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CONFIDENTIAL
PDP-008-1(Module Format) Issues:27-Sep-02 Version:1.0
42" PDP DISPLAY SERVICE MANUAL MODELGTW-P42M102
CONTENTS
1. IMPORTANT SAFETY PRECAUTIONS ..........1-2 2. SPECIFICATION...............................................2-9 3. FACTORY & ELECTRONIC ADJUSTMENT......3-7 4. BLOCK DIAGRAM..........................................4-1 5. TROUBLE SHOOTING GUIDES......................5-6 6. P.C.BOARD TOP VIEW.................................6-8. 7. ELECTRONIC MODULES LIST.......................7-1 8. EXPLODED VIEW........................................8-1 9. PACKAGING LIST .....................................9-1
IMPORTANT SAFETY PRECAUTIONS
VER1.0
1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items. a. Be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) Protective shields are provided on this chassis to protect both the technician and the customer. Correctly replace all missing protective shields, including any removed for servicing convenience. (2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place all protective devices, including, but not limited to, nonmetallic control knobs, insulating fish papers, adjustment and compartment covers/shields, and isolation resistor/capacitor networks. Do not operate this instrument or permit it to be operated without all protective devices correctly installed and functioning. b. Be sure that there are no cabinet openings through which an adult or child might be able to insert their fingers and contact a hazardous voltage, Such opening include, but are not limited to, (1) spacing between the picture tube and the cabinet mask, (2) excessively wide cabinet ventilation slots, and (3) an improperly fitted and/or incorrectly secured cabinet back cover. c. Leakage Current Hot Check--With the instrument completely reassembled, plug the AC line cord directly -- into a 120V AC outlet. (Do not use an isolation transformer during this test.) Use a leakage current tester or a metering system that complies with American National Standards Institutes (ANSI) C101.1 Leakage Current for Appliances and Underwriters Laboratories (UL) 478. With the instrument AC switch first in the ON position and then in the OFF position, measure from a known earth ground (metal water pipe, conduit, etc.) to all exposed metal parts of the instrument (antennas, handle bracket, metal cabinet, screw heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current measured must not exceed 3.5 milliamp. Reverse the instrument power cord plug in the outlet and repeat test. ANY MEASUREMENTS NOT WITHIN THE LIMITS SPECIFIED HEREIN INDICATE A POTENTIAL SHOCK HAZARD THAT MUST BE ELIMINATED BEFORE RETURNING THE INSTRUMENT TO THE CUSTOMER.
AC Leakage Test
LEAKAGE CURRENT TESTER DEVICE UNDER TEST TEST ALL EXPOSED METAL SURFACES 3. WIRE CORD ALSO TEST WITH PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
(READING SHOULD NOT BE ABOVE 3.5mA)
+ -
EARTH GROUND
2. Read and comply with all caution and safety-related notes on or inside the Monitor cabinet, on the Projection Monitor chassis, or on the picture tube. 3. Design Alteration Warning--Do not alter or add to the mechanical or electrical design of this unit. Design -- alterations and additions, including, but not limited to, circuit modifications and the addition of the items such as auxiliary audio and/or video output connections might alter the safety characteristics of this Projection Monitor and create a hazard to the user. Any design alterations or additions will void the manufacturer's warranty and will make you, the service, responsible for personal injury or property damage resulting therefrom.
1-1
IMPORTANT SAFETY PRECAUTIONS
VER1.0
4. Hot Chassis Warning--a. Some Monitor chassis are electrically connected directly to one conductor of the -- AC power cord and may be safely serviced without an isolation transformer only if the AC power plug is inserted so that the chassis is connected to the ground of the AC power source. To confirm that the AC power plug is inserted correctly, with an AC voltmeter measure between the chassis and a known earth ground. If a voltage reading in excess of 1.0V is obtained, remove and reinsert the AC power plug in opposite polarity and again measure the voltage potential between the chassis and a known earth ground. b. Some Monitor chassis normally have 85V AC (RMS.), between chassis and earth ground regardless of the AC plug polarity. These chassis can be safely serviced only with an isolation transformer inserted in the power line between the receiver and the AC power source, for both personnel and test equipment protection. c. Some Projection Monitor chassis have a secondary ground systems in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two-ground system is electrically separated by insulating material that must not be defeated or altered. 5. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a. near sharp edges, b. near thermally hot parts--be sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage, e. antenna wiring. Always inspect in all areas for pinched, out-ofplace, or frayed wiring. Do not change spacing between components, and between components and the printed-circuit board. Check AC power cord for damage. 6. Components, parts, and/or wiring that appear to have overheated or are otherwise damaged should be replaced with components, parts, or wiring that meet original specifications. Additionally, determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard. 7. PRODUCT SAFETY NOTICE--Many Monitor electrical and mechanical parts have special safety-related -- characteristics some of which are often not evident from visual inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc. Parts that have special safety characteristics are identified in this service data by shading with a mark on schematics and by shading or a mark in the parts list. Use of a substitute replacement part that does not have the same safety characteristics as the recommended replacement part in this service data parts list might create shock, fire, and/or other hazards.
1-2
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
1. SCOPE: These specifications describe all the characteristics of the 42 inch color monitor. ELECTRICAL REQUIREMENTS: 2.1. Display panel: a. b. c. d. e. f. 2.2. Screen size Aspect ratio Number of pixels Pixel Pitch Luminance Chromatically Specification Diagonal 42 inch 16:9 wide 852(Horizontal, RGB Cells) X 480(Vertical) pixels 1.08mm X 1.08mm 570cd/m2,at APL13% x=0.270±0.03, y=0.300±0.03(color temperature mode 1 : ) at ± ± center block white pattern 100% (mosaic).
2.
Power Source: a. b. c. d. Input voltage Input current Inrush current Power consumption 100 ~ 240 Vac , 50 / 60 Hz 3.3A 60 A p-p/20ms Max. 380±10% Watts ( at 110Vac/color bar pattern) ± 5 Watts Max. (at 110Vac)
e. Stand-by & DPMS 2.3. Input Signal:
2.3.1 Connector Type:
RCA Jack for audio, Y/CB/CR and Y/PB/PR 6 pin Din S-terminal 9 pin D-SUB 15 pin D-SUB 24 pin DVI
2.3.2 Video/S-Video Signal: a. b. c. d. Type Polarity Amplitude Frequency Analog Positive Video 1Vp-p , (priority S-Video) Y=1Vp-p C=0.286Vp-p H: 15.734KHz V: 60Hz(NTSC) H: 15.625KHz V: 50Hz(PAL) 75 ohms
e. Input impedance 2.3.3 Y/CB/CR or Y/PB/PR Signal: a. Type b. Polarity c. Amplitude d. Frequency Y/CB/CR Y/PB/PR: HDTV
Analog Positive AV: 1Vp-p (with sync) S-Video: Y: 1Vp-p ,C: 0.286Vp-p H: 15.734KHz V: 60Hz (NTSC) H: 15.625KHz V: 50Hz (PAL) 1. 31KHz/60Hz (480P) 2. 45KHz/60Hz (720P) 3. 33KHz/60Hz(1080I)
2-1
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
2.3.4 RGB Signal: a. Type b. Polarity c. Amplitude d. Frequency TTL Positive or Negative RGB: 0.7Vp-p H: support to 31K~91KHz V: support to 50~85Hz
2.3.5 DVI Signal: a. Type b. Polarity c. Frequency 2.3.6 Audio Signal: Digital Positive or Negative H: support to 31K~63KHz V: support to 50~85Hz Analog 500mV rms /more than 22Kohm
2.3.7 Pin Assignments For D-SUB Connector (In / Loop Out): Pin 1 2 3 4 5 Signal Assignment RED GREEN BLUE GND GND Pin 6 7 8 9 10 Signal Assignment RED GND GREEN GND BLUE GND NC GND Pin 11 12 13 14 15 Signal Assignment GND SDA H-SYNC V-SYNC SCL
2.3.8 Pin Assignments For 24 Pin DVI Connector (Digital Only): Pin 1 2 3 4 5 6 7 8 Signal Assignment TMDS Data 2TMDS Data 2+ TMDS Data 2/4 Shield TMDS Data 4TMDS Data 4+ DDC Clock DDC Data No Connect Pin 9 10 11 12 13 14 15 16 Signal Assignment TMDS Data 1TMDS Data 1+ TMDS Data 1/3 Shield TMDS Data 3TMDS Data 3+ +5V Power Ground (For +5V) Hot Plug Detect Pin 17 18 19 20 21 22 23 24 Signal Assignment TMDS Data 0TMDS Data 0+ TMDS Data 0/5 Shield TMDS Data 5TMDS Data 5+ TMDS Clock Shield TMDS Clock + TMDS Clock -
2-2
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
2.3.9 RGB/DVI For VESA Standard: Mode No Resolution Refresh Rate (Hz) 60 72 75 85 56 60 72 75 85 60 70 75 85 60 75 85 70 50 60 60(I) 70 60 Horizontal Vertical Frequency Frequency (K Hz) 31.5 37.9 37.5 43.3 35.1 37.9 48.1 46.9 53.7 48.4 56.5 60.0 68.7 63.98 79.98 91.15 31.46 31.5 45.15 33.75 31.50 31.72 (Hz) 59.94 72.81 75 85.01 56.25 60.317 72.19 75 85.06 60.01 70.07 75.03 84.99 60.02 75.03 85.02 70.08 50 60 60 70 60.41 Vertical Sync Polarity (TTL) + + + + + + + + + + + Horizontal Sync Polarity (TTL) + + + + + + + + + + Dot rate (MHz) 25.175 31.500 31.500 36.000 36.000 40.000 50.000 49.500 56.250 65.000 75.000 78.750 94.500 108.00 135.00 157.50 28.320 25.175 74.250 74.250 25.175 30.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23
640(VGA)× 480 × 640(VGA)× 480 × 640(VGA)× 480 × 640(VGA)× 480 × 800(SVGA)× 600 × 800(SVGA)× 600 × 800(SVGA)× 600 × 800(SVGA)× 600 × 800(SVGA)× 600 × 1024(XGA)× 768 × 1024(XGA)× 768 × 1024(XGA)× 768 × 1024(XGA)× 768 × 1280(SXGA)× 1024 × 1280(SXGA)× 1024 × 1280(SXGA)× 1024 × 720(DOS)× 400 × 640(VGA)× 480 × 1280(HDTV)× 720P × 1920(HDTV)× 1080I × 640(VGA)× 350 × 852(WGA)× 480 ×
RGB/DVI For Apple Standard: Mode No Resolution Refresh Rate (Hz) 67 75 75 Horizontal Vertical Frequency Frequency (KHz) 35.00 49.73 68.68 (Hz) 66.67 74.55 75.06 Vertical Sync Polarity (TTL) Horizontal Sync Polarity (TTL) Dot rate (MHz) 30.240 57.283 100.000
24 25 26
640 x 480 832 x 624 1152 x 870
Attention : For DVI is not supported. 2.3.10 Y/PB/PR For Component: Mode No 1 2 3 Resolution 640 × 480P 1920 × 1080I 1280 × 720P Refresh Rate 60 60 60
2-3
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
2.4. Display Performance Requirements: The data of display performance are measured based on the following. Conditions unless otherwise specified. a. b. c. d. e. f. Ambient temperature Warm up period Line input voltage : Viewing distance Display mode Brightness condition 25±5 ± 30 minutes Min. 100 Vac ~ 240 Vac (50 / 60 Hz) Distance from screen is 81 cm Test with window white pattern mode if not specified. Press recall bottom to set default brightness Support to 1280 x 1024
2.4.1 Maximum Resolution:
2.4.2 Horizontal Size (Standard) Vertical Size (Standard) 2.4.3 Horizontal Size (Max.) Vertical Size (Max.) 2.4.4 Maximum Brightness Level: a. 100% center block white pattern (mosaic) b. raster background 2.5. Operation: Main unit button
920±8 mm (for mode 126) ± 518±8 mm (for mode 126) ± Mode 1~26 Mode 1~26 full-scan full-scan
Timing Mode 1 More than 30FL (while pressing recall button to set default brightness) with contrast / brightness at Max. and black signal) less than 0.4FL
IR Remote Control
Main power switch (power ON /OFF) Power ON/OFF Input Mode (TV AV1 AV2 (S) Component 1 Component2 RGB DVI TV run in cycle) Menu key -,+ Adjustment -,+ Power on/off Input Mode (same as Main unit button) Volume -,+ Wide , Video/S video input:4:3/16:9/ZOOM1/ZOOM2 Analog RGB input :W4:3/W16:9 Menu -,+ Adjustment -,+ RECALL PIP, POP, SWAP, MUTE
2.5.1 Adjustable Items: AV/S-Video input Y/CB/CR Analog RGB input Brightness, Contrast, Color, Tint, Sharpness Color Temperature Brightness, Contrast, Vertical position, Vertical width, Horizontal position, Horizontal width, Color Temperature, Clock phase, Power Save Brightness, Contrast, Vertical position, Vertical width, Horizontal position, Horizontal width, Color Temperature, Power Save
DVI input
2-4
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
3. DIMENSIONS: Width Height Depth 3.1. Package Dimensions: Width Height Depth 3.2. Weight: Net weight Gross weight 4. 4.1. ENVIRONMENT: Operating: Temperature Relative humidity Pressure 4.2. Non-Operating: Temperature Relative humidity Pressure Vibration 4.3. Acoustics: (IHF A-weighted 1meter) SOUND: 500W Max. a. Residual hum (at volume min) b. Practical max. Audio output (at 10% THD max.) 1.0Vp-p 1kHz input 5W + 5W Max. /12 ohm c. Sound distortion (at 250 mw 1kHz) 1% Max. d. Sound distortion (at 1.0Vp-p 1kHz input volume max.) 9% Max. e. Audio output (input at 1.4VP-P) 1.0 VP-P 1000W Max. f. Max. hum (at volume max) 150mV ± 3dB g. Sensitivity (at volume max. O/P 1W) at 1kHz AV Input h. Audio Fidelity (1KHz 0dB,corrected for emphasis characteristics) 6dB ± 3dB BBE ON 60Hz 8dB ± 3dB 10KHz -6dB ± 3dB WOOFER & BBE OFF 100Hz -2dB ± 3dB 10KHz -20~60 20~90% 600~1114hpa X/Y/Z, 0.5G/10~55Hz(sweep), 10 minutes 40dB Max. 0~40(32~104) 20~80% 800~1114hpa 68.8lbs/31.2 Kgs (w/o stand) 77.2lbs/ 35Kgs (w/ stand) 101.4lbs/46 Kgs 1230 mm 960 mm 470 mm Without Stand 1040mm 648 mm 95mm With Stand 1040mm 690mm 287.5 mm
5.
2-5
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
6. 6.1 RF RF Sensitivity (Peak) VHF UHF CATV 6.2 CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 30dB Max. 30dB Max. 30dB Max.
AFT Pull-In Range VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 ± 0.6MHz Min. ± 0.6MHz Min. ± 0.6MHz Min.
6.3
Picture IF Rejection VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 50dB Min. 50dB Min. 50dB Min.
6.4
Picture Image Rejection VHF UHF CATV CH 2 ~ CH 13 CH 14 ~ CH 69 CH A-5 ~ CH W+29 40dB Min. 35dB Min. 35dB Min.
6.5
AGC Characteristics AGC Figure Of Merit 50dB Min. RF signal range in which video at PDP drops 6 dB from output level obtained with 100mV input.
6.6 6.7 6.8
RF AGC Cut In Level FM/AM Rejection (100mV at SIF input) Noise Limits Sensitivity
55dB ± 2dB 14dB min VHF 45dB max UHF 49dB max
7.
RELIABILITY REQUIREMENT: The MTBF is 20000hrs under normal operation (environment temperature=25±5, half ± luminosity, motion picture) REGULATORY REQUIREMENTS: Safety Requirement: a. UL b. CSA c. TUV Safety of information technology equipment including electrical business equipment Safety of information technology equipment including electrical business equipment
8. 8.1
8.2
Emission Requirement: The unit shall meet the EMI limits in all screen modes. For EMI testing, the unit must be tested with the screen pattern consisting of scrolling capital "H" characters also the brightness contrast will be adjusted to max. Level. a. FCC class B part 15
8.3
Transit test a. Drop Test 200mm max.
2-6
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
b. Vibration Test 1. 2. 3. 8.4 Forward and backward Right and left Up and down 30 minutes 1000 c.p.m 30 minutes 1000 c.p.m 30 minutes 1000 c.p.m
Power Management: Mode Normal Stand-by Power saving H-sync Pulse No pulse Pulse No pulse V-sync Pulse No pulse No pulse Pulse Video Active No video Blanked Power dissipation Normal power Power off Less than 5 watts
This Plasma display is Energy star compliant when used with a computer equipped with DPMS. Note: The power indicator LED color is green in normal state, yellow in stand-by and power saving state. 9. 9.1 VIDEO & AUDIO Video Signal Output (impedance 75 ohm) (input signal at 1.0Vp-p ± 0.2Vp-p) 1.0Vp-p ± 0.2Vp-p
2-7
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
APPENDIX A : Preset Timing Chart
Item A B C D E F G H I
Description: Total time Active display area including borders Active display area excluding borders Left/Top border Right/bottom border Blanking time Front porch Sync-width Back porch
Mode No Resolution & Refresh Rate Pixel Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity Dot rate
1 640 480 60 25.175 640 800 24 96 48 160 480 525 18 2 33 45 31.469 59.94 25.175
2 640 480 72 31.5 640 832 32 40 128 192 480 520 17 3 28 40 37.9 72.81 31.5
3 640 480 75 31.5 640 840 16 64 120 200 480 500 1 3 16 20 37.5 75 31.5
4 640 480 85 36 640 832 56 56 80 192 480 509 1 3 25 29 43.3 85.01 36
5 800 600 56 36 800 1024 24 72 128 224 600 625 1 2 22 25 35.1 56.25 + + 36
6 800 600 60 40 800 1056 40 128 88 256 600 628 1 4 23 28 37.9 60.317 + + 40
7 800 600 72 50 800 1040 56 120 64 240 600 666 37 6 23 66 48.1 72.19 + + 50
8 800 600 75 49.5 800 1056 16 80 160 256 600 625 1 3 21 25 46.9 75 + + 49.5
9 800 600 85 56.25 800 1048 32 64 152 248 600 631 1 3 27 31 53.7 85.06 + + 56.25
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL MHz
2-8
SPECIFICATION FOR GTW-P42M102 PLASMA DISPLAY VER1.0
Mode No Resolution & Refresh Rate Pixel Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity Dot rate
10 1024 768 60 65 1024 1344 24 136 160 320 768 806 3 6 29 38 48.4 60.01 65
11 1024 768 70 75 1024 1328 24 136 144 304 768 806 3 6 29 38 56.5 70.07 75
12 1024 768 75 78.75 1024 1312 16 96 176 288 768 800 1 3 28 32 60 75.03 + + 78.75
13 1024 768 85 94.5 1024 1376 48 96 208 352 768 808 1 3 36 40 68.7 84.99 + + 94.5
14 1280 1024 60 108 1280 1688 48 112 248 408 1024 1066 1 3 38 42 63.98 60.02 + + 108
15 1280 1024 75 135 1280 1688 16 144 248 408 1024 1066 1 3 38 42 79.98 75.03 + + 135
16 1280 1024 85 157.5 1280 1728 64 160 224 448 1024 1072 1 3 44 48 91.15 85.02 + + 157.5
18 19 720 640 400 480 70 50 Hz 28.320 25.175 MHz 720 640 Dots 900 800 Dots 18 16 Dots 108 96 Dots 54 48 Dots 180 160 Dots 400 480 Lines 449 629 Lines 12 62 Lines 2 2 Lines 35 85 Lines 49 149 Lines 31.46 31.5 KHz 70.08 50 Hz + TTL TTL 28.32 25.175 MHz
Mode No Resolution & Refresh Rate Pixel Horizontal visible Horizontal total Horizontal front porch Horizontal sync Horizontal back porch Horiz blanking time Vertical visible Vertical total Vertical front porch Vertical sync Vertical back porch Vertical blanking time Horizontal frequency Vertical frequency Vertical sync polarity Horiz sync polarity Dot rate
20 1280 720P 60 74.250 1266 1650 42 63 279 384 687 750 1 6 56 63 45.15 60 74.25
21 1920 1080I 60I 74.25 1920 2200 64 44 192 300 540 562.5 24.5 2 18 44.5 33.75 60 74.25
22 640 350 70 25.175 640 800 16 96 48 160 350 449 37 2 60 99 31.50 70 25.175
23 852 480 60 30 852 955 19 48 36 103 480 525 10 2 33 45 31.72 60.41 30
24 25 26 640 832 1152 480 624 870 67 75 75 30.240 57.283 100.000 640 832 1152 864 1152 1456 64 32 32 64 64 128 96 224 144 224 320 304 480 624 870 525 667 915 3 1 3 3 3 3 39 39 39 45 43 45 35 49.73 68.68 66.67 74.55 75.06 30.240 57.283 100.000
Hz MHz Dots Dots Dots Dots Dots Dots Lines Lines Lines Lines Lines Lines KHz Hz TTL TTL MHz
2-9
FACTORY & ELECTRONIC ADJUSTMENT
1. PANEL voltage adjustment POWER VOLTAGE ADJUST FOR LG TTL PANEL
VER1.0
The power voltage should be adjusted and checked when changing the panel or power board MAIN POWER BOARD
V
Vs ADJ
-Vy ADJ
Vset ADJ Va ADJ
GND POINT *NOTE: ADJUSTMENT KNOB
1. SETTING INPUT SOURCE TO RGB MODE. 2. RGB MODE PATTERN IS ALL WHITE PATTERN.
3-1
FACTORY & ELECTRONIC ADJUSTMENT
VER1.0
3. FOLLOW THE PANEL LABEL VOLTAGE TO ADJUST VR (Va=75V, Vs=175V, -Vy=-80, Vset_up=220V ) 4. CHECK VOLTAGE BETWEEN "CHECK POINT" AND GROUND. 5. ADJUST SEQUENCE 1st 2nd 3rd 4th VA VS -Vy Vset_up
Va ADJ
Vs ADJ
-Vy ADJ
Vset_up ADJ
3-2
FACTORY & ELECTRONIC ADJUSTMENT
2. Color Temperature Adjustment 2.1.1 (1) (2) (3)
VER1.0
Color Temperature setting in DVI Mode: Turn on PDP set and warm up for over 30 minutes. Turn on Color Analyzer CA-100 and reset CA-100. Switch PDP input to DVI mode, press the "Recall" key on remote control to have PDP set in factory default status. (4) Set up Video Pattern Generator (Chroma, Model= C2226). Timing set = 640 x 480 @ 60Hz; Video = Panel Link, this is the DVI output mode. Connecting PDP DVI input to Chroma to receive DVI signal. (5) Dark level and bright level center block definition: A. Dark level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 17 According to C-2226 user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern. B. Bright level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 25 According to C-2226 user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern. (6) There are 3 different modes (DVI, RGB and AV) need color temperature setting; there are 4 different color temperatures (5400K, 6500D, 9300K and 13800K) in each mode. Each color temperature needs adjust dark level, bright level, and R, G, B. The OSD is as below: DVI (RGB, AV) X=335 GAIN RGB XXX 5400K (6500D, 9300K, 13800K) Y=343 BIAS RGB XXX
3-3
FACTORY & ELECTRONIC ADJUSTMENT
VER1.0
(7) 2.1.2 (1)
(2)
(3)
(4)
2.2.1 (1) (2) (3)
(4)
*Note: When adjusting the color temperature, please note what is the input source and what input the PDP is, the input source and the PDP input mode should be the same. Put the color analyzer CA-100 in the center of the screen. Adjusting procedure: Receive Chroma C-2226 DVI dark level center block signal (10 IRE), press the factory key in PDP remote control to go into factory mode, you will see the 5400K color temperature setting menu. 5400K dark level center block adjustment procedure: A. Press MENU key in remote control to select G-BIAS, and adjust Y=0.35 FL B. Press MENU key in remote control to select R-BIAS, and adjust x=335±10FL C. Press MENU key in remote control to select B-BIAS, and adjust y=343±10FL D. Adjust R/G/B-BIAS, make sure the final value x=335±10FL, y=343±10FL, Y=0.35FL 5400K bright level center block adjustment procedure: (Please set Chroma C2226 DVI bright level center block signal to 60 IRE) A. Press MENU key in remote control to select G-GAIN, and adjust Y=25±1FL B. Press MENU key in remote control to select R-GAIN, and adjust x=335±10FL C. Press MENU key in remote control to select B-GAIN, and adjust y=343±10F D. Adjust R/G/B-GAIN, make sure the final value x=335±10FL, y=343±10FL, Y=25±1FL. When you want to go ahead for next color temperature setting, press the factory key in remote control. For each color temperature setting, please repeat the procedure 1-3. Only x and y value will change in different color temperature mode (in 6500D, x=313, y=329; in 9300K, x=280, y=300; in 13800K, x=270, y=270), Y value are all the same in each color temperature mode (dark level Y=0.35, bright level Y=25). Color Temperature setting in RGB Mode: Turn on Color Analyzer CA-100 and reset CA-100. Switch PDP input to RGB mode, press the "Recall" key on remote control to have PDP set in factory default status. Set up Video Pattern Generator (Chroma, Model= C2226). Timing set = 640 x 480 @ 60Hz; Video = Analog, this is the RGB output mode. Connecting PDP RGB input to Chroma to receive RGB signal. Dark level and bright level center block definition: A. Dark level center block definition:
3-4
FACTORY & ELECTRONIC ADJUSTMENT
VER1.0
Pattern set = Pattern name = 1-mosaic, Color form = norm, B. Background color = 0 Foreground color = 17 According to C-2226 user manual, appendix analog-color: Normal Pen from Pen 17 = R: 102, G: 102, B: 102 102 (output amplifier)/1024 (total amplifier)=10%, therefore the 10% is the 10 IRE white output pattern. C. Bright level center block definition: Pattern set = Pattern name = 1-mosaic, Color form = norm, Background color = 0 Foreground color = 25 According to C-2226 user manual, appendix analog-color: Normal Pen from Pen 25 = R: 614, G: 614, B: 614 614 (output amplifier)/1024 (total amplifier)=60%, therefore the 60% is the 60 IRE white output pattern. (5) There are 3 different modes (DVI, RGB and AV) need color temperature setting; there are 4 different color temperatures (5400K, 6500D, 9300K and 13800K) in each mode. Each color temperature needs adjust dark level, bright level, and R, G, B. The OSD is as below: DVI (RGB, AV) 5400K (6500D, 9300K, 13800K) X=335 Y=343 GAIN BIAS RGB RGB XXX XXX *Note: When adjusting the color temperature, please note what is the input source and what input the PDP is, the input source and the PDP input mode should be the same. (6) Put the color analyzer CA-100 in the center of the screen. 2.2.2 Adjusting procedure: (1) Receive Chroma C-2226 RGB dark level center block signal (10 IRE), press the factory key in PDP remote control to go into factory mode, you will see the 5400K color temperature setting menu. (2) 5400K dark level center block adjustment procedure: A. Press MENU key in remote control to select G-BIAS, and adjust Y=0.35 FL B. Press MENU key in remote control to select R-BIAS, and adjust x=335±10FL
3-5
FACTORY & ELECTRONIC ADJUSTMENT
VER1.0
(3)
(4)
2.3.1 (1) (2) (3) (4) 2.3.2 (1)
(2)
(3)
C. Press MENU key in remote control to select B-BIAS, and adjust y=343±10FL D. Adjust R/G/B-BIAS, make sure the final value x=335±10FL, y=343±10FL, Y=0.35FL 5400K bright level center block adjustment procedure: (Please set Chroma C2226 RGB bright level center block signal to 60 IRE) A. Press MENU key in remote control to select G-GAIN, and adjust Y=25±1FL B. Press MENU key in remote control to select R-GAIN, and adjust x=335±10FL C. Press MENU key in remote control to select B-GAIN, and adjust y=343±10F D. Adjust R/G/B-GAIN, make sure the final value x=335±10FL, y=343±10FL, Y=25±1FL. When you want to go ahead for next color temperature setting, press the factory key in remote control. For each color temperature setting, please repeat the procedure 1-3. Only x and y value will change in different color temperature mode (in 6500D, x=313, y=329; in 9300K, x=280, y=300; in 13800K, x=270, y=270), Y value are all the same in each color temperature mode (dark level Y=0.35, bright level Y=25). Color Temperature setting in AV mode: Turn on Color Analyzer CA-100 and reset CA-100. Switch PDP input to AV1 mode, press the "Recall" key on remote control to have PDP set in factory default status. Turn on SENCORE VP-300 Multimedia Video Generator, set the dark level and bright level center block. Then connect VP-300 AV output to PDP AV1 input. Dark level center block definition: NTSC system, pattern=WINDOW 1=14 IRE. Bright level center block definition: NTSC system, pattern=WINDOW 2=60 IRE Adjusting procedure: Receive VP-300 dark level center block signal from AV1 input, press the factory key in PDP remote control, you will see the 5400K color temperature setting menu. 5400K dark level center block adjustment procedure: A. Press MENU key in remote control to select G-BIAS, and adjust Y=1.5 FL B. Press MENU key in remote control to select R-BIAS, and adjust x=335±10FL C. Press MENU key in remote control to select B-BIAS, and adjust y=343±10FL D. Adjust R/G/B-BIAS, make sure the final value x=335±10FL, y=343±10FL, Y=1.5FL 5400K bright level center block adjustment procedure: (Please set VP-300 bright level center block signal to 60 IRE) A. Press MENU key in remote control to select G-GAIN, and adjust Y=30FL
3-6
FACTORY & ELECTRONIC ADJUSTMENT
VER1.0
B. Press MENU key in remote control to select R-GAIN, and adjust x=335±10FL C. Press MENU key in remote control to select B-GAIN, and adjust y=343±10F D. Adjust R/G/B-GAIN, make sure the final value x=335±10FL, y=343±10FL, Y=30FL. (4) When you want to go ahead for next color temperature setting, press the factory key in remote control. For each color temperature setting, please repeat the procedure 1-3. Only x and y value will change in different color temperature mode (in 6500D, x=313, y=329; in 9300K, x=280, y=300; in 13800K, x=270, y=270), Y value are all the same in each color temperature mode (dark level Y=1.5, bright level Y=30).
3-7
BLOCK DIAGRAM
Audio Amplifier Board Speaker Speaker
VER1.0
RF,AV1,AV2 Component1,2
AV w / Tuner Board
X Amp Board-Left Front Button Control Board
VGA IN DVI IN RS232 IN
PDP PANEL MODULE
Image Board
Logic Board PANEL (X-DRV) X Amp Board-Right
Standby & Audio Power Supply Board
Interface Board-Y
Y Amp Board-Top PANEL (Y-DRV) Y Amp Board-Bottom
Panel Pow er Supply Module Interface Board-Z PANEL (Z-DRV)
Pow er Input Module AC IN
AC Master Power Switch Board
PA NEL 'S B oard Asse m bl y
SA M PO Bo ard Asse m bl y
4-1
TROUBLE SHOOTING GUIDES No Power
VER1.0
SET POWER ON
Power Input Module (3141Q00005A) Check
NG
Replace Power Input Module
G
(3141Q00005A) Check
OK Panel Power Supply (3501Q00001A) Check NG
Replace Panel Power Supply
G
(3501Q00001A) Check
OK Standby &Audio Power Supply (PW-0500) Check Replace Standby &Audio Power Supply (PW-0500) Check NG
OK
5-1
TROUBLE SHOOTING GUIDES No Picture
VER1.0
No Picture
AV w/ Tuner Board
(DPWB11396-1G-T-)
NG
Check Replace AV w/ Tuner Board (DPWB11396-1G-T-) Check
G
Image Board
(DPWB11393-1G--L)
NG
OK
Check Replace Image Board (DPWB11393-1G--L) Check
G
PDP Panel Module (PDP42WVSN3S) Check
NG
OK
Replace PDP Panel Module (PDP42WVSN3S) Check
OK
5-2
TROUBLE SHOOTING GUIDES Vertical Line Fail
VER1.0
Vertical Line Fail
Interface Board-Z (6871QZH019A) Check
NG
Replace Interface Board-Z (6871QZH019A) Check
G
OK
X Amp Board-Left (6871QLH015A) Check X Amp Board-Right (6871QRH013A) Check
NG Replace X Amp Board-Left (6871QLH015A) Check X Amp Board-Right (6871QRH013A) Check
G
PDP Panel Module Assembly (PDP42WVSN3S) Check
NG
OK
Replace PDP Panel Module Assembly (PDP42WVSN3S)
OK
5-3
TROUBLE SHOOTING GUIDES Horizontal Line Fail
VER1.0
Horizontal Line Fail
Interface Board-Y (6871QYH018A) Check
NG
G
Replace Interface Board-Y (6871QYH018A) Check
OK Y Amp Board-Top (6871QDP025A) Check Y Amp Board-Bottom (6871QDP026A) Check
NG
Replace Y Amp Board-Top (6871QDP025A) Check Y Amp Board-Bottom (6871QDP026A) Check
G
OK
PDP Panel Module Assembly (PDP42WVSN3S) Check
NG
Replace PDP Panel Module Assembly (PDP42WVSN3S) Check
OK
5-4
TROUBLE SHOOTING GUIDES No Remote Control
VER1.0
SET POWER ON
Remote Control Check
NG Replace Battery Replace R/C
G OK OK
Front Button Control Board (DPWB11372-1G-K-) Check
NG Replace Front Button Control Board
G
(DPWB11372-1G-K-)
Check
OK Image Board
(DPWB11393-1G--L)
NG Replace Image Board
(DPWB11393-1G--L)
Check
Check
OK
5-5
TROUBLE SHOOTING GUIDES Front Button Fail
VER1.0
SET POWER ON
Front Button Control Board (DPWB11372-1G-K-) Check
NG Replace Front Button Control Board (DPWB11372-1G-K-) Check
G
OK Image Board
(DPWB11393-1G--L)
NG Replace Image Board (DPWB11393-1G--L) Check
Check
OK
5-6
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME IMAGE BOARD ASS'Y
PART NO. DPWB11393-1G--L
MODULE NAME AC MASTER POWER SWITCH B/D ASS'Y
PART NO. DPWB11395-1G---
6-1
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME AUDIO AMPLIFIER BOARD ASS'Y
PART NO. DPWB11372-1G-S-
MODULE NAME FRONT BUTTON CONTROL BOARD ASS'Y
PART NO. DPWB11372-1G-K-
6-2
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME AV W/ TUNER BOARD ASS'Y
PART NO. DPWB11396-1G-T-
MODULE NAME STANDBY & AUDIO POWER SUPPLY ASS'Y
PART NO. PW-0500
6-3
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME LOGIC BOARD ASS'Y
PART NO. 6871QCH013A
MODULE NAME PANEL POWER SUPPLY ASS'Y
PART NO. 3501Q00001A
6-4
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME POWER INPUT MODULE ASS'Y
PART NO. 3141Q00005A
MODULE NAME X AMP BOARD-LEFT ASS'Y
PART NO. 6871QLH015A
6-5
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME X AMP BOARD-RIGHT ASS'Y
PART NO. 6871QRH013A
MODULE NAME Y AMP BOARD-TOP ASS'Y
PART NO. 6871QDP025A
6-6
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME Y AMP BOARD-BOTTOM ASS'Y
PART NO. 6871QDP026A
MODULE NAME INTERFACE BOARD-Y ASS'Y
PART NO. 6871QYH018A
6-7
P.C. BOARD TOP VIEW
VER1.0
MODULE NAME INTERFACE BOARD-Z ASS'Y
PART NO. 6871QZH019A
MODULE NAME PDP PANEL MODULE ASS'Y
PART NO. PDP42WVSN3S
6-8
ELECTRONIC MODULES LIST
Model Name: GTW-P42M102
No. Module Supplier Supplier's Part Number
VER1.0
Quantity Per Final Assembly
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Image Board AC Master Power Switch Board Audio Amplifier Board Front Button Control Board AV w/ Tuner Board Standby & Audio Power Supply Logic Board Panel Power Supply Power Input Module X Amp Board- Left X Amp Board- Right Y Amp Board- Top Y Amp Board- Bottom Interface Board- Y Interface Board- Z Z Amp Board- Top Z Amp Board- Bottom
Sampo Sampo Sampo Sampo Sampo LG LG LG LG LG LG LG LG LG LG
DPWB11393-1G--L DPWB11395-1G--DPWB11372-1G-SDPWB11372-1G-KDPWB11396-1G-TPW-0500 6871QCH013A 3501Q00001A 3141Q00005A 6871QLH015A 6871QRH013A 6871QDP025A 6871QDP026A 6871QYH018A 6871QZH019A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
16
PDP Panel Module
LG
PDP42WVSN3S
1
7-1
EXPLODED VIEW
VER1.0
8-1
PACKAGING LIST
VER1.0
9-1