Text preview for : CTFR 531 Rev.pdf part of AIWA CT-FR531M schema elettrico car audio (24 pag)
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CT-FX531M CT-FR531M
YV(ST) YZ(ST)
SERVICE MANUAL
STEREO CAR CASSETTE RECEIVER BASIC TAPE MECHANISM : CDS-801AW1
S/M Code No. 09-012-354-4N2
DA TA
SPECIFICATIONS
RADIO SECTION (FM)
Frequency Range: Usable Sensitivity: 50 dB Quieting Sensitivity: IF Rejection: Frequency Response: S/N Ratio: Stereo Separation: Alternate Channel Selectivity: Capture Ratio: 65 MHz74 MHz (50-kHz steps) * 87.5 MHz108 MHz (50-kHz steps) * 12.7 dBf 17.2 dBf 80 dB 30 Hz-15,000 Hz 63 dB 35 dB at 1 kHz 70 dB 3 dB
RADIO SECTION (FM)
Frequency Range: Usable Sensitivity: 50 dB Quieting Sensitivity: IF Rejection: Frequency Response: S/N Ratio: Stereo Separation: Alternate Channel Selectivity: Capture Ratio: 87.5 MHz108 MHz (50-kHz steps) 12.7 dBf 17.2 dBf 80 dB 30 Hz15,000 Hz 63 dB 35 dB at 1 kHz 70 dB 3 dB
(MW)
Frequency Range: Usable Sensitivity: 531 kHz1,602 kHz (9-kHz steps) 30 µV (30 dB)
(MW)
Frequency Range: Usable Sensitivity: 531 kHz1,602 kHz (9-kHz steps) * or 530 kHz1,710 kHz (10-kHz steps) * 30 µV (30 dB)
(LW)
Frequency Range: steps) Usable Sensitivity: 144 kHz288 kHz (1-kHz/9-kHz 30 µV (30 dB)
(LW)
Frequency Range: Usable Sensitivity: 144 kHz288 kHz (1-kHz/9-kHz steps) 30 µV (30 dB)
TAPE SECTION
Tape Speed: S/N Ratio: Frequency Response: Stereo Separation: 4.8 cm/sec. (17/8 ips) 50 dB 40 Hz14,000 Hz 40 dB
9k 10 k * Set the frequency increment for your area using the switch on the bottom of the unit. (The switch is factory-set to the 9 k position)
AUDIO SECTION TAPE SECTION
Tape Speed: S/N Ratio: Frequency Response: Stereo Separation: 4.8 cm/sec. (17/8 ips) 50 dB 40 Hz14,000 Hz 40 dB Max. Power Output: 45 W x 4 channels
AUX IN input
Input sensitivity (load impedance) AUX IN: 300 mV (10 k)
AUDIO SECTION
Max. Power Output: 45 W x 4 channels
GENERAL
14.4 V (11 to 16 V allowable), DC, negative ground Load Impedance: 4 Tone Control: Bass ± 10 dB at 100 Hz Treble ± 10 dB at 10 kHz Preamp Output Voltage (load impedance): 2.2 V (10 k) Installation size: 182(W) x 53(H) x 155(D) mm (71/4(W) x 21/8(H) x 61/8(D) inches) Power-Supply Voltage:
AUX IN input
Input sensitivity (load impedance) AUX IN: 300 mV (10 k)
GENERAL
Power-Supply Voltage: 14.4 V (11 to 16 V allowable), DC, negative ground Load Impedance: 4 Tone Control: Bass ± 10 dB at 100 Hz Treble ± 10 dB at 10 kHz Preamp Output Voltage (load impedance): 2.2 V (10 k) Installation size: 182(W) x 53(H) x 155(D) mm (71/4(W) x 21/8(H) x 61/8(D) inches)
STEERING-WHEEL-MOUNTED REMOTE CONTROL UNIT
Dimensions: approx. 67 (W) x 26 (H) x 27 (D) mm (23/4 (W) x 11/16 (H) x 11/8 (D) inches) (excluding holder) approx. 38 g (1.33 oz) (including holder, battery)
Weight:
STEERING-WHEEL-MOUNTED REMOTE CONTROL UNIT
Dimensions: approx. 67 (W) x 26 (H) x 27 (D) mm (23/4 (W) x 11/16 (H) x 11/8 (D) inches) (excluding holder) approx. 38 g (1.33 oz) (including holder, battery) · Design and specifications are subject to change without notice.
Weight:
-2-
ACCESSORIES LIST
REF. NO 1 1 2 2 3 3 4 5 6 7 8 9 10 11 12 KANRI DESCRIPTION NO. 8B-KT9-911-010 IB,YV(ER) 531M 8B-KT8-901-010 IB,YZ(9L) FR531M 8B-KT9-904-110 IB,INST,YZ,YV (9L,R)-C 8B-KT9-904-010 IB,INST,YZ,YV (9L,R)-C R8-BZR-190-040 BZR-1 RC3YUNF R8-BZR-191-040 8Z-KC1-235-010 8Z-KC1-030-010 8Z-KC1-231-110 8Z-KC1-232-010 87-B10-216-010 87-B10-141-010 8Z-KC1-244-010 8Z-KC1-250-010 87-B10-143-010 BZR-1 RC3YZNF HLDR,REAR MTG CASE,DFP -C HLDR,HALF -C KEY,REMOVE -C U+2.6-4.0 ZINC BLK (BH M2.6) NUT,5 TYPE-2 S-SCREW,5*6 TH+ TAPPING ST S-SCREW,HEXAGON UT1+5-15 W/O SLOT W,5.2-10-0.5 W-SPR,5.3-8.5-1.5 PART NO.
13 87-B10-144-010 14 87-B10-145-010
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ELECTRICAL MAIN PARTS LIST - 1/3
REF. NO IC 87-A21-538-010 87-002-394-010 8Z-KT1-622-010 87-A21-562-010 87-A21-975-030 87-A21-931-030 88-KT1-608-010 87-A90-951-010 88-KT1-607-080 TRANSISTOR 87-A30-468-040 87-A30-471-040 87-A30-470-040 87-A30-295-080 87-A30-469-040 87-A30-467-040 87-A30-476-010 87-A30-063-040 87-A30-016-010 8Z-KTH-626-080 DIODE 87-020-465-080 87-A40-350-080 87-A40-504-040 87-A40-976-040 87-A41-093-080 87-020-590-080 87-001-783-080 87-017-932-080 87-A40-798-010 87-A40-509-080 87-A40-624-080 87-A40-650-080 87-A40-817-040 87-070-136-080 MAIN C.B C0101 C0102 C0103 C0103 C0104 C0105 C0106 C0107 C0108 C0109 C0110 C0110 C0111 C0112 C0113 C0113 C0114 C0115 C0116 C0116 C0117 C0118 C0121 C0122 C0123 C0124 C0151 87-012-195-080 87-012-286-080 87-012-280-080 87-012-282-080 87-010-552-040 87-010-787-080 87-010-553-040 87-010-555-040 87-010-829-080 87-012-286-080 87-010-831-080 87-010-759-080 87-012-286-080 87-012-286-080 87-010-831-080 87-010-759-080 87-010-787-080 87-012-286-080 87-010-495-080 87-010-495-040 87-012-282-080 87-010-490-040 87-010-785-080 87-010-785-080 87-016-526-080 87-016-526-080 87-012-195-080 C-CAP,U 100P-50 J CH C-CAP,U 0.01-25 K B C-CAP,U 3300P-50 K B C-CAP,U 4700P-50 K B CAP,E 22-16 M 5L SRE C-CAP,U 0.022-25 K B CAP,E 47-16 M 5L SRE CAP,E 100-10 M 5L SRE C-CAP,U 0.047-16 Z F C-CAP,U 0.01-25 K B C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 0.1-16 Z F 0.1-25 Z F 0.01-25 K B 0.01-25 K B 0.1-16 Z F DIODE,1SS133 ZENER,MTZJ4.7C C-DIODE,KDS184 C-DIODE,KDS226-RTK C-ZENER,Z02W6.8VY C-ZENER,02CZ10Y DIODE,1N4002 ZENER,MTZJ6.2B DIODE,1N5402 (3A/200V) ZENER,MTZJ6.8C ZENER,MTZJ10A ZENER,MTZJ6.8A C-ZENER,STZ6.8N ZENER,MTZJ5.1B C0415 C0416 C0417 C0418 C0419 C0420 C0421 C0422 C0424 C0425 C0425 C0426 C0427 C0428 C0429 C0430 C0431 C0431 C0501 C0502 C0503 C0504 C0505 C0506 C0507 C0508 C0509 C0510 C0511 C0512 C0513 C0514 C0515 C0516 C0517 C0518 C0519 C0520 C0521 C0522 C0523 C0524 C0525 C0526 C0601 87-010-805-080 87-010-805-080 87-A10-368-080 87-A10-368-080 87-A10-368-080 87-A10-368-080 87-012-141-080 87-012-141-080 87-010-553-040 87-010-831-080 87-010-759-080 87-010-553-040 87-016-526-080 87-016-526-080 87-010-829-080 87-012-286-080 87-010-494-040 87-010-552-040 87-016-526-080 87-016-526-080 87-016-526-080 87-016-526-080 87-012-274-080 87-012-274-080 87-012-274-080 87-012-274-080 87-010-787-080 87-010-494-040 87-010-787-080 8A-KC7-623-000 87-010-935-040 87-A11-144-080 87-010-759-080 87-010-759-080 87-010-759-080 87-010-759-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-012-195-080 87-010-490-040 C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,S 1-16 Z 1-16 Z 2.2-10 2.2-10 2.2-10 F F Z F Z F Z F C-TR,KRC102S-RTK C-TR,KTA1504SY-RTK C-TR,KTC3875SY-RTK TR,KRA226M C-TR,KRC111S-RTK C-TR,KRA111S-RTK TR,KTA1046Y C-TR,KRA104S TR,KTD2058Y TR,KTC3203Y IC,KIA2025P IC,LB1641 C-IC,LC75374E IC,LA4743B C-IC,UPD178006AGC-553-3B9 C-IC,UPD178018AGC C-IC,LC75854W RCR UNIT,SBX1971-52 C-IC,SAA6579T PART NO. KANRI NO. DESCRIPTION REF. NO C0152 C0251 C0252 C0253 C0254 C0255 C0256 C0257 C0258 C0301 C0302 C0401 C0402 C0403 C0404 C0405 C0406 C0407 C0408 C0409 C0410 C0411 C0412 C0413 C0414 KANRI DESCRIPTION NO. 87-012-195-080 C-CAP,U 100P-50 J CH 87-010-553-040 CAP,E 47-16 M 5L SRE 87-012-141-080 C-CAP,S 0.22-16 Z F C2012 87-012-141-080 C-CAP,S 0.22-16 Z F C2012 87-012-274-080 C-CAP,U 1000P-50 K B 87-012-141-080 87-010-497-040 87-012-286-080 87-010-553-040 87-010-805-080 87-010-805-080 87-016-526-080 87-016-526-080 87-010-805-080 87-010-805-080 87-012-280-080 87-012-280-080 87-010-787-080 87-010-787-080 87-010-805-080 87-010-805-080 87-A11-177-080 87-A11-177-080 87-A11-177-080 87-A11-177-080 C-CAP,S 0.22-16 Z F C2012 CAP,E 4.7-35 M 5L SRE C-CAP,U 0.01-25 K B CAP,E 47-16 M 5L SRE C-CAP,S 1-16 Z F C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,S 1-16 Z F 0.47-16 BK 0.47-16 BK 1-16 Z F 1-16 Z F 3300P-50 3300P-50 0.022-25 0.022-25 1-16 Z F 1-16 Z F 0.15-16 K 0.15-16 K 0.15-16 K 0.15-16 K K K K K B B B B PART NO.
B B B B
C-CAP,S 2.2-10 Z F C-CAP,S 0.22-16 Z F C2012 C-CAP,S 0.22-16 Z F C2012 CAP,E 47-16 M 5L SRE C-CAP,U 0.1-16 Z F C-CAP,U 0.1-25 Z F CAP,E 47-16 M 5L SRE C-CAP,S 0.47-16 BK C-CAP,S 0.47-16 BK C-CAP,U 0.047-16 Z F C-CAP,U 0.01-25 K B CAP,E 1-50 M 5L SRE CAP,E 22-16 M 5L SRE C-CAP,S 0.47-16 BK C-CAP,S 0.47-16 BK C-CAP,S C-CAP,S C-CAP,U C-CAP,U C-CAP,U 0.47-16 BK 0.47-16 BK 1000P-50 K B 1000P-50 K B 1000P-50 K B
C-CAP,U 1000P-50 K B C-CAP,U 0.022-25 K B CAP,E 1-50 M 5L SRE C-CAP,U 0.022-25 K B CAP,E 2200-16 125 BT CAP,E 220-16 M VR CAP,TC U 0.1-50 K B C-CAP,U 0.1-25 Z F C-CAP,U 0.1-25 Z F C-CAP,U 0.1-25 Z F C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 0.1-25 Z F 100P-50 J CH 100P-50 J CH 100P-50 J CH 100P-50 J CH CH CH CH CH MA
C-CAP,U 0.1-25 Z F C-CAP,U 0.022-25 K B C-CAP,U 0.01-25 K B CAP,E 2.2-50 M 5L SRE CAP,E 2.2-50 M 5L SRE C-CAP,U 4700P-50 K B CAP,E 0.1-50 M 5L MA C-CAP,U 0.015-25 K B GRM C-CAP,U 0.015-25 K B GRM C-CAP,S 0.47-16 BK C-CAP,S 0.47-16 BK C-CAP,U 100P-50 J CH
C-CAP,U 100P-50 J C-CAP,U 100P-50 J C-CAP,U 100P-50 J C-CAP,U 100P-50 J CAP,E 0.1-50 M 5L
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ELECTRICAL MAIN PARTS LIST - 2/3
REF. NO C0602 C0603 C0604 C0605 C0605 C0606 C0606 C0607 C0608 C0609 C0610 C0611 C0612 C0612 C0613 C0701 C0702 C0703 C0704 C0705 C0706 C0801 C0802 C0803 C0804 C0805 C0806 C0807 C0808 C0809 C0901 C0902 C1101 C1102 C1103 C1104 C1105 C1106 CN0601 CNA0501 CNA0701 CON0202 CON0251 D0611 !F0701 J0101 J0801 J0901 L0101 L0102 L0301 L0601 L0602 L0701 L0801 SFR0101 SW0601 SW0602 TU0101 TU0101 X0601 X1101 FRONT C.B C0201 C0202 C0203 C0204 C0205 87-010-994-080 87-010-994-080 87-010-994-080 87-010-994-080 87-010-555-040 C-CAP,S 680P-50 J C-CAP,S 680P-50 J C-CAP,S 680P-50 J C-CAP,S 680P-50 J CAP,E 100-10 M 5L CH CH CH CH SRE KANRI DESCRIPTION NO. 87-016-039-090 CAP,DL 0.022F-5.5 Z 70 FM 87-010-787-080 C-CAP,U 0.022-25 K B 87-010-555-040 CAP,E 100-10 M 5L SRE 87-010-831-080 C-CAP,U 0.1-16 Z F 87-010-759-080 C-CAP,U 0.1-25 Z F 87-010-831-080 87-010-759-080 87-012-180-080 87-012-182-080 87-012-274-080 87-012-286-080 87-012-286-080 87-010-831-080 87-010-759-080 87-012-274-080 87-012-278-080 87-012-278-080 87-012-278-080 87-010-935-040 87-010-553-040 87-010-759-080 87-010-805-080 87-010-805-080 87-010-805-080 87-010-805-080 87-012-270-080 87-012-270-080 87-012-270-080 87-012-270-080 87-012-195-080 87-010-805-080 87-010-805-080 87-012-183-080 87-012-182-080 87-010-495-040 87-012-336-080 87-012-271-080 87-010-831-080 88-KTA-603-010 8A-KT1-646-010 8A-KT1-645-010 87-A60-622-010 87-A61-579-010 87-027-262-010 8Z-KC1-621-010 87-A92-038-010 87-A61-224-110 8A-KC7-620-010 87-003-143-080 8Z-KT1-619-010 87-003-143-080 87-003-149-080 87-003-102-080 8B-KCF-615-010 87-003-102-080 87-024-437-080 87-A91-070-010 87-A91-152-010 8B-KC3-620-010 8B-KCG-620-010 87-A70-325-010 87-A70-307-010 C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 0.1-16 Z 0.1-25 Z 22P-50 J 27P-50 J 1000P-50 F F CH CH K B PART NO. REF. NO C0206 C0207 C0208 C0209 C0210 C0211 C0212 C0213 C1001 C1002 C1003 C1004 C1005 C1006 C1007 C1008 C1009 C1010 CNA0201 CON0201 CON1001 LCD1001 LED1001 LED1002 LED1003 B B B B CH LED1004 LED1005 LED1006 LED1007 LED1008 LED1009 LED1010 PL1001 PL1002 SW1001 SW1002 SW1003 SW1004 SW1005 SW1006 SW1007 SW1008 SW1009 SW1010 SW1011 SW1012 SW1013 SW1014 SW1015 SW1016 SW1017 W0301 AUX C.B.B J0301 85-HRL-623-010 JACK,3.5 BLK ST BLK PART NO. KANRI NO. DESCRIPTION
87-010-555-040 87-012-286-080 87-012-286-080 87-010-494-040 87-010-494-040 87-010-498-040 87-010-555-040 87-010-497-040 87-010-829-080 87-010-829-080 87-010-829-080 87-012-272-080 87-010-829-080 87-A10-368-080 87-A10-368-080 87-A10-368-080 87-010-829-080 87-016-526-080 8B-KT9-650-010 87-A60-670-010 88-KTA-602-010 8B-KTF-610-010 87-A91-355-040 87-A91-355-040 87-A91-355-040 87-A91-355-040 87-A41-058-040 87-A41-058-040 87-A41-058-040 87-A91-355-040 87-A91-355-040 87-A91-355-040 8B-KTG-605-010 8B-KTG-605-010 87-A91-987-080 87-036-339-080 87-A91-987-080 87-A91-987-080 87-036-339-080 87-A91-987-080 87-036-339-080 87-036-339-080 87-A91-987-080 87-A91-987-080 87-A91-987-080 87-036-339-080 87-036-339-080 87-036-339-080 87-A91-987-080 87-036-339-080 87-A91-986-010 8A-KC7-611-010
CAP,E 100-10 M 5L SRE C-CAP,U 0.01-25 K B C-CAP,U 0.01-25 K B CAP,E 1-50 M 5L SRE CAP,E 1-50 M 5L SRE CAP,E 10-16 M 5L SRE CAP,E 100-10 M 5L SRE CAP,E 4.7-35 M 5L SRE C-CAP,U 0.047-16 Z F C-CAP,U 0.047-16 Z F C-CAP,U C-CAP,U C-CAP,U C-CAP,S C-CAP,S 0.047-16 Z F 680P-50 K B GRM 0.047-16 Z F 2.2-10 Z F 2.2-10 Z F
0.01-25 K B 0.01-25 K B 0.1-16 Z F 0.1-25 Z F 1000P-50 K B
C-CAP,U 2200P-50 K B C-CAP,U 2200P-50 K B C-CAP,U 2200P-50 K B CAP,E 220-16 M VR CAP,E 47-16 M 5L SRE C-CAP,U C-CAP,S C-CAP,S C-CAP,S C-CAP,S C-CAP,U C-CAP,U C-CAP,U C-CAP,U C-CAP,U 0.1-25 1-16 Z 1-16 Z 1-16 Z 1-16 Z Z F F F F F K K K K J
C-CAP,S 2.2-10 Z F C-CAP,U 0.047-16 Z F C-CAP,S 0.47-16 BK CONN ASSY,5P V WHITE PHR-5 CONN,6P H 2MM JMT C-CONN,15P CAM-B67 LCD,BKT-9/15 C-LED,BR1112H-TR-RED C-LED,BR1112H-TR-RED C-LED,BR1112H-TR-RED C-LED,BR1112H-TR-RED C-LED,KP-3015MBC BLU C-LED,KP-3015MBC BLU C-LED,KP-3015MBC BLU C-LED,BR1112H-TR-RED C-LED,BR1112H-TR-RED C-LED,BR1112H-TR-RED LAMP,9V-60MA W/CAP-B LAMP,9V-60MA W/CAP-B SW,TACT SKQCAB C-SW,TACT SKQM SW,TACT SKQCAB SW,TACT SKQCAB C-SW,TACT SKQM SW,TACT SKQCAB C-SW,TACT SKQM C-SW,TACT SKQM SW,TACT SKQCAB SW,TACT SKQCAB SW,TACT SKQCAB C-SW,TACT SKQM C-SW,TACT SKQM C-SW,TACT SKQM SW,TACT SKQCAB C-SW,TACT SKQM SW,RTRY EC12E24504-15MM F-CABLE,3P (AUX)
470P-50 470P-50 470P-50 470P-50 100P-50
C-CAP,S 1-16 Z C-CAP,S 1-16 Z C-CAP,U 30P-50 C-CAP,U 27P-50 CAP,E 2.2-50 M
F F J CH J CH 5L SRE
C-CAP,U 330P-50 J SL C-CAP,U 560P-50 K B C-CAP,U 0.1-16 Z F CONN,15P CAM-B68 CONN ASSY,8P ISO-WHITE-B CONN ASSY,8P ISO-BLACK-B CONN,5P V 2MM JMT CONN,10P H 6216 010-110 LED,TLR124 RED FUSE,15A 32V ANT,MSP-403 JACK,PIN 4P XR-401 JACK,DIN 13 P SKDS1302 COIL,4.7UH K LAL02 COIL,68MH K7-D COIL,4.7UH K LAL02 COIL,47UH J LAL02 COIL,10UH J LAL02 FLTR,AMORPHOUS -CHOKE COIL,10UH J LAL02 SFR,100K H RH063MC SW,TACT SKHHLV SW,SL 1-1-2 SSSS212-11-A TU UNIT, FAE347-E21 TU UNIT, FAE347-P21 VIB,XTAL 4.5MHZ HC-49/S VIB,XTAL 4.332MHZ CSA-309ST
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ELECTRICAL MAIN PARTS LIST - 3/3
· Regarding connectors, they are not stocked as they are not the initial order items. The connectors are available after they are supplied from connector manufacturers upon the order is received.
CHIP RESISTOR PART CODE
Chip Resistor Part Coding
8 8
A
Resistor Code Value of resistor Chip resistor
Dimensions (mm)
Figure
Wattage 1/16W 1/16W 1/10W 1/8W
Type 1005 1608 2125 3216
Tolerance 5% 5% 5% 5%
Symbol CJ CJ CJ CJ
Form
L W
L 1.0
t
W 0.5 0.8 1.25 1.6
t 0.35 0.45 0.45 0.55
:A Resistor Code : A
104 108 118 128
1.6 2 3.2
-6-
TRANSISTOR ILLUSTRATION
C
B E ECB KTC3203 ECB KRA226M BCE KTA1046 KTD2058 KRA104S KRA111S KRC102S KRC111S KTA1504S KTC3875S
-7-
BLOCK DIAGRAM - 1/1
/
:FAE347-P21 :FAE347-E21 DET IN
IC1101 SAA6579T
RDS DEMODULATOR
RDS SWITCHING Q109
X1101 4.332MHZ
FM LPF
MW/LW LPF
Q107,108
RDS MODE
RDS DATA
RDS CLK
:UPD178006AGC-553-3B9 :UPD178018AGC
1
CNA501
TEL MUTE
TEL MUTE CONTROL
W1201
TEL MUTE
CNA701
-8-
SCHEMATIC DIAGRAM - 1/2 (MAIN SECTION)
YV:FAE347-P21 YZ:FAE347-E21
C1104 330p YV:4700p YZ:3300p 0.015 0.015 IC1101 RDS DEMODULATOR R114 10K
YV:1k YZ:4.7k
: :R119 4.7K
6.8k
6.8k
YV:UPD178006AGC-553-3B9 YZ:UPD178018AGC
A68
A68
A65
A65
A39
D603-D610,D618 1SS133
D607 AREA2
9K/10K
D606 ILL
AREA1
D609 DEMO
D618 DSSA
MECHA RDSMON
D610 ENRDS
D603
D604
D605
D608
CNA501
C431 YV:22/16 YZ:1/50
8
7
6
5
4
3
2
1
A39
2
1
TO POWER SUPPLY
4 6
F702 0.5A
3
15A
5
8
7 CNA701
W1201
TEL MUTE D1201 MTZJ5.1B R1201 2.2K
-9-
TO SPEAKER
WIRING - 1/3 (MAIN C.B)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 A
CNA501
B
AUTO ANT +B
C
D
E
15A
F
G
H
D1201 R1201
R119
I
J
K
L
C118 R118 R123
M
C1101 C1103 R1101 C1102
Q108 C117 R117 Q109
N
X1101 1 IC1101 3 16 15 13 11 9 Q107
O
C1104 C1105 R1102 C1106
5 7 8
P
D610
D1101
D607
D605
SFR101 R124
Q
D613
R
D612
D614
D615
D604
R624 R623
R625 R626
R627
D603
R639
S
R628
T
U
-10-
SCHEMATIC DIAGRAM - 2/2 (FRONT SECTION)
W301
: AF ,: LO
: TA ,: INFO
-11-
WIRING - 2/3 (FRONT C.B)
J
I
H
G
F
E
D
C
: TA :
B
A 32 32 31 31 30 30 29 29 28 28 27 27 26 26 25 25 24 24 23 23 22 22 21 21 20 20 19 19 18 18 17 17 16 16 15 15 14 14 13 13 12 12 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 A
: AF :
B
C
D
E
F
G
H
I
J
-12-
WIRING - 3/3 (EQ C.B, MECHA C.B)
8 7 6 5 4 3 2 1 A A 1 2 3 4 5 6 7 8
B B
C C
D D
E E
F F
G G
H H
I
I
J
J
K K
L
L
M M
-13-
IC BLOCK DIAGRAM - 1/2
IC, LB1641 IC, LA4743B
3/4
1/2
MUTE
ON TIME
IC, SAA6579T
VDD
STBY
VSS
VSS
PRE GND R.F
GND
NC
GND
IC, KIA2025P
NF-1 Metal OUT-1 VCC
6
ch1-F
4
M
2
N
1
5 7
ch1-R
AMP-1
EQ SELECT
15
9
ch2-F 13
BIAS F/R SELECT AMP-2
3
ch2-R
11
M N
12
NF-2
14
16
8
GND
Metal OUT-2
-14-
IC BLOCK DIAGRAM - 2/2
IC, LC75374E
IC, LC75854W
-15-
IC DESCRIPTION -1/1 (µPD178006AGC-553-3B9, µPD178018AGC) -1/2
Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Pin Name AM/FM S-M LEVEL-M A-VOL CONT CD CONNECT CD DISP SEL CD CLO CD DI CD DO CD CLI LCD CE DFP LAMP LCD DI LCD DO LCD CLO CD ACC CONT POWER MUTE ST-BY MUTE POWER CONT CONT 1 CONT 2 GND VDD MUTE BAND CONT RADIO CONT RDS MODE IF REQ AM IF FM IF VDD FM OSC AM OSC GND EO 0 EO 1 GND LOC/DX ST IND/SD IN PHONE MUTE MAIN M CONT SUB M CONT 1 I/O I I I I O O I O I O O I/O O O O O O O O O O O O O O I I I I O O O I I O O Description AF signal input during RDS AF operation and FM S meter signal input Level meter signal input Detects microphone input for auto volume operation.Pulled down when not used. CD changer connection check. Pulled down when not used. Determines the timing with which data is transferred to the head unit.Open when not used. Clock output to CD changer. Open when not used. Data input from CD changer. Pulled down when not used. Data output to CD changer. Open when not used. Clock input from CD changer. Open when not used. LCD DRV (LC75854W) CE output. Outputs "H" only when FLAP IN (pin 67) is "L".Open when not used. LCD DRV (LC75854W) data input. Open when not used. LCD DRV (LC75854W) data output. LCD DRV (µIPD16432B) clock output. LCD DRV (LC75854W) clock output. Transmits the power on/off status of head unit to changer. Open when not used. Muting output to power amp Standby/muting output to power amp Unit power control output LCD DRV power control 1 LCD DRV power control 2 Ground for port Power supply for port Audio muting output AM/FM power switching output. AM:"H", FM: "L". Radio ON/OFF. Power switching output. Radio ON: "H". Outputs "H" during RDS AF operation. Open when not used. Output to request IF count signal. AM IF count signal input FM IF count signal input Power supply for PLL FM local oscillation input AM local oscillation input Ground for PLL Error output from charge pump (for FM) Error output from charge pump (for AM) Ground LOC/DX switching output during radio seek (LOC: "H", DX: "L"). Open when not used. Stop pulse input during FM/AM seek. Muting control input -20 dB. Mute: "L". Main motor control output Sub motor control output-1.
-16-
IC DESCRIPTION -1/1 (µPD178006AGC-553-3B9, µPD178018AGC) -2/2
Pin No. 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Pin Name SUB M CONT 2 MODE PL REEL STAND-BY F/R HEAD MS IN LED MI-1 MI-2 MI-3 MO-1 MO-2 MO-3 MO-4 BS CONT NR CONT MTL CONT BEEP RMT IN E-VOL CE E-VOL DO E-VOL CLO DSSA RDS DI DFP IN FLAP IN RDS CLI EJECT IN ACC IN RE1 IN RE2 IN PACK IN REG CPU GND X-OUT X-IN REG OSC VDD RESET O O O O I O O O O I I I I I I I I I I I MS/BL switching output. Open when not used Dolby B NR on/off output. Open when not used Metal tape on/off output. Open when not used Beep output (3 kHz, 50 ms) Remote control input. Pulled up when not used CE output to electronic VR (LC75374E) Data output to electronic VR (LC75374E) Clock output to electronic VR (LC75374E) Outputs "H" only when DSSA L/R are operating. RDS data inputPulled down when not used. Detects whether DFP (front panel) is provided or not. Detects whether flap DFP is open or closed. RDS clock inputPulled down when not used NC (pulled down) ACC (accessory power supply) on/off input Rotary encoder input 1. Rotary encoder input 2. Tape insertion status detection input CPU power regulator Ground System clock oscillator System clock oscillator Regulator for oscillator circuit Power supply System reset input O Diode matrix output for initial setting I Diode matrix input for initial setting I/O O I I I O I O Sub motor control output-2. Mode pulse input for tape mechanism. Reel pulse input for tape mechanism. Mechanism Stand-by input Head FWD/REV select output. MS signal input (no music: "H", with music: "L"). Pulled when not used Security LED flashing output ("H": 120-130 ns, 1 cycle: 3 s) Description
-17-
LCD DISPLAY
LCD Pin No. COM1 COM2 COM3 COM4 LCD Pin No. COM1 COM2 COM3 COM4 LCD Pin No. COM1 COM2 COM3 COM4
1 COM4 14 3n 3k 3i 3h 27 L 6c 6b 6a
2 COM3 15 TA 3c 3b 3a 28 7d 7e 7f Dot 2
3 COM2 16 4d 4c 4l Bar 4 29 7m 7l 7j 7g
4 COM1 17 4m 4l 4j 4g 30 7n 7k 7i 7h
5 MT LO
6 TP R
7 AF DSSA Bar 9
8 2d 2e 2f 1a,e,f,j,k 21 5m 5l 5j 5g 34 8n 8k 8i 8h
9 2m 2l 2j 2g 22 5n 5k 5i 5h 35 8c 8b 8a
10 2n 2k 2i 2h 23 Dot 1 5c 5b 5a 36 9d 9e 9f Bar 8
11 Bar 2 2c 2b 2a 24 6d 6e 6l Bar 6 37 9m 9f 9j 9g
12 3d 3e 3f Bar 3 25 6m 6l 6j 6g 38 9n 9k 9i 9h
13 3m 3l 3j 3g 26 6n 6k 6i 6h 39 ST 9c 9b 9a
CD-CH Bar 10 CT 18 4n 4k 4i 4h 31 Dot 3 7c 7b 7a
MY INFO Bar 1 19 H-BASS 4c 4b 4a 32 8d 8e 8f Bar 7 20 5d 5e 5f Bar 5 33 8m 8l 8j 8g
-18-
MECHANICAL EXPLODED VIEW - 1/1
A PWB 31 10 9 11 12 G 4 13 26 CSD-801AW1 25 22 8 7 16 15 14 17 39 18 20 19 21 PWB 23 C 46 45 24 CHAS,SIDE L -T C 44 27 SH,LCD LCD 28 C H I 43 C C 41 C 1 2 3 5 6 C D F C PANEL, HT-SINK C 29 A 42 H
C C
C 47 E
35
C
36
A
B
49
SH,PWB
H B 37 33 34 32 B 38 30
-19-
48
MECHANICAL MAIN PARTS LIST 1/1
REF. NO 1 2 3 4 4 5 5 6 6 7 7 8 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 21 22 22 23 24 25 26 26 27 28 29 30 31 PART NO. 8B-KT9-007-010 8B-KT9-008-010 8A-KC7-220-010 8B-KT9-005-010 8B-KT9-005-010 8B-KT9-012-010 8B-KT8-004-010 8B-KT9-006-010 8B-KT9-006-010 8B-KT9-004-010 8B-KT8-001-010 8B-KT9-001-010 8B-KT9-001-010 8B-KT9-009-010 8B-KT9-202-010 8B-KT9-011-010 8B-KT9-010-010 8B-KT9-021-010 8B-KT9-018-010 8B-KT9-016-010 8B-KT9-014-010 8B-KT9-203-110 8B-KT9-203-010 8B-KT9-019-010 8B-KT9-017-010 8B-KT9-015-010 8B-KT9-204-110 8B-KT9-204-010 8B-KT9-013-010 8B-KT8-003-010 8B-KT9-020-010 8Z-KC2-223-010 8B-KT9-201-010 8B-KT9-206-110 8B-KT9-206-010 8B-KT9-205-010 8B-KT9-207-010 8B-KT9-208-010 8A-KCF-020-110 8B-KT9-002-110 KANRI NO. DESCRIPTION REF. NO 31 32 32 33 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47 48 48 A B C D E F G H PART NO. KANRI NO. DESCRIPTION
KNOB,RTRY BK9 POINTER,RTRY SPR-C,ROTARY -AC LENS,ARC LENS,ARC BTN,FAN BTN,TA CABI,RING CABI,RING WINDOW,BK9 WINDOW,FR531M CABI,FRONT BK9 CABI,FRONT BK9 BTN,ARC LENS,L BTN,SEESAW BTN,UP/DN BTN,EJECT BK9 BTN,P.SET 5 BTN,P.SET 3 BTN,P.SET 1 HLDR,P.BTN 135 HLDR,P.BTN 135 BTN,P.SET 6 BTN,P.SET 4 BTN,P.SET 2 HLDR,P.BTN 246 HLDR,P.BTN 246 BTN,TWIN BTN,PS/AF BTN,DETACH SPR-C,DETACH -C2 LENS,R COVER, LCD R COVER, LCD R COVER, LCD L LENS,LCD BK9 REFLECTOR,LCD BK9 CABI,TRIM -AC15 CABI,REAR BK9
8B-KT9-002-010 8B-KT9-003-110 8B-KT9-003-010 8Z-KC2-203-210 8Z-KC2-221-110 8Z-KT1-244-010 8B-KT9-023-010 8Z-KC2-222-010 8Z-KC2-204-210 8B-KT9-211-010 8Z-KC1-231-110 8B-KT9-212-110 8B-KT9-212-010 8Z-KC1-211-010 8A-KC7-231-010 8A-KT5-216-010 8A-KC7-224-010 8A-KT5-204-010 8B-KC1-214-110 8B-KC1-214-010 8Z-KC1-212-010 8Z-KC1-256-010 8Z-KC1-253-010 8Z-KC1-251-010 87-251-073-410 87-251-097-410 87-432-903-010 87-B10-259-010 87-B10-334-010 87-B10-296-010
CABI,REAR BK9 CABI,BASE BK9 CABI,BASE BK9 LEVER,DFP HOOK -C2 SPR-C,DETACH HOOK-C2 SPR-T,DOOR Z DOOR,CASSETTE SPR-T,DETACH LOCK-C2 LEVER,DFP LOCK -C2 CHAS,FRONT BK9 HLDR,HALF -C HLDR,DECK BK9 HLDR,DECK BK9 COVER, TOP -C HLDR,ISO-WIRE 2 -AC HLDR,DIN 13P HLDR,P-IC -AC HLDR,TR CHAS,SIDE R-BC CHAS,SIDE R-BC COVER, BOTTOM -C COVER, BOTTOM RDS S-SCREW,PT 2*8 BH+ BLK S-SCREW,TH2.6-4.0-0.8 U+2.6-6 U+3-12 WTE,2.6 UT2+3.0-10.0 W/O SLOT (BH TAP) VTT+1.7-5 W/O VT2+2-4 W/O WTE,2
I 87-432-901-010
-20-
COLOR NAME TABLE
COLOR NAME TABLE
Basic color symbol Color Basic color symbol Color Basic color symbol Color B Black C Cream D Orange G Green H Gray L Blue LT Transparent Blue N Gold P Pink R Red S Silver ST Titan Silver T Brown V Violet W White WT Transparent White Y Yellow YT Transparent Yellow LM Metallic Blue LL Light Blue GT Transparent Green LD Dark Blue DT Transparent Orange GM Metallic Green YM Metallic Yellow DM Metallic Orange PT Transparent Pink LA Aqua Blue GL Light Green
-21-
MECHANISM EXPLODED VIEW - 1/1
57 58 56 55
H
1 53
54
52 2
I 51 3 46 50 49 49 48 F 44 43 42 41 40 D 59 14 F G 45 G 47 13 6 7 8 9 10 11 48 47 12 J 4
5
D 39 38 E 37 36 35 C
28 20 A A B 21 B 15 16 22 23 17 18 25 26 19 29
P.W.B 34 32 30 31 33
24
27
-22-
MECHANISM MAIN PARTS LIST - 1/1
REF. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NO. KANRI NO. DESCRIPTION REF. NO 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 A B C D E F G H I J PART NO. KANRI NO. REDUCTION REDUCTION MODE GEAR REFLECTOR GEAR BASE DESCRIPTION GEAR B GEAR A GEAR LINK
SX-080-110-130 S1-080-120-250 S1-080-110-120 S1-080-140-110 S1-080-170-270 S1-080-170-220 S1-080-110-090 S1-080-140-010 S1-080-120-200 S1-080-110-050 SX-080-110-020 S1-080-110-060 SX-080-120-210 SX-080-120-220 S1-080-120-060 S1-080-140-020 S1-080-120-070 S1-080-150-020 S1-080-160-020 S1-080-130-050 S1-080-120-180 S1-080-120-300 S1-080-140-030 S1-080-120-080 S1-080-150-040 S1-080-150-010 S1-080-160-030 S1-010-120-560 S1-080-110-030 S1-080-110-040 S1-080-170-110 S1-080-170-030 S1-080-170-240 S1-080-170-050 S1-080-120-190
CASSETTE HANGER ASSY CASSETTE CATCH CASSETTE HOLDER HOLDER STABILIZER SPG JOINT WIRE ASSY 6P-AW HEAD(P-5544-CD) HEAD SUPPORT SPG PINCH ARM SPG TAPE GUIDE PINCH SPG ARM SLIDE CHASSIS ASSY CASSETTE GUIDE PINCH ARM ASSY PINCH ARM R ASSY SPG HOLDER F TU SPG FRICTION GEAR PLAY FELT 7.5-18.5-1.0 FLYWHEEL ASSY F RACK COLLAR MODE RACK SPG HOLDER R FF SPG FRICTION GEAR FF FELT 11-18.5-1.0 BELT FLYWHEEL ASSY R IDLE PULLEY(A1) DIRECTION PLATE DIRECTION LINK FLAT CABLE 10P SW(ESE22MH1) PHOTO SENSOR(ON2170-QR FS) SW(SPPB 64) MODE SW ACTUATER
S1-080-120-050 S1-080-120-040 S1-080-120-090 S1-080-120-170 S1-080-120-150 S1-080-120-160 SX-080-120-030 S1-080-120-140 S1-080-140-070 SX-080-170-060 SX-080-170-570 S1-080-120-100 S1-080-140-080 S1-080-120-110 S1-080-120-240 SX-080-110-080 S1-080-140-090 S1-080-110-070 S1-080-110-110 S1-080-140-060 S1-080-120-230 SX-080-110-100 S1-080-140-050 SX-080-110-030 S2-181-600-32E S2-182-100-40D S2-181-200-32D S1-003-650-240 S1-821-004-0D2 S2-103-200-25C S1-080-150-050 S2-171-150-401 S2-133-200-35P S1-080-150-030
TAKE UP GEAR GEAR BAES ASSY GEAR BASE ARM GEAR BASE SPG SUB MOTOR ASSY MAIN REEL REEL REEL RACK MOTOR ASSY SPINDLE DRIVER SPG DRIVER LINK
SIDE BKT ASSY LOAD ARM SPG LOAD ARM EJECT CAM PLATE HOLDER CUSHION SPG LOAD RACK EJECT CAM LIMITER ASSY EJECT CAM PLATE SPG MAIN CHASSIS ASSY LMW-S 1.6-3.2-0.35 PSW 2.1-4.0-0.25 PSW-S 1.2-3.2-0.25 PSW-S(REEL B)1.5-3.2-0.25 PSW-S 2.1-4.0-0.25 +SCREW,PLAIN M2-2.5 REEL WASHER E-RING 1.5 S-TYPE PRECISION SCREW M2-3.5 AZIMUTH SCREW
-23-
211, IKENOHATA 1CHOME, TAITO-KU, TOKYO 110-8710, JAPAN TEL:03 (3827) 3111
H251701 Printed in Singapore