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Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
Measures against Faulty Detection of Cassette Paper Level
Subject
(Faulty Detection of Paper Empty)
FS-C8020MFP, FS-C8025MFP, FS-6025MFP, FS-6025MFP/B,
Model FS-6030MFP, FS-6525MFP, FS-6530MFP, PF-470, PF-471, l:
(TASKalfa 2550ci, PF-790)*
*TASKalfa 2550ci and PF-790: Changed for common use of the part
Installation target models of PF-470/PF-471: FS-6025MFP, FS-6025MFP/B, FS-6030MFP, FS-C8020MFP,
FS-C8025MFP, FS-6525MFP, FS-6530MFP
PF-790: TASKalfa 2550ci)
Topic
The cassette lift plate might be deformed by deterioration and accordingly the paper position might be lowered if the
conditions below are met (especially for the main unit cassette). Then, the remaining paper might not reach the
remaining paper detection actuator, which caused faulty detection of paper empty. Therefore, the following changes
were made. Since some attention is required when replacing the parts, please refer to [Field Measures] below.
Conditions
- The cassette heater is always ON (influence of heat).
- A large stack of maximum size paper is loaded for a prolonged time (influence of roads)s
Content of changes
No. Details Affected Models
The material of the lift plate was changed for heat
1 resistance. (No.5,No.7) All models
Lift plate (PC+ABS PC) (*1)
change The lift plate was newly set up as service part
2 Except TASKalfa 2550ci, PF-790
(No.5) due to the change 1) above.
The shape of the actuator (No.8) was changed due
to the change 1) above. FS-6025MFP, FS-6025MFP/B, FS-6030MFP,
Actuator
3 (The new type lift plate is heat-resistant, but less FS-6525MFP, FS-6530MFP,
change
rigid. It may bend and fail to detect paper full. PF-470, PF-471, PF-790
Therefore, it was changed as above.) (*2)
(*1) This phenomenon does not occur on the TASKalfa 2550ci and PF-790 since the metal plate under the lift plate has
drawing compound. However, the change was also applied for common use of the part.
(*2) The actuator was not changed for the FS-C8020MFP, FS-C8025MFP and TASKalfa 2550ci since the shape of the actuator
and mechanical structure are different.
Actuator (No.8) Actuator
Lift plate
Lift plate The lift plate deforms and the remaining
(No.5, No.7) paper sensing range for [Low] may be
shifted which causes misdetection of
[Empty]
KYOCERA Document Solutions Europe
Technical Customer Service Division (TCSD)
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Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
KDC's Classification Entire Stock Rework In-Field modification at next visit
In-Field modification by case No modification necessary
Field Measure:
(1) FS-6025MFP, FS-6025MFP/B, PF-470, PF-471, FS-6525MFP, FS-6530MFP
Replace the lift plate (No.5, No.7) and actuator (No.8) with the new ones at the same time when the
phenomenon described above arises.
(2) FS-C8020MFP, FS-C8025MFP
Replace the lift plate (No.5) with the new one when the phenomenon described above arises.
*Please refer to the page 4 and after for the procedures how to replace the lift plate and the actuator.
(3) PF-790 Use a set of the old types or the new types when replacing the parts.
(4) TASKalfa 2550ci No particular problem is expected.
Serial Nos. of the Affected Machines: Please refer to the page 6.
Com pati-
Old Part New Part Q'ty bi lity
No. No. No. Description Remarks
Old New Old New
302K393172 302K393173 *1
1 CT-475 1 1 X O
2K393172 2K393173 Except KDKR
302K39K172 302K39K173 *1
2 CT-475(KR) 1 1 X O
2K39K172 2K39K173 For KMKR
303NN93012 303NN93013 PF-471
3 CT-476 1 1 X O
3NN93012 3NN93013 (2nd cassette)
303NN9K012 303NN9K013 PF-471 (2nd cassette)
4 CT-476(KR) 1 1 X O
3NN9K012 3NN9K013 For KDKR
302K309021 Registered as service part
5 ---------- + BASE CASSETTE - (*2) - X
2K309021 this time
302MV93100 302MV93101 TASKalfa 2550ci,
6 CT-8315 2 2 O O
302MV931 2MV93101 PF-790
302MV09020 302MV09021
7 + BASE CASSETTE 2 2 (*3) O
2MV09020 2MV09021
302K302810 302K302811
8 ACTUATOR PAPER EMPTY (*4) (*4) X X *4
2K302810 2K302811
"+" at the beginning of the part name indicates that it is a component part.
*1: FS-6025MFP, FS-6025MFP/B, FS-6030MFP, FS-C8020MFP, FS-C8025MFP, FS-6525MFP, FS-6530MFP,
PF-470, PF-471(1st cassette)
*2: PF-471Qty. 2 pcs; Other models (models in *1 above)Qty.1 pc.
*3: The PF-790 does not have compatibility with the ACTUATOR PAPER EMPTY (No.8). Therefore, please use a set of the old
type parts or the new type parts.
The actuator of the TASKalfa 2550ci is for exclusive use, and either the old or new type may be used.
*4: FS-6025MFP, FS-6025MFP/B, FS-6030MFP (Qty.1 pc.)
PF-470 (1 pc.)
PF-471 (2 pcs.)
PF-790 (2 pcs.)
*The lift plate (No.5, No.7) and the actuator (No.8) are physically compatible between the old and new types.
However, the following must be concerned in mixed use.
Lift Plate Actuator Failure to occur
Old New [Empty] is detected although paper is still remaining.
New Old The lift plate might be bent and fail to detect paper full.
KYOCERA Document Solutions Europe
Technical Customer Service Division (TCSD)
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Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
[Details of phenomenon]
Actuator
Sensor 2
Sensor 1
Empty Low Normal High-Full
Sensor 2
Sensor 1
Actuator
The old type lift plate deforms and the paper position The initial bend of the lift plate increases in use of the
is lowered so that the actuator cannot reach the new type one. The actuator might fail to reach [High-
sensor 1 and [Empty] is mistakenly detected. Full] range and mistakenly detect [Normal].
The material of the lift plate was changed. The shape of the actuator was changed.
[Changes of the lift plate (No.5, No.7)] [Change of the actuator (No.8)]
Emboss applied
in the new type
Cut by 2mm
(Cross section)
Material, material indication
(Old) >PC+ABS FR(40)< FR-3006HF
Lower side is cut by 2 mm to
widen [Full] detection range.
(New) >PC< LV-2225Y
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Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
[Procedures how to replace the lift plate]
No. Procedure Details
A
B
1 Take out the cassette from the machine.
Lift plate
Machine front side
Hook
Remove the side A of the lift plate
as indicated in the procedure 1.
2
Bend and lift up the lift plate while pushing
the hook of the cassette frame.
Lift plate
Remove the side B of the lift plate
as indicated in the procedure 1.
Lift plate
3
Unlatch the lift plate from the hook of the Hook
cassette frame while pushing it to the
direction of the red arrow.
Lift up the lift plate and remove it from C on C
the cassette frame.
4
Assemble the new type lift plate (No5,
No.7) in the reverse manner of
disassembly.
C
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Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
[Procedures how to replace the actuator]
No. Procedure Details
E D
Unlatch the hook (D) of the actuator from
the latch and unlatch the cross shape
Machine
1 emboss (E) while pulling it toward the
rear side
machine front side (to the direction of the
red arrow). (Viewed from the machine rear side)
E
D
Machine Machine
front side rear side
Fit the hook (D) of the new type actuator
(No.8) halfway.
2
Fit the cross shape emboss (E) and fit the
hook (D) to the end. Latch for the hook (D)
Latch for the cross shape emboss (E)
Machine
rear side
Actuator
3 Check if the actuator normally functions.
KYOCERA Document Solutions Europe
Technical Customer Service Division (TCSD)
(Page.6/6)
Service Bulletin Ref. No. 2K3-0034 (C113)
May 18, 2012
Serial Nos. of the Affected Machines
FS-6025MFP
KDCN
1102L33KS0
NDL2506249
TASKalfa 2550ci
UTAX/TA
1102MV3UT0
NZC2500437
FS-6530MFP
KDA120V KDAS KDE UTAX/TA
1102MW2US0 1102MW3AS0 1102MW3NL0 1102MW3UT0
NWV2500066 NWW2500001 NWX2500215 L2F2500001
FS-6525MFP
KDA120V KDAS KDE UTAX/TA
1102MX2US0 1102MX3AS0 1102MX3NL0 1102MX3UT0
NWZ2500111 NX22500001 NX42500569 L2G2500001
PF-470
KDA120V KDE
1203NP2US0 1203NP3NL0
Q792509305 Q7A2422735
Other models/destinations: From the next production
KYOCERA Document Solutions Europe
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