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T ECHNICAL INFORMATION
Model No. LF1000
NEW TOOL
P 1 / 33
Description Flip Over Saw 260mm (10-1/4")
CONCEPT AND MAIN APPLICATIONS
Model LF1000 is the first flip over saw from Makita. H1
Miter saw and Table saw are combined for great versatility. H1
H2
H2
Its main advantages are;
Weighs only 32kg (70lbs) for easy transport to job sites. L
Quick miter saw/table saw conversion W
Electronic with constant speed control and soft start
Rigid cast aluminum table [in Miter Saw mode] [in Table Saw mode]
Dimensions: mm (")
in Miter Saw mode in Table Saw mode
Length (L) 660 (26) 660 (26)
Width (W) 650 (25-1/2) 650 (25-1/2)
(H1) 1,220 (48) 1,060 (41-3/4)
Height
(H2) 800 (31-1/2) 845 (33-1/4)
H1: to the table top, H2: to the tool head
Continuous Rating (W)
Voltage (V) Current (A) Cycle (Hz) Max. Output (W)
Input Output
110 15 50/ 60 1,650 900 2,200
220 8.5 50/ 60 1,650 900 2,200
230 8.4 50/ 60 1,650 900 2,200
240 8.3 50/ 60 1,650 900 2,200
Specification
Type TCT Saw blade
Saw blade Diameter: mm (") 260 (10-1/4)
Hole diameter: mm (") 30 (1-3/16)
High voltage 1,650 (230V)
Continuous rating input: W
Low voltage 1,650 (110V)
No load speed: min-1= rpm 2,700
Soft start Yes
Electronic feature
Constant speed control Yes
(height x width): mm (")
[Table saw: height only]
Cutting angle Mode Miter saw Table saw
Cutting capacity*
0 degree 70 (2-3/4)
45 degrees bevel 48 (1-7/8)
Bevel angle Miter angle
20 x 210 (13/16 x 8-1/4)
0 degree 0 degree
68 x 155 (2-11/16 x 6-1/8)
45 degrees 0 degree 50 x 150 (2 x5-7/8)
Protection against electric shock Double insulation
Power supply cord: m (ft) 2.5 (8.2)
Net weight: kg (lbs) 32 (70)
*When cutting with 260mm diameter blade
P 2 / 33
Standard equipment
TCT saw blade ......... 1 pc Angle rule ass'y ....... 1 pc Box wrench 13-3 ...... 1 pc Triangular rule ........ 1 pc
Vise ass'y ................. 1 pc Top cover ass'y ....... 1 pc Push stick ................. 1 pc
Dust bag ass'y .......... 1 pc Dust cover ass'y ...... 1 pc Fix plate ................... 3 pcs
Ruler ass'y ................ 1 pc Elbow ..................... 1 pc Hex bolt M6x16 ....... 3 pcs
Note: The standard equipment for the tool shown above may differ by country.
Optional accessories
Assorted TCT saw blades
Features and benefits
Weighs only 32kg (70lbs) Series Motor Tough Against
for Easy Transport to Job Sites Heavy Duty Application
Ensures smooth operation even under heavy load.
On the contrary, the competing products tend to
Electronic with;
suffer from motor-lock because they are using
*Constant speed control that allows for
induction motor, which is not optimum for heavy
use of powerful, yet lightweight motor
duty cutting.
*Soft start feature that prevents the
(For details, see Performance comparison charts
breaker from tripping at job sites.
in page 4.)
Dust Bag Quick Miter Saw/Table Saw Conversion
The table can be easily turned over thanks to the
lightweight motor section achieved by using
Removable Sub Fence series motor instead of induction motor.
Wide, thin stocks can be cut
with the sub fence removed.
Electric Brake
Rigid Cast Aluminum Table
On-Off Switch with Anti-Restart Function
Fold-Away Legs
(also with lock-off and lock-on functions)
Allow easy transport to job sites.
High Dust Collection Rate
As you see in the table below, regarding the dust collection rate in
forced dust extraction;
Although the three products are almost the same in miter saw mode,
Makita LF1000 is much higher than the two competing products
in table saw mode.
Test conditions:
*Cut the test piece with each supplied TCT saw blade.
*Each tool was connected to Makita dust collector Model 436.
Makita Competitor A Competitor B
LF1000 Model A Model B
in Miter saw mode 85% 85% 80%
in Table saw mode 80% 40% 30%
P 3 / 33
Comparison of products
Specification Comparison
Model No. Makita Competitor A Competitor B
Specifications LF1000 Model A Model B
Type TCT blade 60T TCT blade 30T TCT blade 34T
Saw blade Diameter: mm (") 260 (10-1/4) 250 (9-7/8) 250 (9-7/8)
Hole diameter: mm (") 30 (1-3/16) 30 (1-3/16) 30 (1-3/16)
Continuous High voltage 1,650 (230V) 2,000 (230V) 2,100 (230V)
rating input: W Low voltage 1,650 (110V) 1,750 (115V) N/A
No load speed: min-1= rpm 2,700 3,000(50Hz)/ 3,600(60Hz) 2,800
Motor Series motor (N94-40) Induction motor Induction motor
Electronic Soft start Yes No No
feature Constant speed control Yes No No
Bevel range: degree 0 - 45 0 - 45 0 - 45
Table at 0 degree 70 (2-3/4) 70 (2-3/4) 81 (3-3/16)
saw
at 45 degrees 48 (1-7/8) 32 (1-1/4) 54 (2-1/8)
Cutting Capacity: mm (")
Bevel range: degree 0 - 45 left 0 - 45 left 0 - 45 left
Miter angle 45 right and left 45 right and left 45 right and left
Bevel angle Miter angle
20 x 210 20 x 210 20 x 212**
Miter
at 0 degree at 0 degree (13/16 x 8-1/4) (13/16 x 8-1/4) (13/16 x 8-3/8)
saw
68 x 155 68 x 155 68 x 153**
(2-11/16 x 6-1/8) (2-11/16 x 6-1/8) (2-11/16 x 6)
50 x 150 50 x 140 50 x 152**
at 45 degrees at 0 degree
(2 x 5-7/8) (2 x 5-1/2) (2 x 6)
Electric brake Yes No No
Size [W x L]: mm (") 500x560 (19-3/4x22) 515x525 (20-1/4x20-3/4) 503x552 (19-3/4x21-3/4)
Table
Material Aluminum die casting Steel (steel plate) Aluminum die casting
Protection against electric shock Double insulation Grounding Grounding
Power supply cord: m (ft) 2.5 (8.2) 2.4 (7.8) 3.0 (9.8)
Length 660 (26) 665 (26-1/4) 660 (26)
Miter saw Width 650 (25-1/2) 530 (20-7/8) 620 (24-3/8)
Height 800 (31-1/2)* 812 (32) 842 (33-1/4)
Dimensions:
mm (") Length 660 (26) 665 (26-1/4) 660 (26)
Table saw Width 650 (25-1/2) 530 (20-7/8) 620 (24-3/8)
Height 845 (33-1/4)* 865 (34) 868 (34-1/4)
Net weight: kg (lbs) 32 (70) 33 (73) 45 (99.2)
Vise ass'y Rip fence Rip fence
Dust bag ass'y Miter gauge Push stick
Ruler ass'y Push stick Blade guard
Angle rule ass'y Blade guard Dust cover
Top cover ass'y Dust cover Wrench 6
Dust cover ass'y Wrench 6 Wrench 8
Standard equipment Elbow Special wrench
Box wrench 13-3 Removable legs (4 pcs)
Push stick
Fix plate
Hex bolt M6x16
Triangular rule
*Height to the table top
(Height to the tool head is; 1,220mm (48") in miter saw mode, 1,060mm (41-3/4") in table saw mode.)
**The values actually measured by us
P 4 / 33
Comparison of products
Performance Comparison
Note: Numbers in the charts below are relative values when the capacity of Competitor B's model B is indexed at 100.
[1] Cutting Speed in Miter Saw Mode
Test. 1
Test conditions:
Under normal load, with *the same saw blade attached to each product;
A) Cut 140mm x 60mm Douglas-fir timber at 0 degree.
B) Cut 120mm x 30mm Douglas-fir timber at 45 degree bevel.
(*TCT blade supplied with Competitor B's model B)
Test results: See the charts below.
1-A) 1-B)
slow fast slow fast
Makita LF1000 100 115
Competitor A Model A 90 **Impossible to cut
Competitor B Model B 100 100
0 40 80 120 160% 0 40 80 120 160%
**Safety cover could not open due to
interference of the test piece.
Test. 2
Test conditions:
Under normal load, using the TCT blade supplied with each product;
A) Cut 180mm x 20mm SPF timber at 0 degree.
B) Cut 120mm x 30mm Douglas-fir timber at 45 degree bevel.
Test results: See the charts below.
2-A) 2-B)
slow fast slow fast
Makita LF1000 125 135
Competitor A Model A 125 **Impossible to cut
Competitor B Model B 100 100
Competitor A Model C 150 90
0 40 80 120 160% 0 40 80 120 160%
**Safety cover could not open due to
interference of the test piece.
P 5 / 33
Comparison of products
Performance Comparison (cont.)
Note: Numbers in the charts below are relative values when the capacity of Competitor B's model B is indexed at 100.
[2] Cutting Speed in Table Saw Mode
Test. 3
Test conditions:
Under normal load, with *the same saw blade attached to each product;
A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
(*TCT blade supplied with Competitor B's model B)
Test results: See the charts below.
slow
3-A) fast slow
3-B) fast
Makita LF1000 115 115
Competitor A's model A 95 **Impossible to cut
Competitor B's model B 100 100
0 40 80 120 160% 0 40 80 120 160%
**Safety cover could not open due to
interference of the test piece.
Test. 4
Test conditions:
Under heavy load (approx. 50N.m), with *the same saw blade attached to each product;
A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
(*TCT blade supplied with Competitor B's model B)
Test results: See the charts below.
slow
4-A) fast slow
4-B) fast
Makita LF1000 105 100
Competitor A's model A 80 **Impossible to cut
Competitor B's model B 100 100
0 40 80 120 160% 0 40 80 120 160%
**Safety cover could not open due to
interference of the test piece.
Test. 5
Test conditions:
Under heavy load, with *the same saw blade attached to each product;
A) Cut 1,000mm x 60mm Douglas-fir timber at 0 degree.
B) Cut 1,000mm x 45mm Douglas-fir timber at 45 degree bevel.
(*TCT blade supplied with Competitor B's model B)
Test results: See the charts below.
5-A) 5-B)
Makita LF1000 approx 10sec. approx 12sec.
Competitor A's model A Impossible to cut due to motor lock **Impossible to cut
Impossible to cut Impossible to cut
Competitor B's model B because current limiter turned on. because current limiter turned on.
0 5 10 15sec. 0 5 10 15sec.
**Safety cover could not open due to
interference of the test piece.
P 6 / 33
Repair
CAUTION: Remove the saw blade from the machine for safety before repair/ maintenance !
[1] NECESSARY REPAIRING TOOLS
Code No. Description Use for
Square Assembling the legs of table
Removing/tightening of M6x60 Pan head screws that secure
No.3 Philips driver bit Motor housing to Blade case.
1R003 Retaining ring S Pliers ST-2N Removing Retaining ring from Safety cover
1R207 45 degree Set square Setting the miter/bevel angle of saw blade to 45 degrees
1R208 90 degree Set square Setting the miter/bevel angle of saw blade to 90 degrees
1R269 Bearing extractor Removing Ball bearings
1R288 Screwdriver magnetizer Removing Steel balls, etc.
1R230 1/4" Hex shank bit for M6 Disassembling Table
1R231 1/4" Hex shank bit for M8 Disassembling Frame
1R291 Retaining ring S and R pliers Removing Retaining ring S-15 from Spindle
1R340 Wrench for bearing retainer Removing/tightening Bearing retainer 25-36
[2] LUBRICATION
[2] -1. Saw Head Section
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion. See Fig. 1.
Item No. Description Portion to lubricate
50 Hex bolt M10 The surface that contacts Arm complete
61 Knob 40 The threaded portion
62 Steel ball 6 Whole surface
64 Sleeve 6 The surface that contacts Connecting rod
71 Sleeve 10 The surface that contacts Adjust nut
85 Flat washer 10 The surface that contacts Connecting rod
91 Sub arm Three surfaces that contacts Arm complete
The gear room (Put approx. 7g.)
121 Blade case
Two surfaces that contact Arm complete
Fig. 1
61
62
64
Connecting rod
Sleeve 13
85 Adjust nut
Arm complete
50
71
91
121
P 7 / 33
Repair
[2] LUBRICATION (cont.)
[2] -2. Table Section
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect
parts and product from unusual abrasion. See Fig.2.
Item No. Description Portion to lubricate
153 Guide fence The both ends which contact Frame set.
228 Table complete The surfaces that contact Slide plates and Turn table
260 Sleeve 8 The surface that contacts Frame set
Fig. 2
Slide plate R
Slide plate L
228 228
Turn table
260
153
260
Frame set
P 8 / 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -1. Handle Section
DISASSEMBLING
The Handle section can be disassembled without separating Motor housing from Blade case.
Take the following steps:
1) Set the machine in the mode of miter saw. And lock the saw head unit at the lowest position by pushing Knob 20
as illustrated in Fig. 3.
2) Remove Handle cover by unscrewing two 4x25 Tapping screws and four 4x18 Tapping screws. (Fig. 4)
Now the inner parts of the Handle section can be replaced.
Note: Be careful not to lose Switch button (Lock off button) when removing Handle cover.
Fig. 3 Fig. 4
Tapping screw 4x25
Knob 20 Tapping screw 4x18
Push to lock the
saw head unit at
the lowest position. Handle cover complete
Switch button
(Lock off button)
ASSEMBLING
1) Assemble Now lock-off mechanism to Handle by mounting first Compression spring 4, then Lock-off lever and
Switch button as illustrated in Fig. 5.
Note: Put Compression spring 4 securely in place. If not, the lock-off mechanism will not work properly.
2) Mount the inner parts (Switch, Brake switch, Line filter, etc). (Fig. 6)
Fig. 5 Fig. 6
Lock-off lever
Compression
spring 4
Switch button Handle Switch Brake switch
3) Install Switch lever on Handle by fitting the fulcrum boss on Switch lever securely in the switch lever installation hole
of Handle. (Fig. 7) And then do the reverse of disassembling steps.
Fig. 7
Switch lever
fulcrum boss
Switch lever
installation hole
P 9 / 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -2. Switch Box (On/Off Switch Section)
Switch box is located below Table on Frame complete. (Fig. 8)
Fig. 8
[Large view]
left hinge right hinge
Torsion spring 5
Switch box
Switch cover
Frame complete
Switch button "ON"
Switch box
Switch button "OFF"
DISASSEMBLING
1) First, disconnect the right hinge of Switch cover from Switch box using slotted screwdriver. (Fig. 9)
2) Then, while lifting up the right hinge, pull off the left hinge from Switch cover. (Fig. 10)
3) Remove Torsion spring 5 from the left hinge.
Fig. 9 Fig. 10
Left hinge Right hinge
Slotted screwdriver Switch box
Right hinge
Switch cover
Switch button "ON"
Torsion spring 5
Switch button "OFF"
ASSEMBLING
Do the reverse of the disassembling steps.
P 10/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -3. Motor Housing
DISASSEMBLING
1) Remove Brush holder caps and Carbon brushes from Motor housing.
2) Remove four M6x60 Pan head screws using No.3 Phillips screwdriver. (Fig. 11)
Note: Motor housing can not be separated from Blade case in this step because Handle is interfered by Lock lever.
3) Turn Motor housing until handle is released from Lock lever. Then separate Motor housing from Blade case
by pulling off. (Fig. 12) Now Armature can be replaced.
Note: Pull off Motor housing carefully so as to prevent Compression spring 9 of the shaft lock mechanism from
popping out of place.
Fig. 11 Fig. 12
Handle Lock lever Motor housing
Blade case
Pan head screw M6x60
4) When replacing Field, separate Motor housing first as described above.
5) Then remove Rear cover from Motor housing. Remove Handle cover complete from handle, and disconnect lead
wires from Field. Now Motor housing can be separated from Handle. (Fig. 13)
6) After removing Baffle plate, remove Field by tapping the edge of Motor housing with plastic hammer. (Fig. 13)
Fig. 13
Handle cover
Disconnect
complete
the lead wires.
Rear cover
Motor housing
Field
Motor housing Handle
Baffle plate
ASSEMBLING
Do the reverse of the disassembling steps.
P 11/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -4. Gear Section
DISASSEMBLING
1) Disconnect Tension spring 4 from Blade case. By removing Retaining ring S-42 with Retaining pliers ST-2N
(No.1R003), Safety cover can be separated from Blade case. (Fig. 14)
2) By unscrewing four M5x16 Countersunk head screws, the Gear section can be separated from Blade case. (Fig. 15)
Fig. 14 Fig. 15
Blade case
Tension spring 4
Gear section
Safety cover
Countersunk
head screw M5x16
Retaining ring S-42
3) Remove Ball bearing 608LLB from Spindle with Fig. 16
Bearing extractor (No.1R269), then Retaining ring
S-15 with Retaining Ring S and R Pliers (No.1R291). Ball bearing Retaining Helical
Now Helical gear 46 can be removed by hand. Key 4
608LLB ring S-15 gear 46
(Fig. 16)
4) Fix Bearing box in vise.
Note: It is not necessary to remove Ring 15 in this step because it can be used as a guide for Wrench for Bearing
Retainer (No.1R340) when removing Bearing retainer 25-36.
Set No.1R340 on Bearing retainer 25-36, and turn clockwise to remove Bearing retainer 25-36 from Bearing box.
Then remove Ring 15 from Spindle. (Fig. 17)
5) When removing Spindle from Bearing box, press from the Flange installation side. (Fig. 18)
Fig. 17 Fig. 18
No.1R340
Bearing box
Ring 15 Spindle
(guide for No.1R340) Ring 15 Ball bearing 6202LLB
Bearing retainer
Spindle
25-36
ASSEMBLING
Do the reverse of the disassembling steps.
P 12/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -5. Blade Case Section
DISASSEMBLING
1) Remove Safety cover as illustrated in Fig. 14.
2) Remove Dust nozzle. Then remove Hex socket head bolt M6x30 and Flat washer 6 for disconnecting the cutting
depth adjusting mechanism and Connecting rod. (Fig. 19)
3) Loosen Hex nut M10 on Connecting rod. But do not remove from Connecting rod in this step. (Fig. 19)
4) Remove Hex socket head bolt M6x20, Flat washer 6 and Ring 6 for disconnecting the linkage of Link plate and
Arm complete. (Fig. 20)
5) Remove Hex socket head bolt M5x20 and Sleeve 5 from Blade case with 1/4" Hex shank bit for M6 (No.1R230)
while pressing down Blade case so that it is not raised by the force of Torsion spring 34. (Fig. 20)
6) Disconnect Connecting rod from Arm complete by removing Hex nut M10. (Fig. 21)
7) While holding Blade case as illustrated in Fig. 22, remove Hex bolt M10 and Flat washer 16 from Arm complete.
Now Blade case section with Torsion spring 34 and Sleeve 17 (2pcs) can be separated from Arm complete.
Fig. 19 Fig. 20
While pressing down
Blade case, remove Hex
Dust nozzle socket head bolt M5x20
and Sleeve 5.
Connecting rod Arm complete
Flat washer 6
Hex socket
head bolt
M6x30
Ring 6
Flat washer 6
Hex nut M10 Hex socket head
bolt M6x20 Link plate
Sleeve 5
Hex socket head bolt M5x20
Fig. 21 Fig. 22
Sleeve 13
While lifting up Blade case,
pull off hex bolt M10.
Hex nut M10 Flat washer 16
Connecting rod
Hex bolt M10
P 13/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -5. Blade Case Section (cont.)
ASSEMBLING
Do the reverse step of disassembling steps. Remember the following notes.
1. When installing Sleeve 13 and Connecting rod on Knob 40;
Slide Sleeve 13 as far as possible toward Steel ball 6. At this time, the distance between Sleeve 13 and the neck of
Knob 40 will be about 7mm. While keeping the distance, secure Connecting rod to Sleeve 13 with Hex socket head bolt
M6x30. (Fig. 23)
Fig. 23
7mm Hex socket head
bolt M6x30
Knob 40 Flat washer 6
Sleeve 6
Sleeve 13
Connecting rod
Steel ball 6
on Knob 40
Adjust nut
2. When installing Link plate and Safety cover on Blade case;
As illustrated in Fig. 24, put Link plate on Ball bearing 608LLB that is mounted to the inside wall of Blade case for
smooth action of Link plate. Then secure Link plate to Arm complete with Hex socket head bolt M6x20. (Fig. 20)
On the back of Safety cover, there is a rib that acts as a guide rail for the Ball bearing on Link plate.
Mount Safety cover to Bearing box so that the Ball bearing of Link plate fits on the rib. (Fig. 25)
And secure Safety cover with Retaining ring S-42. (Fig. 14)
Fig. 24 Fig. 25
Blade case
Tension spring 4
Link plate
Ball bearing
608LLB
Safety cover
Ball bearing
(integral part of Link plate) Rib
Safety cover and Link plate correctly set in place,
viewed from the Motor housing side
Blade case
Link plate
Ball bearing
of Link plate Tension spring 4
Rib Safety cover
P 14/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -6. Riving Knife
DISASSEMBLING
1) First, fix riving knife as illustrated in Fig. 26.
2) Remove Stop ring E-4, then loosen Wing bolt M8. Now Riving knife can be removed. (Fig. 27)
Fig. 26
1) Loosen Wing nut M8. 5) Secure Riving knife
with Wing nut M8.
Riving knife
2) Pull Riving knife a little 3) Turn Riving knife 4) Slightly push Riving knife
in the direction of arrow. 90 degrees. in the direction of arrow.
Fig. 27
Stop ring E-4
Wing nut M8
Flat washer 8
Spring washer 8
Flat washer 8
Hex bolt M8x86
Knife support
Riving knife
ASSEMBLING
Do the reverse of the disassembling steps.
P 15/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -7. Table Section
DISASSEMBLING
When disassembling the Table section, Arm complete has to be separated from Sub arm. However, it is not necessary
to separate the Blade case section from Arm complete.
1) Remove Power supply cord from Strain relieves on Frame. However, it is not necessary to remove from the Strain
relief on Connecting rod.
2) Remove Pan head screw M4x10 and Lever 100. After unscrewing Hex nut M10-17, remove Spacer and Thrust
needle gauge 1022. (Fig. 28)
3) Unscrew Hex lock nut M10-17. Then remove Indication plate from Sub arm by unscrewing Pan head screw M4x10.
(Fig. 29)
4) By removing Hex bolt M10, Arm complete can be separated from Sub arm. (Fig. 30)
Fig. 28
Blade case
Thrust needle gauge 1022
Arm complete
Spacer
Hex nut M10-17
Lever 100 Sub arm
Pan head screw M4x10
Turn table complete
Fig. 29 Fig. 30
Hex bolt M10
Indication plate
Hex lock nut
M10-17
Pan head screw
M4x10
5) Remove Screw M6x25 and Pin 5. And remove Hex socket head set screw M10x12, Compression spring 6 and
Steel ball 7.9. Then turn over the Table section in the direction of arrow. (Fig. 31)
Fig. 31
Sub arm Screw M6x25
Hex socket head set screw M10x12 * Pin 5
* Compression spring 6
* Steel ball 7.9
Guide fence
Turn table complete
The small parts designated
with an asterisk can be
removed using a bar or Table complete
screwdriver magnetized
with No.1R288.
P 16/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -7. Table Section (cont.)
DISASSEMBLING
6) Now the Table section can be removed from Guide fence Fig. 32
by unscrewing nine M6x20 Hex socket head bolts from
the back side of Table complete. (Fig. 32) [Table section turned over]
7) Remove Hex socket head bolt M8x50 and Flat washer 8 Table complete
from each end of Guide fence. (Fig. 33)
8) Insert a slotted screwdriver into the hole of Sleeve 8
on each end of guide fence, and lever it out from the hole
of Frame as illustrated to left in Fig. 34.
Note:
Hold Guide fence by hand to prevent from falling down.
Now Guide fence can be separated from Frame
as illustrated to right in Fig. 34.
Fig. 33
Frame
Guide fence
Flat washer 8
Hex socket head bolt M8x50
Fig. 34
Guide fence
Sleeve 8
Slotted screwdriver
P 17/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -7. Table Section (cont.)
DISASSEMBLING
9) Lever (Lock lever) is fastened to Frame with each two pieces of Lever
Hex socket button head bolt M6 and Flat washer 7.
When removing Lever, follow the instruction described in Fig. 35.
Fig. 35
If this bolt is removed first, the force of Torsion spring
will cause the Bolt and Flat washer 7 to pop off.
Lever Boss for Torsion spring installation
Flat washer 7 Frame
Hex socket
button head
bolt M6
Be sure to remove this bolt first Torsion spring 17
for easy removal of Lever.
ASSEMBLING
Do the reverse of the disassembling steps 1) - 9). Fig. 36
Note:
When installing Torsion spring 17 on Frame, insert the spring Torsion spring 17 Frame
straight over the boss till it touches the inside wall of Frame.
Be careful not to tilt the spring. (Fig. 36)
Boss for Torsion
spring installation
P 18/ 33
Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -8. Frame Section
DISASSEMBLING
1) After removing Switch box, place the Frame section as illustrated in Fig. 37, and remove four Square pipes by
unscrewing eight M8x20 Hex socket head bolts.
2) Place the Frame section as illustrated in Fig. 38. Then, by removing four M10 Hex nuts from Pipe 32 complete
(with Makita mark label) and Pipe 32 (without Makita mark label), separate right Frame from left Frame.
Fig. 37 Fig. 38
Hex socket head bolt M8x20 (8 pcs)
Pipe 32
Square pipe
(4 pcs)
Pipe 32 complete
Flat washer 10
Spring washer 10 (4 pcs each)
Hex nut M10
3) From each of *right and *left Frames, remove Pipe 32 complete (Pipe 32) and Screw M10. (Fig. 39)
4) Caps can be removed from Frame by tapping the joint of Cap and Frame with slotted screwdriver. (Fig. 40)
Note: Do not reuse Caps removed from Frame because it is deformed or damaged when removed.
Fig. 39 Fig. 40
Frame, right
(See Note below.)
Pipe 32
Screw M10
Cap
Cap
*Right Frame and Left Frame;
Frame, left Pipe 32 complete Are exactly the same in size and shape.
However, some different parts such as Switch box
(See Note below.) or Lock lever are assembled to them.
For convenience, therefore, we call the one on
Note:
operator's right hand "Right Frame" and the other
This end of Screw M10 is screwed in the threaded hole
"Left Frame".
of Frame. Therefore, unscrew when removing from Frame.
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -8. Frame Section (cont.)
ASSEMBLING
1) Fasten Screw M10 to left Frame/ right Frame so that Pipe 32 complete/ Pipe 32 covers 2 pitches of the thread portion
on the opposite side of the screw when the pipe is set in place over the screw. (Fig. 41)
Fig. 41
Frame, right
Cross section of [A]
Pipe 32 Pipe 32 complete (Pipe 32)
Screw M10
Screw M10
[A]
2 pitches
Pipe 32 complete
Frame, left
2) Tighten Frames with four M10 Hex nuts. (Fig. 38)
3) Assemble Lever to the right Frame. (Fig. 35 and 42)
4) Assemble Switch box to the left Frame. (Fig. 42)
5) Install each three Cushions to the right and left Frames.
Then to the right frame, fasten Leaf spring with Pan head screw M4x10, and fasten two M6 screws. (Fig. 43)
Fig. 42 Fig. 43
Lever
Frame, right Frame, left Lever
Frame, left Frame, right
Switch box
Cushion
Operator's position Pan head screw M4x10
Screw M6
Leaf spring
Switch box
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -9. Assembling Feet Section
LEFT FEET SECTION
1) For smooth folding action of the Feet section, follow the steps described below to assemble Support bracket to
Square pipes precisely at an angle of 90 degrees:
i) Put Support bracket on Square pipe 32-510, while keeping about 238 mm distance from the top of Support bracket
to the top end of Square pipe. You don't need to tighten hex bolt M6x45 securely in this step.
Then while applying angle ruler to Square pipe and Support bracket, adjust the angle to 90 degrees. (Fig. 44)
ii) While keeping the 90 degrees obtained in the previous step, tighten the bolt securely to fasten Support bracket to
Square pipe 32-510.
iii) Fasten Support bracket to Square pipe 32-475 as the same way you have done in the steps i) and ii).
The distance between Square pipe 32-510 and Square pipe 32-475 will be about 529mm if Support bracket is
assembled correct to the two pipes. (Fig. 45)
Fig. 44 Fig. 45
Square pipe Square pipe approx.
32-510 32-510 529mm Square pipe
32-475
approx.
283mm Hex nut M6 Framing square
Flat washer 8
Hex bolt M6x45 approx. 283mm
Flat washer 6
Framing square Hex nut M6
Support bracket Flat washer 8
Flat washer 6
Hex bolt M6x45
2) See Fig. 46. Mount Bracket on Square pipe 32-510 from the Support bracket installation side.
Put Pin 8 (long) through Flat washer 8, elliptic holes of Bracket and the first holes from the top of Square pipe 32-510.
And secure the Pin 8 with another Flat washer 8 and Stop ring E-6. Then assemble another Pin 8 (long) in the second
hole from the top of the Square pipe as illustrated below.
3) See Fig. 47. Assemble Bracket to the first hole from the top of Square pipe 32-475 as the same way you have done
in the step 2). Then assemble Pin 8 (long) in the second hole from the top, and Pin 8 (short) in the third hole from
the top as illustrated below.
Fig. 46 Fig. 47
Installing Bracket on Square pipe 32-510 Installing Bracket on Square pipe 32-475
Bracket
Bracket
Support bracket
Support bracket
Pin 8 (long) Flat washer 8 Sleeve 8 Stop ring E-6 Pin 8 (short)
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -9. Assembling Feet Section (cont.)
LEFT FEET SECTION
4) To Square pipe 32-510, assemble Hook and Foot. And to Square pipe 32-475, assemble Stopper hook and Foot nut.
(Fig. 48)
Fig. 48
Stopper hook
Hook
Square pipe 32-510
Square pipe 32-475
Hex nut M6 Foot bolt
Foot
Compression spring 13
Foot
Foot nut
Support bracket
Foot nut
RIGHT FEET SECTION
Note: Different from the Left feet section, two 32-475 Square pipes are used for the right Feet section.
1) The same way as you did in assembling the left feet section;
Assemble Support bracket to Square pipes precisely at an angle of 90 degrees. (Fig. 45, 46)
Then assemble Bracket and Pin 8 to each Square pipe. (Fig. 47, 48)
2) Assemble Stopper hook to the Square pipe 32-475 on the side of operator's position. (Fig. 49)
3) Mount Foot to each Square pipe. (Fig. 49)
Fig. 49
Bracket
Support bracket
Pin 8 (long)
Stopper hook
Pin 8 (long)
Pin 8 (short)
Hex nut M6
Foot
Foot
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Repair
[3] DISASSEMBLY/ASSEMBLY
[3] -10. Assembling Feet Section to Frame Section
With eight M8x20 Hex socket bolts, fasten the left Feet section to Frame, left; and the right Feet section to Frame, right.
Important:
a) Before assembling, be sure that the following parts are in the correct position as illustrated in Fig. 50.
b) Fasten with the bolts as illustrated in Fig. 51.
If not assembled as illustrated below, it will be impossible to fold the feet section or obtain a flat table surface.
Fig. 50
[Feet section, right]
Stopper hook
Foot nut
[Frame, right]
Switch box
Feet section
[Feet section, left]
Hook
Lever
Frame section
[Frame, left]
Fig. 51
Fastening the left Feet section to Frame, left Fastening the right Feet section to Frame, right
Tighten the bolts through the second and third holes Tighten the bolts through the first and second holes
from the bottom of the Frame. from the bottom of the Frame.
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Repair
[4] ADJUSTMENT
[4] -1. Adjusting Bevel Angle
0 Degree Bevel
1) Lock the saw head unit in the full down position, and loosen Lever 100. Then rotate the 90 degree adjusting screw
two or three turns counterclockwise using Hex wrench 3, and tilt the blade to the right. (Fig. 52)
2) Put 90 degree set square (No.1R208) on the top surface of Turn table and beside the blade. Turn the 0 degree
adjusting screw carefully clockwise until No.1R208 closely contacts the blade without gap between their surfaces
and between the surfaces of No.208 and Turn table. Then tighten Lever 100. (Fig. 53)
3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 0 degree on Bevel scale.
If not, loosen the screw that fastens Indication plate and adjust the pointer to 0 degree.
Fig. 52 Fig. 53
[Bottom of Table viewed from the Lever 100 installation side] [Table and Blade viewed from
the Lever 100 installation side]
Lever 100
Saw blade
[left] [right]
No.1R208
[left] [right]
0 degree adjusting screw 45 degree adjusting screw Turn table
45 Degree Bevel
Important: Before performing 45 degree bevel angle adjustment, be sure to do 0 degree bevel angle adjustment.
1) Tilt the saw head unit fully to the right. (Fig. 54)
2) Put 45 degree set square (No.1R207) on the top surface of Turn table and beside the blade. Turn the 45 degree
adjusting screw carefully clockwise until No.1R207 closely contacts the blade without gap between their surfaces
and between the surfaces of No.207 and Turn table. Then tighten Lever 100. (Fig. 55)
3) After performing this adjustment, make sure that the pointer of Indication plate is indicating 45 degrees on Bevel
scale. If not, loosen the screw that fastens Indication plate and adjust the pointer to 45 degrees.
Fig. 54 Fig. 55
[Bottom of Table viewed from the Lever 100 installation side]
Saw head unit
[Table and Blade viewed from
the Lever 100 installation side]
Saw blade
[left] [right] No.1R207
[left] [right]
Turn table
0 degree adjusting screw 45 degree adjusting screw
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Repair
[4] ADJUSTMENT
[4] -2. Adjusting Miter Angle
In case of LF1000, it is impossible to adjust miter angle by moving Guide fence because the Guide fence is designed
also as the axis on which Table is flipped over.
Therefore, adjust miter angle