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XAV-7W
SERVICE MANUAL
Ver. 1.2 2006.03

AEP Model UK Model

The XAV-7W is composed of the following models. Media Center Connection Box Wireless Remote Commander XAV-7W XA-114 RM-X118

SPECIFICATIONS

Media center/receiver
Monitor section
Display type Wide LCD color monitor Size 7 in. System TFT active matrix Number of pixel 336,960 pixels

MW/LW T uning range MW: 531 - 1,602 kHz LW: 153 - 279 kHz Intermediate frequency 10.7 MHz/450 kHz Usable sensitivity MW: 30 µV LW: 40 µV

Tuner section
FM T uning range 87.5 - 108.0 MHz Intermediate frequency 10.7 MHz Usable sensitivity 8 dBf Frequency response 30 - 15,000 Hz Selectivity 75 dB (400 kHz) S/N ratio 66 dB (stereo) 72 dB (mono) Harmonic distortion at 1 kHz 0.6% (stereo) 0.3% (mono) Separation 35 dB at 1 kHz

Amplifier section
Speaker outputs (sure seal connectors) Speaker impedance 4 - 8 ohms Maximum power output 45 W × 4 (into 4 ohms, at 1 kHz) Outputs

General
Power requirements 12 V DC, from car battery (negative earth) Inputs FM/MW/LW aerial (1) Power supply (1) Telephone ATT control lead (1) Illumination control lead (1) Remote control input connector (1)

Front audio (1) Rear audio (1) Subwoofer (mono) Power aerial relay control lead (1) Power amplifier control lead (1) I/O connector Dedicated 22-pin connector T one controls Bass ±7.5 dB at 100 Hz Treble ±7.5 dB at 10 kHz Loudness +8 dB at 100 Hz +2 dB at 10 kHz Dimensions With monitor closed Approx. 178 × 50 × 185 mm (W × H × D) Mass Approx. 1.7 kg Supplied accessories Card remote commander RM-X118 (1) (incl. 1 lithium battery) Connection box (1) Parts for installation and connections (1 set) Operating Instructions (1 set) Outputs

­ Continued on next page ­

MEDIA CENTER/RECEIVER
9-874-047-03
2006C05-1 © 2006.03

Sony Corporation
eVehicle Division Published by Sony Techno Create Corporation

XAV-7W
Ver 1.1

Connection box
Inputs Video/audio (Sony bus compatible, 1) BUS control input connector (1) Video/audio (2) Outputs Video/audio (1) Connection to main unit Dedicated 22-pin connector Dimensions Approx. 136 × 77 × 30 mm (W × H × D) Mass Approx. 260 g

TABLE OF CONTENTS 1. 2. 3.
3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10.

SERVICING NOTES ............................................... 3 GENERAL ................................................................... 5 DISASSEMBLY
Disassembly Flow ........................................................... Front Panel Assy ............................................................. Case (Upper) Assy .......................................................... MAIN Board ................................................................... Motor Assy (M701) ......................................................... Setting of Lead from Motor Assy (M701) ..................... Monitor ............................................................................ Monitor (F)/(R) Cabinet Assy ......................................... LCD ................................................................................. MONITOR Board ........................................................... 9 9 10 11 12 12 13 13 14 14

Design and specifications are subject to change without notice.

4. 5. 6.

ASSEMBLY ELECTRICAL ADJUSTMENTS ......................... 16 DIAGRAMS
21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 46 52

4-1. Assembly of Flat Cable ................................................... 15

6-1. Block Diagram ­ MAIN Section ­ ................................ 6-2. Block Diagram ­ DISPLAY/BUS CONTROL Section ­ ........................ 6-3. Block Diagram ­ MONITOR Section ­ ........................ 6-4. Block Diagram ­ POWER SUPPLY Section ­ ............. 6-5. Note for Printed Wiring Boards and Schematic Diagrams ....................................................... 6-6. Schematic Diagram ­ FM/MAIN (1/5) Boards ­ ......... 6-7. Schematic Diagram ­ MAIN Board (2/5) ­ .................. 6-8. Schematic Diagram ­ MAIN Board (3/5) ­ .................. 6-9. Schematic Diagram ­ MAIN Board (4/5) ­ .................. 6-10. Schematic Diagram ­ MAIN Board (5/5) ­ .................. 6-11. Printed Wiring Board ­ MAIN Board (Component Side) ­ .............................. 6-12. Printed Wiring Boards ­ FM/MAIN (Conductor Side) Boards ­ ....................... 6-13. Printed Wiring Board ­ FRONT Board ­ ...................... 6-14. Schematic Diagram ­ FRONT Board ­ ......................... 6-15. Printed Wiring Board ­ MONITOR Board (Component Side) ­ ...................... 6-16. Printed Wiring Board ­ MONITOR Board (Conductor Side) ­ ........................ 6-17. Schematic Diagram ­ MONITOR Board (1/3) ­ .......... 6-18. Schematic Diagram ­ MONITOR Board (2/3) ­ .......... 6-19. Schematic Diagram ­ MONITOR Board (3/3) ­ .......... 6-20. Printed Wiring Boards ­ ANGLE/KEY Boards ­ ......... 6-21. Schematic Diagram ­ ANGLE/KEY Boards ­ ............. 6-22. Printed Wiring Board ­ MOTOR Board ­ ..................... 6-23. Schematic Diagram ­ MOTOR Board ­ ....................... 6-24. Printed Wiring Boards ­ PULSE/SWITCH Boards ­ ... 6-25. Schematic Diagram ­ PULSE/SWITCH Boards ­ ........ 6-26. IC Pin Function Description ...........................................

7.
7-1. 7-2. 7-3. 7-4. 7-5.

EXPLODED VIEWS
Front Panel Section ......................................................... Case (Upper) Assy Section ............................................. Open Close Motor Section .............................................. Case (Lower) Assy Section ............................................. Monitor Section ............................................................... 61 62 63 64 65

Notes on chip component replacement · Never reuse a disconnected chip component. · Notice that the minus side of a tantalum capacitor may be damaged by heat.

8.

ELECTRICAL PARTS LIST ............................... 66

2

XAV-7W SECTION 1 SERVICING NOTES
OPENING AND CLOSING OF THE MONITOR IN AN ELECTRIC INTERRUPTION STATE
In the state of electric interruption, if a monitor is opened and closed by force, it will became the cause of failure. Please open and close a monitor at the time of repair after the following procedure decomposes and removing a motor. 1) Front Panel Assy (Disassembly page 9) 2) Case (Upper) Assy (Disassembly page 10) 3) Motor Assy (Monitor Open/Close) (M701)
Note: Follow the disassembly procedure in the numerical order given.

2 cover

1 five screws (M2 × 2.3)

3 three screws (M2 × 2.3) 5

3 screw (M2 × 2.3)

4 lug

motor assy (monitor open/close) (M701)

6 Open and close a monitor after lifting a motor assy (monitor open/close) (M701).

3

XAV-7W

JIG ON REPAIRING
When repairing this set, etc., connect the extension cable as the figure shown below.

extension cable (main board ­ monitor board) (Part No. J-2502-056-3)

extension cable (LCD unit ­ monitor board) (Part No. J-2502-051-1)

extension cable (monitor board ­ monitor ground plate) (Part No. J-2502-056-4)

connect the earth

extension cable (7 inch monitor back light ­ monitor board) (Part No. J-2502-051-3)

4

XAV-7W SECTION 2 GENERAL
Location of Controls
Main unit
Monitor closed 1 2 6 7
1

This section is extracted from instruction manual.

Card remote commander
The unit can be operated with the card remote commander. For safety, stop the car before using the card remote commander, or have a passenger operate it.

3

2 3 0 qa 4 5 6 7 8 9 qs qd qf qg

8 4 0 5
1 DISC ­/+ buttons 2 Reset button 3 Sensor for card remote commander 4 VOL (volume adjust) ­/+ buttons 5 SEEK/AMS ­/+ buttons

9 qa
6 Display window 7 OFF (Standby/Power off) button* 8 OPEN/CLOSE button 9 TA button 0 MODE button qa SOURCE (Power on/Radio/CD/MD/VIDEO) button

* Warning when installing in a car without an ACC (accessory) position on the ignition key After turning off the ignition, be sure to press OFF on the unit for 2 seconds to turn off the clock display. Otherwise, the clock display does not turn off and this causes battery drain.

Monitor opened up

1 DSPL (display mode change/programme type) button 2 Number buttons 3 DSO button 4 MENU button 5 SOURCE (Power on/Radio/CD/MD/VIDEO) button 6 B/b SEEK/AMS ­/+ buttons 7 SOUND button

8 OFF (Standby/Power off) button 9 VOL (volume adjust) +/­ buttons 0 EQ7 button qa MODE button qs LIST button qd V/v DISC +/­ buttons qf ENTER button qg ATT button

Note
If the unit is turned off by pressing OFF for 2 seconds, it cannot be operated with the card remote commander unless SOURCE on the unit is pressed to activate the unit first.

Tip
See "Replacing the lithium battery" for details on how to replace the battery (page 46).

1 2
1 ANGLE (monitor angle adjust) ­/+ buttons 2 Sensor for card remote commander

8

9

Note

Cluster panel dimensions
175.4 171

1 Installing the Main Unit
Installation angle
The unit should be installed within an angle of 25 degrees from horizontal. If this angle is exceeded, the monitor may not open up or retract properly.

Before installation
This unit is designed to be completely safe, but if not installed correctly, it can cause accidents. Be sure to verify the following points before installation. Install the main unit to the in-dash location, and the connection box under the navigator's seat, etc. · If the monitor in the opened position is close to a airconditioning outlet, the outlet should be closed. · Install the unit so that the monitor when opened up will not block access to the hazard switch or other important controls. · Do not install the unit (monitor) in locations which may be subject to excessively low or high temperatures. (Otherwise the unit may be deformed and the LCD may be damaged.) Exposure to direct sunlight can also lead to high temperatures and should be avoided. Selecting the installation location

25.5

17.3

If the installation dimensions shown at right are not observed, the monitor may not open up smoothly. If this happens, check the installation once more and modify the cluster panel where the dimension requirements are not met. For some car models, a separately available mounting kit may be required. (For details, please consult your dealer.)

6.2

22.5

Center line

33.6

44.7

25
18 55.7 20.6

Unit: mm

Installation procedure precautions
· Perform the installation carefully. Dropping the unit or otherwise subjecting it to strong impact or force may deform the chassis, resulting in failure of the monitor loading mechanism or other defects.

T

T N T N T/N

N

T/N T/N

Note
Keep the units and connection cables apart. The Media Center main unit and the connection box 1 should not be in close proximity.

1 2

Set the ignition key to OFF or remove it. Place the units in their intended mounting locations to check the cable length and monitor installation conditions.
· To allow for proper opening and closing of the monitor, there must be a clearance of at least 147 mm between the closest position of the shift lever and the mounting surface for the unit.

Shift lever At least 147 mm from mounting surface

· In some cases, the shift lever may touch the monitor when moved to a certain position. Make sure that there is no obstruction to driving operations. · When installing this unit together with other car audio equipment (single DIN slot size) in a stacked configuration, install the Media Center main unit on top.

5

6

5

XAV-7W

When removing front panel plate

Installation procedure
Mounting example When installing this unit, be sure to close the monitor of the unit. If the monitor is opened while installing and given too much force, it may cause a malfunction.

Installing the connection box XA-114
Cut off the required length of hook-and-loop fastener 8 and fix the connection box 1 on the carpet or similar.

Front panel plate 4 Do not throw away the front panel plate, since it will be needed when you change the car you install the unit. For details, see "Removing the Front Panel Plate". (page 17).

1

182

mm

Note
· Ensure that the mounting surface is clean. · Do not install the connection box - in locations subject to high temperatures - in locations subject to direct sunlight, warm air from heater outlets, or other locations that can get hot. · When attaching the hook-and-loop fastener to the bottom of the connection box, do not cover the model name plate in the center. Hook-and-loop fastener 8

Hook-and-loop fastener 8

53 mm

Notes
· Do not press the front panel buttons of the unit during installation and do not apply strong force. · Do not place any objects on top of the unit. · Be sure to use only the supplied panhead screws 6 for installation. If any other screws are used, make sure they conform to the requirements shown below. Using longer screws can cause internal damage to the unit.
5 mm

On installation surface

q;

2

Hooking up the connection box
Refer also to the section "3 Car Systems Connections" (page 13 15).

Bend these claws outward for a tight fit, if necessary.

Use of connectors
Insert until the connector clicks into place. To remove, press here and pull out.

6 mm

Damage can also occur if the screws are used directly on the unit without the brackets of the factory-installed car stereo.

3

7

Main unit/connection box interconnect 3 To Media Center main unit
6 9 6

Insert 3 until a click is heard.

9 9 6

4
q; qa

Dashboard

Fire wall

qs

qd

7

8

2 Main Unit Connections
Refer also to the section "3 Car Systems Connections" (page 13 15).
Use of connectors
Insert until the connector clicks into place. To remove, press here and pull out.

Connection Example
For details, see the section "3 Car Systems Connections" (page 13 - 15). Be sure to refer also to the documentation for all other components in the system.

Speaker connections
Front speakers (optional)

Media Center main unit

To connection box

Insert until the connector clicks into place. To remove, press here and pull out.

Main unit/ connection box interconnect 3

SUB WOOFER OUT(MONO)
Active subwoofer (optional)

Rear speakers (optional)

Power supply leads 2 (for main unit)

Insert 2 and 3 until a click is heard.
FRONT AUDIO OUT

Media Center main unit

Front speakers (optional)

Amplifiers (optional)
SUB WOOFER OUT(MONO) REAR AUDIO OUT

Rear speakers (optional)

Active subwoofer (optional)

Notes
· Be sure to connect the earth cord before connecting the amplifier. · If you connect an optional power amplifier and do not use the built-in amplifier, the beep sound will be deactivated.

9

10

6

XAV-7W

Connection of separately available accessories
Items except the main unit and the connection box are optionally available.

Connecting Information
For details, see the section "3 Car Systems Connections" (next page).

CONTROL(OUT)

Source selector XA-C30

CONTROL(IN)

Using the tap
CD/MD changer

Attach and fix the tap securely as illustrated.
Notes
· Be sure to connect the power input cord after all other cords have been connected. · If the parking brake switch cord is too thin, connect the parking cord to the parking brake switch cord directly without using the tap. Parking brake switch cord Tap 5

INPUT OUTPUT CONTROL INPUT REAR MONITOR OUTPUT VIDEO IN

CD/MD changer Monitor

Parking cord (Light green)

Connection box (supplied) Media Center main unit

Connecting the parking cord
XAV INPUT1/2

DVX-100 or video component

Be sure to connect the parking cord (Light green) to the parking brake switch cord. The mounting position of the parking brake switch cord depends on your car. Refer to the system connection diagram below and consult your car dealer or your nearest Sony dealer for further details.
Battery power Parking brake warning light Parking brake switch cord Tap 5

Tip
For connecting two or more CD/MD changers, the source selector XA-C30 (optional) is necessary.

Parking cord (Light green)

Media Center main unit Parking brake switch

Body earth

Parking brake switch cord

Foot brake type

11

12

Hand brake type

Parking brake switch cord

3 Car Systems Connections
Refer also to the documentation for all other components in the system.
Also see "Connecting Information" on page 12. · Components listed here except for supplied accessories are available separately. When connecting such components, be sure to also refer to their documentation. For specifications and other information on separately available components, contact your dealer. Prevention of accidents caused by short-circuits To prevent the risk of accidents caused by short-circuits, connect the power supply leads (red and yellow) only after all other wiring has been completed, and only with the ignition key in the OFF position. Otherwise, accidental short-circuiting can lead to electric shock and to serious damage. When a fuse has blown, check the wiring and locate the cause of the problem before replacing the fuse. When replacing the fuse, be sure to use only a fuse of the same rating (ampere rating). Using a different fuse or bridging the contacts with wire is highly dangerous and can lead to serious damage. Make sure to connect all of the following leads. Otherwise there is a risk of electric shock, damage to the equipment, or malfunction. · Connect light green lead to parking brake switch lead of car. · Connect yellow lead to battery power supply of car. · Connect red lead to accessory power supply of car. · Connect black lead to metal point on car chassis. * Do not to mix up the yellow and red leads, as this will cause the memory contents to be lost. Observe the following precautions. Otherwise there is a risk of electric shock, damage to the equipment, or malfunction. · Cover unused connectors with electrician's tape to prevent accidental contact. · Route FM/MW/LW aerial cable, bus cable, RCA interconnects, and power supply leads as far apart from each other as possible, to prevent noise interference. · Always grasp the connector and do not pull the cable when disconnecting the bus cable or other cables. Otherwise the cable may become detached. Notes on the control and power supply leads · The power aerial control lead (blue) supplies +12 V DC while you select the radio reception or while you activate the AF (Alternative Frequency), TA (Traffic announcement) function. · When your car has built-in FM/MW/LW aerial in the rear/side glass, connect the power aerial control lead (blue) or the accessory power input lead (red) to the power terminal of the existing aerial booster. For details, consult your dealer. · A power aerial without relay box cannot be used with this unit. Memory hold connection When the yellow power input lead is connected, power will always be supplied to the memory circuit even when the ignition key is turned off. Notes on speaker connection · Before connecting the speakers, turn the unit off. · Use speakers with an impedance of 4 to 8 ohms, and with adequate power handling capacities to avoid its damage. · Do not connect the speaker terminals to the car chassis, or connect the terminals of the right speaker with those of the left speaker. · Do not connect the earth lead of this unit to the negative (­) terminal of the speakers. · Do not attempt to connect the speakers in parallel. · Connect only passive speakers. Connecting active speakers (with built-in amplifiers) to the speaker terminals may damage the unit. · To avoid a malfunction, do not use the built-in speaker wires installed in your car if the unit shares a common negative (­) lead for the right and left speakers. · Do not connect the unit's speaker cords to each other.

Front speakers (optional) Amplifiers (optional) Rear speakers (optional) RCA interconnects (optional) Active subwoofer (optional) Tap 5 Parking brake switch lead of car A AMP REM Max. supply current 0.3 A B ATT Light green (2 m) Blue/white Light blue RCA interconnects (optional)

Connection box 1
XAV

Main unit/ connection box interconnect 3 Rotary Commander RM-X4S (optional)

Media Center main unit Aerial adaptor qh from car aerial*

13 5 7
C from the car's speaker connector

Power supply leads 2

2 4 6 8
C from the car's speaker connector 1 Purple 2 3 Grey 4 5 White 6 7 Green 8 + Speaker, Rear, Right ­ Speaker, Rear, Right + Speaker, Front, Right ­ Speaker, Front, Right + Speaker, Front, Left ­ Speaker, Front, Left + Speaker, Rear, Left ­ Speaker, Rear, Left D from the car's power connector 4 Yellow 5 Blue continuous power supply power aerial control

6 Orange/ switched White illumination power supply 7 Red 8 Black switched power supply earth

Positions 1, 2, and 3 do not have pins.

5 7

Negative polarity positions 2, 4, 6, and 8 have striped cords. D from the car's power connector Fuse (10 A)

4 6 8
A To AMP REMOTE IN of an optional power amplifier This connection is only for amplifiers. Connecting any other system may damage the unit. B To the interface cable of a car telephone

Warning If you have a power aerial without a relay box, connecting this unit with the supplied power supply leads 2 may damage the aerial. See "Power * Note for the aerial connecting connection diagram" If your car aerial is an ISO (International Organization for Standardization) type, use on next page for the supplied adaptor qh to connect it. First connect the car aerial to the supplied details. adaptor qh, then connect it to the aerial jack of the main unit.

13

14

7

XAV-7W

Power connection diagram
Auxiliary power connector may vary depending on the car. Check your car's auxiliary power connector diagram to make sure the connections match correctly. There are three basic types (illustrated below). You may need to switch the positions of the red and yellow leads in the car stereo's power connecting cord. After matching the connections and switched power supply leads correctly, connect the unit to the car's power supply. If you have any questions and problems connecting your unit that are not converted in this manual, please consult the car dealer.

4 After Installation and Connections

1

Start the car's engine.

the lights, horn, 2 Verify that and brake lights, otherparts operateturn indicators, all other electrical
Auxiliary power connector

normally.
Note
To avoid the possibility of damage, you should not use a needle or push the button too strongly.

3 Use a ball-point pen or similar to push the Reset button on the unit.

A

Red

Red

Reset button

Yellow 4 Yellow 7 Red

Yellow continuous power supply switched power supply

When you press the Reset button, the system becomes operative.

B

Red

Red

Warning when installing in a car without ACC (accessory) position on the ignition key switch
Be sure to press and hold OFF on the unit for more than 2 seconds to turn off the clock display after turning off the engine. When you press OFF only momentarily, the clock display does not turn off and this causes battery wear.

Yellow 4 Yellow 7 Red switched power supply continuous power supply

Yellow

C
Red Red

Yellow the car without ACC position

Yellow

15

16

Removing the Front Panel Plate
To remove the front panel plate from the unit, use the following procedure.

Insert a coin and twist to remove the front panel plate.

Be careful not to pull off the plastic parts.

A
Front panel plate 4

B

the front 1 Pull the lower side of(arrow A), to panel plate forward open a gap between the front panel plate and the body of the unit. thin item in 2 Insert a coin or similarremove the this gap, and twist to front panel plate.
Be careful not to damage the unit. Remove in the order left-to-right.

3 Spreading the lower side of the front panel plate outward (arrow
B), detach the plate from the body.
Note
Be careful not to pull off the plastic parts attached to the lower side of the unit together with the front panel plate.

17

8

XAV-7W SECTION 3 DISASSEMBLY
· This set can be disassembled in the order shown below.

3-1.

DISASSEMBLY FLOW

SET

3-2. FRONT PANEL ASSY (Page 9)

3-3. CASE (UPPER) ASSY (Page 10)

3-5. MOTOR ASSY (M701) (Page 12)

3-6. SETTING OF LEAD FROM MOTOR ASSY (M701) (Page 12)

3-4. MAIN BOARD (Page 11)

3-7. MONITOR (Page 13)

3-8. MONITOR (F)/(R) CABINET ASSY (Page 13)

3-9. LCD (Page 14)

3-10. MONITOR BOARD (Page 14)

Note: Follow the disassembly procedure in the numerical order given.

3-2.

FRONT PANEL ASSY

4 connector (CN4) 3 claw

5 front panel assy 1 2

9

XAV-7W

3-3.

CASE (UPPER) ASSY

1 screw (PTT2.6 × 10)

2 two screws (PTT2.6 × 10)

1 screw (PTT2.6 × 10)

5 case (upper) assy

4 flat cable 16P (CN15) 3 boss

4 flat cable 40P (CN14)

3 boss

10

XAV-7W

3-4.

MAIN BOARD

2 four screws (PTT2.6 × 5)

1 two screws (PTT2.6 × 5)

3

6 five screws (PTT2.6 × 10)

7 heatsink

5 connector (CN20)

8 main board

4 connector (CN3)

11

XAV-7W

3-5.

MOTOR ASSY (M701)
2 cover 3 two screws (M2 × 4) qh motor assy (M701) 9 screw (M2 × 2.3) 9 three screws (M2 × 2.3) 0 lug 7 screw (M2 × 4) qf pulse board qs screw (M2 × 2.3) qd connector (CN780) 5 connector (CN790) 4 insulating sheet (2) 1 five screws (M2 × 2.3)

qa motor bracket

8 motor board

6 flat cable 16P (CN700)

qg two screws (M2 × 2.3)

3-6.

SETTING OF LEAD FROM MOTOR ASSY (M701)

lead lug Note: Fixed a lead from motor assy (M701) by the lug.

lead from motor assy (M701) plate (gear)

motor assy (M701) line

switch board Note: Crawl on a lead from CN790 along with a switch board, and rises perpendicularly and sticks according to the line of a plate (gear). CN790

12

XAV-7W

3-7.

MONITOR
2 six screws (BTP2.6 × 6)

3 flat 40P cable (CN201)

5 monitor

4 ground sheet (A) (CN202)

1 Pull the monitor.

3-8.

MONITOR (F)/(R) CABINET ASSY

0 monitor (R) cabinet assy

1 three screws (2 × 6) 5 flat cable 10P (CN202)

4 two claws 8 connector (CN601)

2 three screws (2 × 6)

6 flexible board (CN401)

7 connector (CN205) 9 monitor (F) cabinet assy 3 two claws

13

XAV-7W

3-9.

LCD

2 LCD

1 two claws

1 two claws

3-10. MONITOR BOARD

5 monitor board 1 connector (CN301)

3 two PCB retainers

2 two screws (2 × 6)

4 sheet (EMC)

3 three PCB retainers 2 three screws (2 × 6)

14

XAV-7W SECTION 4 ASSEMBLY
Note: Follow the assembly procedure in the numerical order given.

4-1.

ASSEMBLY OF FLAT CABLE

flexible retainer 250

1 flat cable 40P Note: Turn the point-of-contact side up, bend to a valley type in a 250 mm portion, and make a crease.

150
3 It lets flat cables pass in two holes of flexible retainer. 2 flat cable 16P Note: Turn the point-of-contact side up, bend to a valley type in a 150 mm portion, and make a crease.

4 Two cables are turned up in a fold portion and stuck with a sheet (tape).

sheet (tape)

5 Pass the ground sheet (A) as shown in a figure.

6 Bent a flexible retainer as shown in a figure. 8 two screws (M2 × 2.3)

7 flexible retainer 9 sheet (tape)

15

XAV-7W SECTION 5 ELECTRICAL ADJUSTMENTS
EQUIPMENT USED
Use the following measuring equipment for the electrical adjustment. · Set (XAV-7W) · Connection box (XA-114) · PAL pattern generator · Oscilloscope · Frequency counter · Digital voltmeter · Regulated power supply

7.5V ADJUSTMENT
Connection:
degital voltmeter TP58 set (XAV-7W) + ­ TP152 (GND)

SETUP FOR ADJUSTMENT 1. Open the monitor, and press the [MENU] button on the wireless
remote commander (RM-X118), and select the "MONITOR TUNE" with the M DISC + or m DISC ­ button. Then, select the "COLOR", "HUE" with the M DISC + or m DISC ­ button, and set the COLOR and HUE to the standard setting by pressing the [ENTER] button for more than 2 seconds respectively. 2. For the monitor adjustment, use the 5-step gray scale signal (chroma off) obtained from the pattern generator. Enter the gray scale signal to the connection box (XA-114) and connect an oscilloscope to the TP154 on the MONITOR board. Check that the voltage between black and white of the gray scale signal is 0.74Vp-p.
white 0.74Vp-p black

Adjusting Procedure: 1. Connect a digital voltmeter to the TP58 on the MONITOR board. 2. Adjust the RV501 so that the reading of digital voltmeter is 7.50 ± 0.04 V.

INVERTER VOLTAGE ADJUSTMENT
Connection:
degital voltmeter TP64 set (XAV-7W) + ­ TP152 (GND)

Adjusting Procedure: 1. Connect a digital voltmeter to the TP64 on the MONITOR board. 2. Adjust the RV602 so that the reading of digital voltmeter is 6.80 ± 0.04 V.

2 ADJUSTMENT DC/DC FREQUENCY ADJUSTMENT
Connection:
frequency counter + ­ TP152 (GND)

Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

TP88 set (XAV-7W)

TP67 degital voltmeter

Adjusting Procedure: 1. Connect a frequency counter to the TP88 on the MONITOR board. 2. Adjust the RV900 so that the reading of frequency counter is 145 ± 1 kHz.

set (XAV-7W)

+ ­ TP152 (GND)

5V ADJUSTMENT
Connection:
digital voltmeter TP57 set (XAV-7W) + ­ TP152 (GND)

Adjusting Procedure: 1. Connect a digital voltmeter to the TP67 on the MONITOR board. 2. Adjust the RV213 so that the reading of digital voltmeter is 2.50 ± 0.04 V.

Adjusting Procedure: 1. Connect a digital voltmeter to the TP57 on the MONITOR board. 2. Adjust the RV503 so that the reading of digital voltmeter is 5.00 ± 0.04 V.

16

XAV-7W

0 ADJUSTMENT
Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

BRIGHT ADJUSTMENT
Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

TP65 degital voltmeter

TP77 osclloscope

set (XAV-7W)

+ ­ TP152 (GND)

set (XAV-7W)

+ ­ TP152 (GND)

Adjusting Procedure: 1. Connect a digital voltmeter to the TP65 on the MONITOR board. 2. Adjust the RV212 so that the reading of digital voltmeter is 2.51 ± 0.04 V.

Adjusting Procedure: 1. Connect an oscilloscope to the TP77 on the MONITOR board. 2. Adjust the RV201 so that the B level of the waveform on the oscilloscope is 4.20 ± 0.04 V.

RGB AMP ADJUSTMENT
Connection:
INPUT1 VIDEO jack PAL pattern generator
B

V COM, V COM CENTER ADJUSTMENT
connection box (XA-114)

Connection:
TP77 osclloscope INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

set (XAV-7W)

+ ­ TP152 (GND)

TP108 osclloscope

Adjusting Procedure: 1. Connect an oscilloscope to the TP77 on the MONITOR board. 2. Adjust the RV208 so that the A level of the waveform on the oscilloscope is 4.80 ± 0.04 V.

set (XAV-7W)

+ ­ TP152 (GND)

A

Adjusting Procedure: 1. Connect an oscilloscope to the TP108 on the MONITOR board. ­ V COM ADJUSTMENT ­ 2. Adjust the RV210 so that the C level of the waveform on the oscilloscope is 8.40 ± 0.05 V. ­ V COM CENTER ADJUSTMENT ­ 3. Adjust the RV211 so that the D level of the waveform on the oscilloscope is ­2.40 ± 0.05 V.

C

0V
D

17

XAV-7W

FREE-RUN FREQUENCY ADJUSTMENT
Connection:
frequency counter + ­ TP152 (GND)

B SUB BRIGHT ADJUSTMENT
Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

TP70 set (XAV-7W)

TP78 osclloscope

Adjusting Procedure: 1. Place the monitor in the no signal input status. 2. Connect a frequency counter to the TP70 on the MONITOR board. 3. Press the [SOURCE] button to activate the video mode. 4. Adjust the RV402 so that the reading of frequency counter is 15.37 ± 0.02 kHz.

set (XAV-7W)

+ ­ TP152 (GND)

H CENTER ADJUSTMENT
Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)

Adjusting Procedure: 1. Connect an oscilloscope to the TP78 on the MONITOR board. 2. Adjust the RV209 so that the E level of the waveform on the oscilloscope is 4.00 ± 0.05 V.

E

0V

R SUB BRIGHT ADJUSTMENT
set (XAV-7W)

Connection:
INPUT1 VIDEO jack PAL pattern generator connection box (XA-114)
TP76

Adjusting Procedure: 1. Enter the monoscope (PAL) signal from the pattern generator. 2. Press the [SOURCE] button to activate the video mode so as to display the monoscope on the monitor screen. 3. Adjust the RV401 so that the monoscope on the monitor screen is horizontally symmetric.

osclloscope set (XAV-7W)

+ ­ TP152 (GND)

Adjusting Procedure: 1. Connect an oscilloscope to the TP76 on the MONITOR board. 2. Adjust the RV207 so that the F level of the waveform on the oscilloscope is 4.40 ± 0.05 V.

F

0V

CHECKINIG AFTER ADJUSTMENT
Enter color bar from the pattern generator for PAL signal system to check that there is no problem in the liquid crystal display of the monitor in signal system.

18

XAV-7W

Connecting and Adjustment Location: ­ MONITOR BOARD (Component Side) ­

TP108

TP70

TP76 TP77 TP154 TP152 (GND) TP78 TP57 TP67 TP65

TP58 TP64 TP88

­ MONITOR BOARD (Conductor Side) ­

RV503 5V Adjustment

RV209 B Sub Bright Adjustment

RV210 V COM Adjustment RV401 H Center Adjustment

RV402 Free-run Frequency Adjustment RV212 0 Adjustment RV501 7.5V Adjustment RV208 RGB AMP Adjustment RV210 Bright Adjustment RV207 R Sub Bright Adjustment

RV900 DC/DC Frequency Adjustment

RV213 RV602 RV211 2 Inverter Voltage V COM Center Adjustment Adjustment Adjustment

19

XAV-7W

MEMO

20

XAV-7W SECTION 6 DIAGRAMS
6-1. BLOCK DIAGRAM ­ MAIN Section ­
CN2 (2/7) BU +5V TU +8.5V TU +5V TUNER UNIT TU2 (ANTENNA IN) 1 ANT-AM 2 ANT-FM FROM CONNECTION BOX 2 AU-L 13 AU-R R-CH AU-L AM INPUT SELECT, FM MPX ELECTRICAL VOLUME IC302 SA DATA, SA CLK

SA DATA

SA CLK

B

(Page 22)

LOW-PASS FILTER IC101 38 33

ADSO CONTROL SWITCH IC9

SA OUT

ACOUT L

SDA (E2PROM) SCL (E2PROM)

SDA (I2CBUS)

VDD E2P (5V)

SDA (I2CBUS) SCL (I2CBUS)

VCC (8.5V)

VDD (5V)

44

INPUT MULTIPLEXER

11

5

16 AM-DET 8

SPECTRUM ANALYZER LOUDNESS VOLUME

ACIN L

21 SA CLK

23

ADSO1 ADSO2

CN3 SOFT STEP FADER OUTLF 28 OUTLR 27 MUTING Q311-1 SUB WOOFER FILTER SOFT STEP FADER 7 R-CH MUTING Q312-1 (R) 9 (L) FRONT AUDIO OUT

S-METER

9

SOFT MUTE

TONE CONTROL

OUTPUT SELECTOR

MIXER

MPX 10

12 CN2 (1/7) 17 SDA TO CONNECTION BOX 18 SCL SDA

12 13

17 18 14

SDA SCL

SCL

10

AM IF AM/FM NOISE BLANKER PILOT CANCELATION PILOT DET PLL QUAL

PULSE FORMER MUTING Q311-2 R-CH R-CH MUTING Q312-2

4 (L) REAR AUDIO OUT 6 (R)

SDA SCL

12 MPX1 16 9 10 RDS DECODER IC50 SIGNAL QUALITY DECODER RDS/RDBS DEMODULATOR & DECODER 5 4 INTERFACE REGISTER IIC BUS SLAVE TRANSCEIVER

LPF

DEMODULATOR STEREO ADJUST STEREO BLEND

S&H

HIGHCUT

MPX

SDA SCL

SCOUT

DIGITAL CONTROL IIC BUS

D/A CONVERTER

LPF

QUALITY

S MUTE

LEVEL MP IN

57 kHz BAND-PASS FILTER

1 OUTSW 24 MUTING Q310

18

19

CIN

CLOCKED COMPARATOR

(L) SUB OUT

SDA

SCL

3 (R)

OSCILLATOR & CLOCK

19 20

16

17

13 14

OSCO

DAVN

OSCI

SDA 8 BUFFER Q50 SCL POWER AMP IC171 D310 BAND-PASS FILTER IC54 BACK-UP B+ D15 BATTERY OFF MUTE DRIVER Q306 11 IN1 OUT1­ D311 OIT2+ 12 IN2 OUT2­ 3 10 OUT3+ 17 RL+ 9 OUT3­ 19 ADSO1 ADSO1 35 ADSO2 ADSO2 36 11 OUT4+ 21 14 IN4 OUT4­ 23 BEEP 15 10 AUX 22 MUTE BU +5V ST-BY 55 4 ST-BY 12 RR­ RR+ RL­ 7 3 5 4 FR­ FR+

5

4

X1 4.332MHz

CN901 (1/2) 2

OUT1+

9 1

FL+ FL­

(Page 24)

A

RESET Q51 NOISE DET DISCHARGE SWITCH D314

MUTING CONTROL SWITCH Q301

MUTING CONTROL SWITCH Q307

75

10 11 53

50

56

70 71

5

15 IN3

I2C-SDA

I2C-SCL

DAVN

TROM-SDA TROM-SCL

S-METER

QUALITY

NS-MASK

KEY ACK

MASTER CONTROLLER IC703 (1/4)

X0A

92

93

74

73

X1A

X0

X1

72 48

49

47

46

79 KEY ACTIVE SWITCH Q912

80

61

X452 3.58MHz

X701 32.768kHz

D909-2 D909-1 D316

SW108 OPEN/ CLOSE

OPNCLS

KEYIN2

KEYIN1

KEYIN0

RC-IN1 RC-IN0

AD-ON

ATT

D11 SIDEBRK 58

13 SBRK

· R-ch is omitted due to same as L-ch. · SIGNAL PATH : FM : AM (MW/LW) : AUDIO

J901 (REMOTE IN) ACCIN 81

ACCESSORY CHECK Q910

7 ACC

TEL ATT 117 SW101 ­ 105, 107, SW750, 751 SW106, 108 LSW965 ­ 967 ILL-IN 95

LEVEL SHIFT Q906 ILLUMINATION CHECK Q904 D908

14 ATT

15 ILL

21

21

XAV-7W

6-2.

BLOCK DIAGRAM ­ DISPLAY/BUS CONTROL Section ­
AV SEL1 D13 AV SEL2

H J

(Page 23)

(Page 23)

VOB1

G

VSYNC

13 VSYNC 120 HSYNC MON

SWITCHING IC5 R LEVEL SHIFT IC6 R G B I 5 1 3 13 6 2 4 12 G 9 8 10 12 11 002 B 13 5 6 4 2 3

CN2 (3/7) H SYNC TO CONNECTION BOX V SYNC COL HUE NP SEL (Page 23) (Page 23) (Page 23) (Page 21) 16 3 7 9 14

119 VSYNC MON 117 HSYNC SEEP 116 VSYNC SEEP 73 RGB COL 75 RGB HUE 77 NP SEL DISPLAY CONTROLLER IC900 (1/2) 111 BRIGHT WIDE1 WIDE2 SA DATA SA CLK

AV SEL 128 OSDCSO/TX OSDCCKO OSDCCE OSDC TRE OSDCRESET 60 64 66 48 54 25 24 26 23 5

DISP

ON SCREEN DISPLAY CONTROLLER IC2 SIN SCLK CS TRE RESET 14

19 1 I 002 BUS BUFFER IC1 R G G B B I 001 R R G B B I 001 35 29 33 27 36 30 32 26 46 40 44 38 47 41 43 37 1 25 24 48 I 002 4 6 001 14 20 16 22 13 19 17 23 3 9 5 11 2 8 6 12

D E F B

NP SEL BRIGHT WIDE1, WIDE2 SA DATA, SA CLK

EXTAL 86 42 WIDE1 43 WIDE2 105 SA DATA 95 SA CLK 59 63 70 69 LCD DI LCDCKO LCD CE LCD INH XTAL 85 X901 18.432MHz

1

2 ­ 25, 27 ­ 38, 40 ­ 48

S1 ­ S45

S1 ­ S45

1 ­ 45

DI CL CE INH LIQUID CRYSTAL DISPLAY DRIVER IC14

64 63 62 61 UNISO UNISI UNICKO D755 (2/2)

COM1 ­ COM4

COM1 ­ COM4

LIQUID CRYSTAL DISPLAY LCD901

46 ­ 49

52 ­ 55

97 UNISO 98 UNISI 101 UNISCK 38 BUSON 34 BU IN 50 LINKOFF R G SWITCHING IC3 1 3 2 10 8 9 5 003

OSC 60

OSC C122, R139

BUS ON BU CHK LINK-OFF

RGBVSEL

SA ENIN

COBOX

ILL B+

LED SW1 LED SW2

BOOT

P1, 2 (LCD BACK LIGHT)

PILOT RAMP DRIVE Q901

B I

46 47

57

1

40

96

(Page 24)

LED SW1 LED SW2

BOOT

CN2 (4/7) 12 RESET 5 DATA TO CONNECTION BOX 6 2 RST RESET SWITCH RST 13

D701 (1/2)

6 SYSRST UNISO UNISI UNICKO UNISO UNISI UNICKO BUS ON BU CHK D755 (1/2)

COBOX ST

DATA

DATA IN DATA OUT

9 8 11

MASTER CONTROLLER IC703 (2/4) 18 UNISO 17 UNISI 19 UNICLK 14 BUS-ON 77 BU IN

6 CLK 4 BUS ON D759 3 BUS ON SWITCH Q753 TH752 4

CLK BUS ON

CLK-IN

1

BUS ON SWITCH

BUS ON

12

BUS ON

11 +B

BATT

BATTERY SWITCH

B/U-C

10

BU CHK

D764 D765 BACK-UP B+ BATTERY DETECT Q754

SONY BUS INTERFACE IC751 LINK-OFF

22

RGB SEL

V.MUTE 120

SA ENIN

G

SYSRST

115 116

106

1

59

107

22

R

(Page 23)

C

HSYNC, VSYNC

MULTIVIBRATOR IC11 HSYNC 5 7 12 9 12 HSYNC 8 DOCKI

16 ROUT GOUT BOUT IOUT 19 18 20 17 R G B I GATE SWITCH IC10

BUS BUFFER IC7 R G B I 001 003 15 17 13 11 8 6 4 2 5 3 7 9 12 14 16 18 B

K

(Page 23)

XAV-7W
Ver 1.1

6-3.

BLOCK DIAGRAM ­ MONITOR Section ­
RV207 R SUB BRIGHT RV209 B SUB BRIGHT RV208 RGB AMP LIQUID CRYSTAL DISPLAY MODULE MONITOR +13V MONITOR +5V VCS VSHL1 VSHL2 VSHA1 VSHA2 VSS D402 VCC

RV213 2

RV212 0

RV201 BRIGHT

(Page 22)

E

BRIGHT 26 GAMMA2 RGB/OSD SELECT SWITCH IC15 8 R 20 G 11 G 8 B B 10 VIDEO 2 12 7 1 7 16 3 1 RGB B BUFFER Q200 36 VIDEO SWITCH, VIDEO BUFFER IC8 5 14 6 9 RGB R BUFFER Q198 42 41 RGB G BUFFER Q199 40 RIN GIN BIN SYNC SEP SYNC SEP SYNCIN SW BGP GEN BGP INT/ EXT SWITCH GAMMA AMP 27 GAMMA0 29 BRIGHT 31 SUBBRTR 30 SUBBRTB 28 RGBAMP VIDEO INTERFACE IC201 MONITOR ­16V

CN2 (5/7) 21 R

ROUT INV AMP GOUT BOUT

19 21 24 V COM AMP IC203 RV210 V COM 6 FRPT 8 FRPV V COM BIAS Q207-210

R G B

FROM CONNECTIOM BOX

COMOUT SYNCOUT FRP COMFRP

38

COMAMP

37

RV211 V COM CENTER

COM VCL

39

34

35 33 32 SPOI HR PS CTR SPIO CLD CLS SPS VR MOD1 MOD2 28 33 35 36 37 47 57 58 59 60 32 SPOI HR PS CTR SPIO CLD CLS SPS VR MODE1 MODE2 RV401 H CENTER PHASE COMPARATOR IC205 VCO Q450

(Page 22) (Page 22) (Page 22)

K J H L

R, G, B AV SEL2 AV SEL1 IC204 4 MULTIVIBRATOR IC250 IC280

SYNC COMPARATOR IC281

7 SYNI

(Page 24)

SW

10 VCS

(Page 22)

C

HSYNC, VSYNC

HSYNC

LEVEL SHIFT Q420 LEVEL SHIFT Q421 HSYNC VSYNC

4 HSY

VSYNC WIDE1, WIDE2

BLKI 70 12 VSY BLKO 71 21 MDN 20 MDW 11 NTPC PDP 38

(Page 22)

F D

(Page 22)

NP SEL

D12

OSCI 44 LIQUID CRYSTAL DISPLAY DRIVER (FOR MONITOR) IC401 MASTER CONTROLLER IC703 (3/4)

118 V.MUTE

RV402 FREE-RUN FREQUENCY

MOPEN MCLOSE

LODPLS

ANGSW

MCNT1 MCNT2

MDSW

CLSW

CN2 (6/7) SIRCS BUFFER IC4 15 SIRCS TO CONNECTION BOX

97 98 MONITOR OPEN/CLOSE MOTOR DRIVE IC702 M701 MONITOR OPEN/CLOSE

102 103

96

101

100

99

M

8

OUT1

MOTOR OUT2 DRIVE 5 VREF 20

FW RW

SICRS 24 17 19 LEVEL SHIFT Q782 S790 MONITOR CLOSE DETECT S792 MONITOR START STANDING DETECT S791 MONITOR ANGLE DETECT SIRCS SELECT Q350 MNTOPN 113 MONITOR OPEN/CLOSE MOTOR ROTATION DETECT PH780

SIRCS BUFFER Q353

LEVEL SHIFT Q756

REMOTE CONTROL RECEIVER IC750 REMOTE CONTROL RECEIVER IC450

When monitor is opened

SIRCS BUFFER Q351

When monitor is closed

· SIGNAL PATH : VIDEO

REGULATOR D703, 706 ­ 708, Q702

SYS+B

SIRCS MUTING Q352

REGULATOR CONTROL SWITCH Q710 ­ 713

INVERTER Q714 ­ 717

DECODER IC710

SIRCS MUTING Q354

23

23

XAV-7W
6-4. BLOCK DIAGRAM ­ POWER SUPPLY Section ­
T501 DC/DC CONVERTER SWITCHING REGULATOR Q501 L510

D502 +13V (MONITOR +13V) +7.5V (MONITOR +7.5V) ­5V (MONITOR ­5V) ­16V (MONITOR ­16V) D503 D505 D506

RV501 7.5V BACK LIGHT UNIT RV602 INVERTER VOLTAGE Q611, 612 DIMMER CONTROL DISPLAY CONTROLLER IC900 (2/2) Q612 DIMMER 51 Q611 POWER ON RESET Q963, 964

T601 INVERTER TRANSFORMER SWITCHING REGULATOR Q608

L602

CN901 (2/2) TH901 OSC Q609, 610 BACK-UP B+ AMP REMOTE B+ SWITCH Q900-2, 902-2 D912 6 AMP REM

+5.1V (MONITOR +5V) RV503 5V

SWITCHING REGULATOR Q900

L901

TH900

D910

5 ANT REM

DIMMER MUTING SWITCH Q260, 264

19 6

VREF ­IN1 +IN1 +IN4 ­IN4 DTC4 +IN3 ­IN3 ERROR AMP OSC RT CT ERROR AMP ERROR AMP

REFERENCE VOLTAGE PWM COMPARATOR OUTPUT CIRCUIT

VCC1

18

ANTENNA REMOTE B+ SWITCH Q900-1, 901-1

ON SCREEN DISPLAY CONTROL Q262, 263

OUT1

7 30 31 33 25 26

46 +9V (M9V) 39 +5V (M5V) +5V REGULATOR Q720 +9V REGULATOR IC701 F2

PWM COMPARATOR

OUTPUT CIRCUIT

OUT4

SYSB+

PWM COMPARATOR

OUTPUT CIRCUIT

OUT3

40

LCDPW 52 SYSRST 81 SW SYSRST RESET D701 (2/2) RSTX 90 HSTX 86 SW960 (RESET) RESET SIGNAL GENERATOR (FOR INTERNAL RAM) IC705 RESET SIGNAL GENERATOR IC704 BUFFER IC901

20 CTL1 21 CTL2 22 CTL3

POWER CONTROL (FOR MOINTOR SYSTEM) IC900

16 17 (Page 23) (Page 22) (Page 21)

D106, 107, SW101 ­ 105, 107

LED DRIVE Q101, 102 +9V (LED/SW9V) +9V REGULATOR IC355 F1, 101

L G A

RV900 DC/DC FREQUENCY BU +5V

SYSTEM B+ SWITCH Q1, 2

+5V REGULATOR Q809, 810 TU +5V REGULATOR CONTROL SWITCH Q811

+5V REGULATOR Q13 TU +8.5V +8.5V REGULATOR IC13 D +5V +3.3V REGULATOR IC12

D110 ­ 112, SW106, 108

+9V REGULATOR IC356

RAM-BU 85

TUNER-ON 114

LSW965 ­ 967 SWITCHING REGULATOR Q861, 862-2

ILL ON 112 MASTER CONTROLLER IC703 (4/4) KEY ILL 60 B+ SWITCH Q908

+3.3V B+ ILL B+

AUDIO +10V

AUDIO +8V

+8V REGULATOR IC304 3 D800 NINV IN1 ERROR AMP PWM COMPARATOR PWM COMPARATOR OSC RT 2 POWER CONTROL IC860 VCC 9 OUTPUT CIRCUIT OUTPUT CIRCUIT OUT1

SWITCHING REGULATOR Q860, 862-1

F201

P-ON 83

7

PWM 65

14

NINV IN2

ERROR AMP

OUT2

10 SYSTEM B+ SWITCH Q3, 4 F901 16 BATT

SHIFT 37

OSC SWITCH Q802

CN2 (7/7) 22 SYSPW CONNECTION BOX

DDC-ON 57

24

24

XAV-7W

6-5.

NOTE FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
Note on Schematic Diagram: · All capacitors are in µF unless otherwise noted. pF: µµF 50 WV or less are not indicated except for electrolytics and tantalums. · All resistors are in and 1/4 W or less unless otherwise specified. f : internal component. · · C : panel designation. · A : B+ Line. · B : B­ Line. · H : adjustment for repair. · Power voltage is dc 14.4V and fed with regulated dc power supply from ACC and BATT cords. ­ MAIN/FRONT Boards ­ · Voltages and waveforms are dc with respect to ground under no-signal (detuned) conditions or color bar signal input conditions. no mark : FM (Monitor is opened) : AM (MW/LW) (Monitor is opened) ( ) : Color Bar Signal Input (Monitor is opened) [ ] : FM (Monitor is closed) : Impossible to measure ­ Other Boards ­ · Voltages and waveforms are dc with respect to ground under color bar signal input conditions. no mark : Color Bar Signal Input (Monitor is opened) · Voltages are taken with a VOM (Input impedance 10 M). Voltage variations may be noted due to normal production tolerances. · Waveforms are taken with a oscilloscope. Voltage variations may be noted due to normal production tolerances. · Circled numbers refer to waveforms. · Signal path. F : FM f : AM (MW/LW) E : AUDIO L : VIDEO

· Circuit Boards Location

Note on Printed Wiring Board: · X : parts extracted from the component side. · Y : parts extracted from the conductor side. · : Pattern from the side which enables seeing. (The other layers' patterns are not indicated.) Caution: Pattern face side: (Conductor Side) Parts face side: (Component Side) Parts on the pattern face side seen from the pattern face are indicated. Parts on the parts face side seen from the parts face are indicated.

key board FM board main board

monitor board

switch board front board pulse board angle board motor board

25

25

XAV-7W

· Waveforms ­ MAIN Board ­
1 IC703 ud (X1A) 6 Q862 (1/2) (Gate) qa IC900 (VSYNC SEEP), qh IC50 4 (OSCO)

­ FRONT Board ­
wa IC14 y; (OSC)

2.8 Vp-p

8.7 Vp-p
4.2 Vp-p

5.1 Vp-p

2.6 Vp-p

30.5 µs
2 IC703 od (X1)

3.7 µs
7 Q862 (1/2) (Drain)

17 ms qs IC900 (HSYNC SEEP),
231 ns

25.8 µs

5.5 Vp-p

15.2 Vp-p
4.4 Vp-p

279 ns

3.7 µs 8 Q862 (2/2) (Gate)

18 µs

3 IC860 1 (CT)

qd Q198 (Base) (Color Bar Signal Input Mode)

0.8 Vp-p

8.7 Vp-p

0.9 Vp-p

H
3.9 µs
4 IC860 7 (OUT1) 3.7 µs 9 Q862 (2/2) (Drain) qf Q199 (Base) (Color Bar Signal Input Mode)

13.4 Vp-p

15.2 Vp-p

0.9 Vp-p

H

3.7 µs

3.7 µs

5 IC860 q; (OUT2)

q; IC900 ig (XTAL)

qg Q200 (Base) (Color Bar Signal Input Mode)

13.4 Vp-p

1.1 Vp-p

0.9 Vp-p

H
3.7 µs

54 ns

26

26

XAV-7W
Ver 1.1

6-6.

SCHEMATIC DIAGRAM ­ FM/MAIN (1/5) Boards ­

· See page 26 for Waveform.

· See page 47 for IC Block Diagrams.

(ANTENNA IN) C127 0.22 R185 10k C51 0.47 ADSO1 TP155

CN3 9P SUBOUT-L IC9 TC4066BFT R181 15k VDD R182 15k R183 10k R165 15k ADSO2
GND GND

(L) SUB WOOFER OUT (R) (L) REAR AUDIO OUT (R) (L) FRONT AUDIO OUT (R)

C52 0.47

AU-GND R281 10k SUBOUT-R RL R346 47k C334 4.7 R323 35V 100
TP167

GND

RF

R156 100

TP168 RL AU-GND

CN20 2P TU2 TUX-020 (TUNER UNIT)
SDA(E2PROM) SCL(E2PROM) SDA(I2CBUS)

C77 0.47

Q310 DTC314TK-T MUTING

RR FR

R251 100 R157 100

TP169 RR TP170 FR AU-GND

TP156

R179 15k R180 10k VSS LOW-PASS FILTER IC201 NJM4558V

Z1

SCL(I2CBUS)

VDD E2P(5V)

LOW-PASS
IF-AM NOC

FILTER IC101 NJM4558V

VCC

VCC(8.5V)

SW SHIFT

S-METER

RDS-DET

VDD(5V)

ADSO CONTROL SWITCH D752 MA8056-M-T C76 0.47 TP157

ANT-AM

FM-AGC

AM-DET

GND-RF

ANT-FM

C78 0.47

VCC

R342 100

FL

R253 100

TP171 FL

AUDIO BUS

MPX

GND

GND

R149 10k

C128 12000p R148 10k C129 1500p

SP OUT BUS R646 1k C245 1500p R242 10k R262 10k C233 12000p C232 0.22

(Page 29)

R126 100

C96 0.1 C136 18p

R124 0

R125 0

R7 100

AU-L C101 1 CTL CN6 18P R130 0 R128 33k VCC GND OUT

C335 10 16V C360 0.1

A1-L

ACOUT_L

SW_ACOUT

ACOUT_R

ACIN_R

A1-R

CREF

AU-L

A2-L

A2-R

AU-R

C IC13 BA00ASFP-E

SW_IN VCC ST-BY ACIN_L MIXIN_LF Z5 MIXIN_LR MIXIN_RR C130 4.7 R150 35V 100 MUTE FL+ OUT1+ IN1 P-GND1 OUT1R144 100 OUT_LF R145 100 OUT_LR R223 100 OUT_RF R237 100 OUT_RR R349 100 Z1 R151 47k -1 -2 R154 47k Q311 FMG12-T -14 MUTING RL FR C238 R247 4.7 100 35V R268 47k R343 100 C351 47 10V R265 47k C246 4.7 R264 35V 100 -1 -2 Q312 FMG12-T -14 MUTING
C365 0.022

C254 1 AU-R

VCC

POWER AMP IC171 TA8268AH

18
TP141 TP145 TP144 TP147 TP148 TP146 TP142 TP143 TP149 TP150

1 Q13 TU8V TU5.6V
TP139 TP140 SDA EDA SCL ECK

TP158 +5V REGULATOR
R129 5.6k C100 0.1

BUS-R C264 1 PDBUS-L C265 1 PAUSE PHONE TIM C344 0.022 NAVI AM AM_IF
MP_OUT S_MUTE

FL

R152 C131 0 0.47

R327 1k

+8.5V REGULATOR

TP159

D100 1SR154 D101 1SR154 FLFR+

INPUT SELECT, FM MPX, ELECTRICAL VOLUME IC302 TDA7406

MIXIN_RF Z5 Z4

(1/5)
METER C97 0.1 R123 100 C119 100 6.3V

C118 0.1 D6 HZU5.6B -3 R331 6.8k

Q13 2SD1664 -T1-QR C117 0.1

R131 1k C116 47 16V

OUT2+ Z3 IN2 Z2 P-GND2 OUT2D202 1SR154 D203 1SR154 FRRL+ OUT3+ IN3 P-GND3 OUT3D102 1SR154 D103 1SR154 RLRR+ R155 C133 0 0.47 OUT4+ IN4 P-GND4 OUT4D200 1SR154 D201 1SR154 RR-

C345 0.047

TU8V

OUT_SW
SA_CLK D_GND

R159 22k C98 0.047 TU5.6V

C346 4700p CMPX
MP_IN LEVEL MPX1

SA_DATA
VDD

QUAL

SDA

TU5.6V

TU8V

R307 100k C331 0.01 C64 1000p R59 10k Q50 2SC2712 QR BUFFER C347 1 R332 0

SCL

R58 2.2k

Z4 Z3

C132 4.7 R153 35V 100

RDS DECODER
R60 2.2k

R68 0 R333 47k C348 4700p C349 0.47 D313 MA111 TP160
R348 100 R347 100

R269 C239 0 0.47

S-GND

AUX

SVR

N.C.

TAB

C350 0.01

IC50 SAA6588T-V C71 12p R65 3.3k X1 4.332MHz C60 560p C59 2.2

C65 1000p
C66 1000p

IC54 NJM4558V GND

BAND-PASS FILTER

METER

Z2
SDA SCL

RR

R266 C247 0 0.47

R61 2.2k C53 12p C54 0.1 C57 0.1 R55 10 C55 1000p
TP152

VCC C58 330p R40 0 R62 10k C68 0.1 TP153 R71 100 Q51 UN2211-TX NOISE DET DISCHARGE SWITCH
D52 HZU5.1B-2

C63 10p R26 100 R56 100k C62 0.47

R344 100 C362 1 D314 MA111 D315 MA111 C356 10 16V

C358 10 16V

R51 0

C67 0.1

C25 470p

R336 2.2k

R54 470 R66 10 C56 47 10V

TP154

D51 MA111 D311 MA111 CTL R63 1M C74 0.047 D50 MA111
R539 47k

C343 0.1

Q306 UN2111-TX BATTERY OFF MUTING DRIVER

VCC GND Q301 UN2111-TX MUTING CONTROL SWITCH D15 MA152WK-TX OUT C IC304 BA08SFP-E2 +8V REGULATOR

R334 2.2k L308 10µH Q307 UN2211-TX MUTING CONTROL SWITCH

DAVN

SDA

SCL

QUAL

MASK

D310 MA111 C361 0.47 C355 47 16V R335 47

R973 47k

TP161

TP166 (CHASSIS)
AMP ON

RDS BUS

MUTE

SA_DATA

AUDIO 10V

LINK BUS

CONT-BUS

TEL-ATT

U-COM GND

(Page 28) (Page 28) (Page 29) (Page 30) (Page 29)

(Page 29)

27

27

AU-GND

+B

RESET

SA_CLK

TU ON

BU5V

P-ON

BEEP

XAV-7W
Ver 1.1 6-7. SCHEMATIC DIAGRAM ­ MAIN Board (2/5) ­ · See page 26 for Waveforms.

(2/5)
F2 2A V_MUTE C556 100 16V C555 0.01 TP172

CN15 16P SYS+B SYS+B SYS+B NC GND GND

/V_MUTE

(Page 31)

GND TP201 Q1 2SJ327 S R172 10k Q4 2SJ327 TP206 S R161 10k Q3,4 SYSTEM B+ SWITCH Q3 DTC124EUA MCNT2 MCNT1 LODPLS TP178 MCNT2 TP179 MCNT1 TP180 LODPLS CN14 40P F1 1A C31 100 16V TP181 SYSPW B1 B2 MCLOSE CLSW MDSW TP175 MCLOSE TP176 CLSW TP177 MDSW ANGSW MOPEN TP173 ANGSW TP174 MOPEN

Q1,2 SYSTEM B+ SWITCH Q2 DTC124EUA

(Page 45)

TP182

SYS+B SYS+B SYS+B NC VIDEO GND GND GND TP184 R GND TP185 G
MUTE

C30 0.01

TP183

B4 VIDEO_OUT

B5 B6 R_OUT B7 G_OUT B8 R162 100k R971 100k R41 100k
DB BOOT MCNT2 MCNT1 LED_SW1 CLSW LED_SW2 REMSEL/GREEN MDSW SA_ENIN ANGSW S-SEL

GND TP186 B TP48 LCDPW KEY_ILL KEY_ILL TP58 BRIGHT TP44 WIDE1 TP45 WIDE2 NC TV GND WIDE2 WIDE1 BRIGHT LCDPW B_OUT

R972 100k

B9 B10

MCLOSE

LODPLS

MOPEN

D703 MA111

C700 0.01

X452 3.58MHz R764 0

C710 10

B11

C715 0.01

R745 100k

B12

(Page 38)

LEFT RIGHT GND TP187 HSYNC TP188 VSYNC TP189 VOLRST TP190 VOLCLK TP191 VOLDATA TP192 AMUTE TP193 BEEP TP244 KEY2 SYS5V TP47 DIMMER TP43 NP_SEL TP194 SIRCS TP195 OPEN/CLOSE TP196 NC TP197 SIRCS SEL TP198 KEY1 ADKEY1 S-SEL REMSEL/GREEN OPNCLS S-IN NP_SEL DIMMER ADKEY2 AMUTE VOLDATA VOLCLK VOLRST VSYNC HSYNC

VSS

LED SW2

REMSEL

DESTSEL2

LED SW1

DESTSEL1

MNTOPN

MCLOSE

SA ENIN

ANGSW

MOPEN

MDSW

CLSW

TELL ATT

LODPLS

V.MUTE

V.MUTE

MCNT2

TUNER-ON

MCNT1

ILL ON

ILL-IN

VCC

BOOT

NCO

NCO

NCO

VSS

X1

X0

COBOX

COBOX ST NCO NCO NCO ATT SYSRST NCO VCC

R763 100k RSTX MD0 MD1 MD2 HSTX RAM-BU R173 100k TEST-IN P-ON R174 100k BACK SEN ACC-CHECK ACCIN AD-ON KEY-ACK KEY ACK NCO BU CHK BU IN NCO DAVN C727 22p X701 32.768KHz R759 680k X1A RC_IN1 R773 100 SCL R758 10k R774 100 SDA R748 10k R749 10k C724 220p I2C-SCL I2C-SDA FLASH-W NCO NCO NCO PWM NCO VSS AMUTE TP207 R746 100k C725 470p C726 18p C723 0.1 R762 100k SYS RST D701 MA152WA-TX C728 0.1 L700 22µH

B13

B14

B15

EDA R703 100k ECK

R738 100k

R728 100k

NCO TROM-SDA TROM-SCL

RXD TXD BUS ON

R739 100 RX R721 100 TX R727 100 BUS-ON R700 220 BEEP

B17

(Page 29)

VIDEO_OUT VIDEO_OUT R_OUT R_OUT G_OUT G_OUT B_OUT B_OUT

ATT NAVI-ATT UNISI UNISO UNICKO VOLRST MVOL RST R722 100 UNISI R723 100 UNISO R724 100 UNICLK MASTER CONTROLLER IC703 MB90574CPMTG-379-BND DAVN X0A

(Page 31)
VSYNC HSYNC NP_SEL

VSYNC HSYNC NP_SEL

VOLDATA MVOL DAT VOLCLK MVOL CLK NCO

WIDE1 WIDE1 WIDE2 WIDE2 DIMMER DIMMER

S-IN SIRCS NCO NCO

(Page 30)

LCDPW LCDPW BRIGHT BRIGHT CN701 5P RXD NCO NCO
E-VOL-ATT

NCO

NCO

OPNCLS
NS-MASK QUALITY SIDEBRK S-METER DDC-ON RGB SEL RGB/V/SEL KEYIN2 KEYIN0 ADSO2 ADSO1 KEYIN1 RC-IN0 KEY ILL

RX TXD TX NC +5V GND FLASH WR FLS_WR R176 100k S-IN

DVCC

AVCC

AVRH

DVSS

AVRL

AVSS

NCO

NCO

NCO

VCC

ST-BY

MPTH

SHIFT

NCO

VSS

C

SIDEBRK

KEY_ILL

SIRCS BUFFER V S-OUT G

ADKEY1

ADKEY2

ADSO1

ADSO2

QUAL

C716 1000p

METER

C22 1000p

C722 1000p

AMUTE

MASK

C714 0.1

OPNCLS

FLASH WR

AMP ON

B18 B19 B20

(Page 27)
LINK BUS RDS BUS

IC4 TC7S08F

C41 0.1

R163 100k C702 0.01 C706 0.01

R969 47k B21 B22 B23

B24 BEEP

(Page 27)

28

28

XAV-7W
Ver 1.1

6-8.

SCHEMATIC DIAGRAM ­ MAIN Board (3/5) ­

· See page 26 for Waveforms.

· See page 47 for IC Block Diagram.

TO CONNECTION BOX(XA-114) D912 1SR154 D910 1SR154

(Page 30)
BUS_ON V_SYNC AU-GND HSYNC(SS) VSYNC(SS) LED_SW1 LED_SW2 LINK-OFF DB BOOT SYS RST RGB/V/SEL DATA AU-L SA_ENIN

H_SYNC

NP_SEL

SYSPW

(3/5)

AMP-REM

TH901

SIRCS

RESET

GND

SDA

AU-R

VIDEO

HUE

COL

COBOX

+B

RXD

TXD

FP_SO

ANT-REM

UNICKO

BUS ON

BU CHK

TH900

R

G

SCL

B

CLK

UNISI

Q900(1/2) UPA1853GRQ900-1,902-1 ANTENNA REMOTE B+ SWITCH R341 10k R340 10k

Q900(2/2) UPA1853GR-

CN2 22P

D778 MA8180-M

D779 MA8180-M

D780 MA8180-M

D776 MA8180-M

D775 MA8180-M

D774 MA8180-M

D773 MA8180-M

D772 MA8180-M

D781 MA8180-M

D771 MA8180-M

D782 MA8180-M

D770 MA8180-M

D783 MA8180-M

D777 MA8180-M

D767 MA8180-M

D766 MA8180-M

D784 MA8180-M

INH

CL

CE

DI

R_IN R_IN

R10 100

G_IN G_IN B_IN B_IN VIDEO_IN VIDEO_IN

Q900-2,902-2 AMP REMOTE B+ SWITCH

LED_SW1

LED_SW2

LINK-OFF

DB BOOT

SYS RST

BUS ON

COBOX

UNICKO

BU CHK

TXD

RXD

INH

TP234

TP236

TP237

TP242

TP243

TP232

TP231

TP233

TP230

TP235

CL

CE

TP10

TP3

TP9

B1 B2

DI

R12 100

FP_SO

UNISI

SA_ENIN

R11 100

(Page 31)

COL COL TINT TINT

R13 100

R18 0

B4

R16 100

TH752

D5V(SUB)

R20 100

RGB/V/SEL

GND(SUB) BU5V(SUB) CN5 10P ILL-GND ILL-ON+B TP241 ILL-ON+B SYS+B TP245

VIDEO_IN

G_IN

R_IN

AU-R

TINT

B_IN

R3

B7

S-OUT

NP_SEL

B8

R2

R1

R4

B6

COL

AU-L

B5

(Page 30)

RESET KEY-GND TP246 C281 10p KEY0 CE CL DI INH C283 10p TP26 CE TP27 CL TP28 DI TP29 INH

B9 B10

SCL

SDA

C282 10p

TP703 B11 R768 100 RESET SIGNAL GENERATOR (FOR INTERNAL RAM) RESET SIGNAL GENERATOR IC704 XC61AN4102 O B12 G C730 100 6.3V B13 TP208 C731 0.1F 5.5V C734 0.1F 5.5V NC GND I R767 470k IC705 RN5VD33AATP209 OUT CD -1 -2 VDD C733 2.2 Q902 XN1211-TX

(Page 35)

TU ON TP210 P-ON RESET AUDIO 10V

(Page 27) (Page 27)

U-COM GND BU5V

B14 Q906 2SC2712 -YG LEVEL SHIFT KEY-ACK R913 10k R912 10k ACC-CHECK

CONT-BUS TEL-ATT +B

R760 100k

C732 0.1

AUDIO BUS B15 SP OUT BUS

L807 10µH TP61

(Page 27)
TP34

RL+

RL-

FL+

FL-

ILL-ON+B

(Page 28)

B17 R747 2.2k

Q809 2SD1802FAT

TP248

FR+

FR-

R851 47k

D800 MA111 R208 4.7k R209 4.7k C865 0.1 R863 15k F201 1A R869 390 R1009 1.2k S R211 12k D814 1SR154 Q810 2SC2712 -YG

C33 1

RR+ CN901 16P FLFL-

RR-

C863 330p

TP33 -1

R2 100

S Q862(2/2) UPA1853GRSWITCHING REGULATOR -1 -2 R871 330 C868 0.1 R872 220 C869 1 D204 SFPB-74V

D760 MA8180-M

D762 MA8180-M

L311 68µH

D813 1SR154

SIDEBRK -2 R935 10k R947 47k Q912 UN2111-TX Q908 XN4381-TX B+ SWITCH TP249 KEY_ILL Q910 2SC2712-YG ACCESSORY CHECK ANT-REM ADKEY1 AMP-REM TP267 BUS-ON BATT R4 R946 4.7k R918 47k D11 MA152WK -TX R15 1k C915 1 R944 47k

RLRLFL+ FL+ RL+ RL+ FR+ FR+ RR+ RR+ FRFRRRRRANT REM SBRK PARKING BRAKE AMP REM R930 1k ATT AMP REM MAX 0.3A ATT ACC R905 4.7k ILL GND BATT F901 10A 32V R943 4.7k

C864 1000p

+5V REGULATOR

FP_SO UNISO

D755 MA152WK-TX IC751 BA8270F-E2

C262 100 16V

C212 100 6.3V

D761 RB751H

Q809,810

TP247

R3 220

R934 100

D812 HZU6.2B-2

C843 0.1

C871 0.1

R210 3k

R200 4.7k

INV_IN2

CT REF_OUT

NINV_IN2

SCP

F_BACK2

CONT1 CONT2

IC860 TL1451ACDB

OUT2

VCC

Q861 FMY1A-T148 SWITCHING REGULATOR

C844 1000p C845 39 16V C364 100 16V

UNISI

NINV_IN1

INV_IN1

F_BACK1

BU CHK UNICKO

DATA OUT DATA IN B/U-C CLK-IN

D316 MA111 R164 10k

KEY ACTIVE SWITCH D909 MA152WA-TX

GND R2 DATA VREF R3 CLK

OUT1

RT

GND

C202 0.1

BUS ON R866 1.2k C263 100 10V C207 0.1 S RST VCC RST BUS.ON

D903 1SR154

C860 150p

C366 100 16V

R203 22k

S Q862(1/2) UPA1853GR-

L309 47µH

D759 MA8062-M-T D811 HZU5.6B-2 D815 MA111 R838 4.7k SONY BUS D765 MA8180-M

R770 15k

C862 1000p

R202 4.7k R860 100k B18 Q802 UN2211 -TX OSC SWITCH

SWITCHING

C363 100 16V

REGULATOR POWER

LINK-OFF

INTERFACE

R772 1k R907 100k D908 1SR154

C861 330p

R1 100

CONTROL

-1 Q860 FMY1A-T148 R864 390 SWITCHING REGULATOR

-2

C870 0.1

R867 330 C866 0.1 R868 220 C867 1 D205 SFPB-74V

R861 16k

Q811 UN2211-TX REGULATOR CONTROL SWITCH

C846 0.47

D764 MA111

Q754 UN2211-TX BATTERY Q753 UN2111-TX BUS ON SWITCH R771 100 CHECK

C902 1000p

C908 1000p

Q904 2SC2712-YG ILLUMINATION CHECK R932 22k C913 4.7 35V

ACC

GND

R862 15k

ILL

C751 10000p B19 B20 R8 0 B21

R1

C917 2200 16V

C916 3300 25V

D918 1N5404TU

ANT REM

R206 3k

NC

BAT

NC

NC

L901 300µH AU-GND

B22 R952 100 B23 R950 10k R953 100 B24 J901 (REMOTE IN)

4700 25V

(Page 27)

F902 10A 32V

29

29

XAV-7W
Ver 1.1 6-9. SCHEMATIC DIAGRAM ­ MAIN Board (4/5) ­ · See page 26 for Waveforms.

(4/5)
R49 100k R48 100k R52 100k

C220 1000p

HSYNC(SS)

VSYNC(SS)

AV_SEL

HSYNC

VSYNC

NCO

NCO

NCO

NCO

MD1

MD0

NCO

NCO

NCO

NCO

NCO

NCO

NCO

SA_DATA

BRIGHT

HSYNC SSEP

VSYNC SSEP

OSDC DISP

HSYNC MON

VSYNC MON

SA DATA

AVSS

BRIGHT

AV SEL COBOX COBOX NCO VSS C211 1000p NC VCC NCO NCO NCO NCO VSS NCO NCO NCO NCO NCO NCO NCO NCO VSS NCO NCO NCO NCO NCO NCO NCO NCO VSS NCO C907 1000p C904 1000p NCO NCO

AVCC

MD2

VSS

VREF

NCO UNISCK VSS VSS

R922 220

UNICKO

R920 220 UNISI R919 220 UNISO SA ENIN

UNISI FP_SO SA_ENIN SA_CLK

SA CLK NCO NCO NCO NCO NCO VCC NCO VSS EXTAL XTAL DISPLAY CONTROLLER IC900 HD6432398 A10FWV VCC R35 100k STBY R36 100k NMI SYSRST SYS RST FWE FL W TP103 NCO NP_SEL NP SEL NCO TINT RGB HUE C841 0.47 C912 0.1 C911 1000p R949 470k R948 100k R939 0 C906 6p C219 1000p FB901 R936 47k X901 18.432MHz C905 6p C922 0.1 C923 10 C921 0.1 L3

VDD

NCO COL RGB COL NCO NCO LCD CE INH LCD NH VSS R901 220 CE

NC

GND

CD

BU CHK

NCO D900 MA111 NCO BU IN VSS

IC901 RN5VD33AA-

BUFFER

OSDCRESET

OSDCSO/TX

R938 100k BUS ON

VSS

VSS CS(OSD) OSDCCE

RGBVSEL

LED SW1

LED SW2

LINKOFF

DIMMER

NCO BUSON

OSDC TRE

LCDPW

WIDE1

LCD DI

WIDE2

LCDCKO

BOOT

VSS OSDCCKO

NCO

NCO

NCO

NCO

NCO

VCC

VSS

NCO

VSS

VCC

RX

R921 220

R923 100

R904 100 R980 100k

R911 220

SDA(OSD)

R915 220

R914 220

RGB/V/SEL

LED_SW1

LED_SW2

LINK-OFF

DIMMER

LCDPW

OSD_RST

DB BOOT

WIDE1

WIDE2

TXD

TRE

DI

CL

SCL(OSD)

RXD

R916 220

OUT

A1 C217 1000p C218 1000p R917 100k A3 A4 A2

CE

CL

VSYNC(SS)

SA_CLK

DI

SA_DATA

HSYNC(SS)

INH

SA_ENIN

RGB/V/SEL

UNISI

TXD

LINK-OFF

DB BOOT

LED_SW2

SYS RST

LED_SW1

DIMMER

UNICKO

NP_SEL

BUS ON

BRIGHT

BU CHK

FP_SO

COL

LCDPW

TINT

COBOX

WIDE1

WIDE2

RXD

VSYNC

HSYNC

(Page 31)

BU5V(SUB)

LED_SW2

GND(SUB)

NP_SEL

LED_SW1

HSYNC(SS)

SA_CLK

BU CHK

VSYNC(SS)

SA_DATA

UNICKO

LINK-OFF

SYS RST

COBOX

D5V(SUB)

DB BOOT

SA_ENIN

RGB/V/SEL

BUS ON

(Page 27)

(Page 29)

(Page 29)

DIMMER

BRIGHT

LCDPW

WIDE1

(Page 28)

30

30

VSYNC

WIDE2

FP_SO

HSYNC

UNISI

TINT

DI

RXD

INH

CE

TXD

COL

CL

XAV-7W
Ver 1.1

6-10. SCHEMATIC DIAGRAM ­ MAIN Board (5/5) ­

· See page 26 for Waveforms.

· See page 47 for IC Block Diagrams.

(5/5)

R611 1M

IC8 NJM2246

C606 1000p

C269 1000p

C268 1000p

C270 0.1

C291 1000p

C292 1000p

C293 1000p

C294 1000p

VIN1 C617 2.2 CTL2 VIN2 CTL1 C614 0.1 R612 1M

GND VOUT V+ C616 0.1 R613 1M C615 0.1

G

R

G

R

G

R

R

G

B

B

B

G

R

B

B

R254 1k

R255 2.2k

R256 1k

VIDEO SWITCH,VIDEO BUFFER

VIDEO_OUT

2A3

3A3

1A3

2A2

2A4

3A1

3A2

3A4

4A3

1A2

1A4

2A1

1A1

VCC

VCC

4A1

4A2

2 OE

GND

GND

GND

GND

4A4

3 OE

2A3

2A4

2A2

1Y2

VCC

1Y1

1Y3

1Y4

2A1

2G

R601 100 R_OUT

R605 220

VCC BUS BUFFER

VCC

GND SWITCHING VCC IC3 TC74VHC08FS

BUS BUFFER

LEVEL SHIFT GND IC6 TC74VHC04FS GND

SWITCHING IC5 TC74VHC08FS

GND

GND

GND

GND

1 OE

4 OE

1Y3

VCC

2Y3

3Y3

1Y4

1Y2

1A1

2Y4

3Y1

2Y2

1A2

3Y2

TP37 S1 Q198 2SA1586YG RGB R BUFFER

IC1 MC74LCX16244DTR2

1A3

1G

1A4

2Y1

2Y4

GND

VCC

2Y3

4Y1

2Y1

4Y3

1Y1

2Y2

3Y4

4Y2

4Y4

IC7 TC74VHCT24

R602 100 G_OUT

R606 220

R225 2.7k

G

R241 1.5k

R221 5.1k

R227 7.5k

R234 5.1k

R243 5.1k

R228 2.2k

R240 1.8k

R220 12k

R229 1.5k

R231 2.2k

R

R233 12k

R236 2.7k

(Page 28)
S2

R239 12k

TP38

R235 560

R244 2.7k

R245 5.1k

R246 12k

R250 560

Q199 2SA1586YG RGB G BUFFER C275 2.2

C276 2.2 R222 560 C266 1000p C267 1000p

C277 2.2

R

G

B_OUT

TP39 S3 Q200 2SA1586YG RGB B BUFFER

C253 1000p

B

R603 100

R607 220

I

B

C602 1000p

C601 10

VSYNC

B

R609 120

C612 1

OSD_RST IC15 NJM2286V C257 10 C721 680p R937 10k

TP121

R89 0

R608 150

C613 0.1

R168 100k GND C600 100 6.3V TP114 TP111 R171 100k S3 R170 100k

TP120

GND S2 S1

VCC

C225 1000p R167 100k R169 100k

EVEN

VSS

BOUT DOCKO

VOB1 VSYNC

DOCKI

RESET

AVSS

HSYNC

VCOIN

AVSS

DISP

TEST

FH

CPOUT

ON SCREEN DISPLAY CONTROLLER IC2 MB90096PF-G238-BND-ER GND GATE SWITCH IC10 TC7SH86FU VCC

ROUT

GOUT

VOB2

SCLK

AVCC

IOUT

TP112

TP113

V3V

SIN

2 CD

VCC

2T1

RGB/OSD C609 10 SELECT SWITCH

L202 10µH

2T2

2Q

2B

2Q

2A

MULTIVIBRATOR

1T1

1T2

1CD

1Q

1A

1B

GND

1Q

IC11 TC74HC4538AFT

R98 0

R97 0

+3.3V REGULATOR IC12 NJM2370

BP

G

C

C142 2.2

TP110

R96 0

VOUT

VIN

CS

R166 100k

TP115

AV3V

TRE

VCC

L4 10µH

L201 22µH

C141 2.2

I

B

R91 470

R93 470

R94 470

R95 470

C611 0.1

TP122

TP124

TP123

B

R

G

D13 MA152WK-TX

TP119

R90 470

C610 1000p C604 10

C603 0.1

AV_SEL

A1 A2

G

R

TP117 TP118 A3 HSYNC A4

(Page 30)

TP116

D12 MA111-TX

G_IN

R_IN

B_IN

VIDEO_IN

(Page 29)

(Page 28)

31

31

/V_MUTE

V_MUTE

I

B

TRE

C608 0.1

R610 10k

L5 10µH

CS(OSD)

AV_SEL

C143 2.2

R970 22k

C729 330p

R940 10k

SDA(OSD)

SCL(OSD)

L2 10µH

G
G R

R

VIN3

I

I

I

I

I

I

XAV-7W
Ver 1.1

6-11. PRINTED WIRING BOARD ­ MAIN Board (Component Side) ­
· Semiconductor Location
Ref. No. D12 D13 D100 D101 D102 D103 D200 D201 D202 D203 D204 D205 D310 D311 D313 D315 D316 D703 D752 D760 D761 D762 D766 D767 D770 D777 D782 D784 D811 D813 D814 D903 D909 D910 D912 IC1 IC2 IC7 IC9 IC10 Location G-5 E-4 D-8 D-8 D-9 D-9 D-9 D-10 D-8 D-7 L-8 L-8 E-11 E-11 H-10 F-10 J-5 I-5 H-8 B-3 C-3 B-3 B-6 B-5 C-5 B-5 B-5 B-6 I-6 K-7 K-6 C-11 J-5 D-10 D-10 D-5 D-4 E-5 H-8 E-5 Ref. No. IC11 IC12 IC15 IC50 IC54 IC101 IC201 IC302 IC304 IC703 IC704 IC705 IC860 IC900 Q1 Q2 Q3 Q4 Q50 Q198 Q199 Q200 Q306 Q310 Q311 Q312 Q802 Q809 Q810 Q811 Q860 Q861 Q862 Q900 Q902 Q904 Q906 Q908 Q912 Location D-3 E-4 D-6 L-11 L-12 G-8 G-7 G-9 K-9 H-5 J-3 I-3 J-8 E-3 G-6 H-6 I-6 H-6 L-13 E-6 E-6 E-5 E-11 F-11 E-8 E-9 K-7 J-6 I-6 I-6 K-8 K-8 K-8 D-11 E-12 E-11 J-5 L-10 J-5

· See page 25 for Circuit Boards Location.
7 8 9 10 11 12 13 14

1

2

3

4

5

6

A MAIN BOARD (COMPONENT SIDE)
(Page 37)

B
D777 D760 D762 D761 C604 L2 C610 C611 R12 R20 D770 D782 D784 D767 D766

A

MONITOR BOARD CN201

D903 C908

R952

C
(CHASSIS)

C257 L202
R937 C721 R609

C612 C613

IC1

R240

C143

C142

C141

R973

R241

R243 R236 R235 C276

R336
C365 R327

R608

R239
R227 R231 R234

(CHASSIS)

C225

IC11 IC2
C269 R95 R94

R225 R228

C267 R233 R229 C266 R222

R168 R167 R170 R169

D203

D202 D101 D100

D102 D103 D200 D201 D910 D912 TH901

D

R940 C729

IC15

R250

R171

R911 R914 R915 64

R255

R89
39 38

R90

R256 11

R916 65

D13 L5

R254

IC7
3 1

R221C275 R220 10 C277 R246 R245

C358

R341 C356 C131 R152 C239 R269 C247 R155 R266 Q312 R253 C355 R157 R251 R154
C132

TH900

Q900

R166 C600

C133 R943 R340 Q902 Q904 R907 R932
C913

IC10 20
4
C608

R603

E
R939

C294
5

1

R244 Q200 Q199 Q198 L4
R605

R970 C270 C906 X901

IC900
R936

IC12
R610 C923
39 40

C606

D310 Q306
D315

D311

Q311 R151 R150
C130

L201

R607 R606 R602 R601 CN14

1 2

C211

C238

C615 R613

R346

C246

F

C905 R344 R919 R920 R922
102

R268 R247

R265 R264 R156

C915 R334 R335 C331

C30

R153

L3 F1

C614 R612

R144

R145 C335 R223

R342 R323

Q310

C116 C119 R130

1

R11

C31
15 16

R262

CN15

R972

R758

R749

R748

C706

C702

C22

(Page 44)

C556

R163
60

R148

R333

F2 C714 31
30

R185

C128

MOTOR BOARD CN700

R971

Q1

C127

R348

C555

D12

IC101

R149

R347

G

B

IC201

C245

C350

1 2

R242 C233
34

33

IC302 23

R349

R901

R10 103 R343

R52 R49 R48

128

C921 R281 C232

R237 C334 C351

R539

22

R724

C724

R773 R746 R759 C723 R762 R174
R173

R176 R727 R700

IC703

R165 Q3 R161 D811 Q811 R851

R183

Q4

R179

C345 R181 R331

R728
C700 R738

R182

R703 R745 D703 L807

IC9

I

R767

R763 90 C728
91

1

R764 C732

IC705
C733

Q810

X452 L700 Q906 R912 R913 R947 R768 D316 D909
C845

C263

C864

C863

C862

J

IC860

IC704

R760

Q809 F201

C207

C202

Q912

C366

C861 R862 C860 R861 R200 R202 R209 R208

R863
Q802 C865

R164

R860
Q861 C282

C281

C869
C283

Q862

R867
R868

C867

K

C730

C843

R871

Q860 C58
5

R747 D814 D813

R872 C868 D204

C346

C51 C77

C347

H

C725

R969 R774 61

Q2

C52

C78 R180 D752

C344 R307

R332

R172

C129 44 1 R646 C76

12 11

D313 C349

C348

C866
1

C343 R40 R66 L308
1E
Q908

R56 C63

D205 L311 L309

CN5
C212 C262

IC304
C364 C363

IC50
R65 X1 C54

IC54
R68 C68

(CHASSIS)

R26 C25

1C 2B 2E

C56

L
(CHASSIS)

1B 2C

R62 R59 C65 R61 R60 R58 C66 C64 Q50
1-685-238-

C67
12 (12)

C

FRONT BOARD CN4

(Page 34)

32

32

XAV-7W
Ver 1.1

6-12. PRINTED WIRING BOARDS ­ FM/MAIN (Conductor Side) Boards ­ · See page 25 for Circuit Boards Location.
1 2 3 4 5
J901 (REMOTE IN)

6
F901

7

8

9

10

11

12

13
TO CONNECTION BOX (XA-114)

14

15

16

17

· Semiconductor Location
Ref. No. D6 D11 D15 D50 D51 D52 D314 D701 D755 D759 D764 D765 D771 D772 D773 D774 D775 D776 D778 D779 D780 D781 D783 D800 D812 D815 D900 D908 D918 IC3 IC4 IC5 IC6 IC8 IC13 IC171 IC751 IC901 Q13 Q301 Q307 Q753 Q754 Q910 Location G-7 D-6 H-7 L-6 L-6 L-6 H-8 I-15 C-16 B-15 B-16 B-15 B-12 A-13 A-13 A-13 A-13 A-13 B-14 B-14 B-14 A-12 B-13 L-11 J-12 I-12 E-14 E-6 D-5 C-14 H-13 D-14 E-14 F-12 F-6 C-10 C-15 F-16 F-7 H-7 G-7 B-15 C-15 F-7

A
GRN WHT GRY RL+ 7 FL+ 5 FR+ 3 RR+ 1 RL­ 8 FL­ 6 FR­ 4 RR­ 2 GRN/BLK WHT/BLK

MAIN BOARD
(CONDUCTOR SIDE)

(L)

(R) (L)

(R) (L)

(R)
D771

D781

SUB WOOFER OUT

REAR AUDIO OU