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ORDER NO.
CRT4157
AVIC-F700BT/XS/UC
FLASH MEMORY MULTIMEDIA AV NAVIGATION RECEIVER
AVIC-F700BT /XS/UC
AVIC-F7010BT/XS/UC
NAVIGATION AV SYSTEM
AVIC-F700BT/XS/EW5
This service manual should be used together with the following manual(s):
Model No. Order No. Mech.Module Remarks
CX-3195 CRT3815 S10.5COMP2 CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2008
K-ZZZ.-002 MAY 2008 Printed in Japan
1 2 3 4
SAFETY INFORMATION
CAUTION
A This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product contains certain electrical parts contain chemicals which are known to the State of
California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
This product contains mercury. Disposal of this material may be regulated due to environmental considerations.
For disposal or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org.
The backlighting lamp of LCD in this equipment contains mercury. Disposal of this material may be
regulated due to environmental considerations according to Local, State or Federal Laws. For disposal
or recycling information, please contact your local authorities or the Electronics Industries
Alliance: www.eiae.org
Where in a manufacturer's service documentation, for example in circuit diagrams or lists
C of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
- Safety Precautions for those who Service this Unit.
When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable
results.
Caution:
D
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
E
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WARNING! A
The AEL (accessible emission level )of the laser power output is less than CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should do servicing operation of the apparatus.
Laser diode characteristics
Wave length : 785 nm to 814 nm
Maximum output : 1 190 W(Emitting period : unlimited)
B
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes.
When Q101 is shorted between their terminals, the laser diodes will radiate beam.
If the top cover is removed with no disc loaded while such short-circuit is continued,
the naked eyes may be exposed to the laser beam.
C
D
E
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
A
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
B 3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
C In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
D a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
E
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
F
AVIC-F700BT/XS/UC
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CONTENTS
SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS .........................................................................................................................6 A
1.2 NOTES ON SOLDERING...........................................................................................................................7
2. SPECIFICATIONS.............................................................................................................................................8
2.1 SPECIFICATIONS ......................................................................................................................................8
2.2 DISC/CONTENT FORMAT....................................................................................................................... 11
2.3 PANEL FACILITIES ..................................................................................................................................12
2.4 CONNECTION DIAGRAM........................................................................................................................15
3. BASIC ITEMS FOR SERVICE ........................................................................................................................17
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................17
3.2 PCB LOCATIONS.....................................................................................................................................18
3.3 JIGS LIST .................................................................................................................................................19
3.4 CLEANING ...............................................................................................................................................20
4. BLOCK DIAGRAM ..........................................................................................................................................22 B
4.1 OVERALL CONNECTION DIAGRAM ......................................................................................................22
4.2 BLOCK DIAGRAM....................................................................................................................................24
4.3 POWER SUPPLY SYSTEM FIGURE.......................................................................................................32
5. DIAGNOSIS ....................................................................................................................................................36
5.1 OPERATIONAL FLOWCHART.................................................................................................................36
5.2 ERROR CODE LIST.................................................................................................................................38
5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................39
5.4 TROUBLESHOOTING..............................................................................................................................40
6. SERVICE MODE.............................................................................................................................................44
6.1 TEST MODE.............................................................................................................................................44
6.2 CD TEST MODE.......................................................................................................................................56
C
6.3 uBOOT MENU ..........................................................................................................................................59
6.4 USING THE TEST DISC ..........................................................................................................................60
7. DISASSEMBLY ...............................................................................................................................................66
8. EACH SETTING AND ADJUSTMENT............................................................................................................75
8.1 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT ....................................................75
8.2 AV UNIT ADJUSTMENT...........................................................................................................................77
8.3 FLICKER ADJUSTMENT .........................................................................................................................79
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................80
9.1 PACKING..................................................................................................................................................80
9.2 EXTERIOR(1) ...........................................................................................................................................84
9.3 EXTERIOR(2) ...........................................................................................................................................86
9.4 EXTERIOR(3) ...........................................................................................................................................88 D
9.5 CD MECHANISM MODULE .....................................................................................................................90
10. SCHEMATIC DIAGRAM................................................................................................................................92
10.1 AV UNIT(PS/IF SECTION)(GUIDE PAGE) .............................................................................................92
10.2 AV UNIT(A/V SECTION)(GUIDE PAGE) ................................................................................................98
10.3 AV UNIT(TUNER SECTION) ................................................................................................................104
10.4 AV UNIT(SYSTEM uCOM SECTION)(GUIDE PAGE)..........................................................................106
10.5 AV UNIT(RGB LED DRIVER SECTION) .............................................................................................. 112
10.6 AV UNIT(IF SECTION)(GUIDE PAGE)................................................................................................. 114
10.7 KEYBOARD UNIT ................................................................................................................................120
10.8 CD MECHANISM MODULE(GUIDE PAGE).........................................................................................122
10.9 WAVEFORMS.......................................................................................................................................128
11. PCB CONNECTION DIAGRAM ..................................................................................................................130 E
11.1 AV UNIT ................................................................................................................................................130
11.2 KEYBOARD UNIT.................................................................................................................................134
11.3 CD CORE UNIT(S10.5COMP2) ...........................................................................................................136
12. ELECTRICAL PARTS LIST.........................................................................................................................138
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A
1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment
(shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the grating.
B
EJECT LOCK MODE for CD mechanism
In order to change the EJECT LOCK/UNLOCK status of the mechanism, please perform following procedure.
< Procedure >
Top Menu -> AV Source -> Source OFF
A C B
C
Short push area "A" -> Short push area "B" -> Long push area "C" on above screen.
(In order to change the status, follow the same operation.)
The current status can be confirmed by "OFF" character color.
Eject Lock: OFF Eject Lock: ON
D
E
F
The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc.
and any use of such marks by Pioneer Corporation is under license.
Other trademarks and trade names are those of their respective owners.
AVIC-F700BT/XS/UC
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1.2 NOTES ON SOLDERING
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. A
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: B
Parts numbers of lead-free solder:
GYP1006 1.0 in dia.
GYP1007 0.6 in dia.
GYP1008 0.3 in dia.
C
D
E
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A
B
C
D
E
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A
B
C
D
E
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A
B
C
D
E
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A
B
C
D
2.2 DISC/CONTENT FORMAT
E
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2.3 PANEL FACILITIES
A
B
C
.
D
.
.
.
E
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A
B
C
D
E
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A
B
C
D
E
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2.4 CONNECTION DIAGRAM
A
B
C
D
E
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A
B
C
D
E
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3. BASIC ITEMS FOR SERVICE
3.1 CHECK POINTS AFTER SERVICING
A
To keep the product quality after servicing, please confirm following check points.
No. Procedures Item to be confirmed
1 Confirm whether the customer complain has The customer complain must not be
been solved. reappeared.
If the customer complain occurs with the Display, video, audio and operations must be
specific media, use it for the operation check. normal.
2 CD Play back a CD. Display, audio and operations must be
(Track search) normal.
3 FM/AM tuner Check FM/AM tuner action. Display, audio and operations must be
(Seek, Preset) normal. B
Switch band to check both FM and AM.
4 GPS positioning Connect GPS antenna to the product, and Current location must be correct.
check whether the current location is correct. Display and operations must be normal.
5 Map display Check functions of map scale change and Display and operations must be normal.
Touch-panel map scroll.
operation
Remote-control
operation
6 data added during the operating Make sure to delete data added during the
check. operating check. C
Check whether no media (CD etc.) is inside The media used for the operating check must
the product. be ejected.
7 Appearance check No scratches or dirt on its appearance after
receiving it for service.
See the table below for the items to be checked regarding video and audio:
Item to be checked regarding video Item to be checked regarding audio
Block-noise Distortion
Horizontal noise Noise
Dot noise Volume too low D
Disturbed image (video jumpiness) Volume too high
Too dark Volume fluctuating
Too bright Sound interrupted
Mottled color
E
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3.2 PCB LOCATIONS
A
B
Keyboard Unit
B
A AV Unit
C
C CD Core Unit(S10.5COMP2)
D Unit Number : CWN3170(UC)
Unit Number : CWN3168(EW5)
Unit Name : AV Unit
Unit Number :
Unit Name : Keyboard Unit
Unit Number : CWX3514
Unit Name : CD Core Unit(S10.5COMP2)
E
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3.3 JIGS LIST
Navi Unit A
GGD1560
GGD1327
B
Panel Unit
GGD1250
C
AV Unit
GGD1561
CD Mechanism Module
D
- Jigs List
15P FFC GGD1123 Navi Unit <---> SD Unit
74P FFC GGD1560 Navi Unit <---> Panel Unit
50P FFC GGD1250 Navi Unit <---> AV Unit
20P Extension Cable GGD1327 Navi Unit <---> AV Unit
TORX screwdriver GGK1068 T8 (For top cover)
15P BBR GGD1561 AV Unit <---> CD Mechanism Module
Test Disc TCD-782 Checking the grating
L.P.F. Checking the grating (Two pieces)
Service Data Disc GGV1322 for Test Mode, Test Disc E
- Grease List
Name Grease No. Remarks
Grease GEM1024 CD Mechanism Module
Grease GEM1045 CD Mechanism Module
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3.4 CLEANING
A
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools
CD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
Portions to be cleaned Cleaning tools
Fans Cleaning paper : GED-008
B
C
D
E
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A
B
C
D
E
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4. BLOCK DIAGRAM
4.1 OVERALL CONNECTION DIAGRAM
A
B
MIC
CP
BTJ2
1
CN803
C
LCJ1
B KEYBOARD UNIT
CN802
1
(AV MINI
JACK IN)
4
CN801
1 22
74
TMJ1
1 22 1 74
OTJ2 OTJ1 CORD ASSY
CN1
LCJ6
MUTE 1 1
D
PANEL UNIT
4
VIDEO INPUT2
CWX3651
1
REAR OUTPUT
}
LCJ1 LCJ3
1 10 1 60 } 24
FRONT OUTPUT
CN1016
FM/AM
SUBWOOFER OUTPUT
}
SYSTEM REMOTE CONTROL
LCD MODULE AUDIO INPUT
}
CWX3611
VIDEO INPUT1
REAR MONITOR OUTPUT
E REAR CAMERA INPUT
24 24
ANT1
AVIC-F700BT/XS/EW5 :CDP1092
FM/AM ANT
AVIC-F700BT/XS/UC
:CDP1143
AVIC-F7010BT/XS/UC
TOUCH PANEL
CWX1136
C CD ME
LCD MODULE ASSY CXC8914
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A
B
SD UNIT
GPS ANTENNA ASSY
CWX3652
MIC ASSY
OTJ2
1 15
CXM1320 CXC8574
FAN
CPM1064
1 6 1 15 1 2 1 3
BTJ2 OTJ11 OTJ6 SPJ2 GPJ1
1 MIC
BLACK 2.5
C
LCJ1
NAVI UNIT USB
CDE8561
OTJ5
1
74
5
TMJ1 SPJ1 OTJ1
1 20 50 1
1 20 1 50 1 11
CN1441 CN1001 CN1000 CN1021
1
IP BUS D
CORD ASSY
A AV UNIT FR+
RR+
1 1
A 1/6 PS/IF SECTION
FR-
RR-
FL+
24 1
A 2/6 A/V SECTION
RL+
CN1016
FL- POWER SUPPLY
FM/AM TUNER UNIT RL-
TERMINALS
A 3/6 TUNER SECTION
PKB
PULSE
REV
ILM
A 4/6 SYSTEM uCOM SECTION AANT
ACC
A 5/6 RGB LED DRIVER SECTION
GND 16
BUP
10A
16
CN1005
A 6/6 IF SECTION
E
24 ANT1401 CN701
15 1
FM/AM ANTENNA IN
15 1
CN701
C CD MECHANISM MODULE
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4.2 BLOCK DIAGRAM
Changed [4.2 BLOCK DIAGRAM].
A
B
SDIO(1)
SD Board SD/MMC Slot
Rear
Pannel
GPS
Antenna GPS Antenna G
GPS Antenna CONN
USB 2.0 U
USB 2.0 Slot
C RS232CONN*1
Composite In (1) Composite
Rear Camera CONN
Composite
SubWoofer CONN AV Unit GUIDANCE (Audio Signal)
Speaker Out Source Audio Signal
Speaker CONN AMP E-vol
Composite In
R-sound In
3RCA CONN
L-sound In DVD or CD (S10.5 comp2)
D
AV
Selector IC
Video Out CONN
Composite In (2)
IP-BUS CONN I2C
(UC only)
TMC (EW only)
Radio
Antenna FM/AM
Radio Antenna CONN RF Splitter
Tuner
Phone Mute Input Arrange
Phone Mute CONN Waveform UART(2)
to Titan
Parking Signal Input Arrange (NAVIBD) Voltage
Parking Signal CONN Waveform Detecting IC Reset Signal
System
E u-COM Voltage
Wire Remote Input Detecting IC
Arrange
Wire Remote Input Waveform Reset
GND
CPU Watchdog
An Information of Power off
Reverse Signal Input Arrange to CPLD(NAV
Reverse Signal Input Waveform An Answer of Power off
Acc/Bup/ILM Reverse Signal
Sense Control Signal
Power Supply CONN
VCC 5 V
DC/DC Switch
Speed Pulse Input Speed Pulse
Speed Pulse CONN LPF
Digital Out CONN
F
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LCD Board A
LED Driver Touch Panel
5.8" TFT LCD 4-wire
with
LVDS RX Touch Panel
Dead Reckoning Navigation Unit
H & D Gyro
I2C(1)
ADC
G Sensor
BT Antenna
USP(0) B
ROM 16-bit Bluetooth Module
SLC Flash 256 MB
SDIO(1)
CPU
UART(0)
DDR1*2 133 MHz TMC/FM6 Module
(16Meg*32) TMC
(EW only)
600 MHz
GPS Antenna
GPS Front end
Mono Out
AC97
Audio Codec Headphone Out
USB 2.0 USB 2.0
USB 2.0
UP to 400 MHz DDR or 166 MHz SDRAM
Enhanced 32 channel GPS base band
24-bit Color-TFT LCD panel interface
RS232 8/16-bit HAND flash interface
Transmitter CMOS/CCD sensor interface C
ITU-R BT USB OTG 2.0 high-speed interface ADC
601/656 ATA-4 interface (UDMA33)
Composite In (1) 8-bit 2 slots SD/SDIO/MMC/MMC4.0/CE-ATA
Video Decoder Switch 2 CANBus ports
Composite In (2) AC97 & I2C Audio CODEC interface
I2C(0)
3 Universal Serial Ports (USP) &
UART(2) 3 UARTs Xilinx CPLD
2 SPI interface Timing Speed Pulse
Reset Signal 2 I2C interface Control
Signal) PWM interface
16-bit
l Color-TFT LVDS TX
VCC 5 V
5 V In Jack
CKS4823-A
comp2) Digital Out CONN
D
Front Panel
posite In (2)
Volume Key Pad
Controller Board
Buttons
(EW only) 1. Eject
2. Menu
3. Map
4. Mute AuX-in
T(2)
BT Antenna
t Signal
E
t
GND
Watchdog
wer off
off to CPLD(NAVI BD)
rse Signal
5V
d Pulse
F
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A
A AV UNIT(1/2) FM/AM TUNER UNIT
13
17
11
18
19
20
21
10
14
23
4
1
3
5
6