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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL
MODEL NAME REMOTE COMMANDER

BA-5D
DESTINATION

CHASSIS

CHASSIS NO.

KV-27FS100 KV-27FS200 KV-27FV300 KV-29FS100 KV-29FV300 KV-32FS100 KV-32FS100 KV-32FV300 KV-34FS100 KV-36FV300

RM-Y180 RM-Y180 RM-Y181 RM-Y180 RM-Y180 RM-Y180 RM-Y180 RM-Y181 RM-Y180 RM-Y180

US CND US LATIN NORTH LATIN SOUTH US CND US LATIN NORTH LATIN SOUTH

SCC-S65D-A SCC-S64D-A SCC-S65E-A SCC-S62H-A SCC-S62J-A SCC-S65F-A SCC-S64E-A SCC-S65G-A SCC-S62K-A SCC-S62L-A

ORIGINAL MANUAL ISSUE DATE: 6/2002
ALL REVISIONS AND UPDATES TO THE ORIGINAL MANUAL ARE APPENDED TO THE END OF THE PDF FILE.

REVISION DATE 6/2002

REVISION TYPE

SUBJECT

No revisions or updates are applicable at this time.

TRINITRON® COLOR TELEVISION
9-965-929-01

Self Diagnosis

Supported model

SERVICE MANUAL
MODEL NAME REMOTE COMMANDER

BA-5D
DESTINATION

CHASSIS

CHASSIS NO.

KV-27FS100 KV-27FS100 KV-27FS200 KV-29FS100 KV-29FS100 KV-32FS100 KV-32FS100 KV-32FS200 KV-34FS100 KV-34FS100

RM-Y180 RM-Y180 RM-Y181 RM-Y180 RM-Y180 RM-Y180 RM-Y180 RM-Y181 RM-Y180 RM-Y180

US CND US LATIN NORTH LATIN SOUTH US CND US LATIN NORTH LATIN SOUTH

SCC-S65D-A SCC-S64D-A SCC-S65E-A SCC-S62H-A SCC-S62J-A SCC-S65F-A SCC-S64E-A SCC-S65G-A SCC-S62K-A SCC-S62L-A

RM-Y181 KV-32FS200

TRINITRON® COLOR TELEVISION
9-965-929-01

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

TABLE OF CONTENTS
SECTION TITLE PAGE

SpeciŽcations........................................................................................................................................ 4 Warnings and Cautions......................................................................................................................... 5 Safety Check-Out ................................................................................................................................. 6 Self-Diagnostic Function....................................................................................................................... 7 1. Disassembly 1-1. Rear Cover Removal ................................................................................................................... 10 1-2. Chassis Assembly Removal ........................................................................................................ 10 1-3. Service Position........................................................................................................................... 10 1-4. Picture Tube Removal ................................................................................................................. 11 Anode Cap Removal Procedure .................................................................................................. 11 2. Set-up Adjustments 2-1. Beam Landing ............................................................................................................................. 12 2-2. Convergence ............................................................................................................................... 13 2-3. Focus........................................................................................................................................... 15 2-4. Screen (G2) ................................................................................................................................. 15 2-5. White Balance Adjustments......................................................................................................... 15 3. Safety Related Adjustments 3-1. X R530, R531 ConŽrmation Method (Hold-Down ConŽrmation) and Readjustments ............... 16 3-2. B+ Voltage ConŽrmation and Adjustment .................................................................................... 16 4. Circuit Adjustments 4-1. Setting Service Adjustment Mode................................................................................................ 17 4-2. Memory Write ConŽrmation Method............................................................................................ 17 4-3. Remote Adjustment Buttons and Indicators ................................................................................ 17 4-4. Service Data Lists........................................................................................................................ 18 4-5. ID Map Table ............................................................................................................................... 26 4-6. Board Adjustments ...................................................................................................................... 26 5. Diagrams 5-1. Circuit Board Location ................................................................................................................. 29 5-2. Printed Wiring Board and Schematic Diagrams Information ....................................................... 29 5-3. Block Diagram and Schematics................................................................................................... 30 A Board Schematic Diagram ....................................................................................................... 31 P Board Schematic Diagram ....................................................................................................... 38 HS Board Schematic Diagram..................................................................................................... 40 C Board Schematic Diagram ....................................................................................................... 41 V Board Schematic Diagram ....................................................................................................... 43 GK Board Schematic Diagram..................................................................................................... 45 5-4. Semiconductors........................................................................................................................... 47 6. Exploded Views 6-1. Chassis (KV-27FS100/27FS200/29FS100 ONLY) ...................................................................... 48 6-2. Picture Tube (KV-27FS100/27FS200/29FS100 ONLY)............................................................... 49 6-3. Chassis (KV-32FS100/32FS200/34FS100 ONLY) ...................................................................... 50 6-4. Picture Tube (KV-32FS100/32FS200/34FS100 ONLY)............................................................... 51 7. Electrical Parts List ..................................................................................................................................... 52

--3--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SPECIFICATIONS
.9)6 )6 )61 3RZHU UHTXLUHPHQWV 1XPEHU RI ,QSXWV2XWSXWV 9LGHR 6 9LGHR < 3% 35 $XGLR $XGLR 2XW 6SHDNHU RXWSXW : 3RZHU &RQVXPSWLRQ : ,Q XVH 0D[ ,Q 6WDQGE\ 'LPHQVLRQV:+' PP LQ 0DVV NJ OEV [ [ PP [ [ NJ OEV R] [ [ PP [ [ NJ OEV R] [ [ PP [ [ NJ OEV R] [ [ PP [ [ NJ OEV R] : : : : : : : : .9)6 )6 )61

.9)66

.9)66

9 +] : [

9 +]

1) 1 Vp-p 75 ohms unbalanced, sync negative

Television system
American TV standard, NTSC

2) Y: 1 Vp-p 75 ohms unbalanced, sync negative C: 0.286 Vp-p (Burst signal), 75 ohms 3) Y: 1.0 Vp-p, 75 ohms, sync negative;

Channel coverage
VHF: 2-13/ UHF: 14-69/ CATV: 1-125

PB: 0.7 Vp-p, 75 ohms PR: Vp-p, 75 ohms 4) 500 mVrms (100% modulation), Impedance: 47 kilohms 5) More than 408 mVrms at the maximum volume setting (variable)

Picture tube
FD Trinitron tube
®

More than 408 mVrms (fix)

Visible screen size
27 inch picture measured diagonally (KV-27FS100/27FS200/29FS100) 32 inch picture measured diagonally (KV-32FS100/32FS200/34FS100)

Actual screen size
29 inch measured diagonally (KV-27FS100/27FS200/29FS100) 34 inch measured diagonally (KV-32FS100/32FS200/34FS100)

Antenna
75-ohm external antenna terminal for VHF/UHF

Supplied Accessories
Size AA (R6) batteries (2) Remote Control RM-Y180 (1) (KV-27FS100/29FS100/32FS100/34FS100) Remote Control RM-Y181 (1) (KV-27FS200/32FS200)

Optional Accessories
TV Stand: SU-27FD5 for (KV-27FS100/27FS200/29FS100) SU-32FD4 for (KV-32FS100/32FS200/34FS100)

Design and specifications are subject to change without notice.

--4--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

WARNINGS AND CAUTIONS

CAUTION
Short circuit the anode of the picture tube and the anode cap to the metal chassis, CRT shield, or carbon painted on the CRT, after removing the anode.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is directly connected to the ac power line.

! SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

ATTENTION!!
Apres avoir deconnecte le cap de l'anode, court-circuiter l'anode du tube cathodique et celui de l'anode du cap au chassis metallique de l'appareil, ou la couche de carbone peinte sur le tube cathodique ou au blindage du tube cathodique.

Afin d'eviter tout risque d'electrocution provenant d'un chįssis sous tension, un transformateur d'isolement doit etre utilisé lors de tout dépannage. Le chįssis de ce récepteur est directement raccordé ą l'alimentation du secteur.

! ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!
Les composants identifies par une trame et par une marque ! sur les schemas de principe, les vues explosees et les listes de pieces sont d'une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l'importance est critique pour la securite du fonctionnement sont identifies dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu'un mauvais fonctionnement suspecte.

--5--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer: 1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges. 2. Check the interboard wiring to ensure that no wires are "pinched" or touching high-wattage resistors. 3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators. 4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement. 5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement. 6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the B+ and HV to see if they are specified values. Make sure your instruments are accurate; be suspicious of your HV meter if sets always have low HV. 8. Check the antenna terminals, metal trim, "metallized" knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. Leakage Test The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes). Leakage current can be measured by any one of three methods. 1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers' instructions to use these instructions. 2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job. 3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The "limit" indication is 0.75 V, so analog meters must have an accurate low voltage scale. The Simpson's 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground. If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms. If a cold-water pipe is not accessible, connect a 60- to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

To Exposed Metal Parts on Set
g AC Outlet Box Ohmmeter

0.15 µF

1.5 k

AC Voltmeter (0.75 V)
Cold-water Pipe

Earth Ground

Figure A. Using an AC voltmeter to check AC leakage.

Figure B. Checking for earth ground.

--6--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SELF-DIAGNOSTIC FUNCTION

Self Diagnosis

Supported model

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY/TIMER LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem. A definition of the STANDBY/TIMER LED flash indicators is listed in the instruction manual for the user's knowledge and reference. If an error symptom cannot be reproduced, the Remote Commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur. Diagnostic Test Indicators When an error occurs, the STANDBY/TIMER LED will flash a set number of times to indicate the possible cause of the problem. If there is more than one error, the LED will identify the first of the problem areas. Results for all of the following diagnostic items are displayed on screen. If the screen displays a "0", an error has occurred.
Diagnostic Item Power does not turn on No. of times STANDBY / TIMER lamp flashes Does not light Probable Cause Location · Power cord is not plugged in. · Fuse is burned out (F601). (GK Board) · · · · H.OUT (Q502) is shorted. (A Board) IC702 is shorted. (C Board) IC501 is faulty. (A Board) If a high is supplied to pin 2 of IC501. (A Board) · +12V is not supplied. (A Board) · IC561 is faulty. (A Board) · · · · · · Detected Symptoms Power does not come on. No power is supplied to the TV. AC Power supply is faulty. Power does not come on. Load on power line shorted. Has entered standby mode.

+B overcurrent (OCP)* +B overvoltage (OVP)

2 times 3 times

I-Prot

4 times

IK (AKB)

5 times

Zero Cross 9V Check

9 times 10 times

· · · ·

Video OUT (IC561) is faulty. (A Board) IC702 is faulty. (C Board) Screen (G2) is improperly adjusted. ** No zero cross pulses on pin 45 IC1001. (A Board) · Relay failed (RY600)

· Has entered standby state after horizontal raster. · Vertical deflection pulse is stopped. · Power line is shorted or power supply is stopped. · No raster is generated. · CRT Cathode current detection reference pulse output is small. · Power does not come on. · Power does not come on.

* If a +B overcurrent is detected, stoppage of the vertical deflection is detected simultaneously. The symptom that is diagnosed first by the microcontroller is displayed on the screen. ** Refer to Screen (G2) Adjustments in Section 2-4 of this manual

Display of Standby/Timer LED Flash Count 2 times 3 times 4 times 5 times 9 times 10 times Standby/Timer LED LED ON 0.3 sec. LED OFF 0.3 sec. Diagnostic Item +B Overcurrent +B Overvoltage V-STOP IK (AKB) Zero Cross 9V Flash Count* 2 times 3 times 4 times 5 times 9 times 10 times LED OFF 3 sec.

*One flash count is not used for self-diagnostic.

--7--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100
Stopping the Standby/Timer LED Flash Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY/TIMER LAMP from flashing. Self-Diagnostic Screen Display For errors with symptoms such as "power sometimes shuts off" or "screen sometimes goes out" that cannot be confirmed, it is possible to bring up past occurrences of failure on the screen for confirmation. To Bring Up Screen Test In standby mode, press buttons on the Remote Commander sequentially, in rapid succession, as shown below: DISPLAY Channel 5 Sound volume Power ON.

SELF DIAGNOSIS 2: +B OCP 3: +B OVP 4: VSTOP 5: AKB 9: ZCD 10: 9VON 101: WDT Serial: xxxxxxx Model: xxxxxxx

0 0 0 1 0 0 0

Numeral "0" means that no fault was detected. Numeral "1" means a fault was detected one time only.

Handling of Self-Diagnostic Screen Display Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen during repairs. When you have completed the repairs, clear the result display to "0". Unless the result display is cleared to "0", the self-diagnostic function will not be able to detect subsequent faults after completion of the repairs. Clearing the Result Display To clear the result display to "0", press buttons on the Remote Commander sequentially when the diagnostic screen is displayed, as shown below: Channel 8 ENTER

Quitting the Self-Diagnostic Screen To quit the entire self-diagnostic screen, turn off the power switch on the Remote Commander or the main unit. Self-Diagnostic Circuit A BOARD IC301 Y/CHROMA JUNGLE FROM C BOARD IC702 PIN 5 A BOARD FROM Q530 36 IK-AKBIN VM-OUT 31 33 HP(PROT) SDA 61 A BOARD Q651 TO V BOARD A BOARD Q904 IC561 BASE V. OUT A BOARD IC001 SYSTEM FROM IO-BDAT A BOARD 26 Q003 48 I-OCP COLLECTOR O-TIMER-LED 60 27 A BOARD IC003 MEMORY 5 BDA

3

REF

DISPLAY

--8--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100
+B overcurrent (OCP) Occurs when an overcurrent on the +B (135V) line is detected by pin 48 of IC001 (A Board). If the voltage of pin 48 of IC001 (A Board) is less than 1V when V.SYNC is more than seven verticals in a period, the unit will automatically turn off. +B overvoltage (OVP) Occurs when a high is felt onpin 2 of IC501 (A Board). I-PROT Occurs when an absence of the vertical deflection pulse is detected by pin 31 of IC301 (A Board). Power supply will shut down when waveform interval exceeds 2 seconds. IK (AKB) If the RGB levels* do not balance within 2 seconds after the power is turned on, this error will be detected by IC301 (A Board). TV will stay on, but there will be no picture. *(Refers to the RGB levels of the AKB detection Ref pulse that detects 1K). Zero Cross Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on. 9V Check Check Q691 collector (GK Board) 7.5V STBY goes to 0V when the set is turned on.

--9--

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SECTION 1: DISASSEMBLY 1-1. REAR COVER REMOVAL
4 Screws +BVTP 4 x 16

Rear Cover

3 Screws +BVTP 4 x 16

3 Screws +BVTP 4 x 16

5 Screws +BVTP 4 x 16

1-2. CHASSIS ASSEMBLY REMOVAL

1-3. SERVICE POSITION

Claw C Board GK Board

Chassis Assembly

A Board

-- 10 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

1-4. PICTURE TUBE REMOVAL
WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap. 1 2 1. Discharge the anode of the CRT and remove the anode cap. 2. Unplug all interconnecting leads from the deflection yoke, neck assembly, degaussing coils and CRT grounding strap. 3. Remove the C Board from the CRT. 4. Remove the chassis assembly. 5. Loosen the neck assembly fixing screw and remove. 6. Loosen the deflection yoke fixing screw and remove. 7. Place the set with the CRT face down on a cushion and remove the degaussing coil holders. 8. Remove the degaussing coils. 9. Remove the CRT grounding strap and spring tension devices. 10. Unscrew the four CRT fixing screws [located on each CRT corner] and remove the CRT [Take care not to handle the CRT by the neck].

Coated Earth Ground Strap

10

8

3 5

6

7

9

4

ANODE CAP REMOVAL PROCEDURE
WARNING: High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. After removing the anode cap, short circuit to either the metal chassis, CRT shield, or carbon painted on the CRT. NOTE: After removing the anode cap, short circuit the anode of the picture tube and the anode cap to either the metal chassis, CRT shield or carbon painted on the CRT.

REMOVAL PROCEDURES
c

a

b

Anode Button

Turn up one side of the rubber cap in the direction indicated by arrow a .

Use your thumb to pull the rubber cap firmly in the direction indicated by arrow b .

HOW TO HANDLE AN ANODE CAP
1. Do not use sharp objects which may cause damage to the surface of the anode cap. 2. To avoid damaging the anode cap, do not squeeze the rubber covering too hard. A material fitting called a shatter-hook terminal is built into the rubber. 3. Do not force turn the foot of the rubber cover. This may cause the shatter-hook terminal to protrude and damage the rubber.

When one side of the rubber cap separates from the anode button, the anode cap can be removed by turning the rubber cap and pulling it in the direction of arrow c .

-- 11 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SECTION 2: SET-UP ADJUSTMENTS

The following adjustments should be made when a complete realignment is required or a new picture tube is installed. These adjustments should be performed with rated power supply voltage unless otherwise noted. The controls and switch should be set as follows unless otherwise noted: PICTURE CONTROL: normal BRIGHTNESS CONTROL: normal

Perform the adjustments in order as follows: 1. Beam Landing 2. Convergence 3. Focus 4. Screen (G2)/White Balance Test Equipment Required: 1. Color Bar Pattern Generator 2. Degausser 3. DC Power Supply 4. Digital Multimeter 5. Oscilloscope 6. CRT Analyzer 5. Move the deflection yoke forward, and adjust so that the entire screen becomes green.

2-1. BEAM LANDING
Preparation: · Input a white pattern signal. · Face the picture tube in an East or West direction to reduce the influence of geomagnetism. NOTE: Do not use the hand degausser; it magnetizes the CRT . 1. Input white pattern from pattern generator. 2. Loosen the deflection yoke mounting screw, and set the purity control to the center as shown below:

Purity Control

6. Switch over the raster signal to red and blue and confirm the condition. 7. When the position of the deflection yoke is determined, tighten it with the deflection yoke mounting screw. 8. When landing at the corner is not right, adjust by using the disk magnets.
Purity control corrects this area

Disk magnets or rotatable disk magnets correct these areas (a-d)

a c

b d

3. Input green pattern from pattern generator. 4. Move the deflection yoke backward, and adjust with the purity control so that green is in the center and red and blue are even on both sides.
d

Deflection yoke positioning corrects these areas

b

a

Blue

Red

c

Green

-- 12 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

2-2. CONVERGENCE
Preparation: · Perform FOCUS, V. LIN and V. SIZE adjustments. · Set BRIGHTNESS control to minimum. · Input dot pattern.

OPERATION OF BMC (HEXAPOLE) MAGNET
The respective dot positions resulting from moving each magnet interact, so perform adjustment while tracking. 1 Use the V.STAT tabs to adjust the red, green, and blue dots so they line up at the center of the screen (move the dots in a horizontal direction).

Center dot

R G B
R G B R G B R G B

RV701 V.STAT
R G B
R G B R G B R G B

V.STAT magnet

Y SEPARATION AXIS CORRECTION MAGNET ADJUSTMENT
1. Input cross-hatch pattern, adjust PICTURE to minimum and BRIGHTNESS to normal. 2. Adjust the deflection yoke upright so it touches the CRT. 3. Adjust so that the Y separation axis correction magnet on the neck assembly is symmetrical from top to bottom (open state).

VERTICAL AND HORIZONTAL STATIC CONVERGENCE
1. Adjust V. STAT magnet to converge red, green and blue dots in the center of the screen (Vertical movement). Tilt the V. STAT magnet and adjust static convergence to open or close the V. STAT magnet.

V.STAT

BMC MAGNET

2. When the V. STAT magnet is moved in the direction of arrow a and b, red, green, and blue dots move as shown below:

PURITY

1
b

a b B G R

a B G R a

b

2
a R

G

B

4. Return the deflection yoke to its original position.

b b B G R

3
b a R b G

a B G B

b

R

-- 13 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

DYNAMIC CONVERGENCE ADJUSTMENT
Before starting, perform Vertical and Horizontal Static Convergence Adjustment. 1. Slightly loosen deflection yoke screw. 2. Remove deflection yoke spacers. 3. Move the deflection yoke for best convergence as shown below:

TLH PLATE ADJUSTMENT
Preparation: · Input crosshatch pattern. · Adjust Picture Quality to standard, Picture and Brightness to 50%, and Other to standard. · Adjust the Horizontal Convergence of red and blue dots by tilting the TLH plate on the deflection yoke.

R G B

B G R

R B G R B G G B R G B R

C Board
B G R R G B

Y Magnet

WA Board RV701 V.STAT XCV
4. Tighten the deflection yoke screw. 5. Install the deflection yoke spacers.

TLH Plate

B R G B R G G R B G R B

H-TRP YCH

TLV

SCREEN-CORNER CONVERGENCE
1. Affix a permalloy assembly corresponding to the misconverged areas:
b a
BR (R)(B) R B TLH+ (B)(R) TLH-

a

b

a-d: screen-corner misconvergence c d

1. Adjust XCV core to balance X axis. 2. Adjust YCH VR to balance Y axis. 3. Adjust vertical red and blue convergence with V.TILT (TLV VR.) Perform adjustments while tracking items 1 and 2. 4. Adjust Y MAGNET to correct V.BOW Geometry Distortion. 5. Adjust H-TRP to correct H.Trapezoid Geometry Distortion. After adjusting items 4 and 5, confirm overall geometry again.

c d

-- 14 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

2-3. FOCUS
1. 2. 3. 4. 5. 6. Input monoscope signal. Set user controls to normal. Set video mode to STANDARD. Set the PICTURE to maximum. Adjust at 325 Mark for best center/corner focus balance. Receive an entire white signal. Make sure Magenta Ring is at an acceptable level.

2-5. WHITE BALANCE ADJUSTMENTS
Adj. NO. Disp. Item All Models VID_ADJ 0 RDRV Red Drive 41 VID_ADJ 1 GDRV Green Drive 32 VID_ADJ 2 BDRV Blue Drive 29 VID_ADJ 3 RCUT Red Cut-off 31 VID_ADJ 4 GCUT Green Cut-off 14 VID_ADJ 5 BCUT Blue Cut-off 17 VP2 4 SBRT Sub Bright 16
1. Set program palette to STANDARD and push RESET. 2. Input an entire white signal. 3. Set to Service Adjustment Mode. 4. Set the PICTURE and BRIGHT to minimum. 5. Adjust with SBRT if necessary. 6. Set RCUT to "14". 7. Select GCUT and BCUT with 3 and 5 . 8. Adjust by pressing 1 and 4 for the best white balance. 9. Set the PICTURE and BRIGHT to maximum. 10. Select GDRV and BDRV with and . 11. Adjust with 3 and 6 for the best white balance. 12. Write into the memory by pressing 3 then 5 . 13. Repeat steps 1-12 for GDR4, BDR4, GCU4 and BCU4 using Video 4 input. * Use values from Sub Contrast Adjustments White balance should be adjusted after Sub Contrast because RDRV is also used in Sub Contrast Adjustment. (See page 22).

Focus Screen (G2)

325 MARK

35 325

35 MARK CENTER CIRCLE

2-4. SCREEN (G2)
1. 2. 3. 4. Input dot pattern from the pattern generator. Set the user controls to NORMAL. Attach the G2-Jig to the C Board. Adjust RCUT, GCUT, BCUT, and SBRT in service mode with an oscilloscope so that voltages on the red, green, and blue cathodes are 170 ± 4.0Vdc. Observe the screen and adjust SCREEN (G2) VR to obtain the faintly visible background of dot signal. Push the TEST + JUMP (+ Channel) to cut off the signal. The screen should be bright or dark. Brightness of raster must be increased when adjusting. Adjust screen VR until the screen is slightly cut off, or scarcely lights up. A signal cannot be seen when the brightness of the raster is high. Push the JUMP again to release the cut off.

5. 6.

7.

8.

170Vdc 170 + 4.0 Vdc GND

pedestal

-- 15 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SECTION 3: SAFETY RELATED ADJUSTMENTS HOLD-DOWN READJUSTMENT
If the setting indicated in Step 2 of Hold-Down Operation Confirmation cannot be met, readjustment should be performed by altering the resistance value of R530, R531 component marked with X.
digital multimeter
+ -

3-1. X R530, R531 CONFIRMATION METHOD (HOLD-DOWN CONFIRMATION) AND READJUSTMENTS
Always perform the following adjustments when replacing the following components marked with a Y mark on the schematic diagram: Part Replaced ( ) Adjustment ( HV HOLD DOWN R530, R531

A BOARD: R550, T503, T504, D519, IC501, R533, D521, R532, D520, C531, R529, R530, R531, C532

PREPARATION BEFORE CONFIRMATION
1. Using a Variac, apply AC input voltage: 120 +/- 2.0 VAC. 2. Turn the POWER switch ON. 3. Input a white signal and set the PICTURE and BRIGHT controls to maximum. 4. Confirm that the voltage of more than 23.0 VDC appears between TP85 and ground on the A Board.

HOLD-DOWN OPERATION CONFIRMATION
1. Connect the current meter between Pin 11 of the FBT (T503) and the PWB land where Pin 11 would normally attach. (See Figure 1). 2. Input a dot signal and set PICTURE and BRIGHTNESS to minimum: IABL = 2175 + 100/ -325 µA. 3. Confirm the voltage of A Board TP91 is 135 ± 1.5 VDC. 4. Connect the digital voltmeter and the DC power supply to TP85 and ground. (See Figure 1 above). 5. Increase the DC power voltage gradually until the picture blanks out. 6. Turn DC power source off immediately. 7. Read the digital voltmeter indication (standard = 27.24 + 0.0/ - 0.1 VDC). 8. Input a white signal and set PICTURE and BRIGHTNESS to maximum: IABL = 2175 + 100/ -325 µA. 9. Repeat steps 4 to 7.





)

R531 R530

TP85 TP85

T503 FBT FBT

DC Power Supply

+ -

ammeter 3mA DC range
A + -

Figure 1

3-2. B+ VOLTAGE CONFIRMATION AND ADJUSTMENT
Always perform the following adjustments when replacing the following components, which are marked with Y on the schematic diagram on the GK Board: GK BOARD: IC600, PH602 1. Using a Variac, apply AC input voltage: 130 + 2.0/-0.0 VAC 2. Input a monoscope signal. 3. Set the PICTURE control and the BRIGHT control to minimum. 4. Confirm the voltage on A Board between TP23 and ground is less than 136.5 VDC. 5. If step 4 is not satisfied, replace R530 and R531 on A Board and repeat the above steps.

-- 16 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SECTION 4: CIRCUIT ADJUSTMENTS ELECTRICAL ADJUSTMENTS BY REMOTE COMMANDER
Use the Remote Commander (RM-Y180, RM-Y181) to perform the circuit adjustments in this section. Test Equipment Required: 1. Pattern generator 2. Frequency counter 3. Digital multimeter 4. Audio oscillator

4-1. SETTING SERVICE ADJUSTMENT MODE
1. Standby mode (Power off). 2. Press the following buttons on the remote commander within a second of each other: Channel 5 Sound Volume + Power DISPLAY

4-2. MEMORY WRITE CONFIRMATION METHOD
1. After adjustment, pull out the plug from the AC outlet, then replace the plug in the AC outlet again. 2. Turn the power switch ON and set to Service Mode. 3. Call the adjusted items again to confirm they were adjusted.

SERVICE ADJUSTMENT MODE IN
Disp. (Item) Item order Item data

4-3. REMOTE ADJUSTMENT BUTTONS AND INDICATORS
SERVICE

VP HSIZ

0

7 TV

MUTING
(Enter into memory)

POWER
(Service Mode)

Mode

DISPLAY
1. 2. 3. 4. The CRT displays the item being adjusted. Press 1 or 2 on the Remote Commander to select the item. Press 3 or 6 on the Remote Commander to change the data. Press MUTING then ENTER to write into memory. (Service Mode) 3 Item (Data up) 6 Item (Data down) 5 (Device item down)

1 Disp. (Item up) 2 (Device Item Up) 4 Disp. (Item down) 8 (Initialize)

SERVICE ADJUSTMENT MODE MEMORY
Disp. (Item) Item order Item data

VP HSIZ

0

7 TV

SERVICE

MUTING Green

ENTER
(Enter into memory) 0 (Remove from memory)

ENTER Red

VOLUME (+)
(Service Mode)

1. Press then on the Remote Commander to initialize.
Disp. (Item) Item order Item data

VP HSIZ

0

7 TV

WRITE

RM-Y181 Carry out Step 1 when adjusting ID's 0-7 and when replacing and adjusting IC003. 2. DO NOT turn off set until SERVICE appears.

-- 17 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

4-4. SERVICE DATA LISTS
1RQ9RODWLOH 0HPRU\ 190 5HIHUHQFH IRU %$' 6HUYLFH /LVW
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1R 1DPH +6,= +326 9%2: 9$1* 9753 +753 7527 3$03 83,1 /3,1 96,= 9326 9/,1 6&25 9=20 (+7 $63 $63 6&5/ +%/. /%/. 5%/. +': (:'& /9/1 89/1 ,17/ +26& 966 +66 +06. 9706

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-- 18 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
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-- 19 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
6HUYLFH *URXS &2/B703 1R 1DPH *'2) %'2) *&2) %&2) '&2/ )L[ 9DU )L[ )L[ )L[ )L[ )L[ )L[ 9DU )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ 9DU )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ 'HVFULSWLRQ * '5,9( 2IIVHW % '5,9( 2IIVHW * &87 2IIVHW % &87 2IIVHW 'LQDPLF &RORU 6ODYH $GGU $ $ $ $ &RPPRQ 6XE $GGU $ % & ' )L[ 'DWD

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-- 20 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
6HUYLFH *URXS /B&20% 1R 1DPH )811 )813 '51* <&60 &15. &15/ &/3) 6/3) 02'( <3* 3'6&
6HUYLFH *URXS 'B&20%

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-- 21 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
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

'B&20%

-- 22 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
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

3%*6 3'/ 3'/ 3%57 393 383 393 383 393 383 3$&6 36<6 36'/ 3&&/ 3&*$ 3$$)

-- 23 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
6HUYLFH *URXS 3,3 )L[ 9DU )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ )L[ &RPPRQ 6XE )L[ $GGU 'DWD ' ' ( ( ( ) ) ) ) ) ) &

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-- 24 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SERVICE DATA LISTS
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-- 25 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

4-5. ID MAP TABLE
0RGHO
.9)6 .9)6 .9)6 .9)6 .9)6 .9)6 .9)6 .9)6

'HVWLQDWLRQ ,'2 ,' ,' ,' ,' ,' ,' ,'
86 &1' 86$ ( 86$ &1' 86$ (

7. Adjust the value of SCON with 3 and 6 for 1.90 ± 0.05Vpp.

4-6. A BOARD ADJUSTMENTS H. FREQUENCY (FREE RUN) CHECK
1. Input a TV mode (RF) with no signal. 2. Connect a frequency counter to base of Q501 (TP-25 H. DRIVE) on the A Board. 3. Check H. Frequency for 15734 ± 400/-200 Hz. 8. Reset GON and BON values to "1". R ON: ON (1) G ON: ON (1) B ON: ON (1) 9. Press MUTING then ENTER to save into the memory. 10. After adjusting SCON, if still out of spec, use RDRV register as a fine adjustment.

V. FREQUENCY (FREE RUN) CHECK
1. Select video 1 with no signal input. 2. Set the conditions for a standard setting. 3. Connect the frequency counter to TP-27 (V OUT) or CN501 pin 6 (V DY+) and ground on the A Board . 4. Check that V. Frequency shows 60 ± 5 Hz.

DISPLAY POSITION ADJUSTMENT (DISP)
Input a color-bar signal. Set to Service Adjustment Mode. Select DISP with 1 and 4 . Adjust values of DISP with 3 and 6 to adjust characters to the center. 5. Write to memory by pressing MUTING then ENTER . 6. Check to see if the text is displayed on the screen.
Mode Category service micro Signal Type ntsc vchp 00000000 00000000 Display Item disp 48 Item Data

1. 2. 3. 4.

SUBCONTRAST ADJUSTMENT (RDRV)
1. 2. 3. 4. Input a color-bar signal and set the level to 75%. Set in Standard mode. Activate the Service Adjustment Mode. Set color min pic max. Set GON and BON items. Using 3 and 6 set each to the following values. Leave RON set to "1".
Item Data

Mode

Category video

Display Item rdrv

SUB BRIGHT ADJUSTMENT (SBRT)
1. 2. 3. 4. 5. Input a monoscope signal. Activate the Service Adjustment Mode. Set the PICTURE and BRIGHTNESS to minimum. Select the SBRT item with 1 and 4 . Adjust the values of SBRT with 3 and 6 to obtain a faintly visible crosshatch. 6. Press MUTING then ENTER to save into the memory.

Signal Type

service ntsc vchp

26

00000000 00000000

R ON: ON G ON: OFF B ON: OFF

(1) (0) (0)

5. Connect an oscilloscope probe to C Board, CN705 pin 3 (Red Out) (TP35). 6. Select SCON with 1 and 4 .

SUB HUE, SUB COLOR ADJUSTMENT (SHUE, SCOL)
1. 2. 3. 4. 5. Input color-bar signal at 75%. Activate the Service Adjustment Mode. Set (PIC) to Max and (COL) to 50%. Connect an oscilloscope probe to C Board, CN705Pin 4 Blue Out. Select the SHUE and SCOL item with 1 and 4 .

-- 26 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

6. While showing the SHUE item, adjust the waveform with 1 and 4 until the second and third bars show the same level (V2 = V3 < 0.15Vp-p). 7. While showing the SCOL item, adjust the waveform with 3 and 6 until the first and fourth bars show the same level (V1 = V4 < 0.15Vp-p).

H. SIZE ADJUSTMENT (HSIZ)
1. 2. 3. 4. 5. Input a monoscope signal. Activate the Service Adjustment Mode. Select HSIZ with 1 and 4 . Adjust with 3 and 6 for the best horizontal size. Press MUTING then ENTER to save into the memory.

V1 V2 V3 V4

8. Press MUTING then ENTER to save into the memory.

V. SIZE ADJUSTMENT (VSIZ)
1. 2. 3. 4. 5. Input a crosshatch signal. Activate the Service Adjustment Mode. Select the VSIZ item with 1 and 4 . Adjust value of VPOS with 1 and 4 for the best vertical center. Press MUTING then ENTER to save into the memory.

V. LINEARITY (VLIN), V. CORRECTION (SCOR), PIN AMP (PAMP), AND HORIZONTAL TRAPEZOID (HTRP) ADJUSTMENTS
1. 2. 3. 4. 5. Input a crosshatch signal. Activate the Service Adjustment Mode. Select VLIN, SCOR, PAMP, and HTRP with with 1 and 4 . Adjust with 3 and 6 for the best horizontal size. Press MUTING then ENTER to save into the memory.
V LINEARITY (VLIN)

V. CENTER ADJUSTMENT (VPOS)
Perform this adjustment after performing H. Frequency (Free Run) Check. 1. Input a crosshatch signal. 2. Activate the Service Adjustment Mode. 3. Select the VPOS item with 1 and 4 . 4. Adjust value of VPOS with 3 and 6 for the best vertical center. 5. Press MUTING then ENTER to save into the memory.
V CORRECTION (SCOR)

PIN AMP (PAMP)

HORIZONTAL TRAPEZOID (HTRP)

H. CENTER ADJUSTMENT (HPOS)
Perform this adjustment after performing H. Frequency (Free Run) Check. 1. Input a crosshatch signal. 2. Activate the Service Adjustment Mode. 3. Select the HPOS item with 1 and 4 . 4. Adjust the value of HPOS with 3 and 6 for the best horizontal center. 5. Press MUTING then ENTER to save into the memory.

-- 27 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

V. ANGLE (VANG), V. BOW (VBOW), UPPER PIN (UPIN) AND LOW PIN (LPIN) ADJUSTMENTS
1. 2. 3. 4. 5. Input a crosshatch signal. Activate the Service Adjustment Mode. Select VANG, VBOW, UPIN, and LPIN with 1 and 4 . Adjust with 3 and 6 for the best picture. Press MUTING then ENTER to save into the memory.

V ANGLE (VANG)

V BOW (VBOW)

UPPER PIN (UPIN)

LOW PIN (LPIN)

SERVICE ADJUSTMENT MODE MEMORY
1. After completing all adjustments, press 0 then ENTER . Read From Memory
Mode Category service Signal Type ntsc Red vchp 00000000 00000000 ENTER defl Display Item vbow 7 Item Data Green 0

-- 28 --

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

SECTION 5: DIAGRAMS 5-1. CIRCUIT BOARDS LOCATION
The components identiŽed by shading and ! symbol are critical for safety. Replace only with part number speciŽed. The symbol indicates a fast operating fuse and is displayed on the component side of the board. Replace only with fuse of the same rating as marked. Les composants identiŽes per un trame et une marque ! sont critiques pour la securite. Ne les remplacer que par une piece portant le numero speciŽe.

C Board V Board

Le symbole indique une fusible a action rapide. Doit etre remplace par une fusible de meme yaleur, comme maque.

HS Board

GK Board

P Board

A Board

The components identified by X in this basic schematic diagram have been carefully factory-selected for each set in order to satisfy regulations regarding X-ray radiation. Should replacement be necessary, replace only with the value originally used. When replacing components identified by Y, make the necessary adjustments as indicated. If the results do not meet the specified value, change the component identified by X and repeat the adjustment until the specified value is achieved. (Refer to R530 and R531 adjustment on page 16.) When replacing the parts listed in the table below, it is important to perform the related adjustments.

5-2. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS INFORMATION
All capacitors are in µF unless otherwise noted. pF : µµF 50V or less are not indicated except for electrolytics and tantalums. All electrolytics are in 50V unless otherwise specified. All resistors are in ohms. k=1000, M=1000k Indication of resistance, which does not have one for rating electrical power, is as follows: Pitch : 5mm Rating electrical power : 1/ 4 W
1

Part Replaced (

)

Adjustment ( HV HOLD DOWN R530, R531

/ 4 W in resistance, 1/10 W and 1/ 8 W in chip resistance. : nonflammable resistor : fusible resistor : internal component : panel designation and adjustment for repair : earth ground : earth-chassis

A BOARD: R550, T503, T504, D519, IC501, R533, D521, R532, D520, C531, R529, R530, R531, C532

All variable and adjustable resistors have characteristic curve B, unless otherwise noted. Readings are taken with a color-bar signal input. Readings are taken with a 10M digital multimeter. Voltages are DC with respect to ground unless otherwise noted. Voltage variations may be noted due to normal production tolerances. All voltages are in V. S : Measurement impossibility. : B+line : B-line (Actual measured value may be different). : signal path (RF) Circled numbers are waveform references.

REFERENCE INFORMATION
RESISTOR : RN METAL FILM : RC SOLID : FPRD NONFLAMMABLE CARBON : FUSE NONFLAMMABLE FUSIBLE : RW NONFLAMMABLE WIREWOUND : RS NONFLAMMABLE METAL OXIDE : RB NONFLAMMABLE CEMENT : ADJUSTMENT RESISTOR COIL : LF-8L MICRO INDUCTOR CAPACITOR : TA TANTALUM : PS STYROL : PP POLYPROPYLENE : PT MYLAR : MPS METALIZED POLYESTER : MPP METALIZED POLYPROPYLENE : ALB BIPOLAR : ALT HIGH TEMPERATURE : ALR HIGH RIPPLE

-- 29 --





)

5-3. BLOCK DIAGRAM AND SCHEMATICS
Tuner S REAR
V1

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

S

FRONT
V2

REAR
V3

YUV YUV AUDIO AUDIO OUT
R
Y

L

R
Y/C

L

R

L

U

V

L

R

L

R

Tuner
2

P board

L

2 2
Det. out

2

2

2 2

MOUT

L R

Audio Processor NJW1134
4 3 3 RGB

Audio Amplifier TDA8580J 2 2 10W&15W

2 R

Sub det-Out

2 2

I2C Bus Iprot (For FV only)

RGB Driver TDA6108
RGB 3

L

V

Speakers

Mircoprocessor M306V5ME

I.R.

BC board

Video processor CXA2154/5AS
YUV

V-Out
Vd

2
Hp

AN5522 (24-27") STV9379(32-36")

IR modulator BA3308
T board

Sub woofer
(for FV only)

L.E.D.
Menu CTRL

Yout Yin 3D comb MN82832. C

3
PinP Proc. M65665FP.

SRT TA1226N

2

TV-8

Y/C

2
3L comb TC90A69. For FS only

CVBS,FSC

H.Drive
E/W

Emiter
Vert.

P board

IR Head phones

Energy Star
G board
5VDC TV-8

5V STBY

5V Reg.

9V Reg.
SRT

DEC

B+ Rect.

135V

Pin Out 2SC4159 200v Rect. +13v Rect. OCP -13v Rect.

H-Out
2SD2634(27") 2SD2645(32-36")

Horiz.

To DY

Rect.

Power Mosfet 2SK2876

Low B 12.5V Rect. Audio Rect.
24V

To CRT

THP

L.F.T

Relay

Power Supply

To CRT FBT
G2 HV

FBT
Focus
27"-NX4521 32-36"-NX4600

AC Line

D.G.C.

-- 30 --

A BOARD SCHEMATIC DIAGRAM 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9
R209 100k :CHIP

KV-27FS100/27FS200/29FS100/ 32FS100/32FS200/34FS100

|
C203 0.1 16V

10

|

11

|

12

|

13

|

14

|

15

|

16

|

17

|

18

|

19

|

20

|

21
R453 * C453 * 16V

|

22

|

23

|

A
D306 MTZJ-77-9.1B R390 75 :CHIP C367 0.47 10V F:CHIP D305 MTZJ-77-9-1B R393 75 :CHIP
AFT OUT DET OUT SAP IND RF AGC ST IND F MONO R OUT

R391 75 :CHIP

-- B -- C -- D
CN003 6P
TO HS BOARD
LED MAIN TMR PWR GND 5V STBY LED 1 2 3 4 5 6

L OUT

MODE

MUTE

30V

SCL

SDA

VIF

GND

9V

5V

AS

9V

NC

STEREO

NC

TU001 BTF-WA421

DET OUT2

C206 0.1 16V R217 100k :CHIP

R219 220 :CHIP D209 MTZJ-T-77-9 R220 :CHIP

C207 0.1 16V R218 100k :CHIP D210 MTZJ-T-77-9

C366 0.47 10V F:CHIP

D201 MTZJ-T-77-9 D200 MTZJ-T-77-9

R208 220 :CHIP 9V 9V

Q319 2SD601A BUFFER
R210 220

Q317 2SD601A BUFFER
R909 :CHIP R907 10k :CHIP R908 4.7k C372 R388 0.01 1k 25V :CHIP :CHIP C452 * 16V

D307 MTZJ-77-9.1B

R207 100k :CHIP

C202 0.1 16V

VIDEO

1k

TP100
CN600

RF-AGC
R108 100

C201 0.1 16V B

C200 0.1 16V B

R452 *

220

6.3V
C049 10

C050 470 25V

C051 47 25V

Q002 2SD601A BUFFER
C052 0.0047 R087 22k :CHIP

R099 100 :CHIP

C408 0.0015 R202 220 :CHIP

C368 0.47 10V F:CHIP

R394 75 :CHIP

R912 1k :CHIP

10k

R910 :CHIP

CN3300 *
TO P BOARD CN3302
1 2

AUDIO L
D303 MTZJ-77-9.1B C422 470 R303 560 :CHIP R302 470 :CHIP R002 220 :CHIP R415 0 R301 100 :CHIP

14 V SYNC-SUB GND SUB-MUTE SUB_AUDIOL

L004 R107 100 :CHIP L003 R098 1k C053 2200000p 6.3V F C056 2.2 C057 2.2 R206 220 :CHIP

9V

9V

C402 0.022 25V

C404 0.0033

C406 0.033 16V C410 0.22 16V

C412 C414 2.2 1

C416 1

C418 C420 4.7 1

3 4 5

AUDIO L
40
IN1B

TP602
C054 4.7 D009 MTZJ-T-77-30 C055 100 16V

BBE1B

LINEB

BBE2B

OUT-B

VREF

CRS

CTL

CTH

CBS

V+

R086 33k :CHIP

39
IN2B

38
IN3B

37
IN4B

36
IN5B

35
IN6B

34
MONB

33
SRSFIL2

32

31

30

29

28

27

26

25

24

23

22

21

C417 0.001 25V :CHIP

1

D102 MTZJ-T-77-5.1B

R387 0 C364 47p :CHIP

R343 10k :CHIP

C327 0

C325 47p :CHIP

6
R340 * R942 47k :CHIP R335 1k :CHIP R337 1k :CHIP R336 100 R356 100 L301 FL302

TONE-HA TONE-HB TONE-LA TONE-LB

OUT-A

SRS/SS

BBE1A

IK

L009

R089 4.7k R085 15k 3W

BBE2A

LINEA

MONA

IN5A

IN6A

IN3A

IN4A

IN1A

IN2A

AGC

CVA

CVB

SDA

SCL

GND

Q005 2SD601A AGC
DET OUT TP102

IC400 NJW1135GK1-TE2 AUDIO PROCESSOR

R339 220k R342 33k CHIP

R414 0

TP603 5V

AUDIO R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

C401 0.0068 25V C403 0.0033

C405 C409 0.033 0.22 16V 16V C407 0.0015

C411 C413 C415 0.33 1 1 R401 10V 100 :CHIP R053 :CHIP R052 100k :CHIP

VIDEO

R403 100 :CHIP

R386 100k :CHIP

Q306 2SD601A BUFFER

Q305 2SB709A IK BUFFER

L300

1

2

3

R943 5.6k R365 560

Q313 2SB709A
R367 100

7 8 9 10

AFT

R341 *

C326 *

Q304 2SD601A VM OUT

GND DAT CLK 5V

6

4

C332 15p

R344 470k :CHIP

R944 2.2k

11 12 13

MONOUT

Q300 2SB709A BUFFER

30V 14 SUB-DET-OUT
15

Y

R345 100k :CHIP

R346 100k :CHIP

AUDIO R
C031 220p :CHIP D111 MTZJ-T-77-6.2B C030 0.047 R051 16V 1M :CHIP

R300 C300 0.47 JW(5.0mm) 10V

R347 2.2k :CHIP R352 0

R348 2.2k :CHIP

R350 2.2k :CHIP R351 0

GND

R334 1k :CHIP R333 100 R332 100

R328 10k :CHIP

C

1k C032 10

Q307 2SB709A BUFFER

R349 0

R325 100

COMB C
C320 0.47 R940 100 :CHIP R320 0 R308 10k :CHIP C303 0.1 16V C309 0.1 16V B C302 4.7 R338 100 R389 0 R306 68k :CHIP

SIRCS POWER

Q001 2SB709A H SYNCH SEP

C122 0.1 16V R048 4.7k

Q308 2SB709A BUFFER
R001 10k :CHIP C330 10

Q309 2SB709A BUFFER

R941 100

R329 *

COMB Y VIDEO

-- E -- F --

CN1004

C313 C311 0.1 47 16V 25V :CHIP

R201 0

C065 0.47 10V

L001

J207 2P VAR/FIXED

D004 MTZJ-T-77-5.1C

R050 10k :CHIP

C029 1

L002 C062 6.3V R018 220 C004 47 25V R016 220 4.7k R015 220 C003 0.1 16V :CHIP R113 100 R013 6.8k :CHIP D010 MTZJ-T-77-5.6C L010 C017 0.0022 C015 22p CHIP X001 10MHz

R331 10k :CHIP

C322 0.1 16V B

C321 47 25V

C319 0.1 16V B

VIDEO

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

R110 100 :CHIP

R322 4.7k :CHIP

1

REG

R010 220 C018 220p CHIP

VM-OUT

D112 MTZJ-T-77-6.2B

R140 220 R004 1M CHIP

JR16

R019

4.7k

R017

220

R120 470 C121 10p CHIP

R009 0 C014 22p CHIP

R006 1k

R003 470 :CHIP C006 0.001 CHIP C005 560p CHIP

C002 220p :CHIP

CVBS2-IN

SGND

VBSS-IN

H-VD

I-REF

CVBS3=IN

TC2

COMBY-IN

Y-CLAMP

ABL-IN

TC1

COMBC-IN

CVBS4IN

C1-IN

CVBS1-IN

APED

VDN

PIP-OUT

MONOUT

HVCC

VDP

C-OUT

Y2-IN

EW

HGND

GND1

SVCC

Y1-IN

C2-IN

VT1M

12 13
AFC-FIL

11

10 16 15
G-OUT

Q301 2SD601A

R321 100

CN004 4P
TO HS BOARD CN1006

Y2

1 2 3 4

R039 4.7k

R023

4.7k

R021

C060 220p

C120 10p CHIP

C016 470 25V

GND GND
VIDEO-2

32

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

R005 1k C007 C009 0.001 :CHIP 220p C008 CHIP 1

C001 470p CHIP

14
YS2/YM R-OUT B-IN R-IN G-IN

9
YUV-SW

8
PIPCR-IN PIPCB-IN PIPY-IN

7

6
DVDCB-IN DVDCR-IN DVDY-IN

5
APC-FIL

4
FSC-OUT ABL-FIL

8

7

6

5

4

3

2

1

IC301 CXA2154AS Y/C JUNGLE
SCL SDA

3
R314 2.2k R311 1k R315 100

Q303 2SD601A
C318 100 16V R318 0

Q010 2SB709A BUFFER
R330 330

HP/PROTECT

IK-IN

B-OUT

VCC2

VCC1

SSCP

YOUT

GND2

XTAL

YIN

NC

NC

HD

I-VHOLD

I-CVIN

0-IRHP1

I-HPULSE

I-RESET

I-VPULSE

I-SIRCS

I_XIN

0_XOUT

I_0SC

CNVSS

P62/RXD0

P63/TXD0

IO-BDAT

R319 100

0_YS

I-HLF

IO-SDAT

O-B

O-G

I_IRHP2

0_OSC

IO-BCLKN

0_NVM_WP

O-NS

IO-SCLKN

O-R

O_YM I-HSYNC_MAIN

GND

AVCC

VCC

VSS

33

34

35
C358 0.01 25V

36
C357 1

37

38

39

40

41

42

43

44

45
R111 100

46

47

48

49

50

51
C393 0.1 16V F

52

53

54

55
R374 10k :CHIP

56

57

58

59
C333 4.7

60

61

62

63
R368 0 C304 0.47 10V

64
R316 5.6k

Q302 2SB709A

D304 MTZJ-T-77-5.1C

CN005 5P
TO HS BOARD CN1005

GND FRONT-L FRONT-R C2/MENU GND

1

*

2 3 4 5
R222 100k :CHIP C208 0.1 16V

C349

R223 220 :CHIP

2
I-ZERO

IC001 M306V5ME-109SP UPROCESSOR
0-ANTSW_0 O-YUV-SW O-ANTSW1 O-MMUTE I-POWERN 0_AMUTE I-BINT

I-HSYNC-SUB

R381

1k

R380 R378 100 100 :CHIP :CHIP R376 100 R379 :CHIP 100 :CHIP

R007 10k

C209 0.1 16V

D212 MTZJ-T-77-9

5V

FL301

R224 220

33

34
C026 220p CHIP

35

36

37

38

39
R032 220

40

41

42
R139 *

43

44

45

46

47
C035 *

48

49

50

51

52
R133 47k

53

54

55

56
D410 MA111-TX

57

58

59

60

61
R075 220

62

63
R077 100

64

C360 1

L303

C350 * C347 * 25V C351 * 25V C346 * 25V

C344 0.01 25V

C340 1000 16V

R370 100 :CHIP

6
DVD CV

4

D113 MTZJ-T-77-5.1C

R074

FOR

B-INT GND

2 1
R136 4.7k R137 4.7k

G -- H -- I -- J --

JIGS

R027 220 :CHIP

R029 220

C028 0.001 CHIP

R056 220

R060 220

Q402 2SD601A MUTE

R405 2.2k

R409 150 R070 220

C039 0.001 :CHIP

C041 220p CHIP

Q004 2SD601A SW

C044 220p CHIP

R383 2.2k

1k

CN001 4P

R131 *

B-CLK B-DAT

4 3

R225 100k :CHIP

D211 MTZJ-T-77-9

R025 220 :CHIP

C027 0.001 B:CHIP

R033 1k :CHIP

C034 0.001 CHIP

C036 0.001 CHIP R064 220

R134 C037 220 220p CHIP R066 10k

C038 220p CHIP

L304

C111 *

R073 4.7k

C355 0.01 25V B

9V

C359 330p B

C356 0.01 25V B

C353 0.1 16V B

C354 0.01 25V :CHIP

C352 47 25V

C345 0.47 10V F:CHIP C348 *

R382 6.8k

C343 0.1 16V B

C341 47 25V L302

R372 0 X301

0_TIMER_LED

O-IRHP_MUTE

0_M_PWR-LED

0_TRV_SURR

O-SUBTMUT

O-AGCMUTE

O-3DRESET

I-AFT-SUB

I_9VCHECK

0_IRHP3

0_MON_SW

C338 0.1 16V B

O-RELAY

I-MENU

C337 470p C339 0.47 10V

1

2

3

R317 560 C317 15p

O-MONO

0_HTRP

O-TMUTE

I-KEY

R323 560

I-OCP

O-SAP

O-DGC

I-AFT

I-SAP

C335 18p CH:CHIP

R369 100 :CHIP

PIP CR PIP Y DVD CR D309 MTZJ-77-9.1B R932 75 :CHIP R933 75 :CHIP R934 75 :CHIP

CN3301 *
TO P BOARD CN3303
1 2 3 4 5 6

D110 1SS133T-77 SDAT R384 39k :CHIP SCL

R408 2.2k R071 47k R102 4.7k :CHIP R101 4.7k :CHIP R055 47k R061 47k R065 47k R132 *

DVD Y D310 MTZJ-77-9.1B D320 *

DVD-Y GND DVD-B-Y GND DVD-R-Y VIDEO MAIN MAIN GND P-B-Y P-R-Y P-Y PYS GND GND HP VP

R416 4.7k

R145 47

R068 10k :CHIP

R012 3.3k :CHIP

IK

D005 MTZJ-T-77-10B

R030 47k :CHIP

R103 4.7k

Q403 2SD601A MUTE

D415 1SS133

R054 1k :CHIP

R135 220

R038 1k

C033 1 6.3V CHIP

C043 220p CHIP

R114 * R076 47k :CHIP

C020 220p :CHIP

R011 1k :CHIP D008 MA111-TX R022 680 1/16W :CHIP R024 680 1/16W :CHIP

D311 MTZJ-77-9.1B

G

R

B

D007 MA111-TX

7 8

R037 4.7k

R020 680 1/16W :CHIP

9 4 3 2
L503 10mH :HCC C518 0.068 200V :PT S501 C537 470 25V D530 RGP15GPKG23 L501 10mH :HCC R576 * PIP CB

10 11

R078 47k :CHIP

R031 * D101 MTZJ-T-77-9.1B

R034 220 :CHIP R035 220 :CHIP

5

1

T505 *

-15V
TP99

C
R536 0.47 1/2W

1

HV

R1507 JW(5.0MM)

R560 6.8k 3W

12
R541 6.8k 3W C551 0.47 160V

13 14 15

NC GND GND

VCC

1

5

D100 MTZJ-T-77-9.1B

RESET

C048 0.001 25V CHIP

2

1

10

200V 4

4

3 2
C542 * R542 8.2k 3W C550 680p 500V R548 8.2k 3W

8

7
WP

6

5

STBY-5V

IC002 BD4743G-TR RESET
C101 0.001 25V :CHIP C047 470 25V

CLK

C046 10

DAT

D002 MTZJ-T-77-5.1C

T502 :PMT
3
SDA
D507 R504 * 1SS133T-77 R505 22k R508 4.7k C508 470p 500V

9

V.DRIVE

R511 JW(7.5MM)

3

4

R512 68 3W :RS

6 B+ 2
T504 *

1

+12V
TP98

8
S502

J205 2P AUDIO IN
D219 MTZJ-T-77-9

C045 10 :CI

1

2

3

4

4

7

R232 470k :CHIP C213 4.7

C212 4.7

R235 220 :CHIP

IC003 BR24C16F-E2 MEMORY
YUY SW

D501 MTZJ-5.6C

C501 220p

C539 470 25V

D531 RGP15GPG23

R537 0.47 1/2W

T503 *

C512 0.0027 630V

L504 10mH D510 1N4937/23 CLAMP

R554 * C552 220p 500V D512 ERA38-06 CLAMP C573 100 25V

6

Q590 2SD601A HP PROT

C502 0.47

R552 JW(7.5MM)

1

4 5

20
D502 ERC06-15S C554 * D503 ERC06-15S C1501 * R509 1k 1/2W :FPRD

R359 10k

J206 3P YPBPR

R233 470k D218 MTZJ-T-77-9

220

R234 :CHIP

D006 MTZJ-10B

R6001 10k C6003 1 6.3V :CHIP R6002 10k

R6003 10k :CHIP

R058 100k :CHIP

R539 R501 JW(7.5MM) C506 * Q501 0.047 2SC3209LK-TP 200V

19

C507 680p 2kV

R520 22 3W :RS D505 GP08DPKG23 D506 GP08DPKG23

R546 * :RN

R538 220k

C541 22 100V H.DY(+) D534 RGP10GPKG23

C540 100 160V

FV H 5 DF 13 SV
R555 100k R556 100k

3
T501 :HDT R503 4.7k C505 470p 500V

6
R513 R507 JW(12.5MM) 47

R590 100

H DRIVE

Q6000 2SD601A ZERO DET

R057 100k :CHIP

R591 1k D590 1SS133T-77

C503 470p :CHIP R502 4.7k

Q502 2SD2645-YB H OUT

C509 680p 2kV B C527 680p 2kV B C510 0.01 100V :PT FB505 1.1UH

C544 0.022 630V D511 ERA38-06 DAMP

C511 *

17

18

C504 470p 500V

FB501 1.1UH PIN

C513 *

D504 RU4AM-T3

C514 *

C515 0.001 100V

C517 2.2 250V

L502 2.2mH :LHL08 C516 *

R510 33 2W R547 33k :RN L505 *

R553 0.47 :FPRD

12 ABL

R557 100k

Q507 2SC3840K SW
FB504 1.1UH

R526 *

200V
TP94

11

C553 *

CN503 7P
TO C BOARD
D513 MTZJ-15B

R6004 1k :CHIP

10 +15V 9

+12V R506 47 1W :RS C520 2200p 500V C519 100p 500V FB503 1.1UH L511 8mH D515 RGP1004GT PIN-OUT R551 4.7k 1W :RS

CN706
7 6 200V NC GND HEATER -15V +12V HOLD-DOWN

DRIVE-

DRIVE+

J203 3P REAR VIDEO

AF C-P

R545 3.3 :FPRD R535 680k 1/10W R515 22k :CHIP C521 0.001 B:CHIP C522 1

R561 10k

21
VCC+

IC561 * V OUT
VCCREF

22

23

R543 0.47 :FPRD

8
C545 0.068 200V :PT

5 -15V 4 3 2 1

K
SW

JW501 5MM R517 1k

OUT

R519 470

R524 10k C525 220p 500V C526 22 250V FB502 1.1UH R566 * :CHIP

1

2

3
C565 220

4

5

6

7

R569