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T ECHNICAL INFORMATION
Model No. 6390D
PRODUCT
P1/8
L
Description Cordless Driver Drill 13mm

CONCEPT AND MAIN APPLICATIONS
Model 6390D has been launched with the following features.
*High torque delivered by powerful Type 775 motor H
*Compact design with an overall length of only 220mm (8-5/8")

This new product is available in the following variations.
Battery Battery cover
Model No. Flash light
type quantity (quantity) Charger W
6390DZ without --- --- without
Dimensions: mm (")
6390DWAE 1822 (Ni-Cd 2.0Ah) 2 2 without 220 (8-5/8)
Length (L)
6390DWAE3 1822 (Ni-Cd 2.0Ah) 3 3
Width (W) 95 (3-3/4)
6390DWALE 1822 (Ni-Cd 2.0Ah) 2 2 ML180
DC1804 Height (H) 252 (9-7/8)
6390DWPE PA18 (Ni-Cd 1.3Ah) 2 2
without
6390DWPE3 PA18 (Ni-Cd 1.3Ah) 3 3
6390DWPLE PA18 (Ni-Cd 1.3Ah) 2 2 ML180
Note: All of the above models come with the items listed below
in the "Standard equipment" in addition to the items listed above.


Specification
Voltage: V 18
Battery Cell Ni-Cd
Capacity 1.3 Ah (Battery PA18) 2.0 Ah (Battery 1822)
No load speed: (min -1= rpm) Low: 0 - 350, High: 0 - 1,200
Chuck capacity: mm (") 1.5 (1/16) - 13 (1/2)
Drilling capacity: Steel 13 (1/2)
mm (") Wood 36 (1-7/16)
Max fastening Soft joint 27
torque: N.m Hard joint 42
Electric brake Yes
Variable speed control Yes
Reverse switch Yes
Net weight*: kg (lbs) 2.2 (4.9)
*includes battery 1822.

Standard equipment
Philips bit 2-65 ............... 1
Plastic carrying case ....... 1
Note: The standard equipment for the tool shown may differ by country.


Optional accessories
Battery 1822 Charger DC1804 Assorted drill bits for wood
Battery 1834 Charger DC1822 Assorted drill bits for steel
Battery 1835 Assorted driver bits
Battery 1835F
Battery PA18
P2/8
Features and benefits

Compact Design 220mm Powerful Type-775 Motor
with an Overall Length (8-5/8") Delivers High Torque.
of Only 220mm (8-5/8")
Provides outstanding
maneuverability. *
(About 20mm shorter than 6347D) Rubberized Soft Grip
Provides comfortable operation
13mm (1/2") Chuck with better control.

* *
All Metal Gear Construction Hand strap is attachable.
Ensures extra-high transmission durability.
(Uses the same gear assembly as
6260D/8270D series models.) PA Type battery
is also available.
*Same advantage as Model 6260D


Comparison of products
Specification Comparison

Model No. Makita A
Specifications 6390D B
Voltage: V 18 18
Battery Capacity: (Ah) 1.3 (PA-18)/ 2.0 (1822) **1.4
Cell Ni-Cd Ni-Cd
Charging time: min. 30/ 45 (w/ DC1804) 60
Low 0 - 350 0 - 350
No load speed: min-1=rpm
High 0 - 1,200 0 - 1,300
Lock torque: N.m (in.lbs) 38 (340) 45 (398)
Hard joint 42
Max. fastening torque: N.m N/A
Soft joint 27
Wood 36 (1-7/16)
Capacity: mm (") N/A
Steel 13 (1/2)
Mabuchi Mabuchi
Motor
RS775-VC RS775-WC
Sleeve type Dual Dual
Keyless chuck
Chuck capacity: mm (") 13 (1/2) 13 (1/2)
16 stages + 24 stages +
Torque adjustment
drill mode drill mode
Metal gear Yes No
Bit holder No Yes
Soft grip Yes No
Length: mm (") 220 (8-5/8) 260 (10-1/4)
Dimensions Width: mm (") 95 (3-3/4) 78 (3-1/16)
Height: mm (") 252 (9-7/8) 255 (9-7/8)
Net weight: kg (lbs) [includes battery] 2.2 (4.9) 2.1 (4.6)

Standard equipment Plastic carrying case Plastic carrying case
Bit Bit

**the capacity actually measured
P3/8
Comparison of product
Performance Comparison
Note: 1. With 2.0Ah Ni-Cd battery, Makita models were tested.
2. The test results depend to a great extent on the hardness of materials, etc.
3. The numbers in the bar graphs are relative values when the capacity of Model A of the competitor A
is indexed at 100. (For Model A, refer to the New Product Tecnical Information of Model 8390D.)

1) DRILLING IN WOOD
1. Test Conditions: Drriled holes through 60mm (2-3/8") lauan with dia. 15mm (9/16") auger bit at high speed.

[Work speed] [Work Volume]
(the time required to drill a through hole) (on a single full battery charge)
Slow Fast Few Many

Makita 6390D 138 235

Competitor A 2.5 sec 203 holes
Model A 100 100


0 50 100 150 0 50 100 150 200 250


2. Test Conditions: Drriled holes through 60mm (2-3/8") lauan with dia. 24mm (15/16") auger bit at low speed.

[Work speed] [Work Volume]
(the time required to drill a through hole) (on a single full battery charge)
Slow Fast Few Many

Makita 6390D 128 206
9.5 sec 72 holes
Competitor A
100 100
Model A

0 50 100 150 0 50 100 150 200 250



2) FASTENING
Test Conditions: Drove 3.8 x 51mm (5/32 x 2") screws in wood at high speed.

[Work speed] [Work Volume]
(the time required to drive a lag bolt) (on a single full battery charge)
Slow Fast Few Many

Makita 6390D 141 211
1.0 sec 598 screws
Competitor A
100 100
Model A

0 50 100 150 0 50 100 150 200 250
P4/8
Clutch
The Graduation on Torque Adjusting Ring and Corresponding Fastening Torque
(The Torque When Clutch Is Disengaged)
[ft.lbs] (kg.cm) N.m
[5.1] (70) 7

[4.4] (60) 6

[3.6] (50) 5
Fastening Torque




[3.0] (40) 4

[2.2] (30) 3

[1.5] (20) 2

[0.7] (10) 1

[0] (0) 0

Graduation on the
torque adjusting ring 1 2 4 6 8 10 12 14 16


Machine screw M4 M5 M6
Applicable screw




Soft wood dia. 3.5x22mm
Wood screw




(pine, etc.) dia. 4.1 x 38mm
Hard wood dia. 3.5 x 22mm
(lauan, etc.) dia. 4.1 x 38mm

16 Stage torque settings allow for;
1) Appropriate torque setting in tightening M4 to M6 machine screws
2) Precision matching of surfaces with wood screws regardless of the screw size or the hardness of wood
P5/8
Repair
[1] Removal/Installation of Drill Chuck
When replacing Gear assembly, remove drill chuck beforehand as described below.
(It is not necessary to remove Drill chuck when disassembling Housing only.)
REMOVAL
1) After fully opening Chuck jaws, remove the chuck screw (M6x22 (-) Flat head screw) by turning it clockwise.
If it is difficult to remove, use a Makita Impact wrench.
2) Slide Speed change lever to the position of "Low", and turn Change ring to "Drill mode".
And then secure one end of a hex wrench with Chuck jaws. Hold the machine firmly, and then remove Drill chuck
by hitting the other end of the hex wrench using plastic hammer to turn Drill chuck counterclockwise. (Fig. 1)
INSTALLATION
1) Secure one end of a hex wrench with Chuck jaws, and the other with vise.
Shift Speed change lever to "Low", and set the machine in the mode of drilling in forward rotation. Hold the grip
of the machine firmly so that your hand cannot be pulled away by reaction torque. And then fasten Spindle to Drill
chuck by pulling the trigger of Switch until Spindle is locked. (Fig. 2)
Note: Release the trigger of Switch just after Spindle is locked. Do not keep on pulling the trigger for longer than
one second.
2) Fasten Drill chuck to Spindle with the chuck screw (M6x22 (-) Flat head screw) by turning it counterclockwise.
Fig. 1 Fig. 2

Slide Speed change lever Turn Change ring
to the position of "Low". to "Drill mode". Shift Speed change Turn Change ring
lever to "Low". to "Drill mode".

Hex wrench
2 4




Hex wrench
6 8




Vise




Important:
In order not to break Spindle, be sure to put the three Push in R/F change lever
circled portions of the tool on work bench, and place for forward rotation mode.
Drill chuck outside the workbench.


[2] Removal/Installation of Motor from/on Gear Assembly
REMOVAL
1) Pull Motor out of Gear assembly while turning it in the counterclockwise direction when viewed from the terminal
end of Motor. (Fig. 3)
2) Remove Motor bracket from Motor by removing two Pan head screws. Now Motor can be replaced (Fig. 4)
Fig. 3 Fig. 4

Motor Motor bracket Motor


Pull Motor
while turning
counterclockwise.


Gear assembly Terminals Pan head screw
P6/8
Repair
[2] Removal/Installation of Motor from/on Gear Assembly
INSTALLATION
1) Place Motor bracket as illustrated in Fig. 5, Fig. 5
and fasten it to Motor with two Pan head
screws. Place Motor bracket Speed change lever side
2) Aligning the protrusions on Motor bracket so that its protruding
with the grooves in Gear assembly, side is positioned on Side without protrusion Red marking
assemble Motor to Gear assembly. (Fig. 6) the opposite side to the
3) Assemble Motor to Gear assembly while red marking on Motor.
turning it in the clockwise direction when
viewed from the terminal end of Motor.
(Fig. 7)


Pan head screw
Motor
Motor bracket Protruding side

Trigger switch side

Fig. 6 Fig. 7
Grooves in Gear assembly




Protrusions on
Motor bracket
Terminals
Gear assembly Gear assembly Motor
Motor bracket
Motor

[3] Installing Speed change Lever
Fig. 8
1) Make sure that two Compression springs are set in place on Speed change lever
as illustrated in Fig. 8. Compression springs
2) Install Speed change lever onto the protrusion on Gear assembly as illustrated
in Fig. 9.
After installation, slide Speed change lever to either side. (Fig. 10)



Speed change lever

Fig. 9 Fig. 10

Speed change lever


Speed change
lever
Compression
springs

Protrusion

Protrusion
Gear assembly Motor
P7/8
Repair
[5] Installing Leaf spring Onto Housing (L)
Before installation of inner electrical parts, Fig. 11
remember to set Leaf spring in place on
housing (L) as illustrated in Fig. 11. Housing (L)
Leaf spring




[6] Installing Change Ring on Gear Assembly
Install Change ring on Gear assembly as illustrated in Fig. 12.
Fig. 12

ribless portion

Rib
the widest protrusion




Change ring
Gear assembly

Aligning the ribless portion on Change ring
with the widest protrusion on Gear assembly,
install Change ring on Gear assembly.


[7] Installing F/R Change Lever
Install F/R change lever onto Trigger switch Fig. 13
by placing the boss on Trigger switch between
the prongs on F/R change lever as illustrated F / R Change lever
in Fig. 13. prongs
prongs boss




boss


Trigger switch
P8/8
Circuit diagram

Color index of lead wires' sheath
Black
Red


Red marking



Battery holder Switch D/C motor




Wiring diagram
[1] Connecting Lead Wires with Motor Fig. 14
Connect the lead wires with the terminals on Motor so that they Red marking
are placed on the side of Housing (L). (Fig. 14)

[2] Wiring in Housing
Route lead wires as illustrated in Fig. 15.

[3] Connecting Lead Wires with Battery Holder
Lead wire (red)
Connect lead wires with the terminals on Battery holder as
illustrated in Fig. 16. Lead wire (black)

Fig. 15

Do not put lead wires on
this rib.


Gear assembly D/C Motor




Hold the lead wires with
lead wire holder.

Switch Lead wire (black)

Route the lead
wire (red) through Lead wire (red)
the boss and the rib.
Battery holder

Route the lead
wire (black) through Fig. 16
the boss and the rib.
Lead wire (black)
Lead wire (red)