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Rev. 12/98
A246/A247/A248/A822 Point to Point Diagram
12
C.B1 L N NF1 F2 F1

A

B

C

D

E

F

G

H

I

J

K

L

M
Optics Platen 3rd Scanner Lens Scanner Vertical Cover HP Position-1 HP HP Lens Horizontal M3

N
Lens Vertical M4

O
Optics Auto Image Origial Legth Cooling Density (LT Version only) Fan
M20

P
APS

Q
Platen Lens Cover Horizontal 3rd Scanner Position-2 HP S43 S4 M2

2 1

2 1

2 1 2

2 1 2 1 Optics Anti-Condensation Heater

Main TS1 TF1 Fusing 2 L2

CN4-1

6 3

6 3

Fusing Thermistor

TH2

1

Transfer Anti-Condensation Heater 8 13 9 4 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 3 1 4 2 G 2 1 1 2 3 4 5 6 1 2 3 4 5 6

-2

CN520-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13

1st Lift

S14

VR [0 ~ 5] VCC [5] OUT [0 ~ 5] GND [0] [t 5] GND [0] VCC [5]

Feed-back [0,5 0/5] PGND [0] Motor A [5 0/5] Motor ON [t5] Motor B [5 0/5] LED [t5] GND [0] Sensor [s5] VCCP [5] VCC [5] +12 V [12] GND [0] -12 V [-12]

1st Pick-up

SOL 2

2 1

Lightening Arrestor (LA1) Paper Feed Control (PCB5)

Lower Tray Heater E 9J F

CN706-1 [24] VAAS1 -2 [v 24] Power Relay

10

1st Paper Feed 1st Separation Roller 1st Paper Feed 2nd Paper Feed 2nd Separation Roller 2nd Paper Feed

S11
SOL 6 MC 3

3 2 1 2 1 2 1

S12
SOL 7 MC 4

CGND VAA2 [24] VCC [5] CGND AGND VMM [38] MGND CGND AGND VAA3 [24] VCA (+12V) VCB (­12V) VCC [5] VAA1 [24] VAA4 [24] AGND

9
CN802
3 2 1 2 1 2 1 1 2 3 4 5 6 7 7 6 5 4 3 2 1 CN402-B8 -B9 -B10 -B11 -B12 -B13 -B14 [s5] [0] CGND [5] VCC [24] VAA [t24] [24] VAA [t24] VAA [24] VCC [5] CGND [0] AGND [0] CN409-1 -2 -3 -4

Development 11 4 8 16 13 1 12 15 3 5 10 9 7 2 6 14 M6 11 12 2 3 4 7 8 9 10 5 6 1 3 2 4 6 5

PCB7

CN516-1 -2

-4

E G 1 2

C Operation Panel Control 3 2 1 2 1 2 1 3 2 1 PCB6

3rd Paper Feed 3rd Separation Roller 3rd Paper Feed

S13
SOL 8 MC 5

1 2 3 4 5 6 7 8 9 10 11 12 13

11 12 2 3 4 7 8 9 10 5 6

1 3 2 4 6 5

CN101-7 -6 -5 -4 -3 -2 -1

1 2 3 4 5

A B C CN101-6 -12 -11 -5 CN408-1 -2 -3 -4 -5 -6 -7 8 6 5 4 3 2 1 7 8P

D 8 2 3 4 5 1 6 1 2 3 4 5 6 8 2 1 1 2 3 4 5 8 7 1 2 3 4 5 6 8 7 2 1 2 1 2 1 4 3 2 1 9F

A 13 12 11 10 9 8 7 6 5 4 3 2 1 B CN102-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 CN131-1 -2 -3 -4 -5 -6 8F
M1

3 2 1 2 1

3 2 1 5 4 3 2 1

8
2nd Lift S15 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 CN403-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 [0] CGND [s5] [5] VCC [0] CGND [0 0/5] [5] VCC [24] VAA [t24] [0] CGND [s5] [5] VCC [0] CGND [0 0/5] [5] VCC [24] VAA [t24]

Auto Response Sensor [t5] VAA [24] VCC [5] CGND [0] CGND [0] TXD RXD

VAAS1 [24t] AGND [0] VCC [5] AGND [0] ON [t5] Direction [0: ccw, 5: cw] Lock [s5]

Clutch ON [t24] VAAS2 [24] AGND [0] VCC [5] AGND [0] ON [t5] Speed [H/5, L/0] Lock [v5] VAAS2 [24w] Toner Bottle [t24]

Lock [v5] AGND [0] VCC [5] AGND [0] ON [t5] VAAS1 [24t]

VAAS1 [24] AGND [0] VCC [5] AGND [0] ON [t5] Lock [s5]

VAA [24] Main SW [t24] VAA [24] Total Counter [t24] Front Door Safety [s5] CGND [0] CGND [0] Key Counter Comfirm [s5] VAA [24] Key Counter [s24]

VCC [5] Vert. Transport [t5] CGND [0] CGND [0] By-Pass Paper End [t5] VCC [5] Registration [t5] CGND [0] VCC [5] VAA [24] By-Pass Pick Up SOL [t24] VAA [24] By-Pass Feed MC [t24]

VAA [24] Exhaust Fan [s24] Speed H/L [H: 24/L: 0] VAA [24] Guide Plate SOL [t24]

2nd Paper End 2nd Pick-up 3rd Lift

S18
SOL 3

GND [0] Guide Plate Position [s5] VCC [5] By-Pass Table Open [s5] GND [0] VCC [5] Toner Near End [s5] [0]

CGND [0] AGND [0] VAA3 [24] VCA [12] VCB [­12] VCC [5] VAA1 [24] VAA4 [24] AGND [0]

VAAS1 [w24] VAAS2 [w24] VAA1 [24] VAA3 [24]

Lock [0.5] Motor Speed [H/5, L/0] Motor ON [t5] CGND [0] VCC [5] AGND [0] VAAS1 [24]

CN106-1 -2 -3 -4 -5 -6

CN107-7 -2 -3 -4 -5 -1

CN113-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10

CN108-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A12 -A13 -A14 -A15 -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -B11 -B12 -B13 -B14 -B15

CN101-2 -3 -4 -7 -8 -9 -10 CN123-1 -2

-6 -8 -9 -10 -11 -12 -13 -14 -15 -16

-7 -8 -9 -10 -11 -12 -13

CN514-1 -2 -3 -4 -5 -6 -7

CN515-2

MC1

M16

M7

M9

M5

F H

D

PCB8

Toner Supply

By-pass Feed

Toner Bottle

Fusing/Duplex

Main

G 1L

CO2 8G Left Operation Panel

11H

Right Operation Panel LCD

S39

S20

S41

SOL MC6 5

M24

SOL 15

S40

S10

[38] VMM [0] MGND

SW6

CO1

H

[s38] Reverse

[s38] Forward

Total Counter

Key Counter (Option)

Auto Response S44

By-pass Vertical By-pass Exhaust Transport Paper Pick-up Fan End By-pass Registation Guide Feed Plate

Guide By-pass Toner Plate Talbe Near End Position

[5] VCC [0 0/5] A [0 0/5] B [0] GND [s5] Connector Set [0] GND [0] GND

2 1 2 1

1 2 3 4 5 6 7 1 2 3 4 5 6 7

7 6 5 4 3 2 1 7 6 5 4 3 2 1

CN402-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A12 -A13 -A14

[s5] [0] CGND [5] VCC [24] VAA [t24] [24] VAA [t24] [s5] [0] CGND [5] VCC [24] VAA [t24] [24] VAA [t24]

HOT NEUTRAL

CN801-1 -3 Front DoorSafety (SW2)

CN707-8 -7 -6 -5 -4 -3 -2 -1

CN503-1 -2 -3 -4 -5 -6 -7 -8

[t24] Fusing Lamp 1 [t24] Fusing Lamp 2 [t24] Exp. Lamp [0/5] Lamp V (­) [0/5] Lamp V (+) [0/5] Zero Cross (­) [0/5] Zero Cross (+) [24] VAASW

[t5] [0] VCC [5] GND [0] [s5] VCC [5] [s5] GND [0] VCC [5] Thermistor [0-5] [0] GND GND [0] [0 ~ 5] Fusing Thermistor [s5] [0] GND GND [0] [s5] Fusing Unit Set VCC [5] [s5] Power Relay VAA [24] [t5] Lead Edge [t5] Scan Start A [24 0/24] TXD A [24 0/24] RXD [24 0/24] B Not Used B [24 0/24] VAA [24] [0] PGND VAA [24] [24] VAA A [24 0/24] [0] CGND A [24 0/24] [12] +12 V B [24 0/24] [5] VCC B [24 0/24] [12] ­12 V VAA [24] [s24] PGND [0]

Fusing Lamp N Fusing Lamp H Exposure Lamp N Exposure Lamp H

Power Relay [v24]

Exposure Lamp N Exposure Lamp H

Fusing Lamp 2: N Fusing Lamp 2: H Fusing Lamp 1: N Fusing Lamp 1: H

Fusing Thermistor [0 ~ 5] GND [0] Fusing Unit Set [s5] GND [0]

A A B B

VAA [24] [24 0/24] [24 0/24] [24 0/24] [24 0/24] VAA [24]

VAAS1 [24]

GND [0] 5V[5] [s5] [s5] GND [0] VCC [5]

ACH ACN ACH1 ACN1 ACH2 ACN2

1st Paper End

S17

3 2 1 3 2 1

1 2 3 4 5 6 7 8

8 7 6 5 4 3 2 1

CN401-1 -2 -3 -4 -5 -6 -7 -8

[0] CGND [s5] [5] VCC [0] CGND [0 0/5] [5] [24] VAA [t24]

CN3-2

CN2-4 CN2-1 CN2-6 CN2-3

2 1

2 1

2 1 2 1

2 1 2 5 1 Upper Tray Heater

L

6

CN703-1 -4 -2 -5 -3 -6

CN702-4 -3 -2 -1

CN704-2 -1

CN701-4 -3 -2 -1

CN504-1 -2 -3 -4

CN512-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14

CN505-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 CN517-1 -2

CN507-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11

CN511-1 -2 -3 -4 -5 -6

CN506-1 -2 -3 -4 -5 -6

CN705-1

11

6A

I J

2 1

CN3-1

RA

Main SW (SW1)

8 13 9 4

15 14 13 12 11 10 9 8 7 5 4 3 2 1

14 13 12 11 10 9 8 7 6 5 4 3 2 1

11 10 9 8 7 6 5 4 3 2 1

13 12 11 10 9 8 7 6 5 4 3 2 1

3 1 4 2

6 5 4 3 2 1

N.C

7 8

7 8

3 1

4 2

6 5 4 3 2 1 6 5 4 3 2 1 2 1

4 3 2 1 3 2 1 5 4 3 2

3 2 1 3 2 1

6 5 4 3 2 1

RA1

TH1

CN1-3 CN1-1 CN1-4 CN1-2 CN4-2

2 1 5 4 9

2 1 5 4 9

Exposure L1

S1

S3

S42

S2 3 2 1

S6

S46

S5 13 12 11 10 9 8 7 6 5 4 3 2 1

12

Fusing 2 L2

3 2 1 3 2 1

11

10
Optics Control (PCB4)

CN708-1 Transformer (220/240V Verstion only) -3 -5

CN502-10 -9 -8 -7 -6 -5 -4 -3 -2 -1

CN501-1 -2 -3 -4 -5 -6

Fuse 801 802 803 804 805

Line AC VAA1 VAA2 VAA3 VAA4

Capacity 10 A 6.3 A 6.3 A 6.3 A 6.3 A

DC Power Supply Unit (PCB3)

[0] [100] [230]

AC Drive (PCB2)

9

E

8
Scanner

M12

Paper Feed

2 1

S16

7

3rd Paper End 3rd Pick-up

S19
SOL 4

2 1

VAA [24] AGND [0] VCC [5] CGND [0] Motor ON [t5] Lock [s1]

CN416-1 -2 -3 -4 -5 -6

1 2 3 4 5 6

B [24 0/24] VAAS2 [t24] B [24 0/24] A [24 0/24] VAAS2 [t24] A [24 0/24] Duplex Unit Set [s 5] CGND [0] CGND [0] Jogger HP [t5] VCC [5] VCC [5] Duplex Exit [t 5] CGND [0] CGND [0] Duplex Paper End [s 5] VCC [5] VCC [5] Duplex Entrance [t5] GND [0] VAA [24] Duplex Feed MC [t24] VAA [24] Duplex Transport MC[t24] VAA [24] Duplex Positioning SOL [t24] VAA [24] Pressure Arm SOL [t24] A [24 0/24] VAA [24] A [24 0/24] B [24 0/24] VAA [24] B [24 0/24] VAA [24] ON [s24] Speed [H/24, L/0] AGND [0] Speed [H/0, L/24] VAA [24] VAAS1 [t24] AGND [0] Cleaner Motor (+) [s24] Cleaner Motor (­) [s24] QL, PTL [s5] Relay [t24] Transfer Belt Postioning SOL [t24] PWM C C. F/B PWM G G. F/B PWM B B. F/B PWM T T. F/B. C T. F/B. V GND [0]

CN130-1 -2 -3 -4 -5 -6 CN112-A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 CN111-1 -2 -3 -4 -5 -6 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 B14 B13 B12 B11 B10 B9 B8 B7 B6 B5 B4 B3 B2 B1 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 B14 B15

M17

Registration

7
3 2 1 3 2 1 3 2 1 1 2 2 1 2 1 2 1 2 1 6 5 4 3 2 1 3 2 1 3 2 1 S38 Jogger HP

M10

Toner Collection

S35 1 2 3 2 3 3 2 1 2 1 S37

Duplex Exit Duplex Paper End

2nd Paper Size

SW4

6
11D J I

6 5 4 3 2 1

1 2 3 4 5 6

6 5 4 3 2 1 2 1

CN407-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8

[0] CGND [0/5 0] Size 5 [0/5 0] Size 4 [0/5 0] Size 3 [0/5 0] Size 2 [0/5 0] Size 1 [s24] [24] VAA [0/5 0] [0] CGND [24] [t24] [24] [t24]

3rd Tray Set Right Tandem Lock Left Tandem Lock

SW5
SOL 9 SOL 10

2 1 2 1

-B3 -B4 -B5 -B6 -B7 -B8

CN406-13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1

CN103-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13

N.C [0/5] Scan Input 0 [0/5] Scan Input 1 [0/5] Scan Input 2 [0/5] Scan Input 3 [0/5] Scan Input 4 [0/5] Scan Input 5 [0/5] Scan Input 6 [0/5] Scan Input 7 [0/5] Scan Output 0 [0/5] Scan Output 1 [0/5] Scan Output 2 [0/5] Scan Output 3

S34
MC8 MC7 SOL 13 SOL 14

Duplex Entrance Duplex Feed Duplex Transport Duplex Positioning Pressure Arm

6

Main Board (PCB1)

M19

Jogger

5
1st Lift Motor
M13

5
M22 Drum Cooling Fan M21 Optics Board Cooling Fan

2 1

CN411-1 -2

[s24] Up [s24] Down [s24] Up [s24] Down [s24] Up [s24] Down

2nd Lift Motor 3rd Lift Motor

M14 M15

2 1 2 1

-5 -6 -7 -8

4
2nd Paper Near End 3rd Paper Near End S22 3 2 1 3 2 1 1 2 3 1 2 2 1 4 3 2 1 1 2 3 1 2 3 4 5 6 7 8 9 10 11 11 10 9 8 7 6 5 4 3 2 1 CN412-A7 -A8 -A9 -A10 -A11 -A12 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -B11 -B12 [0] CGND [0 0/5] [5] VCC [0] CGND [0 0/5] [5] VCC [0] CGND [0 0/5] [5] VCC [0/5 0] [0] CGND [24] VAA [t24] [0/5 0] Motor Set Right Tray Set [0/5 0] [0] CGND CGND [0] VAA [0 0/5] [t24] VCC [5] CGND [0] [0 0/5] VCC [5] CGND [0] [0 0/5] VCC [5] CGND [0] [0 0/5] VCC [5] CGND [0] CGND [0] [0 0/5] VCC [5] CGND [0] [0 0/5] VCC [5] CGND [0] [0/5 0] VCC [5] VAA [24] [t24] VAA [24] [t24]

[5] VCC [t5] Exit Sensor [0] CGND [t5] Duplex Transport [0] CGND [5] VCC [24] VAA [t24] Junction Gate Sol [24] VAA [t24] Junction Gate MC

[0] CGND [t5] Lift [5] VCC [0] CGND [t5] Paper Near End [5] VCC [0] CGND [t5] Paper End [5] VCC [5] VCC [t5] SW [0] CGND [t5] LED [0] CGND [s5] LCT Connection [0] CGND [s5] [5] VCC [5] [0] CGND [5] VCC [s5] Feed [0] CGND [5] VCC [s5] Paper Position [0] CGND

[24] VAA [t24] Pick up SOL [24] VAA [t24] Feed MC [24] VAA [0] AGND [5] VCC [0] AGND [t5] ON [H/5, L/0] Speed [s5] Lock [s24] Tray Down [t24] Tray Up [0] AGND

[5] VCC [s5] Paper Guide [0] CGND [5] VCC [t5] Fusing Exit [0] CGND [s24 ] Power Relay [t24] VAAS1

S23

[s24] Cleaner Motor (+) [s24] Cleaner Motor (­) [t24] QL/PTL [0] PGND Charge F/B Current PWM C Grid G/B Voltage 3.6v Grid ON 24v [0] GND [t24] VAAS1 Drum Ground

Fiber Optics TXD/RXD [24] VAA4 [0] AGND [24] VAA4 [0] AGND [s5] Sorter Detection [0] CGND

[0 ~ 12] TD Sensor VR [12] VCA [0 ~ 5] TD Sensor [0] CGND [0] CGND [0 ~ 5] Paper Size [5] VCC [0 ~ 5] ID Sensor [s5] LED [0] CGND [5] VCC [0 ~ 5] Drum Thermistor [s5] Drum Unit Set [0] CGND

[5] VCC [5] VCC [12] VCA [0 ~ 5] Potential Sensor [0] CGND [0] CGND [0/5] Erase Lamp Data [s5] LE [s5] OE [0/5] CLK

Fiber Optics TXD/RXD

Toner Overflow Toner Collection Bottle Set Toner Recycle

S45 SW3
MC 2

VCC CGND YA ZB GND VCC CGND YA ZB CGND CGND YA ZB CGND

8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1

CN405-A11 -A10 -A9 -A8 -A7 -A6 -A5 -A4 -A3 -A2 -A1 -B11 -B10 -B9 -B8 -B7 -B6 -B5 -B4 -B3 -B2 -B1

CN104-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -B11

[s5] 3rd Lift Sensor [s5] 2nd Lift Sensor Not Used [s5] 1st Lift Sensor Not Used Not Used Not Used Not Used [0/5] Clock [s5] LE [0] CGND [24] VAAS1 [s5] OE [t5] 3rd Paper Feed Clutch [t5] 2nd Paper Feed Clutch Not Used [t5] 1st Paper Feed Clutch [s5] 3rd Paper Feed Sensor [s5] 2nd Paper Feed Sensor Not Used [s5] 1st Paper Feed Sensor

Signal Table
AC Line DC Line Puls Signal Direction Signal Direction Ready Low Ready High Voltage

< s t [

>

]

Ready Conditions 1. 100% Mag. Selected 2. No special Features 3. Paper in all Trays 4. Fuser Up to Temperature 5. Green Print Key

CN105-1 -2 -3 -4 -5 -6 -7 CN116-1 -2 -3 -4 -5 -6 -7 -8 -9 -10

CN601-7 -6 -5 -4 -3 -2 -1 CN606-10 -9 -8 -7 -6 -5 -4 -3 -2 -1

T. Belt P SOL [s24] . VAAS1 [t24] PGND [0] PWM T Transfer Feedback Current GND [0] Transfer Feedback Voltage GND [0]

CN605-1 -2 -3 -4 -5 -6 -7 -8

4

Developement Bias (PP2)

8 7 6 5 4 3 2 1

3

3
CN681 -8 -7 -6 -5 -4 -3 -2 -1 8 7 6 5 4 3 2 1

Toner Recycle

M11

Feed Unit Cover LCT Cover (SW1) (SW4)

4 5 6 1 2 3

3 2 1 1 2 3 8 9 10

Rear Fence

M18

[12] [0]

2 1 3 2 1

1 2 3 5 6 7 8 9 10 11 12 13 14 15

1 2 3 5 6 7 8 9 10 11 12 13 14 15

CN414-1 -2 -3 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14

2
Rear Fence Hp S30

[0/5 0] Left Tray Set [s24] Forward [s24] Reverse [0] CGND [0 0/5] [5] VCC [0] CGND [0] CGND [0 0/5] [5] VCC [0/5 0] [0] GND [5] VCC

Rear Fence Return Left Tandem Paper

S31

S32

3 2 1 3 2 1

1 A B C

CN410-A1 -A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10 -A11 -A12 -A13 -A14 -B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10 -B11 -B12 -B13 -B14

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

CN118-A1 -A2 -A3 -A7 -A8 -A9 -A4 -A5 -A6 -A10 -A11 -A12 -A13 -B13 -B12 -B11 -B10 -B9 -B8 -B7 -B6 -B5 -B4 -B3 -B2 -B1

CN117-5 -11 -4 -12 -3 -9 -2 -1 -14 -15 -7 -10 -6 -8

11 12 3 4 1 2

2 3 4 5 6 7 8 9 10 12

4 3 2 1 3 2 1 14 15 16 17 18 22 23

24

13

S29

Front Side Fence Close

Current Monitor Transfer BIAS Cleaning BIAS [0] [t24] VAAS1

3 2 1 3 2 1 3 2 1 3 2 1

S26

Front Side Fence Open Front Side Fence Close Rear Side Fence Open

A B C D E F 2 3 4 5

13 12 11 7 6 5 10 9 8 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13

5 11 4 12 3 9 2 1 14 15 7 10 16 8

S27

(SW2) (SW3) (SW5) Feed Unit Cover 3 8 CN109-A1 1 LCT Cover

CN120 CN128-1 -2 CN127-1 -2 -3 -4

CN124-1 -2 -3 -4 -5 -6 CN125-2 -3 -4 -5 CN126-2 -3 -4 -5

CN110-1 -2 -3 -4 -5 -6 -7 -8 -9 -10

7 6 5 4 3 2 1

3 4

6 5 4 3 2 1

7 6 5 4 3 2 1 7 6 5 4 3 2 1

CN114-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14

CN602-1 -2 -3 -4 -5 -6 -7 -8 -9 CN603-1 -3

-A2 -A3 -A4 -A5 -A6 -A7 -A8 -A9 -A10

-CN119

-B3 -B4 -B5 -B6 -B7 -B8 -B9 -B10

S28

Transfer (PP3)

2 3 4 5 6 7 8

13 12 11 10 9 8 7 6 5 4 3 2 1

5 11 4 12 3 9 2 1 14 15 7 10 16 8

3 4

2 1 3 2 1 2 1

7 6 4 5 5 7 6 4 3 2 1

3 2 1 3 2 1

1 2 3 4 5 5 6

1 2 3 4 5 6 7

CSS1

CSS2

CSS3

Erase Lamp (L4)

2

3 2 1 3 2 1 3 2 1

1 2 3 10 9 8 3 2 1

4 5 7 6 3 1 2 4 5 6 7

1 2 3

S21

1st Paper Near End DF S6 S2 S1 SW6 Right Tray Paper
Front Side Fence

S33 1 2

S42

S7 Drum Potential G

S8

PCB9

S9

Pre-Transfer

L5

CN661-3 -4 CN663-2 -1 CN662-2 -1

S25
SOL 11 SOL 12

CN661 -1 -2 -5 -11 -10 -9 -8 -7 -6 -12

[t24] VAAS1 [t24] PTL

DF

Sorter Stapler

Lift

Paper Paper Near End Tray Down End S4 S5 S3
SOL MC1 1

Paper Fusing H Guide Exit M2 M1 S43 S36
SOL M23 16

Toner By-pass Image Density Paper Size Density

Quenching

L3

[24] VAAS1 [t24] GL Charge [s24](+) [s24](­)

(PP1)

Rear Side Fence

Pick-up Feed

3.5K LCT (Option)

Tray Down

Feed Paper Position

Feed

LCT

Exit

Duplex Transport

Junction Gate

Duplex Cooling Fan

I9

Charge Wire Cleaner

M8

CN684 CN683 CN685 CN682-1 CN682-2
SOL 1

S24

Right Tray Down

3 2 1 1 2 3

2 1 2 1 1 2 3 4 5 6 8

6 5 4 3 1

2 3 4 5 6 7 8 9 10 12

14 15 16 17 18 22 23

24

13

Transfer Belt Positioning

1

D

E

F

G

H

I

J

K

L

M

N

O

P

Q

ELECTRICAL COMPONENT LAYOUT (A246/A247/A248/A822)
22 23 1 2 3 4 5 6 7 8 9 45 46 38 39

1/2
92 93 74 75 76 77 78 79 80 91 81 82 118 106 107 108 109

20 19 18 17 16 15

21

103 102 104 105

40

10

44 14 13 12 58
A246S500.WMF

41 43 42 59 47

90 89 88 87
A246S504.WMF

83 117 84 85 86 115 114 113 116

11

57

24 25 26 56 55 54 53 52 27 28 29 30 31 32 33 51 50 94 48 49

110

112

111

A246S502.WMF

95 101 96

119 120 121

60 61 100 62 73 34 35 37 36
A246S501.WMF

122 123 124 125 126 127

97 134 133 99
A246S505.WMF

63 64 65 98

72 71

132 131

66 130 69 68 67 129
A246S507.WMF

70

128

ELECTRICAL COMPONENT LAYOUT (A246/A247/A248/A822)
Symbol Name Motors M1 Scanner M2 3rd Scanner M3 Lens Horizontal M4 Lens Vertical M5 Main M6 Development M7 Toner Bottle M8 Charge Wire Cleaner M9 Fusing/Duplex M10 Toner Collection M11 Toner Recycle M12 Paper Feed M13 1st Lift M14 2nd Lift M15 3rd Lift M16 By-pass Feed M17 Registration M18 Rear Fence M19 Jogger M20 Optics Cooling Fan M21 Optics Board Cooling Fan M22 Drum Cooling Fan M23 Duplex Cooling Fan M24 Exhaust Fan Magnetic Clutches MC1 Toner Supply MC2 Toner Recycling MC3 1st Feed MC4 2nd Feed MC5 3rd Feed MC6 By-pass Feed MC7 Duplex Transport MC8 Duplex Feed Switches SW1 Main SW2 Front Door Safety SW3 Toner Collection Bottle SW4 2nd Paper Size SW5 3rd Tray Set SW6 By-pass Table Solenoids SOL1 Transfer Belt Positioning SOL2 1st Pick-up SOL3 2nd Pick-up SOL4 3rd Pick-up SOL5 By-pass Pick-up SOL6 1st Separation Roller SOL7 2nd Separation Roller SOL8 3rd Separation Roller SOL9 Right Tandem Lock SOL10 Left Tandem Lock SOL11 Front Side Fence SOL12 Rear Side Fence SOL13 Duplex Positioning Index No. P to P 5 11 10 19 120 121 133 30 119 126 129 94 95 97 98 124 123 55 43 21 118 106 114 104 122 125 75 79 82 64 39 38 117 115 128 100 99 62 34 74 78 83 63 76 81 84 96 101 54 49 40 Q8 Q12 N12 N12 I9 G9 H9 O1 19 E7 A3 E8 A5 A4 A4 H9 Q7 A2 Q5 O12 Q5 Q5 L1 L9 H9 A3 A10 A9 A8 L99 Q6 Q6 H11 G10 A3 A6 A6 M9 Q2 A11 A7 A7 L9 A10 A9 A8 A5 A5 E1 E1 Q6 Symbol SOL14 SOL15 SOL13 Sensors S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32 S33 S34 S35 S36 S37 S38 S39 S40 S41 S42 S43 S44 S45 S46 S47 S48 Name Pressure Arm Guide Plate Junction Gate Scanner HP 3 rd Scanner HP Lens Vertical HP Lens Horizontal HP APS Auto Image Density Drum Potential Toner Density Image Density Toner Near End 1st Paper Feed 2nd Paper Feed 3rd Paper Feed 1st Lift 2nd Lift 3rd Lift 1st Paper End 2nd Paper End 3rd Paper End By-pass Paper End 1st Paper Near End 2nd Paper Near End 3rd Paper Near End Right Tray Down Right Tray Paper Front Side Fence Open Front Side Fence Close Rear Side Fence Open Rear Side Fence Close Rear Fence HP Rear Fence Return Left Tandem Paper Paper Guide Duplex Entrance Duplex Exit Duplex Transport Duplex Paper End Jogger HP Vertical Transport Guide Plate Position Registration Fusing Exit Exit Auto Response Toner Overflow Original Length (LT version only) Platen Cover Position 1 (Option) Platen Cover Position 2 (Option)

2/2
Index No. P to P 44 Q5 67 L9 60 L1 2 9 7 12 20 6 31 37 32 36 91 89 87 93 80 85 92 90 88 65 53 77 86 52 50 58 57 48 47 59 51 56 61 45 42 71 46 41 69 68 70 72 73 17 127 8 3 4 M12 M12 M12 Q12 P12 O12 M1 N1 N1 M9 A10 A10 A9 A11 A8 A7 A11 A8 A7 K9 E2 A4 A4 E2 E1 E3 E3 E2 E2 A2 A1 A1 L1 Q6 Q7 L1 Q6 Q7 K9 M9 L9 L1 K1 J9 A3 O12 M12 Q12 Symbol Name Index No. P to P PCBs PCB1 Main 107 J6 PCB2 AC Drive 102 J10 PCB3 DC Power Supply 110 F10 PCB4 Optic Control 105 O10 PCB5 Paper Feed Control 109 C10 PCB6 Operation Panel Control 15 K9 PCB7 Left Operation Panel 18 J9 PCB8 Right Operation Panel 13 K9 PCB9 By-pass Paper Size 66 N1 Lamps L1 Exposure Lamp 23 J12 L2 Fusing Lamps 24 K12 L3 Quenching 28 O1 L4 Erase 29 M2 L5 Pre-transfer 33 O1 Power Packs PP1 Charge 27 P1 PP2 Development 108 P4 PP3 Transfer 35 Q2 Heaters H1 Optic Anti-condensation 16 H12 H2 Transfer Anti-condensation 134 H12 H3 Upper Tray 131 G11 H4 Lower Tray 130 G11 Thermistors TH1 Optic 1 M12 TH2 Fusing 25 L12 Drum TH3 (32) N1 (on the image density Sensor) Others CB1 Circuit Breaker 113 C12 CO1 Total Counter 132 J9 CO2 Key Counter J9 LA1 Lightening Arrestor 116 E11 LCD1 LCD 14 K9 NF1 Noise Filter 112 D12 RA1 Main Power Relay 103 J12 TF1 Fusing Thermofuse 26 K12 Transformer 111 H10 TR1 (220 V version only) TS1 Optics Thermoswitch 22 J2

2 1

3 4 5

6 7 8 9 16 10 11

15

14

13

12

A822S500.WMF

Symbol Name Motors M1 LCT M2 Feed Magnetic Clutch MC1 Feed Switches SW1 LCT Cover 1 SW2 LCT Cover 2 SW3 LCT Cover 3 SW4 Feed Unit Cover 1 SW5 Feed Unit Cover 2 SW6 Tray Down Sensors S1 Paper End S2 Paper Near End S3 Paper Position S4 Tray Down S5 Feed S6 Lift Solenoids SOL1 Pick-up

Index No. P to P 11 5 4 15 14 13 6 7 16 8 9 10 12 1 2 3 K1 K1 K1 I2 K2 K2 I1 K2 I1 I1 I1 J1 J1 J1 H1 J1

1

2

3

4

5

6

7

POINT TO POINT DIAGRAM (SORTER STAPLER: A821)
A A

Main Control (PCB1)
S/S Detection [0] CN105-1 -2 -3 -4 [0] CN170-1 -2 [v5] -3 [5] [0] CN170-4 -5 [v5] -6 [5] [w5] [0] [5] [w5] [w5] [0] [5] [w5] [0] [5] CN170-8 CN435-4 -9 -3 -2 -10 -1 -11 CN190-1 CN315-3 -2 -2 -3 -1 CN190-4 CN335-3 -5 -2 -6 -1 CN430-4 -3 -2 -1 CN415-3 -2 -1 CN400-3 -2 -1 CN420-4 -3 -2 -1 CN310-3 -2 -1 CN330-3 -2 -1 CN425-4 -3 -2 -1 CN380-3 -2 -1 CN405-6 -5 -4 CN405-3 -2 -1 CN370-3 -2 -1 CN410-3 -2 -1

Copier
B

CN100-3 [0] -1 [24 ] CN110 RXD/TXD

S7

Grip HP Sensor

S8

Grip Shift Motor HP Sensor

B

Door Safety Switch

SW1

CN100-2 [24 -4 ] [v24] 24VSW CN125-1 -2 -4 -5 -6 -7 CN395-3 -2 -1 CN360-3 -2 -1 CN365-3 -2 -1 CN3853 -2 -1 CN26512 -11 -10 -9 -8 -5 -4 -3 -2 -1 CN220-7 -6 -4 -3 -2 -1 CN235-7 -6 -4 -3 -2 -1 CN225-7 -6 -4 -3 -2 -1 CN230-7 -6 -4 -3 -2 -1 CN460-3 -1 -5 -7 -11 -9 CN135-1 -2 -3 CN180-1 -2 -3 CN180-4 -5 -6 CN180-7 -8 -9 CN145-1 -2 -3 -4 -5 -8 -9 -10 -11 -12 CN130-1 -2 -4 -5 -6 -7 CN155-1 -2 -4 -5 -6 -7 CN155-9 -10 -12 -13 -14 -15 CN160-1 -2 -4 -5 -6 -7 [24] 24VSW [24] 24VSW [24 0/24] : A [24 0/24] : A [24 0/24] : B [24 0/24] : B [0] [v5] [5] [0] [v5] [5] [0] [v5] [5] [0] [v5] [5] [24] 24VSW [24] 24VSW [0] [0] [0/5] Encoder [0/5] Clock [w5/CW, v5/CCW ] [w5] ON [0] [5] [24] 24VSW [24] 24VSW [24 0/24] : A [24 0/24] : A [24 0/24] : B [24 0/24] : B [24] 24V [24] SW 24VSW [24 0/24] : A [24 0/24] : A [24 0/24] : B [24 0/24] : B [24] 24VSW [24] 24VSW [24 0/24] : A [24 0/24] : A [24 0/24] : B [24 0/24] : B [24] 24VSW [24] 24VSW [24 0/24] : A [24 0/24] : A [24 0/24] : B [24 0/24] : B

S2

Bin Jam Sensor

Exit Motor
C

M2

S1

Entrance Sensor

C

Wheel Sensor

S5

S3

Proof Exit Sensor

Bin Rear Plate Open Sensor
D

S10

Bin Paper VR CN190-7 -8 [0] -9 [5] -10 Bin Jam VR [0] CN175-1 -2 [v5] -3 [5] [0] CN175-4 -5 [v5] -6 [5] [5] CN175-7 -8 [w5] -9 [0] [w5] [0] [5]

PCB2

Bin Jam Sensor LED Board
D

Bin Rear Plate Close Sensor

S9

S12

Stapler Unit HP Sensor

Jogger HP Sensor

S6

S14

Stapler Unit Pullout Position Sensor
E

E

S13

Paper Sensor

Transport Motor

M1

CN175-10 -11 -12

F

Stapler Unit Motor

M9

G

Grip Shift Motor

M7

24VSW CN195-1 [24] -2 [0] -3 [5] -4 [0] A : [5 0/ -5 5] B : [5 0/ -6 5] A : [5 0/ -7 5] B : [5 0/ -8 5] -9 [v5] Punch Unit Set -10 [w5] -11 [w5]

CN600 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1

CN390-3 -2 -1 Punch Control PCB Board 3 CN620-1 -2 -4 -6 -5 -7

S4

Bin HP Sensor

F

M10

Punch Motor

CN620-6 CN650-1 -2 -5 -3 -4 CN62 CN63 CN64 0 -3 0 0 -1 -1 -2 -1 CN255-2 -1 -2 -3 -2 -3

S15

Punch HP Sensor Punch Waste Overflow Sensor
G

S16

24VSW CN120-1 [24] -2 [w24] 24VSW CN140-1 [24] -2 [w24] - : [24] - : [24] + : [w24] + : [w24] [w5] [v5] [w5] Staple Unit Set [w5] [0] [5] CN150-5 -4 -2 -1 CN185-6 -5 -4 -3 -2 -1

M5

Bin Rear Plate Motor

Grip Motor

M6

CN260-2 -1 CN240-1 -2 -4 -5 -7 -8 -9 -10 -11 -12 CN270-1 -2 -4 -5 -7 -8 -9 -10 -11 -12

H

SOL 1

Turn Gate Solenoid

H

Bin Motor

M3

M8

Stapler Motor Cartridge Set Switch Staple End Switch Stapler HP Sensor
I

SW2 SW3 S11

I

Jogger Motor

M4

CN440-6 CN120-4 [24] -5 -5 24VSW 0/24] : A [24 -4 -6 [24 0/24] : A -3 -7 [24 0/24] : B -2 -8 [24 0/24] : B -1 -9 [24] 24VSW

J

SYMBOL TABLE DC Line Pulse Signal Signal Direction v Active High w Active Low [ Voltage ]
1 2 3 4 5 6 7

J

ELECTRICAL COMPONENT LAYOUT (A821)
1 33 2 3 4 5 6 7 8 32 31 30 29 28 27 9 10 11 12 13 14

26 15 25 24 23 22 21 20 19 18 17 16

A821S500.WMF

Symbol Name Motors M1 Transport M2 Exit M3 Bin M4 Jogger M5 Bin Rear Plate M6 Grip M7 Grip Shift M8 Stapler M9 Stapler Unit M10 Punch Switches SW1 Door Safety SW2 Cartridge Set SW3 Staple End Solenoids SOL1 Turn Gate Sensors S1 Entrance S2 Bin Jam S3 Proof Exit S4 Bin HP S5 Wheel Sensor S6 Jogger HP S7 Grip HP S8 Grip Shift Motor HP S9 Bin Rear Plate Close S10 Bin Rear Plate Open S11 Stapler HP S12 Stapler Unit HP S13 Paper S14 Stapler Unit Pull-out Position S15 Punch HP S16 Punch waste Overflow PCBs PCB1 Main PCB2 Bin Jam Sensor LED PCB3 Punch Control

Index No. P to P 32 26 19 22 27 15 17 11 24 31 6 8 9 1 5 21 4 23 20 25 16 14 28 29 10 18 13 12 33 7 30 3 2 E2 C2 H2 I2 G6 H2 G2 H6 F2 F7 B2 I6 I6 H6 C6 C6 C6 E6 C2 E2 B6 B6 D2 D2 I6 D6 E6 E6 G7 G7 A4 D6 F6