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PCG-K23/K23F/K23Q/K25/K25F/K27 PCG-K215M/K215S/K215Z

SERVICE MANUAL
Ver. 5 2004L

Revision History
Area Model US Canadian American Latin Quebec European AEP/UK Lineup PCG-K23 PCG-K25 PCG-K27 PCG-K23F PCG-K25F PCG-K23Q PCG-K215M PCG-K215S PCG-K215Z

1 [MA] 1 [MA] 1 [MA]

o C

de fi n

al ti n
S400
Design and specifications are subject to change without notice.

PERSONAL COMPUTER
9-876-373-05

Information in this document is subject to change without notice. Sony, VAIO and CLIE are trademarks or registered trademarks of Sony. Microsoft, Windows, Windows Media, Outlook, Bookshelf and other Microsoft products are trademarks or registered trademarks of Microsoft Corporation in the United States and other countries. The word Bluetooth and the Bluetooth logo are trademarks of Bluetooth SIG, Inc. AMD, AMD logo, AMD Duron and combinations there of, 3DNow!, are trademarks of Advanced Micro Devices, Inc. Intel Inside logo, Pentium and Celeron are trademarks or registered trademarks of Intel Corporation. Transmeta, the Transmeta logo, Crusoe Processor, the Crusoe logo and combinations there of are trademarks of Transmeta Corporation in the USA and other countries. Graffiti, HotSync, PalmModem, and Palm OS are registered trademarks, and the Hotsync logo and Palm are trademarks of Palm, Inc. or its subsidiaries. (M) and Motrola are trademarks of Motrora, Inc. Other Motrola products and services with (R) mark like Dragomball are the trademarks of Motrola, Inc. All other names of systems, products and services in this manual are trademarks or registered trademarks of their respective owners. In this manual, the (TM) or (R) mark are not specified.

Caution Markings for Lithium/Ion Battery - The following or similar texts shall be provided on battery pack of equipment or in both the operating and the service instructions. CAUTION: Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's instructions. CAUTION: The battery pack used in this device may present a fire or chemical burn hazard if mistreated. Do not disassemble, heat above 100°C (212°F) or incinerate. Dispose of used battery promptly. Keep away from children. CAUTION: Changing the back up battery. · Overcharging, short circuiting, reverse charging, multilati on or incineration of the cells must be avoided to prevent one or more of the following occurrences; release of toxic materials, release of hydrogen and/or oxygen gas, rise in surface temperature. · If a cell has leaked or vented, it should be replaced immediately while avoiding to touch it without any protection.

Service and Inspection Precautions
1. Obey precautionary markings and instructions
Labels and stamps on the cabinet, chassis, and components identify are as requiring special precautions. Be sure to observe these precautions, as well as all precautions listed in the operating manual and other associated documents.

4. Inspect after completing service
After servicing, inspect to make sure that all screws, components, and wiring have been returned to their original condition. Also check the area around the repair location to ensure that repair work has caused no damage, and confirm safety.

2. Use designated parts only
The set's components possess important safety characteristics, such as noncombustibility and the ability to tolerate large voltages. Be sure that replacement parts possess the same safety characteristics as the originals. Also remember that the mark, which appears in circuit diagrams and parts lists, denotes components that have particularly important safety functions; be extra sure to use only the designated components.

5. When replacing chip components...
Never reuse components. Also remember that the negative side of tantalum capacitors is easily damaged by heat.

6. When handling flexible print boards...
· The temperature of the soldering-iron tip should be about 270°C. · Do not apply the tip more than three times to the same pattern. · Handle patterns with care; never apply force. Caution: Remember that hard disk drives are easily damaged by vibration. Always handle with care.

3. Always follow the original design when mounting parts and routing wires
The original layout includes various safety features, such as inclusion of insulating materials (tubes and tape) and the mounting of parts above the printer board. In addition, internal wiring has been routed and clamped so as to keep it away from hot or high-voltage parts. When mounting parts or routing wires, therefore, be sure to duplicate the original layout.

Confidential

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

TABLE OF CONTENTS
Section Title Page Section Title Page

CHAPTER 1. SPECIFICATIONS
1-1. Specifications ...........................................................................................................................1-1 (to 1-1)

CHAPTER 5. OTHERS
5-1. The Barcode Label ...................................................................................................................5-1 5-2. Replacing the CPU ...................................................................................................................5-2 (to 5-2)

CHAPTER 2. BLOCK DIAGRAM ......................................................................................2-1
(to 2-1)

CHAPTER 3. FRAME HARNESS DIAGRAM ...............................................................3-1
(to 3-1)

CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
Palmrest P-1 ............................................................................................................................................4-2 Main Board M-1 ...........................................................................................................................................4-4 Bottom B-1 ............................................................................................................................................4-6 Hood Keyboard H-1............................................................................................................................................4-8 LCD L-1. 15.4-inch WXGA (High Brightness) ­Made by QDI­ ...................................................4-10 L-2. 15.4-inch WXGA (High Brightness) ­Made by AU­ ....................................................4-12 Accessories A-1..........................................................................................................................................4-14 DIP Switch ......................................................................................................................................4-15 (to 4-15)

History of the changes is shown as the "Revision History" at the end of this data.

2 [ADD]

Confidential

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

CHAPTER 1. SPECIFICATIONS 1-1. Specifications
CPU Graphic LCD HDD OPT-DRIVE MEMORY QUANTITY [MAX] AC adaptor Battery internal W-LAN OS AM PCG-K27 PCG-K25 PCG-K23 PCG-K23Q PCG-K25F PCG-K23F MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz P4-2.8GHz Cel-2.8GHz RADEON IGP RADEON IGP RADEON IGP RADEON IGP RADEON IGP RADEON IGP 345M 345M 345M 345M 345M 345M 15.4"WXGA 15.4"WXGA 15.4"WXGA 15.4"WXGA 15.4"WXGA 15.4"WXGA (Hight Brightness) (Hight Brightness) (Hight Brightness) (Hight Brightness) (Hight Brightness) (Hight Brightness) 80GB 60GB 60GB 60GB 40GB 40GB CD-RW/DVD-ROM CD-RW/DVD-ROM DVD+/-RW CD-RW/DVD-ROM DVD+/-RW DVD+/-RW 256MB x2 256MB x2 256MB x2 256MB x2 256MB x2 256MB x 2 1GB PCGA-AC19V9 PCGA-BP2NY WinXP Home 1GB PCGA-AC19V6 PCGA-BP2NY WinXP Home 1GB PCGA-AC19V6 PCGA-BP2NY WinXP Home 1GB PCGA-AC19V7 PCGA-BP2NY WinXP Home
1 [MA]

1GB PCGA-AC19V7 PCGA-BP2NY WinXP Home
1 [MA]

1GB PCGA-AC19V7 PCGA-BP2NY WinXP Home
1 [MA]

CPU Graphic LCD HDD OPT-DRIVE MEMORY QUANTITY [MAX] AC adaptor Battery internal W-LAN OS

EU PCG-K215Z PCG-K215S PCG-K215M MobileP4-3.06GHz P4-2.8GHz P4-2.8GHz RADEON RADEON RADEON IGP 9200(64MB) 9200(64MB) 345M 15.4"WXGA 15.4"WXGA 15.4"WXGA (Hight Brightness) (Hight Brightness) (Hight Brightness) 60GB 60GB 40GB DVD+/-RW DVD+/-RW DVD+/-RW 256MB x 2 256MB x 2 256MB x 2 1GB PCGA-AC19V9 PCGA-BP2NY WinXP Home 1GB PCGA-AC19V6 PCGA-BP2NY WinXP Home 1GB PCGA-AC19V6 PCGA-BP2NY WinXP Home

The trademarks of registered trademarks of above table, refer to page 2.

Confidential
1-1 (END)
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

CHAPTER 2. BLOCK DIAGRAM
Intel Pentium 4 75W
478 PIN mPGA

DDR VRAM 16MBX4
R/G/B

System bus 400/533MHz

ATI
RADEON 9200
AGP bus

CRT
LVDS SIGNAL

LCD
TV SIGNAL

(M9+X)

NORTH BRIDGE ATI RS200MP

DRAM SIGNAL DDR CLOCK

DDR 266 SO-DIMM 1/2

AVOUT

PCI bus

TI-PCI7420 (SN0307009GHK)

Mini PCI
Wirless LAN

Realtek
RTL8100BL

NEC
UPD720101

RTC TIBQ3285LF

South Bridge ALI 1535+
S ECONDARY IDE BUS PRIMARY IDE BUS

USB 2.0 RJ45 USB*3

SLOT0

1394

AC LINK1

AC LINK2

XBUS

Memory stick BOARD IFX-169
CDROM

PCU NS PC87570 LPT

ALC203

MDC

HDD EXT.MIC. TPA0312 RJ11

Memory Stick

DC JACK

TOUCH PAD

INT.K/B

BIOS

EXT.SPKR.

INT.SPKR.

MAIN POWER BOARD PWS-41

T/P SWITCH

POWER SWITCH Bettery LED

Power LED K/B LED

BATTERY

T/P BOARD SWX-169

Power SW BOARD SWX-168

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2-1 (END)
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

CHAPTER 3. FRAME HARNESS DIAGRAM
LCD unit LCD
ANTENNA

From board to connector (direct connection) Harness (with connectors on both ends) WIRELESS LAN CARD
WIRELESS LAN MODEL
PRINTER MONITOR PHONE DC_IN

Harness (soldering on either end)

INVERTER UNIT

USB

Rear Panel
M DC FAN
CON22 CON132 CON32 CON5 CON16 CON17 CPU CON6 CON38 CON37 CON34 CON5 1

SPEAKER L ch

SPEAKER R ch

CON24

NETWORK LINE IN MIC IN HEADPHONE i.LINK S400 USB USB
CON31 CON33 CON3

MODEM CARD
44

DC FAN

CON20

M
CON2

MBX-114 BOARD SIDE A
CON26

HDD
JP3 JP1 CON1 CON14 CON25 CON23 PCN2 CON4 49 50
1 A

SW1

Side panel OPTICAL DRIVE
2 1 CON21

41

1

SWX-168 BOARD SIDE A

PC CARD

PC CARD CONNECTOR
80

CON36

40 CON35

DIMM TOUCH PAD

Left side
PCN1 CON1 SW1 CON2 JP1 JP2 SW2

PCN2

KEY BOARD

IFX-169 BOARD SIDE A
SW1

SWX-169 BOARD SIDE A PWS-41 BOARD SIDE A
PCN3 1

Front
8

LITHIUM ION BATTERY PACK

MEMORY STICK

PCN4

Confidential
3-1 (END)
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

CHAPTER 4. EXPLODED VIEWS AND PARTS LIST
The parts list is compiled by blocks of a palmrest and bottom etc. The sections of the parts list are different depending on the model. Please refer to list of contents shown in the below.

Section Palmrest

Page
LCD Palmrest Hood Keyboard

P-1 ........................................................................................... 4-2

Main Board
M-1 ........................................................................................... 4-4

Bottom
B-1 ............................................................................................ 4-6

Hood Keyboard
H-1............................................................................................ 4-8

Main Board

LCD
L-1. 15.4-inch WXGA (High Brightness) -Made by QDI- .... 4-10 L-2. 15.4-inch WXGA (High Brightness) -Made by AU-...... 4-12

Bottom

Accessory
A-1.......................................................................................... 4-14

DIP Switch .............................................................................4-15

2 [ADD]

1 [MA] 1 [MA]
NOTE:
Items marked "*" are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. The mechanical parts with no reference number in the exploded views are not supplied. When two or more parts are shown, use the part described first as the main part. The parts marked " $ " are the High Value Modules (HVM). The parts marked " # " are the parts on which barcode label is attached. For the barcode label, refer to CHAPTER 5. The parts marked "&" are the "Customer Replacable Parts (CRP)" that can be replaced by Field Customer Support. Especially the parts with the <&> mark require the special attention to use them. Here fore, check first whether the desired part is one of the targetted parts of the Customer Replaceable Parts (CRP), or the nontargetted parts by referring to the exploded view. *

AM

1 [MA]

EU

K23 K23F K23Q K25 K25F K27 K215M K215S K215Z

Palmrest P-1 P-1 P-1 P-1 P-1 P-1 P-1 P-1 P-1

Main Board M-1 M-1 M-1 M-1 M-1 M-1 M-1 M-1 M-1

Bottom B-1 B-1 B-1 B-1 B-1 B-1 B-1 B-1 B-1

Hood Keyboard H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1 H-1

LCD L-1 L-1 L-1 L-1 L-1 L-1 L-2 L-2 L-2

Accessory A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1 A-1

The components identified by mark or dotted line with mark are critical for safety. Replace only with part number specified.

Confidential
4-1
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

P-1 P-1. Palmrest
2

B1

B10 8 5

B2

A E L-1, L-2 M-1 B2 B2

B

13 B4 B4

B2

14

14 7 18 1

17

7 B5 16

15 9 4 3 D B-1 B 12 B5 6 B5

B5 11

C M-1

Confidential
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

4-2

P-1 P-1. Palmrest
Ref. No. 1 3 4 * 5 6 7 8 9 11 12 13 14 15 16 17 18 Part No. X-2022-034-1 4-681-301-01 4-676-233-01 2-050-597-01 A-8068-709-A 4-681-295-01 4-681-296-01 2-067-052-01 1-827-192-11 1-829-140-11 1-796-319-51 2-109-665-01 2-050-602-01 2-050-603-01 2-176-881-01 2-179-698-01 Description
K23F 3 [CHG]
X-2023-980-1 ASSY BRACKET KB

AM
K215M

EU K215Z z z z z z z
K215S

K23Q

$ &

HOUSING PALMREST ASSY LATCH DETECTOR SPRING LATCH DETECTOR BRKT KEYBOARD COMPLETE PWB SWX-169 CUSHION PALMREST ESCUTCHEON TOUCHPAD BRACKET TOUCHPAD NE5.1 FFC (PWS-TP) FFC (TO T/P) PAD, TOUCH TAPE TOUCH PAD BRKT PALMREST R BRKT PALMREST L CONDUCTIVE TAPE JE3 MYLAR BRKT KB

K25F

K23

K25

1 [MA] 1 [MA]

Ref. No. Part No. 2 1-478-597-12 1-478-598-12 1-478-598-23 1-478-598-32 1-478-598-42 1-478-598-53 1-478-598-62 1-478-598-72 1-478-598-82

Description KEYBOARD UNIT(US) (UK,Dutch)...KEYBOARD UNIT(GB) (German)...KEYBOARD UNIT(DE) (Swiss)...KEYBOARD UNIT(CH) (French,Belgium)...KEYBOARD UNIT(FR) (Italian)...KEYBOARD UNIT(IT) (Spanish)...KEYBOARD UNIT(ES) KEYBOARD UNIT(LA) KEYBOARD UNIT(CA)

z

z

K27 z

z z z z z z z z 1 [MA] 1 [MA] 1 [MA] z

z z z z z z

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

B1 B2 B4 B5

4-216-272-01 4-641-726-12 4-641-726-41 4-665-205-01

SCREW (M2), + SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SPECIAL FLAT HEAD (EG GRIP), M2

Confidential
4-3
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

M-1 M-1. Main Board
F L- 1, 2, G 3, 4 L- 1, 2, 125 3, 4 B10 102 101 121 EXCEPT PCG-215M L L- 1, 2, 107 3, 4 105 J B-1 127 104 110 B2 A P-1 B5 B2 133 109 108 124 B4 B4 111 B9 118 B4 132 B4 119 123 B9 117 B12 128 130 K 123 137 Q B5 131 B8 B5 K B7 O H-1 129 B11 122 103

141

B2 106

I B-1

120

B7 G B-1

142

126 B7 PCG- K215S, K215Z 138

(Type Pa) 139 Q 140 B1 134 B1 113

B1

112

B1

(Type Pi) Q 139 140 B1

112

B1

114

136 B6 B1 134 115 B1 113

114

135

(Type QSI) 139 Q 140 B1 134 115 B1 113

112 B1 114

B1

136 B16

115

B6

B17

Confidential
4-4
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

M-1 M-1. Main Board
Ref. No. 101 102 103 104 105 106 108 110 * 111 * 112 * 113 117 118 119 120 121 122 123 124 127 128 * 129 130 131 132 133 134 137 138 139 140 141 142 Part No. A-1055-864-A 2-022-437-01 2-022-438-01 2-022-440-01 2-022-439-01 2-022-441-01 X-2022-039-1 2-022-442-01 4-674-030-01 2-050-601-01 2-050-600-01 A-1061-942-A 1-818-420-11 4-681-305-01 6-600-158-01 4-681-359-01 2-050-608-01 1-761-606-14 1-962-643-31 1-829-353-11 4-668-785-02 4-670-244-01 2-176-399-01 1-863-409-11 2-176-880-01 2-176-883-01 2-176-884-01 $ Description
K23F AM
K215M

EU K215Z z z z z z z z z z
K215S

K23Q

COOLING UNIT (S) MYLAR COOLING LEFT MYLAR COOLING RIGHT CUPPER TAPE GASKET LAN GASKET USB REAR I/O BRACKET ASSY CUSHION COOLING BTM GUIDE DRIVE BRKT DRIVE R BRKT DRIVE L KAPTON TAPE KAPTON TAPE KAPTON TAPE COMPLETE PWB PWS-41 CONNECTOR, PC CARD COVER HOOD IC HYS64D32020GDL-7-B PLATE GND USB KAPTON TAPE KAPTON TAPE PLATE DC JACK CARD, MODEM HARNESS 2PIN CABLE, FLEXIBLE FLAT S-M JE3 THERMAL SHEET CPU SPRING DRIVE R KAPTON TAPE SHEET MEMORY PWB, FLEXIBLE ODD-MBX ODD SUPPORT INSULATOR PWS TP INSULATOR PWS BM
1 [MA]

K25F

K23

K25

$

Ref. No. Part No. 107 A-1059-372-A A-1059-370-A 109 6-705-841-01 6-704-665-01 6-705-769-01 114 1-796-941-11 1-796-834-12 1-796-904-11 115 X-4626-610-1 X-4626-607-1 X-4626-608-1 125 1-761-884-21 1-761-884-32 126 2-022-443-01 135 4-682-593-01 136 4-677-259-01

$ # $ #

$ # $ # $ #

Description COMPLETE PWB MBX-114 EXT JE22 COMPLETE PWB MBX-114 INT JE22 IC RK80532GE083512SL726 IC RK80532PE072512SL6PF IC RK80532RC072128SL77T COMBO DRIVE (SBW-242C) (QSI) W-DVD (DVR-K12D) (Pi) DVD+-RW (UJ-820) (Pa) ASSY PAN BEZEL (Pa) ASSY PIO DVD-RW BEZEL (Pi) ASSY QSI DVD-RW BEZEL (QSI) CARD, WIRELESS LAN CARD, WIRELESS LAN VGA HEATSINK SPRING DRIVE R SPRING DRIVE L

K27

z z z z z z z z z z z z z z z z z z z z z z z z z z z 1 [MA] z 1 [MA] 1 [MA] z z z z z z z z z z z z z z z z z z

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

When change the CPU (ref. 209), refer to "Replacing the CPU" in CHAPTER 5.

B1 B2 B4 B5 B6 B7 B8 B9 B10 B11 B12 B16 B17

4-216-272-01 4-641-726-12 4-641-726-41 4-665-205-01 4-645-177-01 4-673-121-01 4-651-989-41 7-622-205-05 4-644-637-91 4-635-966-21 7-621-772-50 4-679-805-01 4-679-805-11

SCREW (M2), + SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SPECIAL FLAT HEAD (EG GRIP), M2 SCREW (M1.7X3.5) SCREW PWS SPACER (MBX) NUT M2 TYPE2 GRIP, M2 EG SCREW (HEX) SCREW +B 2X10 SCREW (B1.7), TAPPING SCREW (B1.7), TAPPING

Confidential
4-5
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

B-1 B-1. Bottom

207 B2 222 H M-1 N L-1, L-2 B14 205 B2 I M-1 J M-1 M L-1, L-2 210 211 P-1 203 224 B15 B2 201 204 204 B5 B5 204 205 216 B15 215 B2 212 B4 B2 B13 223 B3 B13 B14 212 B4

206 D

213

220 204 219 B3 B3 217

214

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4-6
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

B-1 B-1. Bottom
Ref. No. 201 204 205 206 207 210 211 * 212 * 214 215 216 217 219 220 222 223 224 Part No. 4-682-480-01 2-050-614-01 4-674-041-01 A-8068-710-A 2-050-613-01 1-962-775-11 4-681-314-01 4-674-033-01 2-050-611-01 4-681-318-01 4-681-337-01 X-2022-036-1 X-2022-037-1 4-682-977-01 1-862-478-11 2-176-882-01 4-681-362-01 & & $ Description
K23F AM K215M K23Q K25F K23 K25 K27 EU K215S z z z z z 1 [MA] z 1 [MA] z 1 [MA] z z K215Z z

HI RATE BATTERY STOPPER FOOT FRONT FOOT REAR COMPLETE PWB IFX-169 (WL) INSULATOR BOTTOM HARNESS (WITH DC JACK, 2P) COVER MODEM BRACKET HDD BRKT HOLDER PW CABLE DOOR BATTERY BATTERY DOOR LINK COVER HDD ASSY COVER MEMORY ASSY INSULATOR MEMORY FPC (MEMORY STICK) GASKET ODD JE3 SWITCH WIRELESS LAN

&

Ref. No. Part No. 203 X-2022-038-1 X-2022-330-1 213 A-1062-141-A $ # A-8117-058-A $ # A-8116-402-A $ #

Description HOUSING BOTTOM ASSY JE31 HOUSING BOTTOM ASSY NWL JE31 HDD (MHT2040AT-40GB-A) (S) ASSY HDD 80GB (H,40) (S) ASSY HDD 60GB (I,40) (S)

z

z z

z

z

z z

z

& & & &

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

B1 B2 B3 B4 B5 B13 B14 B15

4-216-272-01 4-641-726-12 4-672-834-31 4-641-726-41 4-665-205-01 4-673-018-02 4-673-655-01 4-644-637-01

& &

SCREW (M2), + SCREW (M2), SPECIAL HEAD SCREW, +B EG GRIP SCREW (M2), SPECIAL HEAD SPECIAL FLAT HEAD (EG GRIP), M2 SCREW SPECIAL HEAD SCREW +B GRIP, M2 EG

& &

Confidential
4-7
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

H-1 H-1. Hood Keyboard

301

4 [ADD]

308 302

4 [ADD] 309 4 [ADD]

308 303

B5 304
4 [ADD] 309

305 303 B5 B5 306 O 307 B-1

Confidential
4-8
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

H-1 H-1. Hood Keyboard
Ref. No. 301 302 * 303 304 305 306 307 308 309 Part No. X-2022-035-1 1-825-825-21 4-681-308-01 1-825-825-11 A-8068-706-A 2-022-447-01 2-179-699-01 2-189-971-01 Description HOOD KB ASSY SPEAKER (3.2CM) BRACKET SPK SPEAKER (3.2CM) COMPLETE PWB PWB SWX-168 GASKET PW BOARD KAPTON TAPE CUSHION SPEAKER GUARD SPEAKER

$

4 [ADD] 4 [ADD]

B5

4-665-205-01

SPECIAL FLAT HEAD (EG GRIP), M2

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4-9
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

L-1 L-1. LCD 15.4-inch WXGA (High Brightness) ­ Made by QDI ­
402 417 403

415 408 B5 B5 B4 B5 L M-1 P 414 E P-1 416

405

B2 404

B4 B4 B14 P 409 N 410 B-1 418

B4

B5

401

B4 B14 M B-1 411 B4 412 407

406

B15 419 F M-1 G M-1

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4-10
PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

L-1 L-1. LCD 15.4-inch WXGA (High Brightness) ­ Made by QDI ­
Ref. No. 401 402 403 404 405 406 407 * 408 409 410 411 * 412 414 415 416 417 418 Part No. X-2022-041-1 2-050-591-01 2-176-929-01 4-681-353-01 4-681-354-01 4-681-355-01 1-754-326-11 2-067-071-01 4-681-356-01 1-478-805-11 4-681-357-01 2-067-070-01 A-1070-777-A 1-962-630-11 2-050-612-01 X-2022-040-1 Description
K23F AM K23Q K25F z z z 1 [MA] 1 [MA] 1 [MA] K23 K25 Ref. No. Part No. 419 2-103-027-01 2-103-027-11 2-103-027-21 2-102-851-01 2-102-851-11 2-102-851-21 Description ID LABEL (U) ID LABEL (U) ID LABEL (U) ID LABEL (L,Q) ID LABEL (L,Q) ID LABEL (L,Q) K27 z z z

& & &

BEZEL DISPLAY ASSY BUTTON LATCH LCD SPRING LATCH LCD JE3 CUSHION LATCH CUSHION LCD
1 [MA]

CUSHION HINGE DUAL BAND ANTENNA (HBLACK) BRACKET LCD L HINGE L INVERTER UNIT HINGE R BRACKET LCD R ASSY LCD 15WXGA (QDI) (S) HARNESS, LCD (15XGA) LCD SHIELDING HOUSING DISPLAY ASSY KAPTON TAPE

1 [MA] 1 [MA]

$

#

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

B2 B4 B5 B14 B15

4-641-726-12 4-641-726-41 4-665-205-01 4-673-655-01 4-644-637-01

<&>

&

SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SPECIAL FLAT HEAD (EG GRIP), M2 SCREW +B GRIP, M2 EG

4 [COR]
2-190-054-01

4 [COR]
2-190-055-01

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L-2 L-2. LCD 15.4-inch WXGA (High Brightness) ­ Made by AU ­
402 417 403

415 408 B5 B5 B4 B5
3

E P-1
[COR]

416

L 514 M-1 P 414

405

B2 404

B4 B4 B14 P 409 N 410 B-1 418

B4

B5

401

B4 B14 M B-1 411 B4 412 407

406

B15 419 F M-1 G M-1 PCG- K215S, K215Z

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

L-2 L-2. LCD 15.4-inch WXGA (High Brightness) ­ Made by AU ­
Ref. No. 401 402 403 404 405 406 * 408 409 410 411 * 412 415 416 417 418 514 Part No. X-2022-041-1 2-050-591-01 2-176-929-01 4-681-353-01 4-681-354-01 4-681-355-01 2-067-071-01 4-681-356-01 1-478-805-11 4-681-357-01 2-067-070-01 1-962-630-11 2-050-612-01 X-2022-040-1 A-1070-776-A $ # Description
K215M

EU Ref. No. Part No. 407 1-754-326-11 519 2-102-838-01 2-102-838-11 2-102-838-21 Description DUAL BAND ANTENNA (HBLACK) ID LABEL (E) ID LABEL (E) ID LABEL (E) K215Z z z
K215S

& & &

BEZEL DISPLAY ASSY BUTTON LATCH LCD SPRING LATCH LCD JE3 CUSHION LATCH CUSHION LCD CUSHION HINGE BRACKET LCD L HINGE L INVERTER UNIT HINGE R BRACKET LCD R HARNESS, LCD (15XGA) LCD SHIELDING HOUSING DISPLAY ASSY KAPTON TAPE
3 [COR]

z z z

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

ASSY LCD 15WXGA (QDI) (S)

ASSY LCD 15WXGA (AU) (S)

B2 B4 B5 B14 B15

4-641-726-12 4-641-726-41 4-665-205-01 4-673-655-01 4-644-637-01

<&>

&

SCREW (M2), SPECIAL HEAD SCREW (M2), SPECIAL HEAD SPECIAL FLAT HEAD (EG GRIP), M2 SCREW +B GRIP, M2 EG

4 [COR]
2-190-054-01

4 [COR]
2-190-055-01

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

A-1 A-1. Accessories
K215M K215S z z z z z Ref. No. Part No. ! 1001 1-478-390-72 1-478-038-21 1-478-037-33 ! 1002 A-8120-052-A A-8120-053-A ! 1004 1-757-562-21 ! 1006 1-575-131-61 1008 1-770-019-12 1-816-429-12 1 [MA] 2-050-906-01 1 [MA] 2-050-903-01 2-050-393-02 3 [ADD] 2-108-527-11 2-108-527-21 2-108-527-31 2-108-527-41 2-108-527-51 2-108-527-61 $ $ $ $ & & & & & & & & & & & & & & & & & & Description ADAPTOR, AC ADAPTOR, AC ADAPTOR, AC BP-2NY(U)ASSY(S) BP-2NY ASSY (S) CORD, POWER CORD, POWER ADAPTOR, CONVERSION PLUG 3P (UK)...PHONE PLUG (GB) QUICK START (QAX) QUICK START (LA) QUICK START (UK,Dutch)...HW SPECS (German,Swiss)...HW SPECS (French,Belgium,Swiss)...HW SPECS (Italian)...HW SPECS (Spanish)...HW SPECS (Dutch,Belgium)...HW SPECS z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z z 1 [MA] 1 [MA] 1 [MA] z z z z z K215Z z K23Q K23F K25F K23 K25 K27

1001 AC Adaptor

1006 AC Power Cord

AM

EU

1002 Battery

1008 Conversion Plug 3P Adaptor

1004 Power Cord

This parts list contains two different types of parts. The first type is the parts that are common to all models. The other type is the parts that are different depending on each model.

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

DIP Switch
The DIP switch setting is following table.

AM

ON

1

2

3

4

EU

2 [ADD]

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

CHAPTER 5. OTHER 5-1. The Barcode Label
The hatched portion of the barcode is used as the repair data.
[ MBX-114 Board ] (Side A) [ LCD 15.4-inch WXGA (High Brightness) (QDI) ] (Rear) [ DVD+-RW Drive (Made by Pa) ] (Top) [ HDD ] (Top)

G

E E

F

E [ LCD 15.4-inch WXGA (AU) ] (Rear) E [ W-DVD Drive (Made by Pi) ] (Top)

[ MBX-114 Board ] (Side B)

A, B C

E

[ Combo Drive (Made by QSI) ] (Top)

A B C D E F G

: Part No. : Serial No. : Revision No. : Product Code : Maker Barcode : Global User ID (iLink) : Mac Address : Barcode

E

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PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

5-2. Replacing the CPU
Note: We have two kinds of CPU for this set, and either of them is used. Two kinds of CPU have differences in the lock position and the unlock position.

1. Socket configuration 1
1. How to remove the CPU 1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU. 1 (FOX)

2. Socket configuration 2
1. How to remove the CPU 1 Rotate the lock with a flat-blade screwdriver toward the unlock position shown in the figure. 2 Remove up the CPU. 1 (MOLEX)

CPU lock position 2 lock position 2

CPU

unlock position

CPU socket

unlock position

CPU socket

2. How to install the CPU 1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position. 2 (FOX) mark CPU unlock position mark 1

2. How to install the CPU 1 Position the mark on the CPU to the mark on the CPU socket and put in all pins to the holes on the CPU socket. 2 Pressing two corners marked with in the figure, rotate the lock with a flat-blade screwdriver toward the lock position. 2 (MOLEX) mark CPU unlock position mark 1

lock position Note: Lock the CPU properly, or operation becomes unstable.

CPU socket

lock position Note: Lock the CPU properly, or operation becomes unstable.

CPU socket

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5-2 (END)

PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)

List of PCG-K Series (As of December, 2004)
Service Manual Part No. J Model Name AM EU PCG-K12FP PCG-K115B PCG-K12P PCG-K115M PCG-K13 PCG-K115S PCG-K13F PCG-K115Z PCG-K13Q PCG-K195BP PCG-K14 PCG-K195HP PCG-K15 PCG-K15F PCG-K17 PCG-K20P PCG-K215B PCG-K24FP PCG-K295HP AO PCG-K64 PCG-K64S PCG-K66P PCG-K66SP

9-876-365-XX

VGN-K30 VGN-K30B 9-876-371-XX VGN-K50B VGN-K70B

PCG-K74 PCG-K74S PCG-K76P PCG-K76SP

9-876-373-XX

PCG-K23 PCG-K23F PCG-K23Q PCG-K25 PCG-K25F PCG-K27

PCG-K215M PCG-K215S PCG-K215Z

This manual and the constituent data may not be replicated, copied nor reprinted in whole or in part without prior written authorization of Sony Corporation.

9-876-373-05

Sony Corporation

English/Japanese 2004L0500-1

-- 24 --

İ 2004 Sony Corporation Published by Sony EMCS VAIO-GSC [N]

Revision History
Suffix -01 -02 Ver. Ver. 1 Ver. 2 Date 2004.06.23 2004.07.05 First Edition
1

Contents

QM No.

Front Page (Model Lineup), Page 1-1, Page 4-1, Page 4-3, Page 4-5, Page 4-7, Page 4-11, Page 4-14, Back Cover Page 4-15 Page 4-3, Page 4-12, Page 4-13, Page 4-14 Page 4-8, Page 4-9, Page 4-11, Page 4-13

N2004_072AK

-03 -04 -05

Ver. 3 Ver. 4 Ver. 5

2004.07.15 2004.10.25 2004.12.14

2 3 4

N2004_082CK N2004_126CK N2004_139CK



[Confidential] PCG-K23/K23F/K23Q/K25/K25F/K27 (AM) PCG-K215M/K215S/K215Z (EU)