85 21-86 21-87 21-88 21-89 21-90 21-91 NS NS 99A0679 99A0448 99A0429 99A0678 99A0288 99A0461 99A0674 99A0070 99A0692 Part Number Units 3 1 2 1 1 1 1 1 4 4 2 1 1 Description Screw, Auto Comp Assembly Mounting PP 99A0263 Arm Assembly, Pick 2000 Roll Assembly, Pick Base, 2000 Option Screw, Deflector Mounting PP 99A0263 Deflector, Base Sensor, Pass Thru Label, Tray Option Numbers Washer, Bracket 250 Frame Retention Mounting PP 99A0677 Screw, Bracket 250 Frame Retention Mounting PP 99A0263 Bracket, 250 Frame Retention Arm, Paper Out 250 Sheet Label, Options Circle 1255/1625/1855/2455

Parts Catalog 7-83

4059-XXX

Assembly 22: Kiosk - Vertical Paper Adapter

7-84 4059 Service Manual

4059-XXX
AsmIndex 22-1 22-2 22-3 22-4 22-5 22-6 22-7 22-7B 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-17 22-18 22-19 99A0079 99A0087 99A0086 99A0116 99A0125 99A0232 99A0217 99A0226 99A0122 99A0137 99A0088 99A0085 99A0209 Part Number 99A0231 99A0112 99A0197 Units 1 1 1 12 1 16 7 3 1 6 6 1 1 1 2 1 2 1 1 1 Description Bail, Support Mounting, Frame Assembly Shaft, Drive Rear Retainer PP 99A0240 Arm Assembly, Pivot Screws PP 99A0234 Parts, Pulley PP 99A0208 Gear, Idler PP 99A0237 Tray Assembly, Backup Roller Spring, Backup Roller Roller, Backup Tray Assembly, Drive Roller Frame Assembly, Right Side Cover, Right Belt, 160G Guide, Paper Exit Shaft Assembly, Drive Roller Frame Assembly, Left Side Cover, Backup Tray Tray, Backup Roller

Parts Catalog 7-85

4059-XXX

Assembly 23: Kiosk - Horizontal Paper Adapter

7-86 4059 Service Manual

4059-XXX
AsmIndex 23-1 23-2 23-3 23-4 23-5 23-6 23-7 23-7B 23-8 23-9 23-10 23-11 23-12 23-13 23-14 23-15 23-16 23-17 23-18 99A0079 99A0087 99A0086 99A0905 99A0907 99A0232 99A0217 99A0122 99A0906 99A0088 99A0085 99A0209 Part Number 99A0231 99A0112 99A0197 Units 1 1 1 12 1 15 7 3 1 6 6 1 1 1 2 2 1 1 1 Description Bail, Support Mounting, Frame Assembly Shaft, Drive Rear Retainer PP 99A0240 Arm Assembly, Pivot Screws PP 99A0234 Parts, Pulley PP 99A0208 Gear, Idler PP 99A0237 Tray Assembly, Backup Roller Spring, Backup Roller Roller, Backup Tray Assembly, Drive Roller Frame Assembly, Right Side Cover, Right Belt, 160G Shaft Assembly, Drive Roller Frame Assembly, Left Side Cover, Backup Tray Tray, Backup Roller

Parts Catalog 7-87

4059-XXX

Assembly 24: Options
AsmIndex 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 Part Number 1328589 99A0517 99A0518 99A0519 99A0520 99A0724 99A0726 99A0521 99A0522 99A0523 99A0873 99A0420 99A0421 99A0422 99A0560 99A0424 99A0515 99A0459 99A0516 99A0628 99A0871 99A0629 13A0296 13A0297 99A0545 13A0298 99A0467 99A0923 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description 2MB DRAM SIMM 4MB DRAM SIMM 8MB DRAM SIMM 16MB DRAM SIMM 32MB DRAM SIMM 64MB EDO DRAM SIMM DBCS SIMM, Japan 1MB Flash SIMM 2MB Flash SIMM 4MB Flash SIMM SIMM, Bar Code 3455 Token-Ring Card 10/100 Ethernet Card 10Base2/10BaseT Card with T-connector Omni Bus INA Card IR Adapter Hard Disk, w/o Control Board 1250/1620/1650/2420/2450 Hard Disk, w/o Control Board 2.1GB 1255/1625/1855/2455/3455 Board, Hard Disk Control SIMM, IPDS Board 1250/1620/1650/2420/2450 SIMM, IPDS Board 1255/1625/1855/2455/3455 Adapter Card, SES for SCS Cable, Twinax Cable, Coax Adapter, Serial Cable, Serial Board, Parallel Port Adapter Board, USB/Parallel Port

7-88 4059 Service Manual

4059-XXX

Assembly 24: Options (continued)
AsmIndex 24 24 24 24 24 24 24 24 24 24 Part Number 99A0911 99A0910 99A0909 99A0863 99A0864 99A0865 99A0799 99A0417 99A0920 99A0945 Units 1 1 1 1 1 1 1 1 1 1 Description Tray Assembly, 250 Special Media Cartridge, 4059 Shipping (2) Cartridge, 4059 Shipping (1) Hopper, Integrated Label/Letter Hopper, Integrated Label/Letter Stacker Hopper, Legal Label Stacker Drive, Forms HD 2.1GB Kit, Cap/Stack Bails 250 Kit, Cap/Stack Bails 500 Kit, Paper Stacking Arm

Parts Catalog 7-89

4059-XXX

Assembly 25: Miscellaneous
AsmIndex 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 Part Number 99A0263 99A0585 99A0267 99A0268 99A0269 99A0299 99A0271 99A0404 99A0413 99A0572 99A0577 99A0675 99A0676 99A0677 99A0083 99A0512 99A0513 99A0186 99A0702 99A0703 99A0704 99A0705 99A0706 99A0707 99A0710 99A0711 99A0712 Units 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 Description Parts Packet, Screws Parts Packet, Contact Kit Parts Packet, Retainers Parts Packet, Springs Paper Feed Parts Packet, Duplex Option Fan Mounting Parts Packet, Duplex Option Cam Follower Assembly Parts Packet, Envelope Option Gears Parts Packet, Retainers Envelope Option Parts Packet, Screws Duplex Parts Packet, 500 Sheet Feeder Option Shaft Bearings Parts Packet, Cable Ties (10 each) Parts Packet, Screws High Capacity Feeder Parts Packet, Nuts High Capacity Feeder Parts Packet, Washers High Capacity Feeder Parts Kit, Multipurpose Tray Parts Kit, Charge Roll Link Asm, Left Side Parts Kit, Charge Roll Link Asm, Right Side Parts Kit, Erase Lamp/Lens Printer Stand Caster, Non Locking Printer Stand Caster, Locking Printer Stand Grommet, Wire Printer Stand Lock, Cam Printer Stand Storage Shelf Printer Stand Door Assembly, Cabinet Printer Stand Filler, Rear Top Piece Printer Stand Table Assembly, Large Printer Stand Table Assembly, Small

7-90 4059 Service Manual

4059-XXX

Assembly 25:Miscellaneous (continued)
AsmIndex 25 25 25 25 25 25 25 25 Part Number 99A0208 99A0234 99A0265 99A0295 99A0248 99A0301 99A0394 99A0462 Units 1 1 1 1 1 1 1 1 Description Parts Packet, Pulley - Kiosk Parts Packet, Screws - Kiosk Packaging, Short Packaging, Tall with 500/500 Option Tray Packaging, 500/500 Dual Option Tray Assembly Packaging, w/o 500/500 Option Tray Grease Packet, Nyogel 744 Grease Packet, IBM 23

Parts Catalog 7-91