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Company Confidential
Copyright 2004© Siemens AG
s Com
Service Repair Documentation Level 2.5 AX75
Release 1.0
Date 17.05.2005
Department ICM MP CC GRM T
Notes to change New document
Page 1 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
Company Confidential
Copyright 2004© Siemens AG
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Introduction
This Service Repair Documentation is intended to carry out repairs on Siemens repair level 2.5Light. The described failures shall be repaired in Siemens authorized local workshops only. The level 2.5light (former Level 2.5 ) partners are obliged to repair boards, up to their repair level, under consideration of the information given by level 2.5Light (former level 2.5) repair instruction. All repairs have to be carried out in an ESD protected environment and with ESD protected equipment/tools. For all activities the international ESD regulations have to be considered. Assembling/disassembling has to be done according to the latest AX75 Level 2 repair documentation. It has to be ensured that every repaired mobile Phone is checked according to the latest released General Test Instruction document (both documents are available in the Technical Support section of the C-market). Check at least weekly C-market for updates and consider all AX75 related Customer Care Information AX75 Partnumber on IMEI label: S30880-S7800-#xxx
, while # may be any letter (A-Z) and xxx may be any number from 100, 101, 102.... Scrap Handling: All Scrap information given in this manual are related to the SCRAP-Rules and instructions. Attention: Consider the new "LEAD-FREE" soldering rules (available in the communication market), avoid excessive heat. If you have any questions regarding the repair procedures or technical questions spare not hesitate to contact our technical support team in Kamp-Lintfort, Germany: Tel.: +49 2842 95 4666 Fax: +49 2842 95 4302 E-mail: [email protected]
Page 2 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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Table of Content
1 2 3 4 5 6 7 AX 75 board layout ........................................................................................................................4 Connector SIM Card Reader .........................................................................................................5 Connector IO Jack.........................................................................................................................6 Connector Battery .........................................................................................................................7 Connector Display .........................................................................................................................8 IRDA Diode ...................................................................................................................................9
LED_Keypad ...........................................................................................................................T11
Page 3 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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1 AX75 board layout
Jigs, Tools and Working materials for all described repairs: - hot air blower - soldering gun - tweezers - flux - solder
IO-Slim Jack Connector Battery IRDA
Connector SIM Card Reader
Capacitor, Resistor, Filter
LED´s
Connector Display
Page 4 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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2 Connector SIM Card Reader
Fault Symptoms Customer:
Handset does not accept SIM card
GRT:
SIM Card Problems
SIM Card Problems
Watch for oxidation and damaged pads of the SIM card reader
okay
not okay
SCRAP has to be send separately to WSC
not okay
Check the status of the SIM card reader visually
okay
- check for twisted or bended contacts - check for dry joints
Exchange SIM Card reader
not okay
Use the resistor test function of a multimeter to check connection between spring contacts and soldering contacts. The value must be ~0
okay
Level 2 Repair
Connector SIM Card Reader
Use soldering iron to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36334-Z97-C337 CONNECTOR SIM CARD READER K1 ~ 360°C Tip Temp. 43300 Interface/SIM Cardreader/Mechanical Damage
Page 5 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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3 Connector IO Jack
Fault Symptoms Customer:
Charging Problems Problems with external loudspeaker or microphone when using a car kit Problems with accessories connected at the IO connector
GRT:
No connection to GRT Tbd.
IO connector Problems
Watch for oxidation and damaged pads of the IO connector
okay not okay
SCRAP has to be send separately to WSC
Check for dust inside the IO connector
okay not okay
not okay
Clean IO connector
Check the status of the IO connector visually
okay
- check for twisted or bended contacts - check for dry joints
Exchange IO connector
not okay
Use the resistor test function of a multimeter to check connection between spring contacts and soldering contacts. The value must be ~0
okay
Level 2 Repair
Connector IO Jack
Use soldering iron to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36334-Z93-C303 IO-JACK SLIM 12-POL ~ 360°C Tip Temp. 46100 Interface/Charging Connector/Mechanical Damage 47300 Interface/Data Interface/Mechanical Damage 4B100 Interface/Headset Connector/Mechanical Damage
Page 6 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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4 Connector Battery
Fault Symptoms Customer:
Mobile does not switch on
GRT:
No connection to GRT
Battery connector Problems
Watch for oxidation and damaged pads of the battery connector
okay
not okay
SCRAP has to be send separately to WSC
not okay
Check the status of the battery connector visually
okay
- check for twisted or bended contacts - check for dry joints
Exchange Battery connector
not okay
Use the resistor test function of a multimeter to check connection between spring contacts and soldering contacts. The value must be ~0
okay
Level 2 Repair
Connector BATTERY
Use hot air blower to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36334-Z97-C213 CONNECTOR BATTERY 3-POL ~ 360°C Tip Temp. 13000 Battery/Mechanical Damage
Page 7 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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5 Connector Display
Fault Symptoms Customer:
Display problems, like missing lines or columns on the LCD or display contrast problems or illumination problems
GRT:
Display problems
Display connector Problems
Watch for oxidation and damaged pads of the display connector
okay
not okay
SCRAP has to be send separately to WSC
not okay
Check the status of the display connector visually
okay
- check for twisted or bended contacts - check for dry joints
Exchange Display connector
not okay
Use the resistor test function of a multimeter to check connection between spring contacts and soldering contacts. The value must be ~0
okay
Level 2 Repair
Connector DISPLAY
Use hot air blower to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36334-Z97-C205 CONNECTOR DISPLAY 10POL ~ 360°C Tip Temp. 21000 Display / Performance 22000 Display / Background Illumination
Page 8 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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6 IRDA Diode
Fault Symptoms Customer:
IRDA does not work
GRT:
Tbd.
IRDA Problems
Watch for oxidation and damaged pads of the IRDA Diode
okay
not okay
SCRAP has to be send separately to WSC
not okay
Check the status of the IRDA Diode visually
okay
- check for dry joints
Exchange IRDA Diode
Level 2 Repair
Irda Diode
Use hot air blower to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36197-F5008-F492 IRDA 115.2 KBIT ~ 360°C Tip Temp. 41100 Interfaces / IRDA / No Function 41300 Interfaces / IRDA / Mechanical Damage
Page 9 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0
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7 LED_ KEYPAD
Fault Symptoms Customer:
Keypad Background illumination does not work
GRT:
Tbd.
LED's Problems
Watch for oxidation and damaged pads of the LED'S
okay
not okay
SCRAP has to be send separately to WSC
not okay
Check the status of the battery connector visually
okay
- check for dry joints
Exchange Keypad LED
not okay
Use the diode test function of a multimeter to check the status of the diode. The typical voltage drop on the diode is 1.7 V when testing the diode function with the multimeter.
okay
Level 2 Repair
LED_ KEYPAD
Remove metal dome sheet before replace LED's Use soldering iron to remove defective component. Avoid excessive heat! Watch surrounding components! Resolder new component afterwards. The metal dome jip must be used to place the metal dome sheet. E-commerce order number: E-commerce order name: Soldering temperature: IRIS Diagnose Code: L36840-L2056-D670 LED AMBER ~ 360°C Tip Temp. 22000 Display / Background Illumination
Page 10 of 10 Service Repair Documentation TI_Repair_L2,5L_AX75_R1.0