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CODE: 00ZAR162//A1E

DIGITAL COPIER

AR-162 AR-163 AR-201 AR-206 AR-207 MODEL AR-F201
CONTENTS [ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 [ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . . . . . 4-1 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 [ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 [ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 [ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 [10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 [11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 [12] FLASH ROM VERSION UP PROCEDURE . . . . . . . . . . . . . . . . . . . . . 12-1 [13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safty and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

CAUTION
This product is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eye's retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing. 1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts. 2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. 3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system. 4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.

Warning! This product is a class A product. If it is operated in households, offices or similar surroundings, it can produce radio interferences at other appliances, so that the user has to take adequate countermeasures. CLASS 1 LASER PRODUCT VAROITUS!
LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE.

LASER KLASSE 1

LUOKAN 1 LASERLAITE

VARNING
OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING, SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS 1. VARO !
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ KATSO SÄTEESEEN.

KLASS 1 LASERAPPARAT

CAUTION
INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

VARNING !
OSYNLIG LASERSTRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD. BETRAKTA EJ STRÅLEN. ­ STRÅLEN ÄR FARLIG.

VORSICHT
UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEÖFFNET UND SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT. NICHT DEM STRAHL AUSSETZEN.

ADVARSEL
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDGÅ UDSAETTELSE FOR STRÅLNING.

Laserstrahl

R CAUTION INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. UNNG EKSPONERING FOR LEN. ADVERSEL USYNLIG LASERSTR LING NSTRDEKSEL PNES OG SIKKERHEDSL S BRYTES. AVOID EXPOSURE TO BEAM. OSYNLIG LASERSTR LNING N R DENNA DEL R ...PPNAD OCH SP RRAR R VORSICHT UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GE...FFNET UND SICHERHEITSVERRIEGELUNG BERERCKT. NICHT DEM STRAHL AUSSETZEN. VARNING URKOPPLADE. STR LEN R FARLIG. BETRAKTA EJ STR LEN. AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM T...NT USYNLIG LASERSTR LING VED BNING, N R SIKKERHEDSAFBRYDERE ER ADVARSEL UDE AF FUNKTION. UNDGA UDSAETTELSE FOR STR LING. VARO! LASERS TEILYLLE. L KATSO S TEESEEN.

CLASS 1 LASER PRODUCT LASER KLASSE 1

LASER WAVE ­ LENGTH : 795 ± 15 mm Pulse times : 0.481 ms/6 mm

Disconnect the AC cord before servicing the unit.

Out put power : 5 mW

CONTENTS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . 1-1

[ 8 ] USER PROGRAMS . . . . . . . . . . . . . . . . . . . . . . . 8-1
1. List of user programs . . . . . . . . . . . . . . . . . . . . 8-1 2. Setting the user programs . . . . . . . . . . . . . . . . . 8-1

[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 2-1
1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

[ 9 ] TROUBLE CODE LIST . . . . . . . . . . . . . . . . . . . . 9-1
1. Trouble code list . . . . . . . . . . . . . . . . . . . . . . . . 9-1 2. Details of trouble codes . . . . . . . . . . . . . . . . . . 9-1

[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . 3-1
1. Supply system table . . . . . . . . . . . . . . . . . . . . . 3-1 2. Environment conditions . . . . . . . . . . . . . . . . . . . 3-3 3. Production number identification . . . . . . . . . . . . 3-3 4. Consumable parts recycling procedure . . . . . . 3-4

[10] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
1. Maintenance table . . . . . . . . . . . . . . . . . . . . . . 10-1

[11] DISASSEMBLY AND ASSEMBLY . . . . . . . . . 11-1
1. High voltage section/Duplex transport section . 11-1 2. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 3. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . 11-3 4. Paper exit section . . . . . . . . . . . . . . . . . . . . . . 11-5 5. MCU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 6. Optical frame unit . . . . . . . . . . . . . . . . . . . . . . 11-7 7. LSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7 8. Tray paper feed section/ Paper transport section . . . . . . . . . . . . . . . . . . 11-8 9. Manual multi paper feed section . . . . . . . . . . 11-9 10. Power section . . . . . . . . . . . . . . . . . . . . . . . 11-11 11. Developing section . . . . . . . . . . . . . . . . . . . . 11-12 12. Process section . . . . . . . . . . . . . . . . . . . . . . 11-13

[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Internal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 3. Operation Section . . . . . . . . . . . . . . . . . . . . . . . 4-2 4. Motor, solenoid, clutch . . . . . . . . . . . . . . . . . . . 4-3 5. Sensor, switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . 4-6

[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . 5-1
1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Removal of protective material and fixing screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 3. Installation of developing cartridge . . . . . . . . . . 5-1 4. Removal and storage of fixing screw . . . . . . . . 5-2 5. Changing the copy paper size in the tray . . . . . 5-3

[12] FLASH ROM VERSION UP PROCEDURE . . 12-1
1. MCU/E-SORT . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 2. PRINTER CONTROL PWB FIRMWARE VERSION UP . . . . . . . . . . . . . . . . . . . . . . . . . 12-1

[ 6 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
1. Adjustment item list . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Copier adjustment . . . . . . . . . . . . . . . . . . . . . . . 6-1

[13] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . 13-1
1. BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . 13-1 2. ACTUAL WIRING DIAGRAM . . . . . . . . . . . . . 13-2

[ 7 ] SIMULATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
1. Entering the simulation mode . . . . . . . . . . . . . . 7-1 2. Cancelling the simulation mode . . . . . . . . . . . . 7-1 3. List of simulations . . . . . . . . . . . . . . . . . . . . . . . 7-1 4. Contents of simulations . . . . . . . . . . . . . . . . . . . 7-2

[1] GENERAL
The AR-207 is a revised model of the AR-206 with the E-sort PWB and RSPF. For the E-sort PWB, refer to the service manual of the AR-EB3, and for the RSPF the service manual of the AR-RP1. The AR-F201 is a revised model of the AR-201 with the FAX function. For the FAX section, refer to the AR-FX2 Service Manual, for the SPF the AR-SP2 Service Manual, and for the LCD panel the AR-PA1 Service Manual.

1. Note for servicing
Pictogram This Service Manual uses some pictographs to assure safe operation. Please understand the meanings of pictographs before servicing. WARNING: If this WARNING is ignored, serious injury or death could occur. CAUTION: If this CAUTION is ignored, an injury or damage to property could occur.

6) Do not leave the machine with the cabinet removed. If any other person than the serviceman would touch the machine, he or she could be injured by fire or electric shock. 7) Be careful to protect your eyes from toner, developing agent, and ink. Be careful not to inhale them. If toner, developing agent, or ink should enter your eyes, wash them with water and consult a doctor if necessary. 8) There are some sharp edges in the machine. Be careful not to injure your fingers when servicing. 9) Do not put toner or waste toner or a container with toner or waste toner from the copier into a fire. 10)When replacing the lithium battery attached to the PWB, be sure to use the one specified. If the specification of the battery is not the one spcified, the battery may explode causing a breakdown or malfunction of the machine. 11)When carrying a part of the unit with a PWB or an electronic part, be sure to put it in an anti-static-electricity bag. Otherwise a breakdown or malfunction may occur.

C. Note for installation place
The machine performances depend on the environmental conditions of the installation areas. Avoid installation in the following areas: 1) Avoid high temperature, high humidity, low temperature, low humidity. Avoid areas subject to a rapid change in temperature and humidity. If installed in such a place, paper may be dampened and condensation may form inside the machine, causing paper jam or dirty copy. For use and storage of the machine, refer to the specifications described below. 2) Avoid areas with excessive vibration. It may cause a breakdown of the machine. 3) Avoid a poorly ventilated area. This machine uses the static electricity copy process, ozone is generated in the machine. The quantity of ozone generated is designed to a harmless level. If, however, the machine is used continuously in a poorly ventilated place, there may be a smell of ozone. Therefore install the machine in a well-ventilated area. 4) Avoid area with direct sunlight. Direct sunlight may deform plastic parts or discolor and spoil toner, causing dirty copy or a breakdown of the machine. 5) Avoid area with ammonium or organic gases. This machine which uses an organic photoconductor (OPC) drum, the drum may be damaged by ammonium or organic gases. Avoid installation near a diazo type copier. It may cause dirty copy or a breakdown of the machine. 6) Avoid a dusty area. If dust enters the machine, it may cause dirty copy or a breakdown of the machine. 7) Avoid installation near a wall. Some machines have an exhaust and intake vent. If the exhaust or intake is obstructed, it may cause dirty copy or a breakdown of the machine. 8) Avoid installation on an unstable surface. The machine could drop or tip over causing an injury or a breakdown of the machine. If the paper feed desk or an option desk is available, it is advisable to use it. When using an option desk, be sure to fix the adjusters on the floor and lock the casters.

A. Warning for servicing
1) Be sure to use the rated voltage and the rated current specified on the rating label. Avoid complex wiring. It may cause a fire. 2) If smoke or abnormal smell occurs, stop servicing and disconnect the power plug. It may cause a fire. 3) Be sure to set the ground wire. If not, a fire or an electric shock may occur. The ground wire is required also for protecting the machine from lightning. 4) If the ground wire is connected to the following places, an explosion, fire, or electric shock could result. Be sure to avoid it. · Gas pipe · Lightning conductor · Water pipe (which is not approved as a ground pipe by the authority), water faucet · Ground wire for telephone 5) Do not cut or modify the power cord. Do not put a weight on the power cord. Do not bend or pull it extremely. These actions could result in fire. 6) Keep the power cord away from a heater or a heated material. Remove dust from the power plug. If the power plug with dust on it should be inserted into the power outlet, it may cause a fire or an electric shock. 7) Do not put a container with water in it, or a small piece of metal on the machine. If water or a metal piece would drop inside the machine, it could cause a fire or an electric shock. 8) When touching the power plug, inserting/removing the telephone line connector, or operating the machine, be sure to dry and clean your hands to prevent against an electric shock.

B. Cautions for servicing
1) Except when in a communication test or other unavoidable situations, be sure to disconnect the power plug, the printer cable, the network cable, and the telephone line from the machine when servicing. 2) There are several heated areas in the machine, which can cause a burn if touched. Use great care when servicing. 3) There are some high voltage sections in the machine, which may cause an electric shock. Use great care when servicing. 4) Do not disassemble the laser unit. Do not insert a screwdriver or other reflecting material in the laser path. Reflected laser beam can cause injury to your eyes. 5) When servicing with the machine operating, use great care not get caught by chain, belt, gear, of other driving sections.

AR-162 GENERAL ­ 1

[2] SPECIFICATIONS
1. Copy mode
A. Type
Type Desk-top

Paper size 11" × 17" 8.5" × 14" Inch system 8.5" × 13" 8.5" × 11" 8.5" × 11"R 8.5" × 5.5" b. AR-201/206/207/F201 Paper size A3 B4 AB system A4 A4R B5 B5R 11" × 17" 8.5" × 14" AR-F201 standard AR-207 standard AR-207 standard AR-F201 standard AR-F201 standard AR-F201 standard Inch system 8.5" × 13" 8.5" × 11" 8.5" × 11"R 8.5" × 5.5"

Normal 9 10 11 16 12 16

Enlargement (200%) 9 10 11 16 12 16

Reduction (50%) 9 10 11 14 12 16

B. Machine composition
AR-162 AR-163 AR-201 AR-206 AR-207 AR-F201 16-CPM standard model 16-CPM standard model (with shifter) 20-CPM standard model (with shifter) 20-CPM duplex model (with shifter) 20-CPM duplex model (with shifter, R-SPF, E-sort) 20-CPM (with FAX. SPF)

Normal 11 12 20 14 20 16 10 12 12 20 15 20

Enlargement (200%) 11 12 20 14 20 16 10 12 12 20 15 20

Reduction (50%) 11 12 20 14 20 16 10 12 12 20 15 20

(1) Option
Machine 250 sheets paper feed unit 250 sheets × 2 paper feed unit SPF RSPF Original cover Electronic sorting kit Printer expansion kit Facsimile extension kit LCD panel kit (20 digits × 2 lines) Job separator tray PS2 expantion kit Extension memory for FAX (2MB) Extension memory for FAX (4MB) Extension memory for FAX (8MB) Model AR-DE5 AR-DE6 AR-SP2 AR-RP1 AR-VR1 AR-EB3 AR-PB8 AR-FX2 AR-PA1 AR-TR2 AR-PS1 AR-MM5 AR-MM6 AR-MM7

D. First copy time
(1) Basic speed
First copy time 7.2sec (A4, 8.5" × 11"/1st tray/with OC)

E. Document
Max. document size Document reference position Detection (Platen) A3, 11" × 17" Left side center AR-162 AR-163 AR-201/F201 AR-206/207 Detection size A3, B4, A4, A4R, B5, B5R, A5 11" × 17", 8.5" × 14", 8.5" × 13", 8.5" × 11", 8.5" × 11"R, 8.5" × 5.5" (8.5" × 13" is detected by key input.) Available None

C. Copy speed
(1) Scan One Print many
AR-162 AR-163 AR-201/F201 AR-206/207 Not available (Available for AR-163 for North America, Australia, Asia) Available

(1) SPF/R-SPF
Standard/Option Option SPF; AR-SP2 (AR-F201 standard) RSPF; AR-RP1 (AR-206 only) (AR-207 standard) 30 sheets (56 90g/m2 equivalent) (15 23.9 lbs.) A3 A5 11" × 17" ~ 8.5" × 5.5" (8.5" × 5.5", duplex is inhibited.) 16 sheets/min (A4 × 8.5" × 11" normal copy) Face up, Center reference, Paper feed from the top 56 90g/m2, 15 23.9 lbs On the document feed tray Copy mode: Not Available

Condition: Copy speed in the normal copy from all the paper feed ports including the manual paper feed port.

(2) Continuous copy speed (Sheets/min)
a. AR-162/163 Paper size A3 B4 AB system A4 A4R B5 B5R Normal 9 10 16 12 16 14 Enlargement (200%) 9 10 16 12 16 14 Reduction (50%) 9 10 14 12 16 14 Document replacement speed Document set/Paper feed direction Document weight Document size detection Document mixture Document load capacity Document size (Max. Min.)

AR-162 SPECIFICATIONS ­ 1

F. Paper feed
Copy size (Max. Min.) Paper feed system (A3 A6) 11" × 17" 8.5" × 5.5" AR-162 AR-163 AR-201/F201 AR-206/207 Paper feed capacity AR-162 AR-163 AR-201/F201 AR-206/207 Remaining quantity detection Cassette section Manual tray 1 cassette + Multi manual paper feed 2 cassette + Multi manual paper feed 50 × 1 (Paper feed tray) + 100 (Multi bypass feed tray) 250 × 2 (Paper feed tray) + 100 (Multi bypass feed tray) Empty detection available, size detection by key input Only empty detection available

G. Job speed
S-S (1st step) 100% (document replacement rate) (AR-162/163) 80% (document replacement rate) (AR-201/206/207/F201)

Condition: With SPF

H. Multi copy
Max. number of multi copy 99 sheets

I. Warmup time
Warmup time Pre-heat Approx. 35 sec Available

* May vary depending on the surrounding temperature.

J. Copy magnification ratio
Fixed magnification ratio AB system: 50, 70, 81, 86, 100, 115, 122, 141, 200% Inch system: 50, 64, 77, 95, 100, 121, 129, 141, 200% Zooming Independent zooming/vertical Independent zooming (horizontal) 50 200% Available (50 200%) Available (50 200%)

(1) Paper feed section of the copier
Paper feed size A3, B4, A4, A4R, B5, B5R, A5 11" × 17", 8.5" × 14", 8.5" × 13", 8.5" × 11", 8.5" × 11"R, 8.5" × 5.5" (For A5 and 8.5" × 5.5", only No. 1 tray available.) Front 250 sheets (56 80g/m2 equivalent) (15 21 lbs.) Paper empty detection available, size detection (by key input) 56 80g/m2 (15 lbs. 21 lbs.) Recycled paper

Side front Paper feed capacity Detection Weight Special paper

K. Print density
Density mode No. of manual adjustment Toner save mode Auto/Manual/Photo 5 steps (Manual/Photo) Set by the user program

(2) Manual paper feed section
Paper feed size Paper feed capacity Detection Weight Special paper Paper feed A3 A6, 11" × 17" 8.5" × 5.5" 100 sheets Size detection not available, paper empty detection available 56 128g/m2 (15 34 lbs.) Recycled paper, OHP film, labels Single except for recycled paper

L. Void width
Void area Image loss Lead edge 1 4mm, rear edge 4mm or less (Duplex 4mm or less), both sides 4mm or less Max. 4mm in total of lead edge and rear edge, max. 4mm in total of right and left edges (Normal copy)

M. Auto duplex
Standard/Option Standard provision (AR-206/207 only) (D D/D S enable only when RSPF is installed) Not available for AR-162/163/201/F201

(3) Option paper feed unit
1-step paper feed unit Model Paper feed size AR-DE5 2-step paper feed unit AR-DE6

N. Paper exit/finishing
Paper exit section capacity Job separator Face down 250 sheets Job separator, option (AR-TR2) (AR-F201 standard) Upper: FAX/Printer, Lower: Copier Upper: 100sheets, Lower 150sheets Full detection Finishing Available (Job separator upper step) Electronic sort board: Option (AR-EB3) (AR-207 standard) A4 (8.5" × 11") standard document 60 sheets AR-162 AR-163 AR-201/F201 AR-206/207 Staple function None None Available (by the shifter)

A3, B4, A4, A4R, B5, B5R 11" × 17", 8.5" × 14", 8.5" × 13", 8.5" × 11", 8.5" × 11"R About 250 sheets × 1 step About 250 sheets × 2 steps

Capacity (56 80g/m2) Paper weight Moisture preserving heater Detection Paper size setting External dimensions (W × D × H) Weight Special paper Power

56 80 g/m2 (15 21 lbs.) None Paper empty detection, size detection (by key input) User setting (by key input) 590 × 471 × 88mm About 5kg 590 × 471 × 173.5mm About 10kg

Electronic sort capacity Offset function

Recycled paper Supplied from the machine

AR-162 SPECIFICATIONS ­ 2

(1) Electronic sort board (Option AR-207 standard)
Electronic sort Sorting Grouping Rotation copy 60 sheets of A4 standard documents 60 sheets of A4 standard documents

P. Other specifications
Photoconductor type Photoconductor drum dia. Copy lamp Developing system Charging system Transfer system Separation system Fusing system Cleaning system OPC (Organic Photo Conductor) 30mm Xenon lamp Dry 2-component magnetic brush development Saw teeth charging (+) DC corotron (­) DC corotron Heat roller Contact blade

If there is paper of same size as the document, the image is rotated to copy even though the paper is set in the different direction from the document direction. Copies of 2 pages or 4 pages are integrated into one surface. Divided by solid lines, (Selectable by the user program.) Images surrounding the document are erased when copying. (Adjustable in 0 20mm by the user program.) The image at the center is erased when copying. (Adjustable in 0 20mm by the user program.) Binding margin is made at the left edge of the set documents.

2 in 1, 4 in 1

Edge erase

Q. Package form
Body Body/Accessaries

Center erase

R. External view
External dimensions (W × D × H) Occupying area (W × D) Weight 590 × 531 × 470 mm (AR-162/163) 590 × 531 × 523mm (AR-201/206) 590 × 531 × 650mm (AR-207/F201) 590 × 531mm (When the manual tray is installed.) About 32kg (AR-162/163) About 35.7kg (AR-201) About 36.2kg (AR-206) About 43kg (AR-207)

Margin shift

O. Additional functions
APS
*

(APS not available by flowing in during use of SPF/RSPF) (AMS not available by flowing in during use of SPF/RSPF) ! ! When the electronic sort board installed. Vertical/Horizontal: 50 200% Enlargement inhibited, inhibited during the use of SPF Shift width 9mm Width 5mm (Adjustable 0 20mm) Whole surface only AR-206/207 only available

AMS* Duplex Document count Sorter Independent zooming 1 set 2 copy Binding margin Edge erase Black-white reversion 2 in 1, 4 in 1 Rotation copy Memory copy !

S. Power source
Voltage Frequency AC120V, 220V, 230V, 240V ± 15% 50/60Hz common

T. Power consumption
Max. power consumption About 1.3KWh * EnergyStar standard (The 2nd level conformity) Pre-heat Auto power shut off About 60Wh 0wh about 4.8wh (when FAX or the printer expansion kit is installed)

U. Digital performance
(AR-201/206/207/F201 and AR-163 for North America, Australia, Asia: Available) Conditions set by the user program Conditions set by the user program Resolution Gradation Reading Writing Reading Writing 400 dpi 600 dpi 256 gradations Binary

Pre-heat function Auto power shut off function Auto tray switching Message display User program Total counter !


(FAX/Printer extension) (AR-F201 standard)

: Available : Not available : By the document size set key : When an option is installed

AR-162 SPECIFICATIONS ­ 3

[3] CONSUMABLE PARTS
1. Supply system table
A. USA/CANADA/Latin America
NO 1 Name Toner cartridge (Black) Developer 2 Drum kit Content Toner (Toner: Net Weight 475g) Vinyl bag Developer (Developer: Net Weight 400g) Vinyl bag Drum Drum fixing plate ×1 13K ×1 ×1 30K ×1 ×1 ×1 30K AR-201DR The AR-201 DR/DM can be used instead of the AR-200 MR/LR/CR. AR-201ND Life Model name AR-201NT (AR-201-J*1) Remark Life setting by A4 6% document

3

*1: For USA government

B. Middle East/Africa
NO 1 Name Toner cartridge (Black) Developer 2 Drum kit Content Toner (Toner: Net Weight 475g) Vinyl bag Developer (Developer: Net Weight 400g) Vinyl bag Drum Drum fixing plate ×1 13K ×1 ×1 30K ×1 ×1 ×1 30K AR-201DR The AR-201 DR/DM can be used instead of the AR-200 MR/LR/CR. AR-201SD Life Model name AR-201FT Remark Life setting by A4 6% document

3

C. Europe/East Europe
NO 1 Name Toner cartridge (Black) Developer 2 Drum kit Content Toner (Toner: Net Weight 475g) Vinyl bag Developer (Developer: Net Weight 400g) Vinyl bag Drum Drum fixing plate ×1 13K ×1 ×1 30K ×1 ×1 ×1 30K AR-201DM The AR-201 DR/DM can be used instead of the AR-200 MR/LR/CR. AR-201DV Life Model name AR-201T Remark Life setting by A4 6% document

3

D. Asia
NO 1 Name Toner cartridge (Black) Developer 2 Drum kit Content Toner (Toner: Net Weight 475g) Vinyl bag Developer (Developer: Net Weight 400g) Vinyl bag Drum Drum fixing plate ×1 13K ×1 ×1 30K ×1 ×1 ×1 30K AR-201DR The AR-201 DR/DM can be used instead of the AR-200 MR/LR/CR. AR-201SD Life Model name AR-201ST Remark Life setting by A4 6% document

3

E. Hong Kong/China
NO 1 Name Toner cartridge (Black) Developer 2 Drum kit Content Toner (Toner: Net Weight 475g) Vinyl bag Developer (Developer: Net Weight 400g) Vinyl bag Drum Drum fixing plate ×1 13K ×1 ×1 30K ×1 ×1 ×1 30K AR-201DR-C The AR-201 DR/DM can be used instead of the AR-200 MR/LR/CR. AR-201SD-C Life Model name AR-201ST-C Remark Life setting by A4 6% document

3

AR-162 CONSUMABLE PARTS ­ 1

2. Environment conditions
A. Transport condition
(1) Transport conditions

3. Production number identification

The label on the toner cartridge shows the date of production.

B
Production month. January 1

~

~

Humidity (%)

September 9 0 October Destination November X () December Y Indicates production in China. The end digit of production year Ver.No.

Production day.

: Destination Division Japan option No. 1 2 6 7

Temperature
(2) Storage conditions (packed conditions)

Ex option Japan, same pack Ex, same pack

Humidity (%)


Temperature
The label on the drum cartridge shows the date of production.

Ver. A
B. Use conditions

1
Serial number (for each Production month) (00001-99999) month 1 January Factory
~ ~

The end digit of production year

Humidity (%)

Use environment conditions

Division Ex production Option Same pack

No. 1 2 3

September October November December

9 0 X Y

Temperature

C. Life (packed conditions)
Photoconductor drum (36 months from the production month) Developer, toner (24 months from the production month)

AR-162 CONSUMABLE PARTS ­ 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES
1. Appearance

1

3

2

9 11

3

6 10 7 12 13

4 5

14 8

1 4 7 10 13

Document feeder cover Power switch Front cover Side cover handle Bypass tray extension

2 5 8 11 14

Original table Operation panel Paper trays Bypass tray guides Charger cleaner

3 6 9 12

Handles Paper output tray Side cover Bypass tray

The AR-162/163 are equipped with one paper tray.

2. Internal
Reversing single pass feeder (RSPF) 1 2 3

11 4 6 12 5

7

9 8

10

1 4 7 10

Document feeder tray Exit area Toner cartridge Fusing unit release levers

2 5 8 11

Original guides Reversing tray Photoconductive drum Right side cover

3 6 9 12

Feeding roller cover Toner cartridge lock release lever Roller rotating knob Paper guide

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES ­ 1

3. Operation Section
1 2 3 4 5 6 7 8 9 10 1112 13 14 15 16 17

18 19

20 21

22 23 24 25

26

27 28 29 30

31

32

33

34

Not used for the copier features.
1 4 7 10 13 16 19 22 25 28 31 34 1 ON: INTERRUPT key and indicator Copy ratio display key AUDIT CLEAR key POWER SAVE indicator B/W REVERSE key and indicator ORIGINAL DATA indicator Light and dark keys and indicators 3 CLEAR key PRESET RATIO selector keys and indicators TRAY SELECT key DUAL PAGE COPY key and indicator ORIGINAL TO COPY key and indicators 2 Maintenance indicator When the set count number (set by the simulation) is reached, the lamp lights up. The machine does not stop. Toner cartridge replacement required indicator When toner density is lower than a specified level, the TONER CARTRIDGE REPLACEMENT indicator lights up to warn the user. If toner is not added after approximately 10% is copied, the indicator starts blinking and machine starts to supply toner. (Toner cartridge replacement indicator keeps lighting up) If toner density is not back to specific level after two minutes, the READ indicator goes out and Toner indicator starts blinking, and the copier stops. Developer replacement required indicator (1) Lights up when the developer counter reaches 30K. (2) Selection between STOP and NON-STOP is allowed with the service simulation No. (Default: NON-STOP) Paper required indicator Misfeed indicator 3 Light key Press and hold this key for 5 sec, and the machine will enter the user program mode. Zero key Press and hold this key, and the total output counter value is displayed on the copy quantity display. 2 5 8 11 14 17 20 23 26 29 32 Copy quantity display Zoom keys PAPER SIZE indicators SPF/RSPF indicator XY-ZOOM key and indicator 2 IN 1 / 4 IN 1 key and indicators Numeric keys START key and indicator ORIGINAL SIZE ENTER key and indicators AUTO IMAGE key and indicator ERASE key and indicators 3 6 9 12 15 18 21 24 27 30 33 ZOOM indicator PAPER SIZE ENTER key Alarm indicators 2 Output tray full indicator SORT/GROUP key and indicators AUTO/MANUAL/PHOTO key and indicators Zero key 4 CLEAR ALL key AUTO PAPER SELECT indicator Paper feed location/misfeed location indicators MARGIN SHIFT key and indicator

Indicates that the machine is in the energy saving (pre-heat) mode. Blink: Indicates that the machine is in the process of resetting from the energy saving mode or just after supplying the power. (During warmup) OFF: Indicates that resetting from the energy saving mode is completed and that the fusing temperature is in ready state. The combinations of the above display lamps are as follows: ( = ON, = OFF)
Lamp Pre-heat lamp Ready lamp Other lamps Energy saving mode (Auto power shut off) Copy is started during resetting from energy saving mode Blink Immediately after power ON Blink Ready Copying

Lamp

Energy saving mode (Pre-heating)

Resetting from energy saving mode Blink

Pre-heat lamp Ready lamp Other lamps

4

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES ­ 2

4. Motor, solenoid, clutch
2 1 3 4

5 6 7 8 9 10 11

12 14 20 19 18 17 16 15 13

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Exhaust fan motor Shifter motor Toner motor Mirror motor Duplex motor Cooling fan motor Main motor Paper feed solenoid Resist roller solenoid

Name

Code VFM SHTM TM MRM DPX CFM MM CPFS1 RRS MPFC MPFS MPTC CPFC2 FSOL2 FSOL1 PSOL2 CPFC2 PSOL1 CPFC1 RRC

Function, operation Cools the inside of the machine. Shifts the paper exit tray. (Except for the AR-162) Toner supply Drives the optical mirror base (scanner unit). Switchback operation and paper exit motor in duplex. (only AR-206/207) Cools the inside of the machine. Drives the machine. Solenoid for paper feed from cassette Resist roller rotation control solenoid Drives the manual paper feed roller. Manual paper feed solenoid Drives the manual paper transport roller. Drives the 2nd tray transport roller. 2nd tray transport solenoid 1st tray transport solenoid 2nd tray transport solenoid Drives the cassette paper feed roller. 1st tray transport solenoid Drives the 1st tray transport roller. Drives the resist roller

Manual paper feed clutch Manual paper feed solenoid Manual paper transport clutch 2nd tray transport clutch 2nd tray transport solenoid 1st tray transport solenoid 2nd tray paper feed solenoid Paper feed clutch 1st tray paper feed solenoid 1st tray paper feed clutch PS clutch

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES ­ 3

5. Sensor, switch

1

2

3

4

5

6 7

8 9 10 11 12 13 14 15 16 17 22 18 21 20 19

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Name Mirror home position sensor Document size sensor Toner density sensor Paper exit sensor (paper exit side) OC open/close sensor Right door switch Paper full sensor Lift sensor Lower limit sensor Paper exit sensor (DUP side) Shifter home position sensor Thermistor Thermostat 1st tray detection switch Paper in 2nd tray detection switch Manual sensor 2nd tray door open/close sensor 2nd tray paper entry sensor 1st tray paper empty sensor 2nd tray paper empty sensor Power switch

Code MHPS DSIN TCS POD1 DOC COVER DSWR P FULL LFTHP JTRAY PDPX SFTHP RTH Paper size detection

Function, operation Detects the mirror (scanner unit) home position. Toner quantity detection Detects paper exit. Detects open/close of OC/SPF. Side door open/close detection Paper exit tray section full detection Paper feed tray lift up detection Job separator tray lower limit detection Paper transport detection Shifter home position detection (Excluding AR-162) Fusing section temperature detection Fusing section abnormally high temperature detection 1st tray detection

PIN MPED DRS2 PPD2 CSS1 CSS2 MAIN SW

Paper transport detection 2nd tray detection (Excluding AR-162/163) Manual transport detection 2nd tray door open/close detection (Excluding AR-162/163) Paper transport detection (Excluding AR-162/163) 1st tray paper empty detection 2nd tray paper empty detection (Excluding AR-162/163) Turns ON/OFF the main power source.

AR-162 EXTERNAL VIEWS AND INTERNAL STRUCTURES ­ 4

6. PWB unit
1 2 3 4 5 6 7 8

9 10

16

15 14 13 11 12 17

No. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Name

Name Function, operation Copy lamp control Copy lamp Inverter PWB FAX main PWB TEL/LIU PWB Printer control PWB Network Board CCD sensor PWB Mother PWB Main PWB (MCU) Paper exit interface PWB Electronic sort PWB Tray interface PWB High voltage PWB Operation main PWB Power PWB LCD PWB Fax operation PWB CRUM PWB

Function, operation

Fax communication control Line control (Fax communication) Printer control