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Service Manual
Programmable Washing Machine DWF-5590DP DWF-5590D Series

DAEWOO ELECTRONICS CO., LTD.
612-1, AHYEON-DONG, MAPO-GU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: (02) 364-5588 TEL: (02) 360-7381-7389

DAEWOO ELECTRONICS CO., LTD.

S/M NO.: WF55900200

PRINTED DATE: NOV. 1995

TABLE OF CONTENTS
1. SPECIFICATIONS .....................................................................................................................................................................2 2. FEATURE AND TECHNICAL EXPLANATION .......................................................................................................................3 FEATURE OF THE WASHING MACHINE................................................................................................................................3 WATER CURRENTS TO ADJUST THE UNBALANCED LOAD ...............................................................................................3 FUNCTION FOR SOAK WASH .................................................................................................................................................3 AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH ..........................................................................................3 PULSATOR SYSTEM.................................................................................................................................................................4 AUTOMATIC DRAINING TIME ADJUSTMENT ........................................................................................................................4 SOFTENER DISPENSER ...........................................................................................................................................................5 AUTOMATIC UNBALANCE ADJUSTMENT .............................................................................................................................6 CIRCULATING-WATER COURSE AND LINT FILTER .............................................................................................................6 RESIDUAL TIME DISPLAY ........................................................................................................................................................7 DRAIN MOTOR ..........................................................................................................................................................................7 GEAR MACHANISM ASS'Y ......................................................................................................................................................8 PRINCIPLE OF BUBBLE GENERATOR....................................................................................................................................8 FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE..............................................................................................9 3. STRUCTURE OF THE WASHING MACHINE ......................................................................................................................10 4. FUNCTION OF THE CONTROL PANEL...............................................................................................................................11 5. DIRECTIONS FOR INSTALLATION AND USE....................................................................................................................13 HOW TO INSTALL THE WASHING MACHINE ......................................................................................................................13 HOW TO CONNECT THE INLET HOSE .................................................................................................................................14 HOW TO INSTALL THE DRAIN HOSE (FOR DWF-5590D SERIES, NON-PUMP) ..............................................................15 HOW TO INSTALL THE DRAIN HOSE (FOR DWF-5590DP SERIES, PUMP)......................................................................16 HOW TO CLEAN DRAIN FILTER (DWF-5590DP SERIES, PUMP ONLY) ............................................................................17 6. PROCEDURE OF FULL-AUTOMATIC WASHING..............................................................................................................18 7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT..................................................................................................20 GEAR MACHANISM ................................................................................................................................................................20 DRAIN MOTOR ........................................................................................................................................................................21 BRAKE ADJUSTMENT ............................................................................................................................................................21 8. TROUBLE SHOOTING GUIDE ..............................................................................................................................................22 CONCERNING WATER SUPPLY............................................................................................................................................22 CONCERNING WASHING.......................................................................................................................................................23 CONCERNING DRAINING ......................................................................................................................................................24 CONCERNING SPINNING ......................................................................................................................................................25 CONCERNING OPERATION...................................................................................................................................................26 9. PRESENTATION OF THE P.C.B. ASS'Y ..............................................................................................................................27 CONCERNING ERROR MESSAGE ........................................................................................................................................27 CONVENIENT TEST FUNCTION.............................................................................................................................................28 MINUTE EXPLANATION DIAGRAM FOR EACH PARTS.......................................................................................................29 APPENDIX ...................................................................................................................................................................................43 WIRING DIAGRAM (FOR DWF-5590DP SERIES)..................................................................................................................43 WIRING DIAGRAM (FOR DWF-5590D SERIES) ....................................................................................................................44 PARTS LIST (FOR DWF-5590DP SERIES) .............................................................................................................................45 PARTS DIAGRAM (FOR DWF-5590DP SERIES) ...................................................................................................................48 PARTS LIST (FOR DWF-5590D SERIES) ...............................................................................................................................51 PARTS DIAGRAM (FOR DWF-5590D SERIES)......................................................................................................................54 P.C.B. PARTS LIST ..................................................................................................................................................................57 CIRCUIT DIAGRAM .................................................................................................................................................................62 BARE PCB (TOP) .....................................................................................................................................................................63 BARE PCB (BOTTOM).............................................................................................................................................................64

1

1. SPECIFICATIONS
SPECIFICATIONS
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 ITEM POWER SOURCE POWER CONSUMPTION MACHINE WEIGHT DIMENSION (WxHxD) WASHING COURSE WATER CONSUMPTION WATER LEVEL SELECTOR OPERATING WATER PRESSURE REVOLUTION PER MINUTE PULSATOR WATER LEVEL CONTROL OUTER CABINET ANTI-NOISE PLATE GEAR MACHANISM ASS'Y LINT FILTER SOFTENER INLET FUNCTION FOR SOAK WASH ALARM SIGNAL RESIDUAL TIME DISPLAY AUTO. WATER SUPPLY NEW WATER FLOW TRANSPARENT WINDOW FUNCTION FOR BUBBLE MAXIMUM MASS OF TEXTILE AC 220~240V/50Hz INPUT: 380W, OUTPUT: 210W 38kg (GROSS WEIGHT: 43kg) 550x885x550 mm FULL AUTOMATIC 8 OF COURSES (SOAK, SPEED, BLANKET, FUZZY, DRY, SILK, STRONG, NIGHT) NORMAL 146L HIGH(52L), MID(44L), LOW(36L), E.LOW(28L) 0.3~8kg/cm2 (2.9N/cm2~78.4N/cm2) SPIN: 775R.P.M., WASH: 145R.P.M. (FOR 60Hz) 6 WINGS (ų 350mm) ELECTRICAL SENSOR PCM(PRE-COATED METAL SHEET) § HELICAL GEAR FOR LOW NOISE § § § § § § WATER FLOW TO ADJUST THE UNBALANCED LOAD § § 5.5kg SPECIFICATIONS AC 110~127V/60Hz

2

2. FEATURE AND TECHNICAL EXPLANATION
FEATURE AND TECHNICAL EXPLANATION
FEATURE OF THE WASHING MACHINE
1) The first air bubble washing system in the world. 2) Quiet washing through the innovational low-noise design. 3) The wash effectiveness in much more enhanced because of the air bubble washing system. 4) The laundry detergent dissolves well in water because of the air bubble washing system. 5) The adoption of the water currents to adjust the unbalanced load. 6) One-touch operation system.

WATER CURRENT TO ADJUST THE UNBALANCED LOAD
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 20 seconds. (But, the DRY & SILK course have no operation of the water currents to adjust the unbalanced load.) EFFECT It reduces vibration and noise effectively while spinning. WATER FLOW WASH I DRAIN SPIN FILL RINSE 1 I DRAIN SPIN FILL RINSE 2 I DRAIN ...

MOTOR SIGNAL

C.W C.C.W 0.3 0.5 0.3 0.5 0.3 0.5

TIME (SEC.)

20 SEC. (About 13 Times)

FUNCTION FOR SOAK WASH
DISPLAY THE RESIDUAL TIME When the SOAK WASH is selected, the total wash time increases because 30 minutes for soak process are added to the time of main process. PROGRESS SOAK PROCESS FILL · WASH 2' I STOP 8' WASH 2' I STOP 8' WASH 2' I STOP 8' MAIN PROCESS

30 Minutes NOTE: ` I ' mark indicates the operation of the water currents to adjust the unbalanced load.

AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after 30 seconds, the operation is interrupted to check the water level, and then the water is supplied again until the selected water level is reached.

3

PULSATOR SYSTEM
When the new shaped pulsator is rotated C.W or C.C.W at a high speed, it makes the 'heart-shaped' water currents as shown below.

C

Rotate

WATER CURRENTS A Water is pushed up near the tub wall by rotation on the pulsator. B Water is pulled down in the middle of the tub by rotation of the pulsator
B

A

A

C Water currents is generated by rotation of the pulsator.

AUTOMATIC DRAINING TIME ADJUSTMENT
This system adjusts the draining time automatically according to the draining condition. Good draining Draining condition Bad draining No draining The washer begins spin process after drainage. Draining time is prolonged. Program is stopped and gives the alarm.

FUNCTIONAL PRINCIPLE 1) The micom can remember the time from the beginning of drain to reset point when the pressure switch reaches to "OFF" point. Drain Time Less than 4 minutes More than 4 minutes Continue draining. Program stops and gives the alarm with the blinked on display lamp. Movement of the program

2) In case of continuous draining, residual drain time is determined by micom. Draining time as a whole=D + 60 (T sec.) Residual drain time. The time remembered by micom.

D R A I N I N G T I M E

(mm) TRIP POINTS

* 345 *
290 D4 235 180

W A T E R L E V E L

*
T4 T3 T2 T1

D3 60 0 MED HIGH

D1 60

* *
E. LOW

D2

RESET POINTS LOW

*

*

*

T1=D1+60 (Sec.) T2=D2+60 (Sec.) T3=D3+60 (Sec.) T4=D4+60 (Sec.)

4

SOFTENER DISPENSER
This is the device to dispense the softener automatically by centrifugal force. This is installed inside the auto-balancer. FUNCTIONAL PRINCIPLE 1) Softener stays in room (A) when poured into softener inlet. 2) Softener moves from (A) to (B) by centrifugal force during intermittent spin process. 3) Softener flows from (B) to (C) during rinse process next to intermittent spin. 4) Softener moves from (C) to (D) by centrifugal force during second intermittent spin. After spin process is finished, the softener is added into the tub through softener outlet. FLOW OF THE SOFTENER Wash Normal Course (A) Intermittent Spin Centrifugal force (B) Hold Flow in (C) Intermittent Spin Centrifugal force (D) Rinse Flow in Spin

FLOW OF THE SOFTENER INSIDE OF THE BALANCER

Room inside the balancer Centrifugal force Flowing by weight

A

B

C

D

NOTE: Softener moves into the next room when r.p.m. of the tub is more than 100 r.p.m. HOW TO CHECK MOVEMENT Pour a reasonable amount of "MILK" into softener dispenser and operate the washer with no load. In final rinse cycle, make sure that the milk is added into the tub through softener outlet.

Balancer Softener outlet

B A

D C

Softener inlet

5

AUTOMATIC UNBALANCE ADJUSTMENT
This system is to prevent abnormal vibration during intermittent spin and spin process. FUNCTIONAL PRINCIPLE 1) When the lid is closed, the safety switch contact is "ON" position. 2) In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin process is interrupted. 3) In case that P.C.B. ASS'Y gets "OFF" signal from the safety switch, spin process are stopped and rinse process is started automatically by P.C.B. ASS'Y. 4) If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.

Contact of safety switch Lid closing

Lid opening

Contact lever A Position of unbalanced load(OFF)

Normal(ON)

NOTE: The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the installation condition.

CIRCULATING-WATER COURSE AND LINT FILTER
CIRCULATING-WATER The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the pulsator rotates during the washing or rinsing process, the water below the pulsator vanes creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40L/min. water is circulated at the 'high' water level, standard wash load and standard water currents.

Tub Filter Water channel Pulsator Outer tub

6

LINT FILTER Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also sticks to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.

Bleach inlet

Filter

Pulsator

HOW TO CLEAN THE LINT FILTER 1) Pull the filter frame upward. 2) Turn the lint filter inside out, and wash the lint off with water. 3) Return the filter as it was, and fix the filter frame to the slot.

RESIDUAL TIME DISPLAY
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to the process. When operation is finished, the TIME INDICATOR will light up .

DRAIN MOTOR
STRUCTURE

Pull Loosen

Pulley Lever Inductive ring Magnet

Coil of motor Magnet of motor

FUNCTIONAL PRINCIPLE 1) When the DRAIN MOTOR connected to the power source (AC 220V), the DRAIN MOTOR rotates with 900 r.p.m and revolves the pulley by gear assembly for reducing. 2) When the pulley is rotated, the pulley winds the wire to open the drain valve. 3) Therefore, rotation of pulley is changed to the linear moving of wire. 4) The wire pulls the brake lever of Gear Mechanism Ass'y within 5 seconds. 5) After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the lever. 6) When the power is turned off, the drain valve is closed because the wire returns to original position.

7

GEAR MECHANISM ASS'Y
The proper water currents is made by the rotation of pulsator at a low speed (about 145 r.p.m) to prevent the damage to the small sized clothes.

Pulsator shaft Spinner shaft Inner clutch spring Planetary gear Sun gear Planetary gear Brake lever Clutch spring Clutch boss Spinner pulley Internal gear

Pulsator Motor 1490 r.p.m. 60(Hz) Planetary Motor 1 revolution V.belt Spinner Pulley 5.2 revolutions Spinner pulley V-belt 775 r.p.m. Tub Directly 775 r.p.m. Planetary Gear 1/5.2 Pulsator 145 r.p.m.

PRINCIPLE OF BUBBLE GENERATOR
STRUCTURE

Bobbin & coil Magnet Trans core

Armature

Bellows

Air out hole Air Air

Air in hole

Protector A Protector B

8

PRINCIPLE OF INTAKE & OUTLET OF THE AIR INTAKE : ARMATURE moves up, and BELLOWS inhales the air. At the same time, protector B is open and A is close. OUTLET: ARMATURE moves down, and BELLOWS exhausts the air. At the same time, protector B is close and A is open. FUNCTIONAL PRINCIPLE OF TRANS & MAGNET · The phase of A.C electric power changes to 60 cycle/second. · The magnetic pole of trans core is changed by the change of the phase of A.C electric power. · The core repeats push and pull (3600 times/min.) of the armature magnet.

A.C

A.C

N NS S

Pan spring Trans core Magnet

N NS S

FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE
CROSS SECTION
Air bubble Tub Outer tub

Pulsator

Nozzle

FUNCTIONAL PRINCIPLE Bubble generator supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.

9

3. STRUCTURE OF THE WASHING MACHINE
STRUCTURE OF THE WASHING MACHINE

· HOT WATER TAP
After using the washer, close the water tap and turn off the power.

· COLD WATER TAP
After using the washer, close the water tap and turn off the power.

· SOFTENER INLET
Pour softener into the softener inlet just before wash and it will be added into the tub automatically just before the final rinse.

· BLEACH INLET

· GUIDE DRAIN HOSE · POWER SWITCH

· CONTROL PANEL

· HOOK HOLE · LINT FILTER

· SCREW COVER · TUB · DRAIN HOSE · HANDLE · POWER CORD

·ADJUSTABLE LEGS

ACCESSORIES Inlet Hose (2 Pcs) Water Tap Adapter (2 Pcs) Drain Hose Clamp Hose Fixture Drain Hose Guide Drain Hose

In case of screw-shaped inlet hoses, water tap adapters will not be provided.

10

4. FUNCTION OF THE CONTROL PANEL
FUNCTION OF THE CONTROL PANEL
CONTROL PANEL
It has micom sensor. As the buttons are pressed, the lamps indicating the selection of you desired washing program will light up.

Power Switch
· Press this switch to turn the power ON or OFF. · After turning off the power, wait for more than 3 seconds and then turn it on again.

Cancel Button
· With this button, you can arbitrarily choose course by proper combination with the right three buttons. · If you want the washer to operate differently from presetting time or to operate separately among the three stages, you first push this button and other buttons sequentially.

Display
· The "TIME" part lamp indicates the residual time and the number of rinsing and spinning times until wash is over. · The "COURSE", "TEMP", and "LEVEL" part lamps are turned on according to the buttons of the control panel.

Start/Hold Button
· Press this button to begin operation or to stop operation temporarily. · Operation and temporary stop are repeated as it is pressed.

POWER

DAEWOO AUTOMATIC WASHER AERO FUZZY & AIR POWER

TIME
SOAK WASH RINS SPIN

COURSE
FUZ. DRY
D

TEMP.LEVEL
SOAK
HOT WARM COLD

START/HOLD

SILK

H. M. L. S.

DRY CLEANING EFFECT

MIN.

TIME MIN.

SPEE STRO NIGHT BLAN
S

D

*
*

CANCEL

WASH

RINSE

SPIN

COURSE

WASH TEMP WATER LEVEL

Wash Selector
· The above three buttons can be used to bring the three washing stages under control.

Course Selection Button
· This button is used to select the washing course according to the type of the clothes being washed. · You can choose one of the eight courses by pressing this button until your desired course indicator light comes on.

Temperature Selection Button
· This button is used to select the water temperature according to the clothes being washed. · Press this button until your desired temperature indicator light comes on, and it will repeat following signs: COLD ¤A WARM ¤A HOT

Water Level Selector
· This selector is used to select the washing water level according to the size of the wash load.

11

5. DIRECTION FOR INSTALLATION AND USE
DIRECTION FOR INSTALLATION AND USE
TO INSTALL THE WASHING MACHINE
SELECTION OF THE INSTALLING PLACE Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration. Never install in these places · The place where it would be exposed to direct sunlight. · The place nearby a heater or heat appliance. · The place where it would be supposed to be frozen in winter. · The kitchen with coal gas and a damp place like a bathroom. · The proper installation of the washing machine can increase the wash effectiveness and the life of it.

INSTALLATION OF THE UNDER BASE COVER box opened, ! The packingbottom of the there is a under-base cover at the back.

After installing the washing machine, close the under-base cover.

cover into the end, which @ Push the under-basemade by this washer. decreases the noise

HOW TO INSTALL ON AN INCLINED PLACE

If the washer is installed on an unsuitable floor, it could make considerable noise and vibration, and could cause a malfunction. Use the height adjust rubber to adjust the washing machine so that it sits properly.

! Height Setting
· After controlling the height by turning the adjustable legs, let the washer put down to the ground.

@ Check the Horizontal Status
· Check the position of tub above the center of the washer.

NOTES: The opening must not be obstructed by carpeting when the washing machine is installed on a carpeted floor.

13

HOW TO CONNECT THE INLET HOSE
IN INSTALLING THE INLET HOSE Be careful not to mistake in supplying hot and cold water. In using only one water tap, connect the inlet hose to the cold water inlet.

! Pull down the collar of the inlet hose to
separate it from the water tap adapter.

@ Loosen the four screw at the water
tap adapter, but don't loosen the screws until they are separated from the water tap adapter.
Tape

Hot Water

Cold Water
Collar

Water Tap Adapter Rubber packing

Connector A

Tap Adapter

Connector C

Connector B

water # Connect theto the tap adapter water tap, and tighten the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly.

$ Remove the tape, and screw connector
B into connector A tightly.

the inlet % Connectthe water tap hose to adapter by pulling down the collar of the hose end.

con^ Connect thethe inlet nector C of hose to the water inlet of the washer by turning it clock-wise to be fixed tightly.

@ !

Collar

Connector B

· Please check the rubber packing inside the connector C of the inlet hose.

· FOR SCREW-SHAPED TAP the inlet ! Connectthe water tap hose to by screwing the connector D tightly. of the inlet @ Connect the connector Cby turning ithose to theto water inlet of the washer clockwise be fixed tightly.

Connector D

Rubber Packing

Hose

Connector C

· Please check the rubber packing inside the connector C of the inlet hose.

14

HOW TO USE THE DRAIN HOSE (FOR DWF-5590D SERIES)
NOTE IN USING THE DRAIN HOSE

! In case that it goes over a doorsill.
Don't let the height of the drain hose exceed 20cm from the ground.

@ In case of extending the drain hose.
Don't let the total length exceed 3m.

# Be careful that the end of the drain hose is not immersed in
water.

3m 20cm

15

HOW TO INSTALL THE DRAIN HOSE (FOR DWF-5590DP SERIES)
NOTE IN USING THE DRAIN HOSE Never forget to install drain hose before operating this washing machine. There are a drain hose, a hose clamp, a hose fixture and a hose guide in the washing machine.

drain hose to the ! Connect theat the back side of drain outlet the washing machine, and fasten it tightly with the clamp supplied.

into hook @ Insertatthe hose fixture body, hole the side of the and fix the drain hose by inserting it into the hose fixture.

the hose included # Attachaccessoryguide, guide in the kit, to the drain hose over the tub or standpipe.

Drain Output Hook Hole Drain hose Hose Clamp Hose Fixture Drain Hose

Pull Hose through 55 mox MUST be ventilated
70cm min

Flex. Hose Guide apart

the drain $ Hook of the tub,hose to the edge paying attention that there are no bends or constractions along the drain hose.

Or, connect the drain hose to a standpipe of a diameter greater than that of the drain hose and at a height of min. 70cm.

the washing % Positionthe wall. machine next to

NOTES: 1. Keep the drain hose fixed tightly in the hose fixture, or let the highest point of the drain hose be more than 1m above the floor. If not so, the water in the washer could be drained during operation 2. Be sure that the height of the drain hose must be less than 1.5m above the floor. If not so, the water in the washer could not drain. 3. The hose guide MUST be fitted to the drain hose. The drain hose sould not extend more than 55mm from the end of the hose guide. This is to prevent `SYPHONING'. If necessary the drain hose can be trimmed to length.

16

HOW TO CLEAN DRAIN FILTER (FOR DWF-5590DP SERIES)
In this washer machine, the drain filter is equipped at the back side of it. This drain filter is to screen the foreign stuffs such as threads, coins, pins, buttons etc.. And this should be cleaned frequently (every 5 times of use) for its smooth operation. Drain problem could be caused if the drain filter is not cleaned at proper time. Please keep it clean.

In case you clean the drain filter, please follow the instructions as below.

! Remove the remained water
· Put down the remained water in the hose. And put a container under the filter to collect water.

@ Unscrew the cap.
· Turn the cap counter clockwise.

# Release the filter assembly
· Pull out the filter assembly off the case of the main body.

FILTER CAP

SLIT CASE

CAP FILTER CONTAINER

$ Remove the foreign stuffs
· Clean the drain filter removing the foreign stuffs.

% Put the filter assembly back
· Put in the filter along the guiding prominence of the case. Please note the right position of the filter adjusting the groove to the guide rib.

^ Lock the cap.
· Turn the cap clockwide tightly.

FILTER CASE FILTER CAP CAP SLIT GUIDE RIB CAP

NOTES: During the operation, the "OE" signal means drain error can be displayed on the control panel. In this case, the main cause of that problem is the blocking of the drain filter. If you clean the drain filter following above instructions, you could continue the normal operation of the washing machine to reset the program, please turn the power off and on again.

17

6. PROCEDURE OF FULL-AUTOMATIC WASHING
PROCEDURE OF FULL-AUTOMATIC WASHING
¤ Full-Automatic
BLANKET
SOAK WASH RINS SPIN

¤L Select the Course
This selection is effective for blanket, curtain, carpet, etc..
* 3 kg's limitation for one-time-wash.

¤Ų Procedure ofButton Pressing the
BLANKET START/HOLD

MIN.

TIME

MIN.

COURSE

FUZZY

START/HOLD

FUZZY (SENSOR) Prepare for washing.
SOAK

This selection is for general washing.

DRY
WASH RINS SPIN

This selection is effective for delicate clothes.
* Just follow the washing procedure. * 1.5kg's limitation for one-time-wash.

DRY

”Ų Pressing the power switch ”Ų
MIN. TIME MIN. MIN. TIME MIN.

Put the exclusive detergent, dryten of 26g into the tub for dilution with water.

COURSE SILK

SILK
SOAK WASH RINS SPIN

This selection is effective for some clothes made of silk.
* Do not put in the wash marked with `dry-cleaning'. * 1kg's limitation for one-timewash.

Put the exclusive detergent, dryten of 26g into the tub for dilution with water.

Put the clothes into the tub. ”Ų Select the washing course.

COURSE STRONG START/HOLD

STRONG
SOAK WASH RINS SPIN

The selection is effective for blue-jean, climbing clothes, ruck-sack, sports wear, etc..

MIN.

TIME

MIN.

COURSE

NIGHT
SOAK WASH RINS SPIN

This selection is for a night-washing housewife who has no opportunity at day time.

NIGHT

START/HOLD

MIN.

TIME

MIN.

COURSE

SOAK
SOAK WASH RINS SPIN

MIN.

TIME

MIN.

This course is used to increase the wash effect by keeping the clothes soaked sufficiently in the wash water.

SOAK

START/HOLD

COURSE SPEED START/HOLD

SPEED
SOAK WASH RINS SPIN

This selection is effective for washing light or less dirty wash.

MIN.

TIME

MIN.

COURSE

* As far as putting the power plug out, the selections for hot and cold water are remembered after washing. At next washing time, the remembered lamp will light on.

18

¤OE Procedure of Washing (Washing machine does it automatically.)
Water inlet and wash for 14 minutes. SPIN RINSE SPIN RINSE SPIN

A Blanket course's water flow is

R

R

L

L

R

L

Water inlet and wash for 14 minutes.

SPIN

RINSE

SPIN

RINSE

SPIN

Artificial brain computer controls full procedure proper to wash load automatically.
Buzzer signal to notify you can put the sensible clothes into the diluted water with Dryten. Buzzer signal to notify you can put the sensible clothes into the diluted water with Dryten.
START/HOLD Water inlet and wash for 6 minutes. SPIN RINSE SPIN RINSE SPIN

End of washing informed by buzzer.

A part of dotted line is decreasing rotation velocity. Because protect clothes from damage.
START/HOLD

Water inlet and wash for 4 minutes.

SPIN

RINSE

SPIN

RINSE

SPIN

A part of dotted line is decreashing rotation velocity. Because protect clothes from damage.
Water inlet and wash for 14 minutes. SPIN RINSE SPIN RINSE SPIN

A strong course's water flow is

R

L

R

L

R

L

R

L

R

L

Water inlet and wash for 30 minutes.

After 10 minutes later from the end of the washing the power switch is turned off automatically.

RINSE

RINSE

RINSE

SPIN

Water inlet and wash for 44 minutes.

RINSE

RINSE

SPIN

Water inlet and wash for 10 minutes.

SPIN

RINSE

SPIN

After Washing: · Close the water tap and separate it from the inlet-hose. If not so, the autovalve is out of order by the water pressure. · Take off plug.

19

7. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
WARNING BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT THE POWER CORD FROM THE ELECTRIC OUTLET.

GEAR MECHANISM ASS'Y REPLACEMENT
· Raise the top plate on the outer cabinet. · Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass'y
Outer tub cover

· Loosen the pulsator mounting screw and remove pulsator.
Pulsator Mounting screw

Mounting screw

· Remove the pulsator washer. · Remove the spinner shaft flange nut by using 'T' type box wrench.
"T" type box wrench Nut-spin shaft fixing Washer

· Remove the tub ass'y.

pulsator Insert-Pulsator Nut-spin shaft fixing Washer-spin Shaft fixing

Tub ass'y

· Lay the front of the washer on the floor. · Remove four bolts mounting the plate-gear protect by using a box wrench and remove plate-gear protect. · Remove the V-belt.

· Remove four bolts mounting the gear mechanism ass'y by using a box wrench. · Pull out the gear machanism ass'y.
Gear mechanism ass'y

Mounting bolt
Mounting bolt

NOTE: To assemble the gear mechanism ass'y, reverse the disassembly procedure.

20

DRAIN MOTOR
· Lay the front of the washer on the floor. · Remove three bolts mounting the drain motor. · Take out the wire of drain motor from the link brake.
Link brake Wire

BRAKE ADJUSTMENT
· Loosen the adjustment bolt and turn the adjustment bolt until the end of the bolt touches to the brake lever. · Tighten the lock nut and apply a small amount of paint-lock.
Adjustment bolt Brake lever

Gear mechanism ass'y

Drain Motor

Clutch lever

NOTE: 1. The brake adjustment has been made at the factory, so that it is not to re-adjust. However, in case of insufficient brake operation, perform the upper procedure. 2. Overtightening of the adjustment bolt will cause poor brake performance. 3. Undertightening of the adjustment bolt will cause continuous braking and, thereby, cause the problems of the motor during the spin cycle.

21

8. TROUBLESHOOTING GUIDE
TROUBLESHOOTING GUIDE
NOTE: 1. When you replace the P.C.B. ASS'Y do not scratch the surface of the P.C.B. ASS'Y. 2. Disconnect the power cord from the electric outlet.

CONCERNING WATER SUPPLY
PROBLEM CHECK POINT Do you open the Water tap? YES Is the filter of the water inlet valve clogged with dirt? NO Is the water pressure sufficient? 2 (0.3~8 kg/cm ) NO Increase the water pressure. YES CAUSE NO SOLUTION Open the water tap

Clean the filter

NOTE: Open the water tap fully and measure the flow rate. WATER IS NOT SUPPLIED Flow rate (`/min) YES Water pressure (kg/cm3 ) 11.5 0.3 15.0 0.4 18.0 0.5 20.3 0.6 24.1 0.8 27.4 1.0

From the upper results, you know that the flow rate more than 11.5`/min. is essential for water supply. Does the water inlet valve make operating sound? YES Is the connector or the terminal connected properly? YES Is the output voltage of the P.C.B normal? NO P.C.B ASS'Y is defective Change the P.C.B AS NO Improper connection of the connector or the terminal Connect the connector or the terminal properly NO Water inlet valve is defective Change water inlet valve

YES

Lead wire is defective

Change the lead wires

22

PROBLEM

CHECK POINT Does the water supply continue while the power is turned off? NO Does the water supply start as soon as you press the power switch? YES

CAUSE The water inlet valve is defective.

SOLUTION Change the water inlet valve.

YES

The triac of P.C.B is defective

Change the P.C.B ASS'Y.

WATER SUPPLY IS NOT STOPPED

NO Operate the washer after setting the water level to "HIGH" Does the water supply continue after the water reaches to the "HIGH" level? YES Is the air tube of water level switch kinked or deformed? YES Air tube is defective Pressure switch is defective Change the air tube. Change the Pressure switch.

NO

Normal operation

NO

CONCERNING WASHING
PROBLEM CHECK POINT Does the motor operate after finishing water supply? NO YES Does pulsator rotate in only one diretion? THE PULSATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLIED YES The triac of P.C.B is defective NO Does the motor make operating sound? YES NO Is the motor coil disconnected? YES Motor is defective Change the motor. Change the P.C.B ASS'Y Normal CAUSE SOLUTION

Is the connection condition of capacitor terminal good? YES Is the V-belt worn out? NO

NO Improper connection

Connect the terminal properly.

YES

V-belt is defective

Change the V-belt. Change the motor.

23

CONCERNING DRAINING
PROBLEM CHECK POINT CAUSE YES SOLUTION

Is the lid open? NO Does the safety switch operate normally? THE WASHER DOES NOT DRAIN. YES Is the connector of P.C.B AS connectsd properly? YES NO NO

Close the lid.

Safety switch is defective

Change the safety switch.

Improper connection of the connector

Connect the connector properly.

P.C.B ASS'Y is defective NO Improper installation

Change P.C.B ASS'Y.

Do you put down the drain hose? YES Does the drain motor operate normally? NO Is the output voltage of drain motor normal? NO

Install drain hose properly.

YES

Drain problem by the foreign matter accumulated inside drain valve housing.

Remove the foreign matter.

YES

Drain motor is defective.

Change the drain motor.

P.C.B ASS'Y is defective.

Change the P.C.B ASS'Y.

24

CONCERNING SPINNING
PROBLEM CHECK POINT Does the pulsator rotate while the tub does not rotate? NO THE WASHER DOES NOT SPIN. YES NO Drain motor is defective. P.C. B ASS'Y is defective. Change the drain motor Change the P.C.B ASS'Y CAUSE SOLUTION

Is the output voltage of the drain motor normal? YES

Is the V-belt worn out? NO Is the output voltage of motor normal? YES Is the connection condition of capacitor terminal good?

YES

V-belt is defective.

Change the V-belt

NO

Motor is defective.

Change the motor

NO

Improper connection.

Connect the terminal correctly

YES

P.C.B ASS'Y is defective.

Change the P.C.B ASS'Y

25

CONCERNING OPERATION
PROBLEM CHECK POINT Is the plug connected to electric outlet? YES Is the power switch pressed? THE INDICATOR LAMP (LED) DOES NOT LIGHT UP WHEN THE POWER S/W IS PRESSED YES Is the condition of power switch good? YES Is the connector of the P.C.B. ASS'Y connected properly? YES Is output voltage of the transformer normal? YES NO Transformer is defective. Change the transformer NO Improper connection of the connector. Connect the connector properly NO Power switch is defective. Change power switch NO Press the power switch CAUSE NO SOLUTION

Connect the plug

P.C.B ASS'Y is defective.

Change P.C.B ASS'Y.

PROGRESS LAMPS (LED) DO NOT LIGHT UP

Do you press START/HOLD button? NO

NO

Press START/HOLD button

P.C.B ASS.Y is defective

Change P.C.B ASS'Y

MOTOR ROTATES WHEN START/HOLD BUTTON IS NOT PRESSED

Does the pressure switch operate normally? YES Check the output voltage of P.C.B ASS'Y.

NO

Pressure switch is defective Abnormal P.C.B ASS.Y is defective

Change the pressure switch

Change P.C.B ASS'Y

ABNORMAL NOISE DURING WASH PROCESS

Is the strange noise generated when the pulsator rotates in TEST MODE of P.C.B ASS'Y. YES

YES

There is foreign matter between pulsator and tub

Remove the foreign matter

YES Is the V-belt worn out? V-belt is defective

Change the V-belt

26

9. PRESENTATION OF THE P.C.B ASS'Y
PRESENTATION OF THE P.C.B ASS'Y
CONCERNING ERROR MESSAGE
MESSAGE CAUSE Improper installation of drain hose. The drain hose is blocked up by foreign matter. Drain motor is inferior. The water tap is closed. The water inlet filter clogged. It passes over the 30 minutes, yet it doesn't come to assigned water level. Wash loads get uneven during spin. Poor installation of the unit. The lid is opened. The safety switch is inferior. The load sensing is inferior. After the load sensing operates about 15 seconds, the message is displayed during 0.5 second and water level is always fixed 'high'. The water level sensing is inferior. The message is displayed continuously and a sound beep repeatly. The operation of machine is holding. SOLUTION Install drain hose properly. Remove foreign matter from drain hose. Change drain motor. Open the water tap. Clean the water inlet filter. Check whether or not it comes to the assigned water level. Re-set wash loads evenly. Install properly. Close the lid. Change the safety switch. Change the P.C.B ASS'Y.

Check the water level sensor and the contact parts of the connector.

· Water-stop function ! If the water level sensor was inferior, then the machine displays error message `E9' and is holding. @ If the water inlet valve was inferior and water inlet was not stopped, then drain pump act not to overflow.

27

CONVENIENT TEST FUNCTION
COURSE 1 Keep pushing three button (WASH, RINSE, SPIN) together and turn on the power switch. DISPLAY FUNCTION

A
1

B

A : Display of Load Data B : Display of Model Initial lighting status.

2

LO: display that temparature sensor is not installed.

TIME
SOAK WASH RINS SPIN

COURSE
FUZ. DRY
D

TEMP.LEVEL
SOAK
HOT WARM COLD

SILK

H. M. L. S.

3
MIN. TIME MIN.
S

SPEE STRO NIGHT BLAN
D

ALL LED light 8 times and go back to first stage.

*
*

COURSE 2 Processing COURSE 1, Push the SPIN button according to table, then you can check each part quickly. Times to push Times to push the SPIN button DISPLAY FUNCTION

1st time

A

Pulsator rotate without water in the tub and bubble pump on.

2nd time

B

Drain ” Spin ” Cold water ” Hot water ” Pulsator rotate (right) ” Pulsator rotate (left) ” Pump ” Auto power off.

3rd time

C

B course continues forever without auto power off.

28

MINUTE EXPLANATION DIAGRAM FOR EACH PARTS
MICOM IC (64 DIP)

P10/S00 P11/SI0/SB0 P12/SCK0 P13/S01 P14SI1/SB1 P15/SKC1 P16/BUZ P17/PWM TEST1 RES XT1 XT2 VSS CF1 CF2 VDD P80/AN0 P81/AN1 P82/AN2 P83/NT3 P7/INT0 P71/INT1 P72/INT2/T0IN P73/INT3/T0IN S0/T0 S1/T1 S2/T2 S3/T3 S4/T4 S5/T5 S6/T6 S7/T7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 21 22 23 24 25 26 27 28 29 30 31 32 LC866016C-5508 SANYO ROM: 16384 x 8 bit RAM: 384 x 8 bit

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

P07 P06 P05 P04 P03 P02 P01 P00 S29 S28 S27 S26 S25 S24 S23 S22 S21 S20 S19 S18 S17 S16 VP VDDVPP S15/T15 S14/T14 S13/T13 S12/T12 S11/T11 S10/T10 S9/S9 S8/T8

29

LOAD DRIVE UNIT (CW WASH, CCW WASH, DRAINAGE, HOT WATER, COLD WATER, BUBBLE, AUTO OFF) 1) CIRCUIT DIAGRAM AND EXPLANATION

! BL/YW
R86,100,1W C41 C104Z R63,100,1W C29 TRC1,SM12JZ47 C30,683 R62 C23 TRC2,SM12JZ47 R60 C22,103 C19 TRC3,BCR1AM R56 C18.223 R61 100K. 2W D4 1N5399 C40,103,250V/AC

^ BL/WH
R85,62,1/2W TRC8,SM8JZ47 C28,683,250V/AC

Q18 C3202 S7 32 S6 31 S5 30 R36.3.9K S4 29 S3 28 S2 27 R33.3.9K S1 26 R32.3.9K S0 25 Q11
R48,330,1/4W R49,330,1/4W

R84.3.9K R38.3.9K R37.3.9K RA6 (4X103J)

@ VT

C43 103Z R52,62,1/2W

Q14
C39 103Z R51,62,1/2W

# BL

Q13 R35.3.9K R34.3.9KK RA5 (4X103J)
C37 103Z R50,330,1/4W

& YW/BK

Q12

% YW
C17 TRC4,BCR1AM C21.223 R57

$ RD/BL
C20 TRC5,BCR1AM R58 C25,103

Q10
R47,330,1/4W

* PK
C24 6V R46,62,1/2W R59 C26 TRC7,SM8JZ47 TRC6,BCR1AM C27,103

Q9

( WH/BK

Q8
C36 103

SCK1 6

R10,10K R45,1K C2,104Z Q15 A1271

· Controlling load of button input in MICOM terminal, it is selected to `L' or `H'. It is selected to `H' in running load case and in `L' case, load driving is finished. In clockwise rotation of washing motor, as MICOM No. 31 is changed 0V to 5.4V, TR(Q14, C3202Y) is turn on. And then, the TRIAC1(SM12JZ47) is turn on, the source of electric power is supplyed to washing motor for clockwise rotation. The TRIAC, as switching element, force to `ON' or `OFF' by use of the Q14(C3202Y). In the rest loads, when the MICOM terminal voltage changes 0V to 5.4V, each TRIAC DRIVE TR is active, and then TRIAC switches the source of electric power to loads. · The purpose of using the MICOM terminal No. 6 Q15(A1271Y) is that the Q15 prevents the instant supply of electric power supply to loads, in case MICOM's action is wrong by means of pushing initial power switch.

30

2) DETAIL EXPLANATION OF CIRCUIT ACTION (ACTION OF CW WASH)

C28, 683 C29 R38,3.9K R52,62 Q14 C3202Y R40 10K AC COMMOM R10 10K 6 R45,1K Q15 A1271Y R63,100,1W 104Z TRIAC1

M I C O M

31

·In case MICOM terminal No. 31 is `H' and No. 6 is `L', Q14(C3202Y) & Q15 (A1271Y) turn on and control the TRIAC. The resistance, as 62 & 1/2W, of R52 is used to limit the GATE current of the TRIAC. ·The resistance R38 (3.9K, 1/4W) and R45 (1K, 1/4W) control the base current of Q14 & Q15 in order as TR forces to turn on sufficiently. ·The ceramic condenser C29 between T1 and the GATE of the TRIAC is used for preventing the wrong action by means of the noise. ·The R63 (100, 1W) and C28 (683K) between the T1 and T2 of the TRIAC is used for protecting the TRIAC, it is usually called SNUBBER CIRCUIT. ·The waveform of MICOM Pin No. 31 & 6.

5.4V Terminal No. 31 0V action stop action t

5.4V Terminal No. 6 0V action t

31

3) CAUTION AND CHECKING FOR A/S ·If load is active as soon as the power switch is `ON', check the driving TRIAC of load. SM12JZ47 (12A), SM8JZ47 (8A)
shape

BCR1AM-12L
shape

T1 T2 G

· CHECK the resistance of the T1 & T2 of the TRIAC. (). · CHECK the total parts without fail, in case the TRIAC has a short circuit.

T1 G T2

· CHECK the resistance of the T1 & T2 of the TRIAC. (). · CHECK the total parts without fail, in case the TRIAC has a short circuit.

·Check the MICOM output terminal, if the load doesn't act although the TRIAC isn't anything wrong. ·Sometimes it is happened that the TRIAC DRIVE TR has a short circuit or an open circuit. In this case, being measured the resistance between the TR E & C with tester, the resistance value should be near the oo . If not, the DRIVE TR is out of order. ·If the ceramic condenser (C17, C19, C20, C23, C24, C26, C29) using by protecting the noise between the GATE & T1 of each TRIAC has a short circuit, it has no voltage drop between the T1 and GATE. Therefore, the TRIAC is not turn on. ·If MICOM terminal No. 6 is not active from 5.4V to 0V, all DRIVE TR of the TRIAC are not turn on. Therefore, if the TRIAC is out of order, to begin with, check the MICOM terminal No. 6 and TR Q15(A1271) necessarily. ·The TRIAC's names and the values of the snubber & resistance of the total parts. THE GATE'S RESISTANCES OF LIMITED CURRENTS 63, 1/2W 62, 1/2W 330, 1/4W 330, 1/4W 330, 1/4W THE VALUES OF THE SNUBBER 100, 1W+683K AC 250V 100, 1W+683K AC 250V 100, 1W+103K AC 250V 100, 1/W+223K AC 250V 100, 1W+103K AC 250V 100, 1W+103K AC 250V THE RESISTANCES OF TOTAL PARTS

LOAD CW WASH CCW WASH

TRIAC'S NAME SM12JZ47 BCR 12PM-14L SM12JZ47 BCR12PM-14L BCR1AM-12L BCR1AM-12L BCR1AM-12L SM8JZ47 BCR8PM-14L

DRAINAGE HOT & COLD WATER BUBBLE GENERATOR FUNCTION OF POWER AUTO OFF

62, 1/2W

32

WATER LEVEL SENSOR UNIT 1) CIRCUIT DIAGRAM

M I C O M

R21,10K R18,220 24 Q4 A562

R22,3.9K

R20,10K

2) EXPLANATION OF CIRCUIT · Push the power switch. And, in order to carry on the action of course selection, input the selection of frequency according to each water level selection. · The frequency of water level sensor in each water level becomes square wave and is sended to the MICOM. WATER LEVEL NAME WATER LEVEL NAME PUMPING HIGH MEDIUM LOW SMALL RESET 0 FREQUENCY FREQUENCY 22.11 KHz 22.46 KHz 23.08 KHz 23.71 KHz 24.33 KHz 25.05 KHz 25.30 KHz WATER LEVEL WATER LEVEL 375” 15 345” 290” 235” 180” 15 15 15 15 DWF-5590 DWF-5590 52L 44L 36L 28L

If the water level is selected `HIGH' in washing, water supply proceeds until inputing the frequency 22.70 KHz of `HIGH' in the MICOM terminal No. 24. Being finished the water supply, washing process is proceeded. After the washing process, water level reaches to RESET point, and then after the (D)+ 60 seconds, the spin process begins. · The value of the frequency between the MICOM terminal No. 24 and the GND.

5.4V 0V f = 22 ~ 25 KHz KHz

3) CAUTION FOR A/S · The output of the frequency in the WATER LEVEL SENSOR varies in accordance with temperature and using condition. If it doesn't input the output of the WATER LEVEL SENSOR in the MICOM, the error message is displayed as `E9'. In case of proceeding the water supply continuously in `HIGH' water level, it is desirable to change the WATER LEVEL SENSOR because of the defect in the WATER LEVEL SENSOR. · Check the TR Q4(A1270Y). · Being checked with tester, the value of the voltage reaches about 4V. · As the frequency is lower, the water level is higher.

33

ELECTRIC POWER SUPPLY UNIT 1) CIRCUIT DIAGRAM

D1, 1N4003

REGULATOR

D6, 1N4003

16
C32

7806
+
C13

220V

+

C31

C34

C32

+

C33

104Z

3300µF 10V

410µF 104Z 16V

104Z 220µF 35V

D5, 1N4003

COMMON

2) EXPLANATION OF CIRCUIT · The primary voitage of the transformer sets 220V, the secondary voltage of the transformer is full wave rectified by use of the D7 (1N4003) & D8 (1N4003) ! The gray & red (The waveform in secondary part of the transformer)
f=60Hz 6V 0V

$ The waveform of output in the REGULATOR I.C. 7806.

Vpeak=11.4V Vrms=8V

% The waveform after passing the D2. @ Measuring the waveform in case of the removing condenser by the removal ripple C33.
5.4V 0V 0V

# It is removed the ripple with attaching the C33 (2200„F).

12V

34

· The Electrolytic condenser C13(3300µF, 10V) and diode D2 is used in order that at instant power supply failure circuit should remember the contents of the program. It happens that the MICOM terminal No. 16 has instant interruption of electric power, yet the MICOM is not discharged electricity because of the diode D2. · The measurement of voltage EFFECTIVE VALUE ! 82.5V 119V 137.5V 165V 220V 275V 5.2V 7.2V 9.3V 5.3V 7.6V 9.7V @ 7.9V 11V 14.1V 7.6V 10.6V 13.7V # 7.9V 11V 14.1V 7.6V 10.6 13.7V $ 5.97V 5.97V 5.98V 5.96V 5.98V 5.98V % 5.4V 5.4V 5.4V 5.4V 5.4V 5.4V

3) CAUTION FOR A/S · Measure the voltage of input terminal REGULATOR I. C. of 7806 with tester. And, compare the measuring value with the voltage table. · Check the condenser in case the electrolytic condenser and ceramic condenser have short circuit. The reason is that it happerns no electric power supply.
INPUT

7806 OUTPUT GND

INTERRUPT UNIT 1) CIRCUIT DIAGRAM

R23,3.9K

M I C O M

R19,220 21 Q17 C10 C1959 104Z C35 103Z R64,10K

D9,1N4003 @ D6,1N4003

R65 22K

2) EXPLANATION OF CIRCUIT The INTERRUPT UNIT is necessary to reduce the generation of surge, by use of being voitage `ON' from the zero voltage. ·The waveform of the part !
f=60Hz

·Thewaveform of the part @ (in case of cutting the part of the dotted line)

0V Vpeak=11.4V Vrms=8V

35

· After connecting the part of the dotted line & waveform measurement

· The waveform measurement in the MICOM No. 21

5.4V 0V 0V

The waveform of the secondary part in transformer passes through the diode D6, D9 (1N4003), and then the voltage is divided by means of the resistance R64 & R65. This voltage gives force to input the pulse to the MICOM terminal No. 21 on the ground of action of the TR Q17 (C3202Y). 3) CAUTION FOR A/S · When the phenomenon of no electric power supply happens, to begin with check the electric power supply unit, and then check the INTERRUPT UNIT. It is desirable to measure Q17 (C3202Y) with tester and C10 (C103Z). RESET UNIT 1) CIRCUIT DIAGRAM
R12,10K

M I C O M

R11,220 10 C7 104Z + C8 47µF 16V

IC3 RESET IC S-8054HN + C13

D2,1N4003

1000µF 16V

2) EXPLANATION OF CIRCUIT · The RESET unit is a hardware circuit, of which all programs are initialized, when the power switch is `ON'. Here, the reason why uses RESET I. C. is that the RESET UNIT prevents the MICOM from incorrect action. Also, R11 & C7 (104Z), as a RC fiter, is used in order to absorb the noise. · The waveform measurement of the part ! with being `ON' the power switch.

POWER SWITCH ON RESET TIME 500 msec

POWER OFF 190 msec

3) CAUTION FOR A/S · Check the output of the RESET I. C. and judge whether or not it is something wrong. 1. OUTPUT 2. INPUT (VDD) 3. GROUND · The R12 and C8 turn on the accurate RESET value with controlling the RC time constant.

4.9V

5.4V

36

BUZZER UNIT 1) CIRCUIT DIAGRAM
R8,620 12V

M I C O M

R7, 10k 7 R6,1k

R5,220 Q1 C3202Y BUZZER WES27-20P

2) EXPLANTION OF CIRCUIT · After the button action and total process ends, BUZZER is active. · It is active directly with offering an output the frequency waveform of 2 KHz from the MICOM terminal No. 7 · The R7 is `PULL UP' resistance, and R8 is restrict resistor of Q1 base current, and R5 is resistance of excess current under phenomenon of short circuit, when the electric current changes abruptly according to the condenser component of piezoelectric element, and R8 remove the phenomenon of abnormal oscillation by preventing the collector floating state of Q1. · The waveform in the part of the BUZZER DRIVE TR Q1 collector.

12V 0V f = 2 KHz t

BUZZER INPUT UNIT 1) CIRCUIT DIAGRAM

10 11 12 13 14
I.C6

7 8 5 4 3 2 1 8
RA1(4X473)

50 S23 51 S24 52 S25 53 S26 54 S27

15 16 9

ULN-2004

57 P100 58 P01 59 P02 60 P03

D11 SW4
LOAD SELECT

D19 D18

SW8 SW7 SW6

D19 SW12 D18 D17 D16 SW9

D22 R66,220
R67,220

D12 D25 D24

OPTION : PUMP

SW3

R68,220 R69,220

1N4148

SW5

37

· Part of the button scan

6 IC06 SW4 D11 D15 R66.22O SW3 D12 D13 RA1,473J

51 BUTTON SCAN 62 SEGMENTAL PART

MICOM 57 PART OF THE BUTTON INPUT 58

R67.22O

The system of the BUTTON SCAN is in wide use for the method of the DUTY output part in L. E. D DRIVE yet here. It is in use for the method of the segmental output.

Duty part

Waveform No Generation

Segmental Waveform for Button Input Segment part

· Though the period of the DUTY part is 1/9, the last 9th part does not generate the waveform and checks the button input with getting out the segmental output at the same time. · RA1 (473J, 47K) is a `PULL DOWN' resistance for preventing floating action. · D15 prevents the L. E. D from turning on unnecessarily with forming the closed loop like a threaden line at the time of button push.

38

OSCILLATION UNIT 1) CIRCUIT DIAGRAM
! CF2, 15 33PF 33PF CF1, 14 @ XT2, 12 RP2 10M 1.6W XT1, 11 C5 18PF Murata 3 Terminal Ceramic Resonator (CST12.00MTW)

Kyocera 32.768 KHz Crystal Cscillator (KF-38G-13P0200)

C4 18PF

2) EXPLANATION OF CIRCUIT · As the OSCILLATION UNIT is a basic part of the MICOM DRIVE. If the oscillation doesn't generate, we are able to consider that the MICOM is destroyed. ­The waveform between the part of ! and the GND.
f=12MHz

­The waveform between the part of @ and the GND.
f=32.768KHz

t

t

· Specification of oscillator TYPE OF OSCILLATOR 12MHz CERAMIC RESONATOR 32.768KHz CRYSTAL OSCILLATOR MAKER NAME OF OSCILLATOR CST 12.00 MTW CONDENSER C1 33PF C2 33PF

MURATA

KYOCERA

KF-38G-13P0200

18PF

18PF

It is in general use for the MICOM maker's recommendatory value of condenser which is fit for MICOM's characteristics. · The R82(18M, 1/4W) is in use to get rid of the initial abnormal oscillatory phenomenon of the 32.768 KHz crystal oscillator.

39

SAFETY SWITCH UNIT 1) CIRCUIT DIAGRAM

R4,3.9K R3.220

Safety S/W C1 104Z

2) EXPLANATION OF CIRCUIT · The MICOM terminal No. 63 gets into 'L' at the state of the closed lid. If the lid is opened in spining stage, the MICOM generates error signal as 'LE'. · Case of range 40 mSEC~300 mSEC in spining time: It is regarded that washing clothes should be inclined. Accordingly washing time increases 8 minutes and rinsing action takes place another one time. Case of above 400 mSEC: It is regarded that the lid should be open. Therefore it is displayed as 'LE'. 3) CAUTION FOR A/S · Be level with the ground. · The 'UE' error occurs in case of not being level with the ground. · The waveform between the MICOM terminal No. 63 and the GND.

5.4V Lid is closed 0V Lid is open t

LOAD SENSOR UNIT 1) CIRCUIT DIAGRAM
TRIAC MOTOR RUNNING CONDENSOR 5.4V R13, 220 ! R53, 10K R39,10K Q16 C1959 R17 10K R55, 10K 1N4148 PC817 D5 6V IC4

M I C O M

23 Q3 R14, 220 A562 22 C12 104Z

R54 3.9K

2) EXPLANATION OF CIRCUIT · After TRIAC is off, RUNNING CONDENSOR discharges the voltage charged in it and sinwave is generated at this time. MICOM starts to check every 0.224ms the time from 2nd falling edge to 3rd falling edge. Photo coupler (IC4) of PCB converts the sinwave into clock pulse (times X 0.224ms) and send it to MICOM terminal No. 22 & 23. MICOM checks the clock pulse and counts the periodic time and judges the water level after comparing with data which is already memorized in the MICOM. · The waveform between the part of ! and GND (Waveform of pulse)
5.4V triac on triac off

0

1st

2nd

3nd

(time X 0.224ms)

40

· The element which has an effect on data of LOAD SENSOR CONDITION VOLTAGE CAPACITY OF CONDENSER TENSION OF BELT SPECIFICATION 220V AC 13.5 µF 450 gf

DISPLAY UNIT 1) CIRCUIT DIAGRAM
CH4 6V 10 20 11 12 13 14 I.C8 9 ! 8 7
A

26 26

CH2 6V RA4(4X103J) 33 S8 34 S9 35 S10 36 S11
RA3(4X103J)

M.
Lo

H.

SM

MI

S.
HI

L.

WARM

COLD

HOT

6 5

COLD

ME

HOT

SPEE STRO NIGHT BLAN

SOAK

14 4 ULN-2981 15 3 17 2 1

37 S12 38 S13 39 S14
5.4V

BK1,BK2

SKg,SKb

15

SILK

18

40 S15 41 VddVpp

*

*

MD1,MD2

WO1,WO2

FUZ. DRY

9
D

8 7 6 5 I.C7 4 CH3 13 13 CH1 14 14
B

C36 104Z

42 Vp 43 S16 44 S17 45 S18 46 S19 47 S20 48 S21 49 S22 50 S23 51 S24 52 S25 53 S26 54 S27

D

10 11 10 12 13

ST1,ST2

SD1,SD2

SP1,SP2

F1,F2

WASH RINS SPIN g2 g3 g4

TIME M2MIN. NA REM.

S

g4

DY

d4

RS

g3

d3

TM

5

MIN.

WA

g2

d2

M1

SOAK g1

SK

g1

d1

1

41

e4

e3

e2

e1

c4 c3 c2 c1

f4 f3 f1 f2 b3 b3 b2

b4

14 3 ULN-2004 15 2 16 10 11 12 13 14 1 7 6 5 4 3

2) EXPLANATION OF CIRCUIT · The MICOM terminal No. 33~40 amplifies the source current to produce the 'H' by use of the buffer UDN-2981A. And the MICOM terminal No. 43~54 sufficiently amplifies the sink current by use of the DRIVE I.C. ULN-2004A. · The waveform between the part of ! and the GND (part of the DUTY).

5.4V 0V 3.085 mSEC t

The division rate of the DUTY is 1/9. And as part of the DUTY treats the black time between the square waves, it prevents the phenomenon of faint lighting of L.E.D unnecessarily due to the phenomenon of fold in delay time of the IC 8 between the input and the output. · The equivalent circuit of DRIVE IC & BUFFER IC.

ULN-2004A COMMON INPUT 10.5K OUTPUT

R7, 2k

GND

UDN-2981N 20K 298/84 Only INPUT 7.2K 3K 1.5K GND OUTPUT VD

· If the light of the DISPLAY unit is does not appear, check the circuit using the oscilloscope.

42

APPENDIX
APPENDIX
WIRING DIAGRAM (FOR DWF-5590DP SERIES)

43

WIRING DIAGRAM (FOR DWF-5590D SERIES)

44

PARTS LIST (DWF-5590DP SERIES)
REF No. PART CODE P01 P02 P03 P04 P05 P06 P07 3614508200 3614203000 3614207700 3611703401 3611403100 3615500500 PRESSWEG00 PRPSSWGM00 5EP4054821 P08 5EP4054801 5EP4054811 P09 P10 P11 P12 P13 P14 3612709360 3610016000 3610016020 3615103800 3616600600 3612300100 3610064500 3610064700 3619001600 P15 3619002000 3619002300 P16 3615403830 3615403630 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 B01 3615403710 3615403510 3619006300 3611601900 3610901000 3611504100 3619000700 3611703501 3616001200 7122401608 3611411300 3612200800 SWITCH SAFETY AS DECORATOR CAP CUSHIONG DOOR SWITCH PRESSURE DOOR A SPECIAL BOLT SCREW TAPPING COVER WASH FRAME T VALVE INLET (COLD) VALVE INLET (WARM) SWITCH POWER SPRING RIGHT BUTTON START GASKET ASSY CAP VALVE ASSY CAP VALVE HARNESS AS ASSY PUMP BUBBLE TRANS POWER PART NAME PLATE T PANEL F PANEL B DOOR B COVER DOOR WINDOW DISPLAY PCB ASSY ABS ABS ABS ABS ABS ABS DWF-5590DPN, DPM DWF-5590DPT, DPS T3-V2F (220-240V/50Hz) T3-V2(220-240V/50Hz) T3-V1(110V/60Hz) DWF-5590 AC 220-240V/50Hz AC 110V/60Hz SUS 304 D=1.8 SILICON SILICON COLD HOT SOL. 220V SOL. 240V SOL. 110V AC 220-240V/50Hz AC 110V/60Hz AC 220-240V/50Hz AC 110V/60Hz DC 15V, 10mA PC FILM 0.254T CR CR KANBAYASHI (PS-D6) ABS T1 TRS 5X73 MFZN T2S TRS 4X16 SUS ABS PP 1 1 2 4 1 1 2 2 1 1 ONLY ONLY ONLY ONLY COMMON 6670 COMMON 6670 1 COMMON 6670 1 COMMON 6670 1 1 1 2 1 1 COMMON 6670 COMMON 6670 COMMON 6670 COMMON 6670 COMMON 6670 1 1 ONLY 1 DESCRIPTION Q'TY 1 1 1 1 1 1 1 REMARK ONLY ONLY ONLY ONLY COMMON 6670 COMMON 6670

45

REF No. PART CODE B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 3610801600 3610801610 3610303200 3611404400 3614501900 3617700400 4509M10032 7122502011 3612000200 3618900700 3613000600 3963513430 B12 3963821530 3618907230 B13 B14 B15 3612600700 3613203101 3611200200 3610045630 B16 3610076130 3610076230 B17 B18 B19 B20 B21 B22 T01 T02 T03 T04 T05 T06 T07 T08 T09 T10 T11 T12 3611901800 3614002000 3616004300 3610903800 3611109700 3611109700 7122401211 3611407500 4505E32030 4505E32050 3610055900 4507D83080 4509L83070 3619800900 3619801000 4505E36000 3610085500 4505E05021

PART NAME CABINET BASE U COVER BACK PLATE UPPER LEG FIX FIXTURE SCREW TAPPING FIXTURE LEG UNIT LEG HOLDER LEG MOTOR SHADED POLE

DESCRIPTION PCM 0.7T PCM 0.7T PP PP PP RUBBER BUTYL PP T2S TRS 5X20 MFZN PPG RUBBER+BOLT ABS AC 220-240V/50Hz AC 120V/60Hz AC 127V/60Hz

Q'TY 1 1 1 1 2 2 2 2 2 2

REMARK ONLY ONLY ONLY COMMON 6670 COMMON 6670 COMMON 6670

COMMON 6670 COMMON 6670 COMMON 6670

1

HANDLE CABINET HOSE AS CLAMP B

PP DWF-5230PN SW 2.6D ZN8-C 11.4µF+60µH, CONNECTOR

2 1 1

COMMON 6670

ASSY CONDENSER

54µF+60µH, CONNECTOR 41.6µF+60µH, CONNECTOR

1

FILTER LINT PACKING SPECIAL WASHER CAP FILTER CASE FILTER COVER PUMP SCREW TAPPING COVER TUB *0 SPECIAL SCREW RING 0 PULSATOR AS SPECIAL NUT SPECIAL WASHER SUSPENSION AS SUSPENSION AS BALANSER AS ASSY FILTER FLANGE TUB

PP NBR PE PP PP UL/CSA HIPS,FRPS T2S TRS 4X12 PP 6X26.5 D5.5 DWF-5570 SUS 304 SUS 304 T2.0 P144 DWF-5590, L=107, YL DWF-5590, L=95, WH 2.750kg PP(NYLON 74X130) ADC-10

1 1 1 1 1 1 MFZN 1 1 1 1 1 1 2 2 1 1 1

E-TYPE E-TYPE E-TYPE E-TYPE E-TYPE E-TYPE 4 ONLY

COMMON 5570 COMMON 5570 COMMON 5570 COMMON 5570 ONLY ONLY

COMMON 5570 COMMON 5570

46

REF No. PART CODE T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 T31 T32 T33 T34 T35 T36 T37 T38 T39 T40 3618802400 4500D83100 7122401208 4500D08170 4500D08180 3611502800 3611502000 7650804211 3610302900 3966010140 450ED45040 4505E83100 3617300500 3617801000 7640801611 7122401208 4505E83120 4505E83100 3611201000 3613212100 3618301300 7640061611 4507D20011 3618401100 3616000702 7393600011 4507D34020 4505E05030 3618801000 3964310140 3964720110 3964220610

PART NAME TUB *0 NOZZLE AS SCREW TAPPING HOSE CLAMP CUSHION DOWN CUSHION UPPER BOLT HEX BASE MOTOR SYNCHRONOUS SPECIAL BOLT BASE GEAR MECHANISM LINK BRAKE BOLT HEX SCREW TAPPING SCREW BASE FIX SPECIAL BOLT BASE CLAMP HOSE DRAIN I PROTECTOR GEAR BOLT HEX PULLEY MOTOR SPECIAL BOLT-PULLEY NUT HEX BELT V GUIDE FILTER TUB ” I MOTOR CONDENSER PP

DESCRIPTION

Q'TY 1 1 2 1 1 2 2 4 1 1 2 1 1 4 1 2 8 2 1 1 2 1

REMARK ONLY COMMON ALL

ABS+POLY-URETHANE T2S TRS 4X12 SUS ID=8.0, 0D=12.0 SWC P.O.M P.O.M 6B-1 8X42 S.P/W MFZN SECEN 1.6T AC 220-240V/50Hz AC 110/50Hz 6.5X23 GM-5570, DIA=102 P.O.M 6B-1 8X16 SW MFZN T2S TRS 4X12 SUS SM 5X13 6.5X23 HSW3, D2.6, MFZN LDPE0EVA, L-184 SECEN 1.6T 6B-1 6X16 SW MFZN ADC-12 DS=10 DP=53 50Hz ADC-12 DS=10 DP=48.5 60Hz 6B-1 6X20 SM20CK (ZN) 6N-3-6 MFZN M20 PP PP AC220~240V/50Hz AC127V/60Hz AC110V/60Hz

L=330mm

COMMON 5570 COMMON 5570

ONLY ONLY

1 1 1 1 1 1 COMMON 5570 CONNECTOR

47

PARTS DIAGRAM (FOR DWF-5590DP SERIES)







PARTS LIST (DWF-5590D SERIES)
REF No. PART CODE P01 P02 P03 P04 P05 P06 P07 3614508200 3614203000 3614207700 3611703401 3611403100 3615500500 PRESSWEK00 PRPSSWGL00 5EP4054821 P08 5EP4054801 5EP4054811 P09 P10 P11 P12 P13 P14 3612709360 3610016000 3610016020 3615103800 3616600600 3612300100 3610064500 3610064700 3619001600 P15 3619002000 3619002300 P16 3615403830 3615403630 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 B01 3615403710 3615403510 3619006300 3611601900 3610901000 3611504100 3619000700 3611703501 3616001200 7122401608 3611411300 3612200800 SWITCH SAFETY AS DECORATOR CAP CUSHION DOOR SWITCH PRESSURE DOOR A SPECIAL BOLT SCREW TAPPING COVER WASH FRAME T VALVE INLET (COLD) VALVE INLET (WARM) SWITCH POWER SPRING RIGHT BUTTON START GASKET ASSY CAP VALVE ASSY CAP VALVE HARNESS AS ASSY PUMP BUBBLE TRANS POWER PART NAME PLATE T PANEL F PANEL B DOOR B COVER DOOR WINDOW DISPLAY PCB ASSY ABS ABS ABS ABS ABS ABS DWF-5590DNE, DME DWF-5590DTE, D T3-V2F (220-240V/50Hz) T3-V2(220-240V/50Hz) T3-V1(110V/60Hz) DWF-5590 AC 220-240V/50Hz AC 110V/60Hz SUS 304 D=1.8 SILICON SILICON COLD HOT SOL. 220V SOL. 240V SOL. 110V AC 220-240V/50Hz AC 110V/60Hz AC 220-240V/50Hz AC 110V/60Hz DC 15V, 10mA PC FILM 0.254T CR CR KANBAYASHI (PS-D6) ABS T1 TRS 5X73 MFZN T2S TRS 4X16 SUS ABS PP 1 1 2 4 1 1 2 2 1 1 ONLY ONLY ONLY ONLY COMMON 6670 COMMON 6670 1 COMMON 6670 1 COMMON 6670 1 1 1 2 1 1 COMMON 6670 COMMON 6670 COMMON 6670 COMMON 6670 COMMON 6670 1 1 ONLY 1 DESCRIPTION Q'TY 1 1 1 1 1 1 1 REMARK ONLY ONLY ONLY ONLY COMMON 6670 COMMON 6670

51

REF No. PART CODE B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 B12 B13 B14 B15 3610801600 3610801610 3610303210 3611404400 3614501900 3617700400 4509M10032 7122502011 3612000200 3618900700 3613000600 3612600700 3613209210 3613100210 3611201000 3610045630 B16 3610076130 3610076230 T01 T02 T03 T04 T05 T06 T07 T08 T09 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 7122401211 3611407500 4505E32030 4505E32050 3610055900 4507D83080 4509L83070 3619800900 3619801000 3618801000 3610085500 4505E05021 3618802410 4500D83100 7122401208 4500D08170 4500D08180 3611502800 3611502000 7650804211

PART NAME CABINET BASE U COVER BACK PLATE UPPER LEG FIX FIXTURE SCREW TAPPING FIXTURE LEG UNIT LEG HOLDER LEG HANDLE CABINET HOSE DRAIN O HOOK DRAIN HOSE CLAMP

DESCRIPTION PCM 0.7T PCM 0.7T PP PP PP RUBBER BUTYL PP T2S TRS 5X20 MFZN PPG RUBBER+BOLT ABS PP PE-LD PP HSW3, D2.6, MFZN 11.4µF+60µH, CONNECTOR

Q'TY 1 1 1 1 2 2 2 2 2 2 2 1 1 1

REMARK ONLY ONLY ONLY COMMON 6670 COMMON 6670 COMMON 6670

COMMON 6670 COMMON 6670 COMMON 6670 COMMON 6670

ASSY CONDENSER

54µF+60µH, CONNECTOR 41.6µF+60µH, CONNECTOR

1

SCREW TAPPING COVER TUB *O SPECIAL SCREW RING O PULSATOR AS SPECIAL NUT SPECIAL WASHER SUSPENSION AS SUSPENSION AS TUB ” I ASSY FILTER FLANGE TUB TUB *0 NOZZLE AS SCREW TAPPING HOSE CLAMP CUSHION DOWN CUSHION UPPER BOLT HEX

T2S TRS 4X12 MFZN PP 6X26.5 D5.5 DWF-5570 SUS 304 SUS 304 T2.0 PI44 DWF-5590, L=107, YL DWF-5590, L=95, WH PP PP(NYLON 74X130) ADC-10 PP ABS+POLY-URETHANE T2S TRS 4X12 SUS ID-8.0, OD-12.0 SWC P.O.M P.O.M 6B-1 8X42 FP/W MFZN

4 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 2 2 4 L=330mm COMMON 5570 COMMON 5570 COMMON 5570 COMMON 5570 ONLY ONLY COMMON 55