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SERVICE MANUAL
PDP COLOUR TELEVISION

PD-42V31BJE PD-42V31BSE PD-42V31BUE

BASIC CHASSIS

MK

TU-42V31BJE TU-42V31BSE TU-42V31BUE [RECEIVER UNIT] VM-42V31BJE VM-42V31BSE VM-42V31BUE [PLASMA DISPLAY UNIT]

TABLE OF CONTENTS
1 2 3 4 5 PRECAUTION ......................................................................................................................................................... 1-4 SPECIFIC SERVICE INSTRUCTIONS ...................................................................................................................... 1-8 DISASSEMBLY ..................................................................................................................................................... 1-11 ADJUSTMENT ...................................................................................................................................................... 1-24 TROUBLESHOOTING ........................................................................................................................................... 1-50 COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LTD.

No.YA013 2003/9

SPECIFICATION
Items Dimensions (W x H x D) Plasma display unit Receiver unit Mass Plasma display unit Receiver unit TV RF System Colour System TV Mode Video Mode Stereo System Teletext System Receiving Frequency VHF UHF CATV Intermediate Frequency VIF SIF Colour Sub Carrier Frequency Contents 116.0cm x 73.1cm x 9.8cm 43.5cm x 9.9cm x 38.2cm 38.0kg 5.3kg CCIR B/G, I, D/K, L PAL / SECAM PAL / SECAM / NTSC3.58 / NTSC4.43 A2 (B/G, D/K), NICAM (B/G, I, D/K, L) FLOF (Fastext), TOP, WST (World Standard System) 47MHz ~ 470MHz 470MHz ~ 862MHz 116MHz ~ 172MHz, 220MHz ~ 469MHz 38.9MHz (B / G, I, D / K, L) 33.4MHz (5.5MHz: B/G) / 32.9MHz (6.0MHz: I) / 32.4MHz (6.5MHz: D/K) / 40.45MHz (6.5MHz :L) PAL : 4.43MHz SECAM : 4.40MHz / 4.25MHz NTSC : 3.58MHz / 4.43MHz AC110V ~ AC240V, 50Hz / 60Hz Operate : 338W, Stand by: 1.5W Operate : 30W, Stand by: 2.4W ! QLE0023-002 42-inch wide aspect (16:9) Visible size : 107.5cm (Diagonel) / 93.4cm x 53.4cm (H x V) Horizontal: 852 pixels / Vertical: 480 pixels [W-VGA] Main : 3cm x 10cm, Oval type x2 Woofer : 6.5cm x 13cm, Oval type x2 Main : 9W + 9W Woofer : 9W + 9W 75 unbalanced 21 pin Euro connector (SCART socket) · Video input, Audio L/R inputs and RGB inputs are available. · TV broadcast outputs (Video and Audio L/R) are available. 21 pin Euro connector (SCART socket) · Video input, S-video (Y/C) input, Audio L/R inputs and RGB inputs areavailable. · Video and Audio L/R outputs are available. · T-V LINK functions are available. 21 pin Euro connector (SCART socket) · Video input, S-Video (Y/C) input and Audio L/R inputs are available. RCA pin jack x 3 Y : 1V(p-p), Positive (Negative sync provided), 75 PB/P R : 0.7V(p-p), 75 · Progressive-scanning signals (625p or 525p) are available. 500mV (rms), High impedance RCA pin jack x 2 Mini-DIN 4 pin x 1 Y : 1V(p-p), Positive (Negative sync provided), 75 C : 0.286V(p-p) (Burst signal), 75 1V(p-p), Positive (Negative sync provided), 75 RCA pin jack x 1 500mV(rms), Low impedance RCA pin jack x 2 500mV(rms), Low impedance RCA pin jack x 2 3.5mm Stereo mini jack x 1 Control / Audio: 24-pin D-sub connector Video: 26pin DVI-D connector RM-C1808-1C (AEEOB001-R6S battery x 2)

Plasma display unit Receiver unit Plasma Display Panel (PDP) Screen Size Display Pixels Speaker Audio Power Output Aerial Input Teminal External EXT-1 (Input/Output) terminal EXT-2 (Input/Output)

Power Input Power Consumption

EXT-3 (Input) EXT-4 (Input) COMPONENT VIDEO

EXT-5 (Input)

AUDIO S-VIDEO

VIDEO AUDIO AUDIO OUT (Fixed) Headphone Display Input / Output Terminal (For system cable) Remote Control Unit

Design & specifications are subject to change without notice.

1-2 (No.YA013)

21-pin Euro connector (SCART) : EXT-1/EXT-2/EXT-3 PinNo. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Signal Designation AUDIO R output AUDIO R input AUDIO L output AUDIO GND GND (B) AUDIO L input B input FUNCTION SW (SLOW SW) GND (G) SCL / T-V LINK G input SDA GND (R) GND (YS) R / C input Ys input (FAST SW) GND (VIDEO output) GND (VIDEO input) VIDEO output VIDEO / Y input COMMON GND Matching Value 500mV(rms) (Nominal), Low impedance 500mV(rms) (Nominal), High impedance 500mV(rms) (Nominal), Low impedance EXT-1 Used (TV OUT) Used Used (TV OUT) Used Used Used Used Used Used Not used 700mV(B-W), 75 Used Not used Used Used Used (R) Used EXT-2 EXT-3 Used (LINE OUT) Not used Used Used

Used (LINE OUT) Not used Used Used Used Used Used Used Used (SCL2/TV-LINK) Used Used(SDA2) Used Not used Used (C2/R) Used Used Used Used Not used Used Used Not used Not used Not used Used Not used Used (C3) Not used

500mV(rms) (Nominal), High impedance 700mV(B-W), 75 Low : 0V-3V, High : 8V-12V, High impedance

R : 700mV(B-W), 75 C : 300mV(p-p), 75 Low : 0V-0.4V High : 1V-3V, 75

Used Used 1V(p-p) (Negative going sync), Used (TV OUT) 75 1V(p-p) (Negative going sync), Used 75 Used

Used Used Used Used Used (LINE OUT) Not used Used Used Used Used

(P-P= Peak to Peak, B-W= Blanking to white peak)

[Pin assignment]
20 18 16 14 12 10 8 6 4 2

21

19 17

15

13

11

9

7

5

3

1

(No.YA013) 1-3

SECTION 1 PRECAUTION
1.1 SAFETY PRECAUTIONS [EXCEPT FOR UK] (1) The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are identified by shading on the schematics and by (!) on the parts list in Service manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards. (4) Don't short between the LIVE side ground and ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing. Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side ) side GND and GND, the ISOLATED (NEUTRAL) : ( EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.).If above note will not be kept, a fuse or any parts will be broken. (5) If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY). (6) The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product. (7) Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button. (8) When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components. (9) Isolation Check (Safety for Electrical Shock Hazard) After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. a) Dielectric Strength Test The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade. b) Leakage Current Check Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.). Alternate Check Method Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000/V, OR MORE SENSITIVITY)

0.15µF AC-TYPE PLACE THIS PROBE ON EACH EXPOSED METAL PART

1500 10W GOOD EARTH GROUND

1-4 (No.YA013)

1.2 SAFETY PRECAUTIONS [FOR UK] (1) The design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only. (2) Alterations of the design or circuitry of the product should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom. (3) Many electrical and mechanical parts in the product have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessary be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the Parts List of Service Manual may cause shock, fire, or other hazards. (4) The leads in the products are routed and dressed with ties, clamps, tubing·fs, barriers and the like to be separated from live parts, high temperature parts, moving parts and / or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. WARNING (1) (2) (3) (4) (5) The equipment has been designed and manufactured to meet international safety standards. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. Repairs must be made in accordance with the relevant safety standards. It is essential that safety critical components are replaced by approved parts. If mains voltage selector is provided, check setting for local voltage.

(No.YA013) 1-5

1.3

INSTALLATION 1.3.2 INSTALLATION REQUIREMENTS Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls, as well as the floor etc. Install the unit on stable flooring or stands. Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes.

1.3.1 HEAT DISSIPATION If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the predetermined level and power will be turned off automatically. Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it.

SPACE REQUIRED FOR INSTALLATION OF THE DISPLAY UNIT

150 mm or more

200 mm or more

150 mm or more

200 mm or more

50 mm or more

50 mm or more

SPACE REQUIRED FOR INSTALLATION OF THE RECEIVER UNIT

100 mm or more

100 mm or more 100 mm or more 100 mm or more

100 mm or more

1.3.3 FALL TIP PREVENTION MEASURES Take precautionary measures to prevent the unit from falling or tipping to protect against emergencies such as earthquakes as well as accidents. Fasten the supplied hook for tip fall prevention using the screws, also supplied, behind the display unit, and use them together with durable cords (to be purchased separately) to secure the unit to a robust part such as the wall surface or pillars.

The supplied hook for tipfall prevention

1-6 (No.YA013)

1.4

PRECAUTIONS REGARDING PDP 1.4.4 OPTICAL FILER (PANEL FILTER) Avoid placing the unit under direct sunlight over a prolonged period of time. This may cause the optical filter to deteriorate in quality and color. Clean the filter surface by wiping it softly lightly with outing flannels a soft and lightly fuzz cloth (such as flannel). Do not use solvents such as benzine or thinner to wipe the filter surface. This may cause the filter to deteriorate in quality or the coating on the surface to come off. As Tthe filter surface is fragile., Ddo not scratch or hit it with hard materials. 1.4.5 NOTES PRECAUTIONS FOR REPLACEMENT OF EXTERIOR PARTS Take note of the following when replacing exterior parts (back REAR COVER, FRONT PANEL, optical filter) · Do not exert pressure on the front of the PDP (glass surface). · Pay careful attention not to scratch or stain the front of the PDP (surface) with hands. · When replacing exterior parts, the front of the PDP should be placed facing downward. Place a mat, etc. underneath to avoid causing scratches to the front surface. However, never use materials that are too soft (such as blanket cloth). If replacement is made with the PDP surface facing downward and in contact with the blanket, pressure may be exerted on the PDP, thus causing damages to it.

1.4.1 PRECAUTIONS DURING NOTES FOR TRANSPORTATION When transporting the display unit, pressure exerted on the internal PDP (Pplasma Ddisplay Ppanel) due to improper handling (such as tossing and dropping) may cause damages even when the unit is carefully packed. To prevent accidents from occurring during transportation, pay careful attention prior to delivery such as through explaining the handling instructions to transporters. Ensure that the following requirements are met during transportation, as the PDP of this unit is made of glass and therefore fragile: (1) Avoid vibrations and impacts The unit may be broken if it is toppled sideways even when properly packed. Ensure that the unit is carried by at least 2 persons and pay careful attention not to exert any vibration or impact on it. (2) Do not place equipment horizontally Ensure that it is placed upright and not horizontally during transportation and storage as the PDP is very vulnerable to lateral impacts and may break easily under such circumstances. During transportation, ensure that the unit is loaded along the traveling direction of travel of the vehicle, and avoid stacking them on one another. For storage, ensure that they are stacked in 2 layers or less even when placed upright. 1.4.2 RESIDUAL IMAGE / BURN-IN ON SCREEN Like CRTs, "burn-in" may occur when a same image is continuously displayed over an extended period of time. As Tthis may also shorten the life span of the PDP. Therefore, turn off the display when not in use, scroll the screen, make use of screen-savers, or allow even distribution on the display by inverting the brightness, switching to complementary colors or inserting animated images at periodic intervals. As burn-in is more likely to occur with high brightness and contrast settings, try to use neutral gradations or medium tone colors. Burn-in does not occur in the case of animated images. When switching to another image after continuous display of the previous image, residual images may become prominent, as luminance in a part of the display is higher than the other parts. This is not a defect but is because due to the discharge surface of the lighted portion has becomebeing relatively activated and its luminance higher than the unlighted parts. 1.4.3 INFRARED RAYS Near Near-infrared rays (800nm to 1000nm) are emitted from the front of the panel, and this may give rise to glitchescause malfunctions in infrared remote controls or communication systems placed near it. In this case, avoid direct infrared rays (and reflected rays in some cases) from the screen by either changing the direction of the unit or other infrared systems or securing a longer keeping a distance from the screen.

(No.YA013) 1-7

SECTION 2 SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES 2.1.1 HIGH-DEFINITION IMAGE TECHNOLOGY (DIST)

· DIST (Digital Image Scaling Technology)

Employs an interpolation method that doubles the scanning lines to realize 480-line flickerfree picture making it especially suitable for reproducing high-resolution pictures even on large-screen displays.

2.1.2 MAIN FUNCTION

· DIGITAL VNR

The DIGITAL VNR function cuts down the amount of noise in original picture. There are three function settings of AUTO,MIN and MAX. This function uses the latest technology to give viewer a natural looking picture. It consist of DigiPure and picture motion compensation function. This function displays a cinema film picture more smoothly and naturally on the screen. This function ensures dull colours are compensated to produce natural hues. Setting for situations such as falling asleep while watching TV, and for prevention against forgetting to turn off the TV. The power supply of the TV will be cut off automatically when the time exceeds the set up timing (maximum 2 hours).

· Super DigiPure

· MOVIE THEATRE

· COLOUR MANAGEMENT · Sleep Timer

· 3D SOUND function · Teletext function

This function makes the speaker sounds like in a wider ambience. The teletext broadcast can be viewed and the teletext pages can be stored in memory.

· T-V LINK function

This function make a VCR could automatically download the data or image from the TV, and turn on the TV to view the image when it playing.

2.1.3 ASPECT CONTROL The screen size can be changed according to the picture aspect ratio.

· ZOOM function

Desired screen size (AUTO/REGULAR / PANORAMIC / 14:9 ZOOM / 16:9 ZOOM / 16:9 ZOOM SUBTITLE / FULL) can be selected.

2.1.4 MULTI-SCREEN FUNCTION

· Twin-pictures / PIP function · Multi-picture function · Freeze function

With the function, two pictures can be displayed at the same time (Twin pictures mode and Picture in picture mode). With this function, one of multi-picture (12 pictures) can be displayed at the same time. The images that are currently seen can be viewed on the memo screen (still picture). It is convenient for taking down notes like application address and recipe of cooking program etc, while enjoying the current program.

2.2

UNIT COMPOSITION MODEL PLASMA DISPLAY UNIT VM-42V31BJE VM-41V31BSE VM-42V31BUE RECEIVER UNIT TU-42V31BJE TU-42V31BSE TU-42V31BUE

PD-42V31BJE PD-42V31BSE PD-42V31BUE

1-8 (No.YA013)

2.3

TECHNICAL INFORMATION

2.3.1 PDP STRUCTURE AND CHARACTERISTIC This unit (Display Unit) uses the flat type panel PDP (Plasma Display Panel), instead of the conventional CRT (Cathode Ray Tube), as a display unit. 2.3.1.1 PIXEL (CELL) ARRAY PDP is constructed by sealing the xenon, which emits neon and ultraviolet rays for discharging purpose, in between the electrodes lay on the front glass substrate and rear glass substrate. One pixel is composed of 3 RGB cells, with cell pitch of 0.365mm (1 pixel 1.095mm) horizontally and 1.110mm vertically. The cell is arrayed in each RGB color as shown in Fig. 1. One pixel is formed by interlacing each RGB color cell. One cell size is 0.365mm horizontally and 1.110mm vertically.
Direction

Horizontally No.1 Pixel sequence No.2 Pixel sequence No.851 Pixel sequence No.852 Pixel sequence

Vertically No.1 Pixel line No.2 Pixel line

B G R B G R B G R B G R

B G R B G R B G R B G R

No.479 Pixel line No.480 Pixel line

B G R B G R B G R B G R
1 pixel (1 dot) 1.095mm(Horizontally) Pixel pitch B Cell G Cell R Cell

B G R B G R B G R B G R

1.110mm (Vertically) Pixel pitch (Cell pitch)

0.365mm(Horizontally) Cell pitch

Fig.1

2.3.1.2 PIXEL DEFECTS Though PDP is made by means of ultra precise technology, there are cases whereby not all pixels (cell) will function properly. In some cases, there may be defective pixels that do not light at all or the ones that always light on. There are 3 types of Pixel defects, [Bright Dot Defects], [Dark Dot Defects] and [Flicker Dot Defects], as defined respectively in the following: (1) Bright Dot Defects Bright dot defect is a pixel cell that lights though it should not light. The presence of bright dot defects can be confirmed by inputting a full black signal (pattern). (2) Dark Dot Defects Dark dot defect is a pixel cell that does not light, though it should light. The presence of dark dot defects can be confirmed by inputting a 100% full white signal (pattern). (3) Flicker Dot Defects Flicker dot defect is a pixel cell that blinks though it should light or not light. The presence of flicher dot defects can be confirmed by inputting a full black signal (pattern).

(No.YA013) 1-9

2.3.2 MAIN CPU FUNCTIONAL TABLE (RECEIVER UNIT) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 Terminal Name TCK TMS TDI TDO REMOCON KEY1 KEY2 KEY3 TV_LINK POWER PROTECT POWERG VSS33 VDD33 TV_LINK OUT A20 A19 A18 A17 VSS25 VDD25 A16 A8 A7 A9 A6 A5 A10 A11 A12 VSS33 VDD33 A4 A3 A2 A1 A0 A13 A14 A15 VSS33 VDD33 CLK CSSDRAM CKE CSROM RD UDQM LDQM WR D15 VSS33 VDD33 D7 D0 D14 D8 D6 D1 VSS33 VDD33 D13 D9 D5 Port Name TCK TMS TDI TDO P2.8 P2.9 P2.10 (NOR/INST) P2.11 P2.12 P2.13 P2.14 P2.15 VSS33 VDD33 P4.5 A20 A19 A18 A17 VSS25 VDD25 A16 A8 A7 A9 A6 A5 A10 A11 A12 VSS33 VDD33 A4 A3 A2 A1 A0 A13 RAS/A14 CAS/A15 VSS33 VDD33 MEMCLK CSSDRAM CLKEN CSROM RD UDQM LDQM WR D15 VSS33 VDD33 D7 D0 D14 D8 D6 D1 VSS33 VDD33 D13 D9 D5 I/O I I I O I/O I/O I/O I/O I/O I/O I/O I/O I I O O O O O I I O O O O O O O O O I I O O O O O O O O I I O O O O O O O O I/O I I I/O I/O I/O I/O I/O I/O I I I/O I/O I/O Remark Pin No. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 Terminal Name D2 D12 D10 VSS33 VDD33 D4 D3 D11 RESET-IN SCL0 SDA0 PIX_CLK AMP_MUTE AUDIO_MUTE READY STATUS DATA CLK VSS33 VDD33 VSS25 VDD25 TXD0 RXD0 IE-MUTE AA_SDA AA_SCL YS2 HP_DET NC NC IIC_FREE SCL1 SCA1 MSP_RESET SDA2 VSYNC HSYNC NC YS VDD33 VSS33 XTAL1 XTAL2 VSSA VSSD R G B VSSA VSSD CVBS2A VSSA VDDA CVBS1B CVBS1A VSSA VDDA AFC1 AFC2 AGC KEYP2 TMODE Port Name D2 D12 D10 VSS33 VDD33 D4 D3 D11 RSTIN P3.0 P3.1 P3.2 P3.3 P3.4 P3.5 P3.6 P3.7 P3.8 P3.9 VSS33 VDD33 VSS25 VDD25 TXD0 RXD0 P3.12 P3.13 P3.15 P5.14(YS2) P5.15 TRIG_IN TRIG_OUT P6.2 P6.3 P6.4 P6.5 P6.6 VSYNC HSYNC COR/RSTOUT BLANK VDD33 VSS33 XTAL1 XTAL2 VSSA VDDA R G B VSSA VDDA CVBS2 VSSA VDDA CVBS1B CVBS1A VSSA VDDA P5.0 P5.1 P5.2 P5.3(KEYP2) TMODE I/O I/O I/O I/O I I I/O I/O I/O I I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I I I I I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O O O O O I I I O I I O O I I I I I I I I I I I I I I I Remark

GND 3.3V

GND 3.3V

GND 2.5V

GND 3.3V GND 2.5V

GND 3.3V

GND 3.3V

3.3V GND GND

GND 3.3V

GND 2.5V GND

GND 2.5V

GND 3.3V

1-10 (No.YA013)

SECTION 3 DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE [DISPLAY UNIT] 3.1.1 REMOVING THE REAR COVER (Fig. 1) (1) Remove the power cord and system cable. (2) Remove the 12 screws[A] and 9 screws [B], and remove the REAR COVER. CAUTION: · When exchanging parts etc. with the front side (PDP side) fancing down,please place a protection sheet below before starting, so as to prevent scratches on the front side.

B (x4) A (x12) B (x5)

REAR COVER

Fig.1

(No.YA013) 1-11

3.1.2 REMOVING THE TERMINAL COVER (Fig.2)

· Remove the REAR COVER.
(1) Remove the 6 screws [C], withdraw the CHASSIS SHIELD BRACKET. (2) Remove the 2 screws [D], the 2 screws [E] and 3 screws [F], and remove the TERMINAL COVER. 3.1.3 REMOVING THE LINE FILTER PWB (Fig. 2)

(3) Disconnect the connectors [CN60CB], [CN60SR], [CN60SL] from the SPEAKER. (4) Remove the 4 screws [J], and remove the AUDIO PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors. 3.1.5 REMOVING THE DISPLAY INTERFACE PWB (Fig.2 )

· Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER.
(1) Remove the LINE FILTER INSULATOR. CAUTION: · On that occasion,please pay attention to the claws on both sides. (2) Disconnect the connector [CN8001] from the SMPS PWB. (3) Remove the 4 screws [G], 1 screw [H] and 1 screw [I], and remove the LINE FILTER PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors. 3.1.4 REMOVING THE AUDIO PWB (Fig.2)

· Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER.

(1) Disconnect the connectors [CN00A], [CN00C], [CN00D], [CN00E], [CN00Q], [CN00T], [CN00V], [CN00X], [CNLVDS] from the DISPLAY INTERFACE PWB. (2) Remove the 4 screws [K], the 1 screw [L], the 2 screws [M] and the 2 screws [N], and withdraw the DISPLAY INTERFACE PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.6 REMOVING THE CHASSIS BASE (Fig.2)

· Remove the REAR COVER. · Remove the CHASSIS SHIELD BRACKET. · Remove the TERMINAL COVER.
(1) Disconnect the connector [CN9003] from the VIDEO SMPS PWB. (2) Disconnect the connectors [CN00A],[CN00C],[CN00D] from the DISPLAY INTERFACE PWB.
LINE FILTER INSULATOR

· · · · · ·

Remove the REAR COVER. Remove the CHASSIS SHIELD BRACKET. Remove the TERMINAL COVER. Remove the LINE FILTER PWB. Remove the AUDIO PWB. Remove the DISPLAY INTERFACE PWB. (1) Remove the 2 screws [O], and remove the CHASSIS BASE.

J (x4)
AUDIO PWB

(x2) G
a

H

(x4) K DISPLAY INTERFACE PWB CHASSIS SHIELD (x6) C BRACKET

G (x2)
I
LINE FILTER PWB

F D F

D
TERMINAL COVER

O

O L
CHASSIS BASE
a

E (x2) N (x2)
F

(x2) M

Fig.2

1-12 (No.YA013)

3.1.7 REMOVING THE TEMP. SENSOR PWB (Fig.3) · Remove the REAR COVER. (1) Disconnect the connector [CN00V] from the DISPLAY INTERFACE PWB. (2) Remove the 1 screw [P], and withdraw the TEMP. SENSOR PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors. 3.1.8 REMOVING THE DISPLAY SWITCH PWB (Fig.3 )

· · · ·

· Remove the BACK COVER(R).

(1) Remove the 2 screws [Q], and withdraw the DISPLAY UNIT SET. (2) Remove the 3 screws [R], and remove the CONTROL KNOB and INSULATOR. (3) Disconnect the connector [CN00T] from the DISPLAY SWITCH PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.10 REMOVING THE PDP UNIT (Fig.3) Remove the REAR COVER. Remove the CHASSIS SHIELD BRACKET. Remove the TERMINAL COVER. Remove the CHASSIS BASE(with each PWB affixed on the CHASSIS BASE). (1) Disconnect the connector [CN8001] from the SMPS PWB. (2) Disconnect the connector [CN9003] from the VIDEO SMPS PWB. (3) Disconnect the connectors [CN00A], [CN00E], [CN00Q], [CN00T], [CN00V], [CN00X], [CNLVDS] from the DISPLAY INTERFACE PWB. (4) Remove the 8 screws [T] and the 8 screws [U], and remove the BACK BRACKET(R) and the BACK BRACKET(L). (5) Lift the PDP upright and remove it with enough care not to impose shock to the PDP. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors. CAUTION: · Two or more people are required to remove the PDP unit. · The gas pouring port is covered with the protection material.In operation, be careful not to damage the gas pouring port. · Do not touch the front side (glass) of the PDP with your fingers.

· Remove the BACK COVER(R).

3.1.9 REMOVING THE DISPLAY LED PWB (Fig.3 ) (1) Remove the 2 screws [Q], and withdraw the CONTROL KNOB. (2) Remove the 2 screws [S], and withdraw the DISPLAY LED PWB. (3) Disconnect the connector [CN100X] from the DISPLAY LED PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

(x2) T

U (x2)

BACK BRACKET

TEMP. SENSOR PWB

P

U (x2) T (x2)

PDP UNIT

GAS insertion hole

(x2) T

U (x2) U (x2) T (x2)

INSULATOR DISPLAY SWITCH PWB
(x2) Q

(x2)

S

R (x3)
DISPLAY LED PWB

CONTROL KNOB

Fig.3
(No.YA013) 1-13

3.1.11 REMOVING THE PWB IN PDP UNIT 3.1.11.1 REMOVING THE SMPS PWB (Fig.4 ) 3.1.11.6 REMOVING THE Y-BUFFER L PWB (Fig.4 )

· Remove the PDP UNIT.

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN8002], [CN8003], [CN8004], [CN8006], [CN8007], [CN8008], [CN8009] from the SMPS PWB. (2) Remove the 8 screws [V], and remove the SMPS PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

(1) Disconnect the connectors [CN5501], [CN5502], [CN5503], [CN5504], [CN5505],[CN5506] from the YBUFFER L PWB. (2) Remove the 5 screws [a], and remove the Y-BUFFER L PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.2 REMOVING THE X-MAIN PWB (Fig.4 )

· Remove the PDP UNIT.

3.1.11.7 REMOVING THE E-BUFFER PWB (Fig.4 )

(1) Disconnect the connectors [CN4001], [CN4002], [CN4003], [CN4004], [CN4005] from the X-MAIN PWB. (2) Remove the 8 screws [W], and remove the X-MAIN PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN401], [CN806], [EC1], [EC2], [EC3],[EF1] from the E-BUFFER PWB. (2) Remove the 6 screws [b], and remove the E-BUFFER PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.3 REMOVING THE Y-MAIN PWB (Fig.4 )

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN5001], [CN5002], [CN5003], [CN5004], [CN5005],[CN5006], [CN5007], [CN5008] from the Y-MAIN PWB. (2) Remove the 7 screws [X], and remove the Y-MAIN PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.8 REMOVING THE F-BUFFER PWB (Fig.4 )

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN402], [FC4], [FE1], [FG1], from the F-BUFFER PWB. (2) Remove the 4 screws [c], and remove the F-BUFFER PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.4 REMOVING THE LOGIC-MAIN PWB (Fig.4 )

· Remove the PDP UNIT.

3.1.11.9 REMOVING THE G-BUFFER PWB(Fig.4 )

(1) Disconnect the connector [CN8008] from the SMPS PWB. (2) Disconnect the connector [CN4002] from the X-MAIN PWB. (3) Disconnect the connector [CN5001] from the Y-MAIN PWB. (4) Disconnect the connector [CN401] from the E-BUFFER PWB. (5) Disconnect the connector [CN402] from the F-BUFFER PWB. (6) Disconnect the connector [CN403] from the G-BUFFER PWB. (7) Remove the 6 screws [Y], and remove the LOGIC-MAIN PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN403], [GC5], [GC6], [GC7], [GF1] from the G-BUFFER PWB. (2) Remove the 6 screws [d], and remove the G-BUFFER PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.10 REMOVING THE VIDEO SMPS PWB (Fig.4 )

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN9005], [CN9006], [CN9007] from the VIDEO SMPS PWB. (2) Remove the 4 screws [e], and remove the VIDEO SMPS PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

3.1.11.5 REMOVING THE Y-BUFFER U PWB (Fig. 4)

· Remove the PDP UNIT.

(1) Disconnect the connectors [CN5401], [CN5402], [CN5403], [CN5404], [CN5405],[CN5406] from the YBUFFER U PWB. (2) Remove the 5 screws [Z], and remove the Y-BUFFER U PWB. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

1-14 (No.YA013)

CN9005 CN9007 CN9006 CN9002 CN9001 CN9004 CN5008 CN5001 CN5401 CN5404 CN5402 CN5406 CN5405 CN5505 CN5506 CN5502 CN5504 CN5503 CN5403

CN8003 BUFFER CN8004 CN8007 CN8008 CN8009 CN8002 CN201 CN101 CN402 CN403 CN4001 CN4003 CN4004 CN803 CN401

CN5501 CN4002 CN4005

EC1

EC2

EC3

FC4 FC4 GC5

GC6

GC7

CN806 CN401 EF1 FE1 CN402 GF1 CN403

Y-MAIN PWB

VIDEO SMPS PWB (x7) X e (x4)

SMPS PWB X-MAIN PWB (x8) (x6) (x8) V Y W

(x5) Z

Y-BUFFER U PWB

Y-BUFFER L PWB (x5) a (x6) b c (x4) d (x6) G-BUFFER PWB

E-BUFFER PWB F-BUFFER PWB LOGIC-MAIN PWB

Fig.4 (No.YA013) 1-15

3.1.12 REMOVING THE SPEAKER ASS'Y(R) AND SPAKER ASS'Y(L) (Fig. 5)

3.1.13 REMOVING THE WOOFER SPEAKER ASS'Y (Fig. 5)

· Remove the REAR COVER

· Remove the REAR COVER.

(1) Remove the 4 screws [f], withdraw the BACK COVER(R) and the SP HOLDER ASS'Y. (2) Disconnect the connector [CN60SR] from the AUDIO PWB. (3) Remove the 2 screws [g], and remove the SPAKER ASS'Y(R). (4) Remove the 4 screws [h], and withdraw the BACK COVER(L) and the SP HOLDER. (5) Disconnect the connector [CN60SL] from the AUDIO PWB. (6) Remove the 2 screws [i], and remove the SPEAKER ASS'Y(L). NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

(1) Disconnect the connector [CN60CB] from the AUDIO PWB. (2) Remove the 6 screws [j], and remove the WOOFER SPEAKER ASS'Y. NOTE: · It is advisable to take note of the connecting location (connector number) of the removed connectors.

h (x4)
BACK COVER(R)

f (x4)
BACK COVER(L)

i (x2)
SPEAKER ASS'Y(L)

g (x2)
SPEAKER ASS'Y(R)

SP HOLDER

SP HOLDER ASS'Y

j (x6)

WOOFER SPEAKER ASS'Y

Fig. 5 1-16 (No.YA013)

3.1.14 REMOVING THE FRONT FILTER (Fig. 6)

· · · ·

Remove the REAR COVER. Remove the CHASSIS SHIELD BRACKET. Remove the TERMINAL COVER. Remove the CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the PDP UNIT. (1) Remove the 4 mounting bosses [k], the 6 screws [l] and the 6 screws [m], and withdraw the GLASS HOLDERS. (2) Remove the FRONT FILTER with enough care not to damage it.

3.1.15 REMOVING THE TOP FRAME BRACKET, BOTTOM FRAME BRACKET AND SIDE FRAME BRACKET (Fig. 6)

· · · ·

Remove the REAR COVER. Remove the CHASSIS SHIELD BRACKET. Remove the TERMINAL COVER. Remove the CHASSIS BASE (with each PWB affixed on the CHASSIS BASE). · Remove the PDP UNIT. (1) Remove the 4 screws [n], the 6 screws [o] and the 1 screws [p], and remove the TOP FRAME BRACKET, BOTTOM FRAME BRACKET and SIDE FRAME BRACKET.

k (x4) m (x6)

n (x2) o
(x2) o

c

SIDE FRAME BRACKET
(x2) o

TOP FRAME BRACKET GLASS HOLDER
o

BOTTOM FRAME BRACKET
(x2) n

l (x6)

SIDE FRAME BRACKET

p

FRONT FILTER

c

FRONT PANEL

Fig. 6

(No.YA013) 1-17

3.2

DISASSEMBLY OF PROCEDURE [RECEIVER UNIT]

3.2.9 REMOVING THE MAIN PWB AND RECEIVER POWER PWB

3.2.1 REMOVING THE TOP COVER (1) Remove the 4 screws [A] on the both left and right sides. (2) Remove the 3 screws [B] on the rear side. (3) Lift upwards and withdraw the TOP COVER. 3.2.2 REMOVING THE FRONT PANEL

· · · · ·

· Remove the TOP COVER.

(1) Remove the 1 screw [C] and 1 screw [D]. (2) Disengage the 2 claws [E] on the both left and right sides. (3) Disengage the 2 claws [F] on the bottom side. (4) Withdraw the FRONT PANEL in a front direction.

Remove the TOP COVER. Remove the REAR COVER. Remove the DIST PWB AND DIST RELAY PWB. Remove the MI-COM PWB AND MI-COM INTERFACE PWB. Remove the AV JACK PWB AND AV SWITCH PWB. (1) Remove the 2 screws [T] and 2 screws [U]. Then, lift upwards and withdraw the MAIN PWB. (2) Remove the 6 screws [V] and remove the MI-COM HOLDER and the RECEIVER POWER PWB.

3.2.10 REMOVING THE AC INLET

3.2.3 REMOVING THE DAMPER (INSIDE FRONT PANEL)

· Remove the TOP COVER. · Remove the FRONT PANEL.

· Remove the TOP COVER. · Remove the REAR COVER. · Remove the DIST PWB AND DIST RELAY PWB.

(1) Remove the 1 screw [W] and remove the AC INLET.

(1) Remove the 1 screw [G], and remove the DAMPER.

3.2.4 REMOVING THE FORNT CONTROL PWB

· Remove the TOP COVER. · Remove the FRONT PANEL.

(1) Remove the 4 screws [H], and remove the FRONT CONTROL PWB.

3.2.5 REMOVING THE REAR COVER

· Remove the TOP COVER.

(1) Remove the 1 screw [I], 2 screws [J], 2 screws [K], 6 screws [L], 6 screws [M] and 1 connector [N]. (2) Withdraw the REAR COVER in a rear direction.

3.2.6 REMOVING THE DIST PWB AND DIST RELAY PWB

· Remove the TOP COVER. · Remove the REAR COVER.

(1) Remove the 2 screws [O] and 2 screws [P]. (2) Lift upwards and withdraw the SUPPORT BRACKET, the DIST PWB and the DIST RELAY PWB. (3) Remove the 6 screws [Q] and remove the SUPPORT BRACKET. (4) Pull right and left and remove the DIST PWB and DIST RELAY PWB.

3.2.7 REMOVING THE MI-COM PWB AND MI-COM INTERFACE PWB

· Remove the TOP COVER. · Remove the REAR COVER. · Remove the DIST PWB AND DIST RELAY PWB.

(1) Remove the 1 screw [R] and remove the PB HOLDER. (2) Lift upwards and withdraw the MI-COM PWB and the MICOM INTERFACE PWB. (3) Pull right and left and remove the MI-COM PWB and the MI-COM INTERFACE PWB.

3.2.8 REMOVING THE AV JACK PWB AND AV SWITCH PWB

· · · ·

Remove the TOP COVER. Remove the REAR COVER. Remove the DIST PWB AND DIST RELAY PWB. Remove the MI-COM PWB AND MI-COM INTERFACE PWB. (1) Remove the 3 screws [S] and remove the TERMINAL BRACKET. (2) Lift upwards and withdraw the AV JACK PWB and the AV SWITCH PWB. (3) Pull right and left and remove the AV JACK PWB and the AV SWITCH PWB.

1-18 (No.YA013)

A (x2) TOP COVER

a

B (x3)

A (x2)

b MI-COM PWB PB HOLDER d c MI-COM INTERFACE PWB

Q

SUPPORT BRACKET

O

f DIST PWB O P Q P e AV SWITCH PWB V V T T TERMINAL BRACKET RECEIVER POWER PWB e U MAIN PWB U E W AC INLET FRONT CONTROL PWB E REAR COVER d R I (x2) J (x2) K (x2) (x4) S (x3) (x5) AV JACK PWB MI-COM HOLDER V f DIST RELAY PWB

D C FRONT PANEL F H

(x4)

F

FRONT PANEL (BACK SIDE)

G
DAMPER

a c FRONT PANEL M (x2) BOTTOM CASE L (x6) M (x2)

b M N

M

FRONT DOOR

Fig. 7 (No.YA013) 1-19

3.3

REPLACEMENT OF MEMORY IC

3.3.1 MEMORY IC This unit uses the nonvolatile memory IC. The memory IC memories data for video and deflection circuits. To replace the memory IC without the data written, malfunctions might occurred while power is on, and the normal image might not appear. When replacing the memory IC, be sure to use the IC written with the initial values of data. 3.3.2 PROCEDURE FOR REPLACING THE MEMORY IC 1. Power off Switch the power off and unplug the power cord from the wall outlet. 2. Replacing the memory IC Replace the memory IC with new one. Be sure to use the memory IC written with the initial data values. 3. Power on Plug the power cord into the wall outlet and switch the power on. 4. Check and setting of SYSTEM CONSTANT SET (1) Press the [INFORMATION] key and the [MUTING] key on the remote control unit simultaneously. The SERVICE MENU screen will be displayed.(See Fig.1.) (2) In the SERVICE MENU, press the [INFORMATION] key and [MUTING] key simultaneously. Then, the SYSTEM CONSTANT SET screen will be displayed.(See Fig.2.) (3) Check whether the setting values of the SYSTEM CONSTANT SET are the same as those indicated in Table1. (4) Press the [INFORMATION] key twice to return to the normal screen. 5. Receive channel setting Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset). 6. User setting Check the user setting values in Table 2 and Table 3. If setting value is different, set the correct value. For setting, refer to the OPERATING INSTRUCTIONS. 7. Setting of SERVICE MENU Verify the setting for each setting item in the SERVICE MENU.(See Table 4.) If readjustment is necessary, perform adjustment referring to "ADJUSTMENTS PROCEDURE". 3.3.3 FACTORY SETTING VALUE 3.3.3.1 SETTING OF SYSTEM CONSTANT SET Setting item DESTINATION Setting content ASIA / EURO Table 1 3.3.3.2 SETTING OF SWITCHS ON DISPLAY UNIT AND REMOTE CONTROL UNIT Setting item POWER SHIPPING CHANNEL PRESET CHANNEL VOLUME ZOOM 3D SOUND Setting value OFF PR1 RefertoOPERATIONINSTRUCTIONS 10 PANORAMIC OFF Table 2 1-20 (No.YA013) EURO Setting value

SERVICE MENU SCREEN
SERVICE MENU 1. IF 3. AUDIO 5. VSM PRESET 7. VNR 9. SHIPPING (OFF) 1-9 : SELECT 2. V/C 4. DD/CM 6. STATUS 8. IP 0. BUS FREE

i : EXIT

Fig.1

SYSTEM CONSTANT SET SCREEN
SYSTEM CONSTANT SET

1. DESTINATION -/+ OK : STORE

EURO i : EXIT

Fig.2

3.3.3.3 SETTING OF MENU SCREEN Setting item PICTURE SETTING PICTURE MODE CONTRAST BRIGHT SHARP COLOUR COLOUR TEMP. PICTUREFEATURES DIGITAL VNR Super Digi Pure COLOUR SYSTEM MOVIE THEATRE 4:3 AUTO ASPECT COLOUR MANAGEMENT PIP POSITION SOUND SETTING STEREO / I·II BASS TREBLE BALANCE SPEAKER BBE 3D SOUND A.H.B. Setting value BRIGHT +13 -1 +6 +2 NORMAL MIN AUTO TV: Depeend on PR/CH EXT: AUTO AUTO PANORAMIC ON Right below Stereo sound Center Center Center ON ON OFF ON Setting item HEADPHONE VOLUME TV SPEAKER OUTPUT EXT SETTING S-IN ID LIST DUBBING FEATURES SLEEP TIMER BLUE BACK CHILD LOCK DECODER (EXT-2) PICTURE SHIFT INSTALL LANGUAGE AUTO PROGRAM DEIT / MANUAL 20 OFF MAIN EXT 2, 3, 5 : S-IN Space EXT-1 ---> EXT-2 OFF ON ID NO. 0000 ALL CH : OFF OFF FAST ENGLISH FRANCE Only for PR/CH Setting value

Table 3 3.3.3.4 VSM PRESET SETTING Item No. 1 2 3 4 5 1 2 3 Item CONT BRIGHT SHARP COLOUR TINT WDR R WDR G WDR B Variable range -16~16 -16~16 -16~16 -16~16 -16~16 -128~127 -128~127 -128~127 Setting value BRIHGT +13 -1 +6 +2 0 ------PICTURE MODE STANDARD 0 0 0 0 0 ------SOFT -7 0 -2 -2 0 ------COOL -----------22 -21 0 COLOUR TEMP. NORMAL ----------0 0 0 WARM ----------0 -12 -5

3.3.3.4.1 Setting of VSM PRESET (1) Enter "5.VSM PRESET" from the SERVICE MENU. (2) Press the [OK] key to select BRIGHT/STD/SOFT/COOL/NORMAL/WARM mode. (3) Select the setting item using the [FUNCTION (!/")] key. (4) Set the value using the [FUNCTION (#/$)] key. (5) Press the [OK] key to save the value. (6) Press the [INFORMATION] key twice to return to the normal screen.

(No.YA013) 1-21

3.3.4 SERVICE MENU SETTING ITEMS Service menu 1. IF 1. VCO 2. DELAY POINT [Do not adjust] 2. VC 1.CUT OF R 2.CUT OF G 3.CUT OF B 4.DRIVE R 5.DRIVE G 6.DRIVE B 7.TWN HI R 8.TWN HI B 9.BRIGHT 10.CONT 11.TWN BRG 12.TWN CNT 13.COLOUR 14.HUE 15.BY GAIN 16.TWN COL 17.TWN TNT 18.B OF MR 19.B OF MB 20.B OF SR 21.B OF SB 22.M BOF ST 23.M ROF ST S01 ~ S99 A01 ~ A17 PDA01 ~ PDA12 PDB01 ~ PDB22 RGA01 ~ RGA03 3.AUDIO [Do not adjust] 1.ERROR LIMIT 2.A2 ID THR 3.Q-PEAK 4.SOUND LEVEL 4.DD/CM DDT01 ~ DDT34 CMT01 ~ CMT57 DDP01 ~ DDP37 CMP01 ~ CMP03 OSD-G OSD-B OSD-R 9.SHIPPING(OFF) Table 4 [Do not select under the adjustment] 8.IP [Do not adjust] 7.VNR [Do not adjust] 1.MYLV 2.ONMVF 3.MYCOR 4.MYGA 5.YEGON 6.YEGL 7.YLTL 8.MCLV 9.MCGA 10.MCCOR 11.CLTL 12.YNGA 13.COR_OF 14.LPF_OF 15.YCTL 16.YNCL 17.YNCON PPA001 ~ PPA008 PPB001 ~ PPB036 PPC001 ~ PPC007 PPD001 ~ PPD016 ADS001 ~ ADS034 IPA001 ~ IPA120 IPB001 ~ IPB088 IPC001 ~ IPC044 IPD001 ~ IPD058 6.STATUS [Do not adjust] Setting item Service menu 5.VSM PRESET Setting item PICTURE MODE 1.CONT 2.BRIGHT 3.SHARP 4.COLOUR 5.TINT COLOUR TEMP. 1.WDR R 2.WDR G 3.WDR B

1-22 (No.YA013)

3.4 REPLACEMENT OF CHIP COMPONENT 3.4.1 (1) (2) (3) (4) CAUTIONS Avoid heating for more than 3 seconds. Do not rub the electrodes and the resist parts of the pattern. When removing a chip part, melt the solder adequately. Do not reuse a chip part after removing it.

3.4.2 SOLDERING IRON (1) Use a high insulation soldering iron with a thin pointed end of it. (2) A 30w soldering iron is recommended for easily removing parts. 3.4.3 REPLACEMENT STEPS 1. How to remove Chip parts [Resistors, capacitors, etc.] (1) As shown in the figure, push the part with tweezers and alternately melt the solder at each end. 2. How to install Chip parts [Resistors, capacitors, etc.] (1) Apply solder to the pattern as indicated in the figure.

(2) Grasp the chip part with tweezers and place it on the solder. Then heat and melt the solder at both ends of the chip part. (2) Shift with tweezers and remove the chip part.

[Transistors, diodes, variable resistors, etc.] (1) Apply extra solder to each lead.

[Transistors, diodes, variable resistors, etc.] (1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First solder lead A as indicated in the figure.

SOLDER

SOLDER

(2) As shown in the figure, push the part with tweezers and alternately melt the solder at each lead. Shift and remove the chip part.

A B C

(4) Then solder leads B and C.
A B

Note : After removing the part, remove remaining solder from the pattern.

C

(No.YA013) 1-23

SECTION 4 ADJUSTMENT
4.1 ADJUSTMENT PREPARATION
!

Presetting position Setting item Settings STANDARD All center (00) NORMAL MIN AUTO All center (00) FULL

NOTE: Prior to the following procedure, be sure to connect the receiver unit and the display unit. (1) You can make the necessary adjustments for this unit with either the remote control unit or with the adjustment equipment and parts as given below. (2) Adjustment with the remote control unit is made on the basis of the initial setting values, however, the new setting values which set the screen to its optimum condition may differ from the initial settings. (3) Make sure that AC power is turned on correctly. (4) Turn on the power for the set and test equipment before use, and start the adjustment procedures after waiting at least 30 minutes. (5) Unless otherwise specified, prepare the most suitable reception or input signal for adjustment. (6) Never touch any adjustment parts, which are not specified in the list for this variable resistors, transformers, trimmer capacitors, etc. (7) Presetting before adjustment. Unless otherwise specified in the adjustment instructions, preset the following functions with the remote control unit.

PICTURE MODE PICTURE adjustments COLOUR TEMP. DIGITAL VNR Super Digi Pure SOUND adjustments ZOOM 4.2

MEASURING INSTRUMENT AND FIXTURES

· · · ·

DC voltmeter (or Digital voltmeter) Oscilloscope Signal generator (Pattern generator) [PAL/SECAM/NTSC] Remote control unit

4.3

MAIN PARTS LOCATIONS

4.3.1 RECEIVER UNIT

DIST RELAY PWB

DIST PWB AV SW PWB

AV JACK PWB

MI-COM PWB

RECEIVER POWER PWB MI-COM INTERFACE PWB MAIN PWB

FRONT CONTROL PWB

Fig.1

1-24 (No.YA013)

PDP UNIT
TOP
THERMO SENSOR

4.3.2 DISPLAY UNIT

DISPLAY LED PWB

DISPLAY SWITCH PWB MAIN SPEAKER(R)

CN5401

CN5002 CN5008 CN8005 NC CN8006 CN9008 CN8004 CN8007 CN8003 CN8001 CN4004 CN9006 CN9001 CN9002 CN9003 CN4001 CN4003 CN5006 CN5003 CN9005

CN8003 CN8009 CN8002

CN5402 CN5404 CN5404 CN5405

CN5403

CN5004 CN5007 CN5001 CN5005 CN2002 CN401 CN402 CN403 NC LA03 CN201 CN803 CN101 CN4002

CN5505 CN5506 CN5504

CN5501

CN4005

CN5502

CN5503

CN806 EC1 FE1 EC2 CN401 EC3 EF1

CN402 FC4 FC4

CN403 GF1 GC5

GC6

GC7

Q A X C2 C1 NC C V NC T NC LVDS

E

LINE FILTER PWB

F

PW C A D D SR CB B SL F9901

DISPLAY INTERFACE PWB

POWER CONNECTOR AUDIO PWB MAIN SPEAKER(L) WOOFER SPEAKER

CHASSIS BASE

(No.YA013) 1-25