M39r Body Front End.pdf part of Daewoo Matiz 796cc (My 2003).part01.rar, Service Manual, Wiring Diagram - 16 Part File

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SECTION 9R

BODY FRONT END
TABLE OF CONTENTS
Description and Operation . . . . . . . . . . . . . . . . . . Body Front End . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions . . . . . . . . . . . . . . . . . . . . . . . . . On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . . . . . . Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anticorrosion Materials . . . . . . . . . . . . . . . . . . . . . Front End Sealing . . . . . . . . . . . . . . . . . . . . . . . . . 9R-2 9R-2 9R-3 9R-3 9R-3 9R-3 9R-3 9R-4 Cowl Vent Grille . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Hinge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Latch Release Lever . . . . . . . . . . . . . . . . . . Hood Latch Release Cable . . . . . . . . . . . . . . . . . Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9R-4 9R-5 9R-5 9R-6 9R-7 9R-8 9R-9 9R-9

DAEWOO M-150 BL2

9R 2 BODY FRONT END

DESCRIPTION AND OPERATION
BODY FRONT END
This vehicle has a unitized body with a frame assembly supporting the engine and the transaxle. The fender panels and the radiator support are also integral parts of the body.

DAEWOO M-150 BL2

BODY FRONT END 9R 3

REPAIR INSTRUCTIONS ONVEHICLE SERVICE
LUBRICATION
The hood hinges and the locking mechanisms require periodic lubrication for proper operation. Refer to Section 0B, General Information for the specific types and intervals of lubrication.

D109C517

FASTENERS
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. Many aluminum components are used on current models. Aluminum in contact with steel may corrode rapidly if it is not protected by special finishes or isolators. The fasteners used have a special finish which provides adequate protection from corrosion. These special fasteners differ in color in order to easily identify them from the standard metric fasteners, which are medium blue in color. When replacing fasteners, avoid substituting otherwise similar fasteners in the same location.

D109C518

ANTICORROSION MATERIALS
In order to provide rust resistance, anticorrosion materials have been applied to the interior surfaces of most of the metal panels. When you service these panels, properly re-coat them with a service-type anticorrosion material if any of the original material has been disturbed.

D109C519

DAEWOO M-150 BL2

9R 4 BODY FRONT END

FRONT END SEALING
All locations where waterleaks may occur are sealed during production with high quality, durable sealers. If it becomes necessary to reseal specific areas, use a high quality sealer of medium-bodied consistency which will retain its flexible characteristics after curing and can be painted if necessary.

D109C520

COWL VENT GRILLE
Removal Procedure
1. Remove the wiper arm assembly. Refer to Section 9D, Wiper/Washer Systems. 2. Remove the cowl vent grille screws and the clips. D Remove the screws after removing the upper cap (1). D Remove the lower retaining plastic clips (2). D Close the hood. D Lift up the cowl vent grille (3).
D109C521

3. Remove the cowl vent grille. D Disconnect the front washer hose connector. D Remove the cowl vent grille. a. Cowl vent grille. b. Front washer hose connector.

D19C522A

Installation Procedure
1. Connect the front washer hose connector.

D19C522A

DAEWOO M-150 BL2

BODY FRONT END 9R 5
2. Install the cowl vent grille with the screws and the clips. 3. Install the wiper arm assembly. Refer to Section 9D, Wiper/Washer Systems.

D109C523

HOOD
Removal Procedure
Important: Install the protective coverings over the fenders and the windshield in order to prevent damage to the paint, the glass and the moldings when you are removing and installing the hood. 1. Raise and support the hood. 2. Remove the hood. D Remove the bolts (1). D Remove the hood (2).
D109C524

Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the hood with the bolts. 2. Inspect the hood for proper alignment.

D109C525

HOOD HINGE
Removal Procedure
1. Remove the hood. Refer to "Hood" in this section. 2. Take off the cowl vent grille. D Remove the screws after removing the upper caps (1). D Remove the retaining screw on the cowl vent grille (2). D Take off the cowl vent grill (3).

D109C526

DAEWOO M-150 BL2

9R 6 BODY FRONT END
3. Remove the bolts on the top of the fender. a. Fender upper mounting bolt.

D19C527A

4. Remove the hood hinge. D Remove the bolts (1). D Remove the hood hinge (2).

D109C528

Installation Procedure
Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 1. Install the hood hinge with the bolts. 2. Install the bolts along the top of the fender. 3. Install the cowl vent grille with the screws and the caps. 4. Install the hood. Refer to "Hood" in this section.

D109C529

HOOD PROP ROD
Removal Procedure
1. Support the hood in the open position. 2. Remove the hood prop from the hood. D Using a sharp gimlet, press the pins (1). D Remove the hood prop (2).

D109C530

DAEWOO M-150 BL2

BODY FRONT END 9R 7
3. Remove the hood prop rod from the hood prop. a. Hood prop rod.

D109C531

Installation Procedure
1. Install the hood prop rod to the hood prop. 2. Install the hood prop to the hood with the pins.

D109C532

HOOD LATCH
Removal Procedure
1. Open the hood. 2. Remove the hood latch. D Remove the screws (1). D Disconnect the hood latch release cable (2). D Remove the hood latch (3).

D109C533

Installation Procedure
1. Connect the hood latch release cable to the latch. Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 2. Install the hood latch with the screws.

D109C534

DAEWOO M-150 BL2

9R 8 BODY FRONT END

HOOD LATCH RELEASE LEVER
(LeftHand Drive Shown, RightHand Drive Similar) Removal Procedure
1. Remove the hood latch nut into the instrument panel. a. Hood latch nut.

D109C535

2. Remove the hood latch release lever. D Disconnect the cable (1). D Remove the hood latch release lever (2).

D109C536

Installation Procedure
1. Connect the hood latch release cable to the hood latch lever.

D19C536A

Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 2. Install the hood latch lever release to the instrument panel with the hood latch nut.

D109C537

DAEWOO M-150 BL2

BODY FRONT END 9R 9

HOOD LATCH RELEASE CABLE
(LeftHand Drive Shown, RightHand Drive Similar) Removal Procedure
1. Remove the hood latch release cable from the instrument panel. Refer to "Hood Latch Release Lever" in this section. 2. Push the cable toward the engine compartment through the body hole. a. Hood latch lever cable.
D109C538

3. Open and suitably support the hood. 4. Disconnect the hood latch release cable from the hood latch. Refer to "Hood Latch" in this section. 5. Remove the hood latch release cable after removing the plastic strip. a. Hood latch release cable.

D19C539B

Installation Procedure
1. Connect the hood latch release cable to the hood latch. Refer to "Hood Latch" in this section. 2. Arrange the hood latch release cable with the plastic strip. 3. Push the cable toward the passenger compartment through the body hole. 4. Connect the hood latch release cable to the hood latch release lever. Refer to "Hood Latch Release Lever" in this section.

D19C539C

FENDER
Removal Procedure
1. Raise and suitably support the vehicle. 2. Remove the wheelhouse splash shield. D Remove the clip and the bolt. a. Clip and bolt. D Remove the wheel house splash shield. a. Wheel house splash shield.

D19C501A

DAEWOO M-150 BL2

9R 10 BODY FRONT END
3. Remove the bolt at the base of the fender. a. Fender mounting lower bolt. 4. Open the front door. Remove the bolt on the Apillar. b. Fender mounting bolt.

D19C540A

5. Remove the screws on the side of the front bumper fascia. a. Bumper fascia side bolts. 6. Remove the bolt under the fender. b. Fender mounting bolt.

D19C541A

7. Lower the vehicle. 8. Take off the cowl vent grille. Remove the bolt on the top of the fender. a. Fender mounting bolt.

D19C542A

9. Remove the front bumper spacer. Refer to Section 9M, Exterior Trim. 10. Remove the fender front bolt. a. Fender front bolt.

D19C543A

DAEWOO M-150 BL2

BODY FRONT END 9R 11
11. Remove the bolts along the top of the fender. a. Bolt. 12. Remove the fender. b. Fender.

D19C544A

Installation Procedure
1. Install the fender. Notice: Dissimilar metals in direct contact with each other may corrode rapidly. Make sure to use the correct fasteners to prevent premature corrosion. 2. Install the bolts along the top of the fender.

D19C527A

3. 4. 5. 6.

Install the front bumper spacer. Install the cowl vent grille. Raise and suitably support the vehicle. Install the bolts under the fender.

7. Install the screws on the side of the front bumper fascia. 8. Open the front door Install the bolt on the Apillar. 9. Install the bolt at the base of the fender. 10. Install the wheelhouse splash shield with the screws. 11. Lower the vehicle.
D19C545A

DAEWOO M-150 BL2