Text preview for : Am-Fm_Radio_CD_©_.pdf part of Clarion BD135 Service Manual Car Audio Am/Fm Radio Cd Combination - pag. 12
Back to : Am-Fm_Radio_CD_©_.pdf | Home
Clarion ( Malaysia) Sdn. Bhd.
Phase 3, Free Trade Zone One, 11900 Bayan Lepas, Penang, Malaysia Tel: (60) 4-6439-106, Fax: (60) 4-6439-108
Published by Clarion (Malaysia) 289-6027-00 MAY 2003P Printed In Malaysia
Clarion Co. Ltd.
Export Division : 50 Kamitoda, Toda-shi, Saitama 335-8511 Japan
To engineers in charge of repair or inspection of our products.
Before repair or inspection,make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury. 1. Use specified parts. The system uses parts with special safety features against fire and voltage. Use only parts with equivalent characteristics when replacing them. The use of unspecified parts shall be regarded as remodeling for which we shall not be liable.The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used. 2. Place the parts and wiring back in their original positions after replacement or re-wiring. For proper circuit construction, use of insulation tubes, bonding, gaps to PWB, etc, is involved. The wiring connection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection. If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company. 3. Check for safety after repair. Check that the screws, parts and wires are put back securely in their original position after repair. Ensure for safety reasons there is no possibility of secondary problems around the repaired spots. If extended damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company. 4. Caution in removal and making wiring connection to the parts for the automobile. Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If extensive damage is caused due to negligence of repair, the legal responsibility shall be with the repairing company. 5. Cautions regarding chips. Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capacitors, diodes, transistors, etc). The negative pole of tantalum capacitors is highly susceptible to heat, so use special care when replacing them and check the operation afterwards. 6. Cautions in handling flexible PWB. Before working with a soldering iron, make sure that the iron tip temperature is around 270°C. Take care not to apply the iron tip repeatedly (more than three times) to the same patterns. Also take care not to apply the tip with force. 7. Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power to the unit. 8. Cautions in checking that the optical pickup lights up. The laser is focused on the disc reflection surface through the lens of the optical pickup. When checking that the laser optical diode lights up, keep your eyes DB135
Service Manual
AM/FM Radio CD Combination
Model
DB135
(Model:PE-2504B-B For U.S.A)
more than 30cms away from the lens. Prolonged viewing of the laser within 30cms may damage your eyesight. 9. Cautions in handling the optical pickup The laser diode of the optical pickup can be damaged by electrostatic charge caused by your clothes and body. Make sure to avoid electrostatic charges on your clothes or body, or discharge static electricity before handling the optical pickup. 9-1.Laser diode The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage. 9-2.Actuator The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. Ensure that no foreign substances enter through the ventilation slots in the cover. 9-3.Cleaning the lens Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.
SPECIFICATIONS
Radio section Model: PE-2504B-B Tuning system: PLL synthesizer tuner Receiving frequencies: FM 87.9 to 107.9MHz (0.20 MHz
steps)
NOTE
1. We cannot supply PWB with component parts in principle. When a circuit on PWB has failure, please repair it by component parts base. Parts which are not mentioned in service manual are not supplied.
CAUTIONS
Use of controls, adjustments, or performance of procedures other those specified herein, may resault in hazardous radiation exposure. The compact disc player should not be adjustment or repaired by anyone expext properly qualified service personnel.
(Model:PE-2504B-B)
AM 530 to 1,710kHz (10 kHz steps) CD player section System: Usable disc: Frequency response: Signal to Noise ratio: Dynamic range: Distortion: General Max. Power Output: Line Output: Bass Control Action: Trible Control Action: Power supply voltage:
FEATURES
1. 2. 3. 4. 5. Rotary Encoder Volume Control Z-Enhancer with 3 Mode Sound Selector FM Reception System Seek/Manual Up/Down Tuning 8-Times Oversampling Digital Filter and Dual 1-Bit D/A Converters 6. Preset Station Scan (PS), Automatic Store (AS) 7. 2-Channel RCA Line Level Output 8. AM 1 band, FM 3 bands each 6 channels total 24 channels, Preset Memory Function 9. Repeat/Random Play/Intro Music Scan 10. 200W (50 W x 4) Maximum Power Output
Compact disc audio system Compact disc 10Hz to 20kHz (+1dB) 100dB (1kHz) IHF-A 95dB (1kHz) 0.01%
50W x 4 1.7V (with CD 1kHz, 10k ohm) +13dB / -13dB (30Hz) +12dB / -12dB (10 kHz) DC 14.4V (10.8 to 15.6V allowable negative ground) Current consumption: Less than 15A Speaker impedance: 4ohm (4ohm to 8ohm allowable) Dimensions (mm): 178 (W) x 50 (H) x 152 (D)mm Weight: 1.0kg
COMPONENTS
PE-2504B-B
Main unit Mounting bracket Escutcheon (Outer-Es) Extension Lead Part's bag Removal key 300-7742-20 370-9006-12 854-6391-60 331-2497-20 1 1 1 1 1 2
Bottom View of Main Unit
* Specification and design are subject to change without notice for further improvement.
-1DB135
-2-
TROUBLESHOOTING
Problem
Power does not turn on (or no sound is produced).
MAIN UNIT SECTION
Cause
Fuse is blown.
Measure
Replace with a fuse of the same amperage as the old fuse.
Compact disc cannot be loaded. Another compact disc is already Eject the compact disc before loading the new one. loaded. Compact disc is dirty. Sound skips or is noisy. Sound is bad directly after power is turned on. Clean the compact disc with a soft cloth. Compact disc is heavily scratched Replace with a compact disc with no scratches. or warped. Water droplets may form on the Let dry for about 1 hour with the power on. internal lens when the car is parked in a humid place.
ERROR DISPLAYS
To protect the system, this unit has been equipped with self diagnostic functions. If a fault arises, a warning is issued by various error displays. Follow the corrective measures and remove the fault.
Error Display
Corrective Measure
This error display indicates that a fault has arisen in the mechanism of the source unit (for example, the disc cannot be ejected). -Check the source unit This error display indicates that the pickup focus is off because of a scratched disc or some other factor during source unit play. -Check the compact unit This indicates that the CD's TOC (table of contents) cannot be read, because the selected disc is upside-down.
CD ER2 CD ER3 CD ER6
BLOCK DIAGRAM
CD MECHANISM SECTION 929-0220-82
-3-
DB135
DB135
-4-
EXPLANATION OF IC
TC9324F-006 Master Micro computer Outward Form 100 pins, plastic QFP Terminal Description Pin No Symbol 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 COM1 COM2 COM3 COM4 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 CD-RESET CD5V ON LD-CONT LD-MUTE I/O Function O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O COMMON signal 1 output for LCD COMMON signal 2 output for LCD COMMON signal 3 output for LCD COMMON signal 4 output for LCD S1 output for LCD S2 output for LCD S3 output for LCD S4 output for LCD S5 output for LCD S6 output for LCD S7 output for LCD S8 output for LCD NC S10 output for LCD S11 output for LCD NC S13 output for LCD S14 output for LCD NC S16 output for LCD S17 output for LCD S18 output for LCD S19 output for LCD S20 output for LCD NC S22 output for LCD S23 output for LCD NC S25 output for LCD S26 output for LCD S27 output for LCD S28 output for LCD S29 output for LCD S30 output for LCD CD MECH connect to RESET CD5V ON signal output pin (Active High) Laser Diode Control pin
Mechanical photo sensor input terminal. Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, `H' is input, without disc `L' is input.
052-1932-00
Pin No Symbol 49 50 51 52 53 54 55 56 57 CRTL 2 RF-MUTE A1 A2 AD1 AD2 GND2 VDD2 TR-A
I/O Function O O O O I I I NC RF Mute is signal output pin (Active High) Test mode for CD Digital output pin for CD MECH Key switch detection terminal for A/D converter Key switch detection terminal for A/D converter GND VDD
Mechanical photo sensor input terminal. Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, `H' is input, without disc `L' is input.
Pin No Symbol 84 85 86 87 88 89 90 91 92 BUCK CCE BUS0 BUS1 BUS2 BUS3 B/U DET CD-EJ VCPU
I/O Function O O I/O I/O I/O I/O I I CD MECH data bus clock CD MECH chip enable CD MECH data bus CD MECH data bus CD MECH data bus CD MECH data bus B/U detecting terminal CD EJECT (Active Low) 10uF to GND
Pin No 93 94 95 96 97 98 99 100
Symbol GND4 X-OUT2 X-IN2 VDD4 X-OUT1 X-IN1 GND5 VEE
I/O -
Function GND NC GND VDD X-TAL 4.5MHz X-TAL 4.5MHz GND NC
Table 1. Area Setting Table AREA AREA A (Pin 61) AREA B (Pin 62) US K J L H L L L H
58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
E-VOL CE E-VOL DO E-VOL CLK AREA A AREA B CW CCW MUTE TEST HOLD SBSY B/U DET AM-IF IN FM-IF IN GND3 FM-OSC AM-OSC VPLL VDD3 DO1 DO2 TEST2 TR-B
O O O I I I I O I I I I I I I I O O O I I
E-VOL use E-VOL use E-VOL use Area setting input.Ref. Table 1 Area setting input.Ref. Table 1 Use for rotary volume Use for rotary volume Output mute.While it is `LO',mute i s `ON' NC HOLD=ACC detect terminal Connected to CD MECH B/U detecting terminal AM IF INPUT FM IF INPUT GND FM VCO input terminal AM VCO input terminal NC VDD PLL detector output 1 PLL detector output 2 NC
Mechanical photo sensor input terminal. Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, `H' is input, without disc `L' is input.
39 40 41 42 43 44 45 46 47 48
VDD1 RESET GND1 AM-ON FM-ON ST/SD STBY VREF ANT-CONT CTRL1
I O O I O O O
VDD Reset Port GND While `HI'=AM and `LO'=FM (Active High) While `LO'=AM and `HI'=FM (Active High) While AM/FM SD in, SD is `LO' (Active High) Power Amplifier IC control terminal VDD Antenna Control output pin. `HI' is ON, `LO' is OFF Power Supply IC control terminal (Active High)
81
CHU SW
I
Mechanical photo sensor input terminal. Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, `L' is input, without disc `H' is input. Mechanical photo sensor input terminal. Terminal to detect the disc. Position in loading status, chucking status and other machine status. With disc, `H' is input, without disc `L' is input. Zero Mute for CD MECH (Active High)
82
S-STOP
I
83
Z-MUTE
O
-5-
DB135
DB135
-6-
EXPLODED VIEW · PART LIST
Main Section
NO.
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PART NO.
286-9995-00 311-1848-00 310-1751-02 731-3004-80 331-3366-00 714-2604-81 929-0220-82 714-3006-81 731-3008-80 731-3012-80 778-2004-00 371-5717-04 373-0990-01 345-5208-00 380-5550-02 347-6750-00 370-9612-01 346-0072-02 335-4759-20 382-6457-01 345-8339-00 335-6720-00 382-6456-01 335-6719-00 345-5164-00 716-0778-00 345-7148-20 017-0414-00 347-6679-01 001-7030-02 335-6723-00
DESCRIPTION
SET PLATE LOWER CASE UPPER CASE TAPTIGHT (M3 x 4) MECHA BRACKET MACHINE SCREW (M2.6 x 4) CD MECHANISM MACHINE SCREW (M3 x 4) TAPTIGHT (M3 x 8) TAPTIGHT (M3 x 12) SCREW (2 x 4) FACE PLATE DIAL-CVR RUBBER PARTS KNOB COPPER TAPE ESCUTCHEON LEATHER SHEET DISC GUIDE BUTTON ASSY SPONGE ILLUMI PLATE BUTTON ASSY ILLUMI PLATE RUBBER WAVE SCREW (2 x 6) RUBBER PART PILOT LAMP (8V 70mA) SHADE DIODE LED HOLDER
Q'TY
1 1 1 3 3 4 1 2 4 3 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 6 2 2 1 1 1
NO.
32 33 34 35 36 37 38 39 40 41
PART NO.
016-9900-84 013-6001-50 013-6005-51 379-1226-40 347-6634-00 347-6633-00 335-6722-00 335-6721-00 074-1191-26 039-2067-03
DESCRIPTION
VR W/SHAFT TACT SWITCH TACT SWITCH INDICATOR FILM SHADE LCD ILLUMI LCD HOLDER OUTLET SOCKET MAIN PWB (WITHOUT COMPONENT)
Q'TY
1 2 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
331-1861-20 816-2571-60 009-9006-60 074-1214-00 313-1838-00 331-3367-00 051-2031-31 051-3295-00 092-4000-51 880-2089R 816-2572-60 816-2573-60 855-8000-08 345-3799-0L 335-0833-01 331-3368-00 347-6898-00 039-2067-00
EARTH PLATE FLAT WIRE CHOKE OUTLET SOCKET HEAT SINK IC HOLDER POWER IC IC ANT-RECEPT TUNER FLAT WIRE FLAT WIRE RCA PIN CORD RUBBER PART CABLE TIE PWB HOLDER PAPER PART MAIN PWB (RIGHT ES-PWB) (WITHOUT COMPONENT)
60
039-2067-00
MAIN PWB (LEFT ES-PWB) (WITHOUT COMPONENT) 1
-7-
DB135
DB135
-8-
EXPLODED VIEW · PARTS LIST
CD mechanism section 929-0220-80
NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART NO. 966-0595-25 969-0060-30 039-1944-21 039-1945-20 SMA-182-100 SMA-183-100 620-1022-25 803-4906-60 816-2591-00 620-1025-22 620-1026-21 620-1027-26 620-1028-23 966-0638-20 621-0598-26 621-0718-20 621-0600-26 621-0601-21 621-0602-22 621-0603-25 621-0724-20 621-0605-22 621-0606-21 816-2590-00 621-0608-21 621-0609-20 621-0610-20 621-0611-20 621-0612-21 621-0613-20 621-0614-20 621-0615-21 621-0616-20 621-0617-20 621-0618-20 621-0619-20 621-0620-20 DESCRIPTION DRIVE PLATE ASSY PICK UP UNIT
LED PWB(WITHOUT COMPONENT) CD PWB(WITHOUT COMPONENT)
Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
NO. 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
PART NO. 621-0621-20 621-0622-21 621-0623-22 621-0624-22 816-2593-00 816-2542-01 716-3473-00 621-0709-20 621-0629-20 345-8704-20 622-1660-20 624-0018-01 629-0081-20 629-0082-20 714-2003-81 716-1507-00 716-1733-00 716-3469-00 716-3446-00 750-3465-21 750-3466-20 750-3467-21 750-3468-20 750-3469-20 750-3470-20 816-2592-00 750-3472-21 750-3473-20 750-3474-20 750-3475-21 620-1023-23 620-1024-23 621-0708-20 621-0626-21 621-0627-21 750-3471-20
DESCRIPTION THREAD GEAR B ROLLER SLEEVE LS-HOLDER GUIDE RAIL LEAD WIRE(PUR) FLAT WIRE(10P) SCREW SH-BASE LOADING ROLLER CUSHION RUBBER ROLLER SHAFT LEAD SCREW DAMPER F DAMPER R MACHINE SCREW SCREW SCREW SCREW SCREW ROLLER SPRING L ROLLER SPRING R SHIFT SPRING RACK SPRING CLAMPER SPRING ID-LOCK SPRING LEAD WIRE(BLU) DR-SPRING F DR-SPRING RA DR-SPRING RB DR-SPRING C CLAMPER PLATE SENSOR ARM CLAMPER RING STOPPER LINK DISC STOPPER SENSOR SPRING
Q'TY 1 2 1 1 1 1 2 1 2 1 1 1 2 1 2 9 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
MOTOR ASSY(SPINDLE) MOTOR ASSY(SLED) CLAMPER LINK VINYL COAT WIRE(ORG) LEAD WIRE(YEL) ID-LOCK PLATE SPRING PLATE LOWER CHASSIS UPPER CHASSIS SH-RACK ASSY UPPER GUIDE ROLLER GUIDE SHIFT LEVER RACK LOCK ARM L LOCK ARM R GEAR BASE GEAR COVER IDLE CASE VINYL COAT WIRE(GRN) SECOND GEAR BASE GEAR IDLE GEAR A IDLE GEAR B ROLLER GEAR A ROLLER GEAR B ROLLER GEAR C ROLLER GEAR D POWER GEAR A POWER GEAR B POWER GEAR C POWER GEAR D THREAD GEAR A
-9-
DB135
DB135
- 10 -
ELECTRICAL PARTS LIST
Main PWB Section (B1)
REF No. PART No. C 101 166-2201-00 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 102 166-2201-00 103 182-4763-12 104 042-0598-90 106 168-1032-05 107 168-1045-06 108 182-1073-22 110 182-1073-22 111 168-1032-05 112 168-2732-05 113 168-2732-05 114 168-2232-05 115 168-1022-05 116 178-1052-08 117 178-1052-08 118 178-1052-08 119 178-1052-08 120 182-3353-62 121 168-1032-05 122 182-2263-32 123 178-1052-08 124 178-1052-08 125 168-1522-05 126 168-1522-05 127 168-8232-08 128 168-8232-08 129 168-8232-08 130 168-8232-08 131 178-1842-08 132 178-1842-08 133 178-1842-08 134 178-1052-08 135 178-1842-08 136 178-1052-08 138 182-1063-33 139 182-1063-33 140 182-1053-62 142 182-1053-62 144 178-1052-08 145 178-1052-08 146 178-1052-08 147 178-1052-08 148 166-3311-00 149 166-1011-00 150 172-1041-11 151 166-1011-00 152 166-1011-00 153 172-1041-11 154 182-4763-32 155 184-4773-12 156 168-1045-06 157 178-2255-09 160 166-2201-00 159 172-1041-11 DESCRIPTION 50V 22pF 50V 22pF 6.3V 47uF 10V 470uF 50V 0.01uF 25V 0.1uF 10V 100uF 10V 100uF 50V 0.01uF 50V 0.027uF 50V 0.027uF 50V 0.022uF 50V 1000pF 16V 1uF 16V 1uF 16V 1uF 16V 1uF 50V 3.3uF 50V 0.01uF 16V 22uF 16V 1uF 16V 1uF 50V 1500pF 50V 1500pF 50V 0.082uF 50V 0.082uF 50V 0.082uF 50V 0.082uF 25V 0.18uF 25V 0.18uF 25V 0.18uF 16V 1uF 25V 0.18uF 16V 1uF 16V 10uF 16V 10uF 50V 1uF 50V 1uF 16V 1uF 16V 1uF 16V 1uF 16V 1uF 50V 330pF 50V 100pF 50V 0.1uF 50V 100pF 50V 100pF 50V 0.1uF 16V 47uF 6.3V 470uF 25V 0.1uF 16V 2.2uF 50V 22pF 50V 0.1uF
Note: Several different parts of the same reference number are alternative parts. One of those parts is used in the set.
REF No. PART No. C 161 166-2201-00 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C 162 172-1041-11 163 172-1041-11 164 184-2283-32 165 182-1053-62 166 168-1045-06 167 168-1045-06 168 168-1045-06 169 168-1045-06 170 168-1045-06 171 168-1045-06 172 183-1056-61 173 183-1056-61 174 168-1032-05 175 168-1045-06 177 168-6822-05 178 168-1032-05 179 182-1053-62 180 168-1032-05 181 168-4722-05 183 182-1073-22 185 168-1022-05 186 168-1022-05 187 166-4711-00 188 166-4711-00 189 168-1022-05 190 168-1022-05 191 168-1022-05 192 168-1022-05 193 168-1045-06 195 168-1022-05 196 182-1073-22 197 168-1032-05 199 168-1022-05 200 168-1045-06 201 166-4711-00 202 182-1063-32 203 166-4711-00 207 166-4711-00 208 168-1022-05 209 182-3353-62 210 168-1045-06 211 178-2255-09 212 184-4773-12 213 182-2273-12 214 166-2211-00 215 166-2211-00 216 166-2211-00 217 166-2211-00 218 166-2211-00 219 166 2211-00 220 166-2211-00 221 166-2211-00 222 168-1022-05
DESCRIPTION 50V 22pF 50V 0.1uF 50V 0.1uF 16V 2200uF 50V 1uF 25V 0.1uF 25V 0.1uF 25V 0.1uF 25V 0.1uF 25V 0.1uF 025V .1uF 50V 1uF NP 50V 1uF NP 50V 0.01uF 25V 0.1uF 50V 6800pF 50V 0.01uF 50V 1uF 50V 0.01uF 50V 4700pF 10V 100uF 50V 1000pF 50V 1000pF 50V 470pF 50V 470pF 50V 1000pF 50V 1000pF 50V 1000pF 50V 1000pF 25V 0.1uF 50V 1000pF 10V 100uF 50V 0.01uF 50V 1000pF 25V 0.1uF 50V 470pF 16V 10uF 50V 470pF 50V 470pF 50V 1000pF 50V 3.3uF 25V 0.1uF 16V 2.2uF 6.3V 470uF 6.3V 220uF 16V 220pF 16V 220pF 16V 220pF 16V 220pF 16V 220pF 16V 220pF 16V 220pF 16V 220pF 16V 1000pF
REF No. PART No. C 223 168-1045-06 C C C C C C C C C C C D D D D D D D D D D D D D D D D D D D D IC IC IC IC L L L L Q Q Q Q Q Q Q Q Q Q Q Q Q Q 224 168-1045-06 225 168-1022-05 226 168-1022-05 229 178-2242-08 232 182-1073-12 233 168-1045-06 241 168-1032-05 301 178-1052-01 302 178-1052-01 303 178-1052-01 304 178-1052-01 104 001-0466-00 105 001-0466-01 106 001-0466-00 107 001-0592-00 108 001-0466-00 109 001-0376-26 110 001-0466-00 111 001-0466-00 112 001-0466-00 113 001-0466-00 114 001-0466-00 115 001-0466-00 116 001-0466-00 117 001-0330-00 120 001-0376-35 121 001-0376-35 122 001-0330-00 123 001-0466-00 207 001-0330-00 208 001-0330-00 101 051-5022-90 102 051-2031-31 103 052-1932-00 104 051-3295-00 101 010-2003-04 102 010-2330-67 103 010-2330-86 104 010-2330-50 101 100-1048-00 102 125-2004-02 103 100-1298-00 104 125-2004-02 105 102-2712-51 106 125-2004-03 107 102-2712-51 108 125-0002-03 109 103-1306-00 110 103-1306-00 112 125-0002-04 113 102-2712-51 114 100-1298-00 117 125-2004-02
DESCRIPTION 25V 0.1uF 25V 0.1uF 50V 1000pF 50V 1000pF 25V 0.22uF 6.3V 100uF 25V 0.1uF 50V 0.01uF 16V 1uF 16V 1uF 16V 1uF 16V 1uF S5688B S5688G S5688B RM4Z S5688B MTZJ4.7B S5688B S5688B S5688B S5688B S5688B S5688B S5688B 1SS119 MTZJ6.2B MTZJ6.2B 1SS119 S5688B 1SS119 1SS119 LC75421M LA4763 TC9324F-006 HA13164A COIL 5.6uH 220uH 0.22uH 2SA1048 RN1402 2SA1298 O,Y RN1402 2SC2712GR RN1403 2SC2712GR RN2403 D1306 D1306 RN2404 2SC2712GR 2SA1298 O,Y RN1402
REF No. PART No. Q Q Q Q Q Q R R R R R R R R R R R R R R R R R R R R R 118 102-2712-51 119 102-2712-51 120 100-1298-00 121 125-2004-03 122 102-2712-51 123 102-2712-51 101 119-2221-10 102 111-2221-91 103 119-2231-10 104 111-1021-91 105 119-1011-10 106 111-2221-91 107 119-2221-10 108 119-2231-10 109 119-1021-10 110 119-1031-10 112 119-3331-10 113 119-3331-10 115 119-1231-10 116 111-4721-91 117 119-1021-10 118 119-1021-10 119 119-4741-10 120 119-8221-10 121 119-8221-10 122 119-3921-10 123 119-3921-10
DESCRIPTION 2SC2712GR 2SC2712GR 2SA1298 O,Y RN1403 2SC2712GR 2SC2712GR 1/16W 2.2K ohm 1/4WS 2.2K ohm 1/16W 22K ohm 1/4WS 1K ohm 1/16W 100 ohm 1/4WS 2.2K ohm 1/16W 2.2K ohm 1/16W 22K ohm 1/16W 1K ohm 1/16W 10K ohm 1/16W 33K ohm 1/16W 33K ohm 1/16W 12K ohm 1/4WS 4.7K ohm 1/16W 1K ohm 1/16W 1K ohm 1/16W 470K ohm 1/16W 8.2K ohm 1/16W 8.2K ohm 1/16W 3.9K ohm 1/16W 3.9K ohm
REF No. PART No. R R R R R R R R R R R R R R R R R R R R R R R R R R R 124 119-1031-10 125 119-1031-10 126 119-1031-10 127 119-1031-10 128 119-1031-10 129 119-1031-10 130 119-1031-10 131 119-1031-10 132 119-2221-10 133 119-2221-10 134 119-2221-10 135 119-2221-10 136 119-1031-10 137 119-1031-10 138 119-1041-10 139 119-3311-10 140 119-3311-10 141 119-2221-10 142 119-1041-10 143 119-1041-10 144 119-4731-10 145 119-4731-10 146 119-4731-10 147 119-5631-10 150 119-1231-10 151 111-2231-91 154 119-8221-10
DESCRIPTION 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 2.2K ohm 1/16W 2.2K ohm 1/16W 2.2K ohm 1/16W 2.2K ohm 1/16W 10K ohm 1/16W 10K ohm 1/16W 100K ohm 1/16W 330 ohm 1/16W 330 ohm 1/16W 2.2K ohm 1/16W 100K ohm 1/16W 100Kohm 1/16W 47K ohm 1/16W 47K ohm 1/16W 47K ohm 1/16W 56K ohm 1/16W 12K ohm 1/4WS 22K ohm 1/16W 8.2K ohm
REF No. PART No. R R R R R R R R R R R R R R R R R R R R R R 155 119-2231-10 156 119-4731-10 158 119-1031-10 159 119-1031-10 163 060-0108-90 165 119-4731-10 167 119-2231-10 168 119-1031-10 169 119-4731-10 170 119-1831-10 171 119-1031-10 172 111-1021-91 173 119-4721-10 175 119-1231-10 176 119-1031-10 179 119-4731-10 180 119-3931-10 181 119-1041-10 182 119-1021-10 183 119-1021-10 184 119-1031-10 186 119-4731-10
DESCRIPTION 1/16W 22K ohm 1/16W 47K ohm 1/16W 10K ohm 1/16W 10K ohm 1/4WS 0 ohm 1/16W 47K ohm 1/16W 22K ohm 1/16W 10K ohm 1/16W 47K ohm 1/16W 18K ohm 1/16W 10K ohm 1/4WS 1K ohm 1/16W 4.7K ohm 1/16W 12K ohm 1/16W 10K ohm 1/16W 47K ohm 1/16W 39K ohm 1/16W 100K ohm 1/16W 1K ohm 1/16W 1K ohm 1/16W 10K ohm 1/16W 47Kohm
RCA PIN CORD DSP-141N-S00B
RCA101 855-8000-08 SUP101 060-0122-20 T X 101 009-9006-60 101 061-1064-00
CHOKE 4.5MHz
Right ES-PWB (B2)
REF No. PART No. D J 201 001-7030-02 104 816-2571-60 DESCRIPTION LED EXTENTION LEAD(4PIN) PL 201 017-0414-00 R R R 201 111-3911-91 202 119-1521-10 204 119-2221-10 PILOT LAMP 1/4WS 390 ohm 1/16W 1.5K ohm 1/16W 2.2K ohm REF No. PART No. R 206 119-2721-10 R R R R S S 208 119-3921-10 210 119-6821-10 212 119-1231-10 214 119-3331-10 202 013-6001-50 204 013-6005-51 DESCRIPTION 1/16W 2.7K ohm 1/16W 3.9K ohm 1/16W 6.8K ohm 1/16W 12K ohm 1/16W 33K ohm TACT SWITCH TACT SWITCH REF No. PART No. S 206 013-6005-51 S S S S S 208 013-6005-51 210 013-6005-51 212 013-6005-51 214 013-6005-51 216 013-6001-50 DESCRIPTION TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH TACT SWITCH
Left ES-PWB (B3)
REF No. PART No. J 103 816-2572-60 DESCRIPTION EXTENTION LEAD(7PIN) PL 202 017-0414-00 R R R 203 119-1521-10 205 119-2221-10 207 119-2721-10 PILOT LAMP 1/16W 1.5K ohm 1/16W 2.2K ohm 1/16W 2.7K ohm REF No. PART No. R 209 119-3921-10 R R R S S S 211 119-6821-10 213 119-1231-10 215 119-3331-10 201 013-6005-51 203 013-6005-51 205 013-6005-51 DESCRIPTION 1/16W 3.9K ohm 1/16W 6.8K ohm 1/16W 12K ohm 1/16W 33K ohm TACT SWITCH TACT SWITCH TACT SWITCH REF No. PART No. S 207 013-6005-51 S S 215 013-6005-51 217 013-6005-51 016-9900-84 DESCRIPTION TACT SWITCH TACT SWITCH TACT SWITCH VR W/SHAFT
VR 1
- 11 -
DB135
DB135
- 12 -
Note: Several different parts of the same reference number are alternative parts. One of those parts is used in the set.
CD PWB section (B4): CD mechanism
REF No. PART No. C 101 C 102 C 103 C 104 C 105 C 106 C 107 C 108 C 109 C 110 C 111 C 112 C 113 C 114 C 115 C 116 C 117 C 118 C 119 C 120 C 121 C 122 C 123 C 124 C 125 C 126 C 129 C 201 C 202 C 203 C 204 C 205 C 206 168-1042-78 045-4701-50 046-4722-58 168-1042-78 046-1532-78 046-1032-78 046-1032-78 046-4722-58 046-1522-58 046-3332-78 168-1042-78 046-3332-78 168-1042-78 168-1042-78 046-4712-58 046-4712-58 043-0533-50 043-0533-50 045-2701-50 045-1801-50 163-1063-35 178-1052-78 046-1032-78 163-1073-05 168-1042-78 168-1042-78 178-1052-78 163-3363-05 168-1042-78 178-1052-78 163-1073-05 163-3363-05 168-1042-78 DESCRIPTION 0.1uF 47pF 4700pF 0.1uF 0.015uF 0.01uF 0.01uF 4700pF 1500pF 0.033uF 0.1uF 0.033uF 0.1uF 0.1uF 470pF 470pF 0.047uF 0.047uF 27pF 18pF 16V10uF 1uF 0.01uF 4V100uF 0.1uF 0.1uF 1uF 4V33uF 0.1uF 1uF 4V100uF 4V33uF 0.1uF REF No. PART No. C 207 C 208 C 209 C 210 C 211 C 212 C 213 C 214 C 215 C 216 C 217 C 301 C 302 C 303 D 201 IC 101 IC 102 IC 201 IC 301 J 101 J 201 J 301 L 101 L 102 L 103 L 104 L 105 L 401 Q 201 R 102 R 104 R 105 R 108 043-0533-50 046-6822-58 168-1042-78 043-0533-50 168-1042-78 168-1042-78 045-5096-50 045-5601-50 043-0533-50 178-1052-78 045-1011-50 163-1073-35 168-1042-78 043-0533-50 001-0516-90 051-6376-00 051-3279-90 051-5710-90 051-6049-08 074-1228-76 074-1138-65 074-1138-60 010-2285-57 010-2285-57 010-2285-57 010-2285-57 010-2285-57 010-2155-93 131-1188-50 033-5621-15 033-4731-15 033-1041-15 033-1531-15 DESCRIPTION 0.047uF 6800pF 0.1uF 0.047uF 0.1uF 0.1uF 5pF 56pF 0.047uF 1uF 100pF 16V100uF 0.1uF 0.047uF MA111 TC94A14FA BA033LBSG TA2157F BA5983FP-E2 26P 15P 10P BLM21B102SPT BLM21B102SPT BLM21B102SPT BLM21B102SPT BLM21B102SPT 10uH 2SB1188 1/16W 5.6k ohm 1/16W 47k ohm 1/16W 100k ohm 1/16W 15k ohm REF No. PART No. R 109 R 110 R 111 R 114 R 115 R 116 R 117 R 131 R 132 R 201 R 202 R 203 R 204 R 205 R 206 R 207 R 208 R 209 R 210 R 211 R 212 R 213 R 214 R 215 R 217 R 218 R 301 R 304 R 305 R 306 R 307 X 102 033-1031-15 033-1051-15 033-3321-15 033-2211-15 033-2211-15 033-1031-15 033-1021-15 033-4711-15 033-2211-15 117-2201-15 117-2201-15 033-1041-15 033-1041-15 033-1041-15 033-1041-15 033-1041-15 033-8231-15 033-6811-15 033-6831-15 033-1831-15 033-2721-15 033-1011-15 033-1021-15 033-1031-15 033-1041-15 033-2211-15 117-6811-15 033-3921-15 033-3921-15 033-1041-15 033-2211-15 060-1528-90 DESCRIPTION 1/16W 10k ohm 1/16W 1M ohm 1/16W 3.3k ohm 1/16W 220 ohm 1/16W 220 ohm 1/16W 10k ohm 1/16W 1k ohm 1/16W 470 ohm 1/16W 220 ohm 1/10W 22 ohm 1/10W 22 ohm 1/16W 100k ohm 1/16W 100k ohm 1/16W 100k ohm 1/16W 100k ohm 1/16W 100k ohm 1/16W 82k ohm 1/16W 680 ohm 1/16W 68k ohm 1/16W 18k ohm 1/16W 2.7k ohm 1/16W 100 ohm 1/16W 1k ohm 1/16W 10k ohm 1/16W 100k ohm 1/16W 220 ohm 1/16W 680 ohm 1/16W 3.9k ohm 1/16W 3.9k ohm 1/16W 100k ohm 1/16W 220 ohm 16.934M
REMOVING MAIN PWB FOR REPAIR
No A B C D E F G H I J K L Part Number 311-1848-00 039-2067-00 816-2573-60 731-3004-80 929-0220-80 313-1838-00 731-3008-80 714-3006-81 731-3012-80 854-2572-60 854-2571-60 Part Name QTY LOWER CASE 1 MAIN PWB 1 FLAT WIRE 1 TAPTIGHT 3 MECHANISM 1 HEAT SINK 1 TAPTIGHT 5 MACHINE SCREW 1 TAPTIGHT 3 EXTENTION LEAD 7P 1 EXTENTION LEAD 4P 1 ESCUTCHEON 1
Step 1 Cut cable tie and remove all screw from Heat Sink, (G), (H) & (I)
Step 6 Remove Escutcheon, (L) Step 7
Step 2 Remove Heat Sink, (F)
Unsolder 3 point on the Main PWB, (B) Step 8
Step 3 Remove Lower Case, (A) Step 4 Unsolder Extention Lead 7 Pin, (J) Step 5 Unsolder Extention Lead 4 Pin, (K)
After unsolder main PWB remember to remove Flat Wire (C) between Main PWB (B), and Mechanism, (E) Step 9 Remove Main PWB, (B) Step 10 Unscrew the mechanism from the upper case, (D)
LED PWB-A section (B5): CD mechanism
REF No. PART No. D 1 D 2 001-7058-90 001-7058-90 DESCRIPTION AN1105W-RR AN1105W-RR REF No. PART No. J 1 S 1 074-1138-60 013-7414-50 DESCRIPTION 10P CHUCKING REF No. PART No. S 2 013-7413-50 DESCRIPTION LIMIT
LED PWB-B section (B6): CD mechanism
REF No. PART No. Q 1 060-4015-90 DESCRIPTION PS1192H REF No. PART No. Q 2 060-4015-90 DESCRIPTION PS1192H
- 13 -
DB135
DB135
- 14 -
- 15 -
DB135
CIRCUIT DIAGRAM 1/2
Main PWB (B1) Section 1/2
- 16 -
DB135
PRINTED WIRING BOARD
Section (B1), (B2), (B3)
- 17 -
DB135
CIRCUIT DIAGRAM 2/2
Main PWB Section (B2) & (B3) Section 2/2
(B3)
(B2)
DB135
- 18-
CIRCUIT DIAGRAM
CD PWB (B4), (B5), (B6)
PRINTED WIRING BOARD
CD Mechanism (B4), (B5), (B6) Section
(B6)
(B4)
(B5)
(B5)
(B6)
DB135
- 19 -