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OKIPAGE 10ex
LED Page Printer
Troubleshooting Manual
with Component Parts List
ODA/OEL/INT




1999. 1. 18 Rev.1




40990901TH Rev.1 1 / 143
CONTENTS

1. OUTLINE......................................................................................................... 3

2. TOOLS ............................................................................................................3

3. CIRCUIT DESCRIPTION ................................................................................4

4. TROUBLESHOOTING ..................................................................................35

5. CIRCUIT DIAGRAM ......................................................................................61

6. COMPONENT PARTS LIST .........................................................................96




40990901TH Rev.1 2/
1. OUTLINE

This manual has been written to provide guidance for troubleshooting of the OKIPAGE 10ex
Printer (primarily for its printed circuit boards), based on the assumption that the reader has a
thorough knowledge concerning the printer. Read the maintenance manual for this printer, if
necessary.
Notes:
1. The power supply board containing a high voltage power supply is dangerous. From the
viewpoint of the safety standards, the local repairing of a defective board is not allowed. Thus,
the objects to be locally repaired as a result of troubleshooting are switches and fuses.
2. Replacement of CPU (MHM2029) is not recommended. If CPU is found to be defective,
board replacement is suggested.

2. TOOLS

For troubleshooting the printer, the tools listed below may be needed in addition to general
maintenance tools.

Tool Remarks

Extension cord kit P/N: 40581901

Oscilloscope Frequency response 100 MHz or higher

Soldering iron A slender tip type, 15-20 watts




40990901TH Rev.1 3/
3. CIRCUIT DESCRIPTION

3.1 Outline

The main control board controls the reception of data transferred through a host I/F and processes
command analysis, bit image development, raster buffer read. It also controls the engine and the
operator panel. Its block diagram is shown in Fig. 3-1 .

(1) Reception control
The OKIPAGE 10ex Printer can be equipped with one I/F port by adding an RS232C I/F
option board in addition to the Centronics I/F on the main control board.
Either of the two I/F ports which receives data first can be used automatically.
The other I/F port outputs a busy state signal.
The parallel I/F port can specify the following item when set by the control panel:
I-PRIME: Enabled/Disabled

The serial I/F port can specify the following item when set by the control panel:
Flow control : DTRHI/DTR LO/XONXOFF/RBSTXON
Baud rate : 300/600/1200/2400/4800/9600/19200 (Baud)
Data bit : 7/8 (bits)
Minimum busy time : 200/1000 (ms)
Parity : NONE/ODD/EVEN
An interface task stores all data received from the host into a receive buffer first.

(2) Command analysis processing
The OKIPAGE 10ex Printer support PCL6 (Hewlett Packard LJ6P compatible).
An edit task fetches data from the receive buffer, analyzes commands, and reconstructs the
data in such a way that print data are aligned from up to down and from right to left; then it
writes the resultant data into a page buffer with such control data as print position coordinate,
font type, etc. added.

(3) Font Processing
When one page editing is finished, a developing task makes an engine start and fetches data
from the page buffer synchronizing with a printing operation, then it developes the fetched
data to a bit map as referring to data from a character generator, and writes the resultant data
into the raster buffer (of band buffer structure).

(4) Raster buffer read.
As controlling the engine operation, an engine task sends data from the raster buffer to the
LED head.




40990901TH Rev.1 4/
1MB Memory Board RS232C Interface Board
or
(Option) (Option)


Main Control Board For optional board
Multi-Purpose
Feeder (Option)
Program & Font ROM Resident RAM
6MB Mask ROM 512K x 8 bit DRAM
DATA High Capacity
(2MB) Second Paper
BUS
(32bit) Feeder (Option)
EEPROM Operation Panel

Centronics M Drum Motor
Drum motor &
parallel I/F
Registration motor
drive circuit
M Registration Motor
7407
1 Chip CPU


FAN Driver FAN
FAN ALM

LED Head

HEAT ON


+8V -8V 0V +5V +38V
Reset
circuit


Power Supply
Cover
Board
open
Inlet sensor 1 switch Charge roller



Transfer roller
Inlet sensor 2 Low voltage
generation circuit
High voltage
generation Developping
circuit roller
Paper sensor

Toner supply
roller
Outlet sensor LSI
Cleaning
roller

Paper out sensor Thermistor
Fusing temperature
control circuit

Toner low sensor Heater drive
Heater
circuit
AC
transformer Filter circuit AC IN




Figure 3-1 Block Diagram




40990901TH Rev.1 5/
ALS244
A2 to A23


D0 to D31




ALS244
PD2, 3
OPTION CONNECTOR




DRAM SIMM
BSY




Flash SIMM
1M Byte
DRAM




SIMM1




SIMM2
CAS0 to
ALS244




CAS3

RAS2 RAS3, 4 RD
RAS2 to ORE WR WR
ALS244




RAS4 WR
ORE, RD,
WR

CS3, EEPCS, EECLK
EEPDAT
IOS1




Figure 3-2 Memory Expansion Board Block Diagram (Option)




40990901TH Rev.1 6/
ALS244
A2 to A23


D0 to D31




ALS244
PD2, 3
OPTION CONNECTOR




BSY
DRAM SIMM




Flash SIMM
SIMM2
SIMM1




CAS0 to
ALS244




CAS3

RAS3, 4 RD
RAS2 to WR WR
ALS244




RAS4
ORE, RD,
WR

CS3, EEPCS, EEPCLK
EEPDAT
IOS1
RXD
RS-232C
75188




TXD, RST, DTR CONNECTOR




Figure 3-3 RS-232C Serial Interface Board Block Diagram (Option)




40990901TH Rev.1 7/
3.2 CPU and Memory

(1) CPU (MHM2029-004K)
CPU core RISC CPU (MIPS R3000 compatible)
CPU clock 7.067 MHz
Internal CPU CLK 28.268 MHz

(2) Program and Font ROMs
ROM capacity 6M bytes (24M bit mask ROM two pieces)
ROM type 24M bits (1.5M x 16 bits)
Access time 100 ns

(3) Resident RAM
RAM capacity 2M bytes (4-Mbit D-RAM four pieces)
RAM type 4M bits (512k x 8 bits)
Access time 70 ns

(4) Option Board
RAM capacity (chip) 1M byte
RAM type (chip)
Access time (chip)
4M bits D-RAM two pieces
60 ns
} Memory Expansion Board only


SIMM 1 socket 2, 4, 8, 16 or 32M bytes, 72 pin DRAM SIMM, 60 to 100 ns
SIMM 2 socket Flash SIMM (72 pin)

The block diagram of CPU and memory circuit is shown in Fig. 3-4.

The timing chart of CPU and memory ciucuit is shown in Fig. 3-5.




40990901TH Rev.1 8/
CPU

D00 to D32

CS0
CS2
CS3 Option board CS0
CS4
IC2, IC3
Mask ROM
A00 to A25 (1.5M x 16 bits)
2 pieces
RD
RAS0
RAS1
RAS2
RAS3
RAS4
RAS5

RAS0 IC4, IC5, IC6, IC7
CAS0 DRAM
CAS1
(512 k x 8 bits)
CAS2
CAS3 4 pieces
RD/WR

CAS0, 1, 2, 3 Main
control
board
CAS0, 1, 2, 3 RD/WR RAS2, 3, 4, 5 Option
board


DRAM
RAS2 WR 1M Byte
CAS0,1,2,3
(Memory Expansion Board only)


SIMM 1
RAS3, 4 WR DRAM SIMM
CAS0,1,2,3



SIMM 2
Flash SIMM
CS3, RD/WR




Figure 3-4 Block Diagram of CPU & Memory Circuit




40990901TH Rev.1 9/
0 17.7 35.4 53.1 70.8 88.4 106.1 123.8 141.5 159.2 176.9 (ns)
(28.268 MHz)
SYSCLK
T1
T2




40990901TH Rev.1
A00-A25-P VARID VARID
29.32 39.13
T3
T2

DRAS0~5-N

12.25
(DRAS0-N)
27.3 (DRAS1~5-N)
T4
T2

DCAS0~3-N

T3 14.6
T2
RD-N

17.91

D00~D31-P DATA




Figure 3-5 Timing Chart of CPU & Memory Circuit
TIME
T1 T2 T3 T4 CPU detects the type of SIMM memory installed on the memory
SIMM speed
expansion board, and sets the suitable timing as shown in the left
No SIMM 61.0 ns 162.8 ns 40.7 ns 122.1 ns
handside table.
60 ns 101.7 ns 183.1 ns 61.0 ns 142.4 ns Due to this, T1~T4 values shown above vary depending on the type
of SIMM memory being used.
70 ns 101.7 ns 223.8 ns 61.0 ns 142.4 ns
80 ns 101.7 ns 223.8 ns 61.0 ns 142.4 ns
100 ns 101.7 ns 223.8 ns 61.0 ns 142.4 ns




10 /
3.3 Reset Control

When power is turned on, a CLRST-N signal is generated by the rising sequence of +38V and
+8V power supply.


+38V +8V +5V


D2
(15V)


11 172
+ CPU
10